MTD TB490BC User Manual

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Reissued12/01
ENGINE PARTS - MODEL TB490BC
4-CYCLE GAS TRIMMER
(ppn - 41ADT49C063) (Serial Number 011...... and greater)
Part Numbers On Following Page
36B
22B
62
Page 2
ENGINE PARTS - MODEL TB490BC 4-CYCLE GAS TRIMMER
(ppn - 41ADT49C063) (Serial Number 011...... and greater)
Reissued 12/01
Item Part No. Description
47 791-181247 Palnut 48 753-1199 Recoil Pulley 49 791-613102 Recoil Spring 50 791-182366 Nut Clip 51 791-181079 Pull Handle 52 791-611061 Rope Guide 53 791-613103 Rope 54 791-181020 Starter Housing Screw 55 753-1237 Starter Housing Assembly
(includes 49-56) 56 791-182368 Clutch Washer 57 753-1238 Clutch with Spacer 58 791-153592 Clutch Drum 59 753-1239 Clutch Cover 60 791-145569 Anti-Rotation Screw 61 753-1240 Screw 62 753-1241 Nut 63 791-181345 Clutch Cover Screw 64 791-182725 Ignition Module with Screws 65 791-181065 Spacer 66 791-181867 Flywheel 67 791-182743 Shroud Assembly with Screws 68 753-1244 Crankcase Assembly
(includes 69-73) 69 791-610309 Oil Seal 70 791-182372 Bearing 71 791-182380 Crankshaft 72 791-182375 90° Elbow 73 791-182379 Breather Hose 74 791-181015 Cam Gear 75 753-1242 Cam Follower Set 76 791-181013 Cam Bracket 77 791-181012 Cam Bracket Screw 78 791-181040 Valves, Intake and Exhaust 79 791-182374 Cylinder Gasket 80 791-181018 Oil Pan Gasket 81 791-182377 Oil Pan (includes 80 & 82) 82 791-181020 Oil Pan Screw 83 791-182378 Dipstick Assembly (includes 84) 84 791-182290 O-Ring 85 791-181009 Connecting Rod 86 791-181008 Wrist Pin Button 87 753-1243 Piston 88 791-181006 Wrist Pin 89 791-182295 Piston Ring Set 90 791-182409 Washer 91 791-181861 Screw 92 791-612468 Compression Spring 93 791-182537 Grommet
* 791-180852B Spark Plug * 753-1245 Short Block Assembly
(includes 3-7, 68-89)
* 791-182745 Cylinder Assembly
(includes 9, 12, 14 & 79)
* 791-180142 Starter Pawl Repair Kit * 791-182156 Carburetor Repair Kit * 753-1248 Gasket Diaphragm Repair Kit
* Parts not shown
Item Part No. Description
1 791-182338 Engine Cover 2 791-182339 Engine Cover Screws 3 791-181025 Valve Cover Screw 4 791-182098 Valve Cover 5 791-182099 Valve Cover Gasket 6 791-182340 Rocker Adjustment Nut 7 791-182101 Rocker Arm Pivot 8 791-182100 Rocker Arm
9 791-182341 Rocker Arm Stud 10 791-182103 Valve Spring Retainer 11 791-181038 Valve Spring 12 791-182102 Push Rod Guide 13 791-181033 Push Rod 14 791-182700 Cylinder Head (includes 9 & 12) 15 791-182344 Cylinder Screw 16 791-182345 Intake Baffle 17 791-182749 Carburetor Mount Gasket 18 791-181034 Nut 19 791-182347 Carburetor Mount (includes 18) 20 791-182348 Carburetor Mount Screw 21 791-182732 Carburetor Gasket
22A 791-182654 Carburetor with Primer 22B 753-1225 Carburetor with Primer
23 791-181751 O-Ring, Carburetor 24 753-1227 Air Filter/Choke Cover Assembly
(includes 27 & 28) 25 791-182097 Breather Tube 26 791-181750 Air Filter Mounting Screw 27 791-181757 Air Filter 28 753-1228 Air Filter Cover 29 753-1229 Fuel Cap 30 791-182352 Fuel Return Line 31 791-182353 Fuel Pick-Up Line with Filter 32 791-181080 Screw 33 791-182354 Washer 34 753-1230 Fuel Tank Assembly (includes 29-31) 35 791-182356 Fuel Tank Shield
36A 753-1234 Throttle Cable 36B 753-1231 Throttle Cable
37 791-182358 Muffler Baffle 38 791-181048 Muffler Gasket 39 791-182359 Muffler (includes 40, 42-44) 40 791-180890 Spark Arrestor Screen 41 791-181045 Screen Cover 42 791-181046 Screw 43 791-182360 Muffler Shield 44 791-182361 Muffler Mounting Screw 45 791-182362 Muffler Cover 46 791-182804 Switch Wire Assembly
Page 3
Reissued 12/01
BOOM AND TRIMMER PARTS - MODEL TB490BC
4-CYCLE GAS TRIMMER
(ppn - 41ADT49C063) (Serial Number 011...... and greater)
Item Part No. Description
1 791-00040 Throttle Housing and Trigger
Assembly (includes 2-4) 2 791-00041 Throttle Trigger Lock-Out 3 791-00042 Throttle Trigger 4 791-182690 Throttle Trigger Spring 5 791-182673 Switch Assembly 6 791-610327 Harness Clip 7 753-1247 Upper Drive Shaft Housing Assembly 8 791-181099 J-Handle Assembly (includes 9 & 10) 9 791-612831 Grip
10 791-612021 Tube Closure 11 791-683295 Handle Bracket Assembly (includes 12-17) 12 791-181811 Screw 13 791-181812 Upper Handle Clamp 14 791-181813 Middle Handle Clamp 15 791-181814 Lower Handle Clamp 16 791-181815 Nut 17 791-145569 Anti-Rotation Screw 18 753-1190 Click-Link Coupler (includes 18-22) 19 791-182057 Screw 20 791-181617 Bolt 21 791-181981 Adjustment Knob 22 791-181886 Knob Retaining Nut 23 791-182541 Lower Drive Shaft Housing Assembly 24 791-613300 Lower Flexible Drive Shaft 25 791-182200 Shield Mount Screw Assembly 26 791-182193 2 piece Gearbox Assembly
(includes 25, 27 & 28)
27 791-182195 Gearbox Screw 28 791-145569 Anti-Rotation Screw 29 791-147492 Blade Shield/Shield Mount 30 791-182196 Blade Driver 31 791-683304 Shield Mounting Screw 32 753-1191 Shield and Blade Assembly (includes 33) 33 791-682061 Blade Assembly 34 791-147490 Retaining Washer 35 791-612483 Spool Shaft 36 791-683301 Outer Spool and
Eyelet Assembly
37 791-612026 Retainer 38 791-610636B Spring 39 791-147495 Inner Reel 40 791-180814B Bump Head Knob Assembly 41 791-145873B 4-Tooth Blade 42 791-181699 Nut
* 791-180014B Blade Retaining Kit
(includes 34 & 42)
* 791-613226 Locking Rod Tool * 791-682075B πShoulder Harness
2 Piece Gearbox Assembly Parts – Item 26
43 791-182191 Left Housing 44 791-182192 Right Housing 45 791-182194 Pinion Gear Assembly 46 791-182199 Output Shaft Bushing 47 791-182198 Output Shaft Gear 48 791-182197 Output Shaft Assembly
(includes 46 & 47)
49 753-1159 O-Ring
Optional Accessories
* 753-1160 Reel and Line Assembly * 753-1161 Bump Head Assembly
(includes 35-40)
* 753-1249 4-Cycle Oil
* Items Not Shown
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