MTD R, Q Operator's Manual

Safe Operation Practices • Assembly • Operation • Service • Troubleshooting
OperatOrs Manual
Self Propelled Mower
Rear Wheel Drive
Model Series Q & R
Record Product Information
Before setting up and operating your new mower, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by standing at the operator’s position and looking down at the rear of the deck. This information will be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer.
Model NuMber
Serial NuMber
Table of Contents
Safe Operation Practices ........................................ 2
Assembly ................................................................. 8
Adjustment .............................................................. 9
Operation ................................................................10
Service and Maintenance ......................................12
Troubleshooting .....................................................12
Spanish ....................................................................15
Parts/Warranty .............. See Separate Supplement
WARNING
Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury - SAVE THESE INSTRUCTIONS.
WARNING
CALIFORNIA PROPOSITION 65
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
Form No. 769-18650A
(January 17, 2019)
SAFE OPERATION PRACTICES
WARNING
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
DANGER
This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing debris. Failure to observe the following safety instructions could result in serious injury or death.
General Information
1. Read, understand, and follow all instructions on the mower and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation.
3. Never allow children under 14 years of age to operate this mower. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the mower and should be trained and supervised by an adult.
4. Never allow adults to operate this mower without proper instruction.
5. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance.
6. According to the U.S. Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an estimated useful life of seven (7) years, under ordinary use conditions. At the end of its useful life, have the product inspected annually to ensure all mechanical and safety systems are operating properly, safely, and are not worn excessively. Failure to do so may result in accident, injury, or death.
Preparation before Operating
1. Thoroughly inspect the area where the mower is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be tripped over or picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
2. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the mower handles. Keep helpers at least 75 feet (23 meters) from the mower while it is in operation. Keep bystanders, children and pets inside while the mower is in operation. Stop mower if anyone enters the area.
3. Be aware of the mower and attachment discharge direction and do not point the mower discharge at anyone.
4. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
5. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes, jewelry and long hair can be caught in moving parts. Shirts and pants that cover the arms and legs and steel-toed shoes are recommended.
6. Never operate mower in bare feet, sandals, slippery or light-weight (e.g. canvas) shoes.
7. Never over fill fuel tank. Fill tank to no more than 1” (2.5 cm) below bottom of filler neck to allow space for fuel expansion.
8. Replace gasoline cap and tighten securely.
9. Use only accessories and attachments approved for this mower by the mower manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.
Operating
1. Data indicates that operators, age 65 years and above, are involved in a large percentage of mower-related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
2. Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are losing your balance or footing; immediately release the handle.
3. Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps:
a. Step back from mower to fully extend your arms. b. Be sure you are well balanced with sure footing. c. Pull the mower back slowly, no more than half way
toward you.
d. Repeat these steps as needed.
4. Do not engage the drive control (if equipped) while starting engine.
2
SAFE OPERATION PRACTICES
5. The blade control is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control must operate freely in both directions and automatically return to the disengaged (off) position when released. The cutting blade continues to rotate for up to three seconds after the blade control is released. Never place any part of the body in the blade area until you are certain the blade has stopped rotating.
6. If the mower should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
7. Never operate mower without the proper trail shield, discharge cover, grass catcher, blade control or other safety protective devices in place and working. Never operate mower with damaged safety devices. Failure to do so can result in personal injury.
8. When starting engine, pull cord slowly until resistance is felt, then pull rapidly. Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result.
9. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
10. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain or hidden objects could cause a slip and/or trip accident. Tall grass can hide obstacles.
11. Your mower is designed to cut normal residential grass of a height no more than 7” (17.5 cm). Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves.
12. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, helpers and the like. Avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
13. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to rotate for up to three seconds after the blade control is released. Never place any part of the body in the blade area until you are certain the engine is off and the blade has stopped rotating.
14. A missing or damaged discharge door, chute or mulch plug can cause blade contact or thrown object injuries.
15. Do not operate the mower without the discharge door, chute, mulch plug or the entire grass catcher in its proper place.
16. Stop the mower blade when crossing gravel drives, walks, or roads and while not cutting grass.
17. Mow only in daylight or good artificial light.
18. Do not operate the mower while under the influence of alcohol or drugs.
19. The muffler and engine become very hot and can cause serious burn injuries. Do not touch. Allow the mower to cool for at least five minutes before storing or attempting any service.
20. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
2. Keep bystanders, children and pets inside while the mower is in operation under watchful care of a responsible adult other than the operator. Stop mower if anyone enters the area.
3. Be alert and turn mower off if a child or bystander enters the area.
4. Never allow children under 14 years of age to operate this mower. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the mower and should be trained and supervised by an adult.
5. This mower is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. This mower has been designed to perform one job: to mow grass. Do not use it for any other purpose.
6. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the mower.
7. Keep children away from hot or running engines. They can suffer burns from a hot engine or muffler.
8. If your mower is equipped with an Electric Start Push Key, remove the key when the mower is unattended to prevent unauthorized operation. Make certain the key is inaccessible to small children.
Slope Operation for Walk-Behind Mowers
1. Slopes are a major factor related to slip and fall accidents which can result in severe injury or death. All slopes require extra caution. If you feel uneasy on the slope, do not mow it.
2. For your safety, measure any slope before using the mower on the sloped area. Use a slope measuring device in addition to the slope gauge included as part of this manual to measure slopes before operating this mower on a sloped or hilly area. Smart phone applications can be also utilized to measure slopes. If the slope is greater than 15 degrees (25%) as shown on the slope gauge or a slope measuring device, do not operate this mower on that area or serious injury could result.
3. Do not mow on slopes greater than 15 degrees (25%).
3
SAFE OPERATION PRACTICES
4. Only mow across slopes, never mow up and down slopes.
5. The mower may speed up when turning downhill, always turn uphill. Maintain control of the mower at all times.
6. Do not mow on wet grass. Unstable footing could cause slipping.
7. Do not operate the mower under any conditions where traction or stability is in question. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance or footing, release the blade control handle immediately and the blade will stop rotating within three (3) seconds.
8. Stay at least 3 feet (1 meter) from drop-offs, ditches, embankments or the edge of water. You could lose your balance or footing.
Fire & Fuel
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
2. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
3. Only use an approved portable fuel (gasoline) container. Use only containers certified by EPA, CARB, and/or OSHA.
4. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least five minutes before refueling.
5. Never fuel the mower indoors.
6. Never store the mower or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
7. If fuel is spilled, wipe it off the engine and mower. Clean up oil or fuel spillage and remove any fuel soaked debris. Move the mower to another area. Wait at least 5 minutes before starting the engine.
8. To reduce fire hazards, keep mower free of grass, leaves, or other debris build-up. Follow the “Maintenance Schedule” in the Service and Maintenance section to keep your mower free of debris.
9. Never over fill fuel tank. Fill tank to no more than 1” (25mm) below bottom of filler neck to allow space for fuel expansion.
10. Replace gas cap and tighten securely.
11. Allow a mower to cool at least five minutes before fueling or storing.
12. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
13. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
14. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Service
1. Keep the mower in good working order. Replace worn or damaged parts.
2. To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
3. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
4. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
5. Ensure the blade comes to a complete stop within (3) three seconds after operating the blade control. If the blade do not stop in less than three seconds, your mower must be serviced professionally by an authorized service dealer. Check for proper operation per the Maintenance Schedule in the Service and Maintenance section.
6. Regularly check the safety interlock system for proper function, as described later in this manual. If the safety interlock system does not function properly, have your mower serviced professionally by an authorized service dealer.
7. Never tamper with the blade control safety interlock or other safety devices. Check for proper operation per the Maintenance Schedule in the Service and Maintenance section.
8. Check the mower blade and engine mounting bolt torque in accordance to the Maintenance Schedule in the Service and Maintenance section in this manual. Also, visually inspect blade for damage (e.g., excessive wear, bent, cracked). Replace the blade with the original equipment manufacturer’s (O.E.M.) blade only.
9. Use of service parts which do not meet the original equipment specifications may lead to improper performance and compromise safety.
10. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. Check all hardware for tightness per the Maintenance Schedule in the Service and Maintenance section.
4
SAFE OPERATION PRACTICES
11. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the mower for any damage. Repair the damage before starting and operating
12. Never attempt to make wheel cutting height adjustments or repairs to the mower while the engine is running.
13. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety”
14. Maintain or replace safety and instruction labels, as necessary.
15. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
Notice Regarding Emissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.
When required, models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control. California models may also include a carbon canister. Please contact Customer Support for information regarding the evaporative emission control configuration for your model.
Spark Arrestor
WARNING
This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass­covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
5
SAFE OPERATION PRACTICES
SAFETY SYMBOLS
This page depicts and describes safety symbols that may appear on this mower. Read, understand, and follow all instructions on the mower before attempting to assemble and operate.
Symbol Description
WARNING – READ THE OPERATOR’S MANUAL(S) Read, understand and follow all the safety rules and instructions in the manual(s) and on the mower before attempting to operate this mower. Failure to comply with this information may result in personal injury or death. Keep this manual in a safe location for future and regular reference.
DANGER — AVOID AMPUTATION INJURY Do not put hands or feet near or under the cutting deck. Contact with the blade can amputate hands and feet.
DANGER — AVOID CHILD RUNOVER/BLADE INJURY Do not mow when children or others are around. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the mower handles. Keep helpers at least 75 feet (23 meters) from the mower while it is in operation. Keep bystanders, children and pets inside while the mower is in operation. Stop mower if anyone enters the area.
DANGER — AVOID THROWN OBJECT INJURY Keep helpers at least 75’ (23 meters) from mower during operation. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
DANGER — AVOID SLIP AND FALL ON SLOPES Slopes are a major factor related to slip and fall accidents which can result in severe injury or death. All slopes require extra caution. If you feel uneasy on the slope, do not mow it. Do not mow on slopes greater than 15 degrees (25%). Only mow across slopes, never mow up and down slopes.
WARNING—GASOLINE IS FLAMMABLE Allow the engine to cool at least five minutes before refueling.
WARNING— AVOID BURN INJURY The muffler and engine become very hot and can cause serious burn injuries. Do not touch. Allow the mower to cool for at least five minutes before storing or attempting any service.
WARNING
Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual
and on the machine.
SAVE THESE INSTRUCTIONS!
6
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
SLOPE GAUGE
Slopes are a major factor related to slip and fall accidents which can result in severe injury or death. All slopes require extra caution.
If you feel uneasy on the slope, do not mow it. Do not mow on slopes greater than 15 degrees (25%). Only mow across slopes, never
mow up and down slopes.
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
USE THIS SLOPE GAUGE TO DETERMINE
(OK) (TOO STEEP)
15°/25% dashed line
Slope Gauge
15°/25% Slope
WARNING
Figure 2Figure 1
15°/25%
Slope
7
ASSEMBLY
b
(a)
c
(a)
a
Figure 4
IM PORTANT: This mower is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the Operation section of the Engine Manual before starting or operating your mower.
NOTE: Reference to right and left hand side of the Lawn Mower is observed from the operating position.
Unpacking
Opening Carton
1. Cut each corner of the carton vertically from top to bottom.
2. Remove all loose parts:
Grass Catcher
Engine Oil
3. Remove loose packing material.
Removing Mower From Carton
1. Lift mower from the rear to detach it from underlying carton material and roll mower out of carton.
2. Check carton thoroughly for any other loose parts.
Assembly
Attaching The Handle
1. Remove any packing material which may be between upper and lower handles.
2. Turn the handle adjustment levers to the unlocked position to lif t the handle. See Figure 1.
3. Place the handle into one of the three handle height positions, low (a), medium (b) or high (c), located on the handle brackets. See Figure 2.
4. Turn the handle adjustment levers to the locked position to secure the handle.
5. The rope guide is attached to the right side of the upper handle. Loosen the wing knob (a) which secures the rope guide. See Figure 3.
Figure 1
(a)
(b)
(c)
a. Hold blade control
against upper handle.
b. Slowly pull recoil
starter rope handle from engine and slip starter rope into the rope guide.
c. Tighten rope guide
wing knob (a).
IM PORTANT: To reduce wear and allow for proper operation, make sure to leave some slack in the
Figure 3
upper portion of the cables.
Attaching the Grass Catcher
B
1. Follow steps below to assemble the grass catcher. Make certain bag is turned right side out before assembling (warning label will be on the outside). See Figure 4.
A
a. Place bag over frame
so that its black plastic side is at the bottom.
A
b. Slip plastic channel of
grass bag over hooks on the frame.
2. Follow steps below to
B
attach grass catcher. See Figure 5.
a. Lift mower rear
discharge door.
b. Remove the mulch
C
plug.
c. Place grass catcher
into the slots in the handle
C
brackets. Let go of discharge door so that it rests on the grass
Figure 5
catcher.
NOTE: To remove grass catcher reverse STEP 2. Lift mower rear discharge door. Lift grass catcher up and of f the slots in the handle brackets. Reinstall the mulch plug and lower the rear discharge door.
Figure 2
8
ADJUSTMENTS
1
2
3
Lower
Higher
Adjustments
Cutting Height
There are two cutting height adjustment configurations. Refer to the section applicable to your mower.
Single Lever
The single lever cutting height adjustment is located above the rear left wheel. See Figure 6.
1. Carefully pull the height adjustment lever outward towards wheel (mower will tend to fall when lever is moved outward).
2. Move lever to desired position for a change in cutting height.
3. Release lever towards deck.
Dual Lever
The dual lever cutting height adjustment levers are located above the front and rear left wheel. See Figure 7.
1. Carefully pull the height adjustment lever outward towards wheel (mower will tend to fall when lever is moved outward).
NOTE: The front and rear height adjustment levers move in the opposite direction to adjust.
2. Move lever to desired position for a change in cutting height.
3. Release lever towards deck.
IM PORTANT: All wheels must be placed in the same position. For rough or uneven lawns, move each height adjustment lever to a higher position. This will prevent you from cutting the grass too close to the ground.
Lower
r
Higher
Figure 6
Figure 7
Higher
3
2
Lower
1
Handle Pitch
For convenience of operation, you may adjust the pitch of the handle as follows:
1. Turn the handle adjustment levers to the unlocked position to lift the handle. See Figure 8.
2. Place the handle into one of the three handle height positions, low (a), medium (b) or high (c), located on the handle brackets.
3. Turn the handle adjustment levers to the locked position to secure the handle.
NOTE: A fourth handle height position (d) is used for storing the mower with the handle in the upright position. See Figure 9.
(a)
(b)
(c)
Figure 8
(d)
Figure 9
9
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