covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131
Cleveland, Ohio 44136-0019.
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
Read safety rules and instructions carefully before operating equipment.
For Canadian Customers: MTD Products Ltd., P. O. BOX 1386, KITCHENER, ONTARIO N2G 4J1
PRINTED IN U.S.A.
For US Customers: MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO
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769-00805A
.
(5/7/2004)
For Parts Call 606-678-9623 or 606-561-4983
For Parts Call 606-678-9623 or 606-561-4983
TABLE OF CONTENTS
ContentPage
Customer Support2
Important Safe Operation Practices3
Assembly5
Controls6
Operation7
ContentPage
Ajustments8
Maintenance8
Accessories & Kits11
Illustrated Parts List12
Warranty14
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you to assemble, prepare and
maintain the unit for best performance . Please read and understand wh at it says.
Before you start assembling your new snow thrower, please locate the mode l plate on the
equipment and copy the information from it in the space provided belo w. The information on the
model plate is very important if you need help from our Custome r Support Department or an
authorized dealer.
•You can locate the model number by standing behind the unit in the oper ating position andlooking down at
the dash panel . A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
The engine manufacturer is responsible for all engine-rel ated issues with regards to perf ormance, power-rat ing,
specifications, warranty and service. Please refer to th e engine manufacturer’s Owner’s/Op erator’s Manual packed
separately with your unit for more information.
CALLING CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support.
If you have difficulty assembling this prod uct or have any questions regar ding the controls, operation or
maintenance of this unit, please call a Customer Support Repre sentataive.
For US Customers: 1- (330) 220-4MTD (4683) or 1- (800)-800-7310
For Canadian Customers: 1-800-668-1238
Please have your unit’s model number and serial number ready when you call. See previous section to locate this
information. You will be asked to enter the serial number in order to process your call.
2
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the
personal safety and/or property of yourself and others. Read and follow all instructions in this manual before
attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you
see this symbol—heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER:This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This
machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety
instructions could result in serious injury or death.
Training
1.Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place
for future and regular reference and for ordering
replacement parts.
2.Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3.Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
4.Never allow adults to operate this machine without proper
instruction.
5.Thrown objects can cause serious personal injury. Plan
your snow throwing pattern to avoid discharge of material
toward roads, bystanders and the like.
6.Keep bystanders, helpers, pets and children at least 75
feet from the machine while it is in operation. Stop
machine if anyone enters the area.
7.Exercise caution to avoid slipping or falling, especially
when operating in reverse.
Preparation
1.Thoroughly inspect the area where the equipment is to be
used. Remove all door mats, newspapers, sleds, boards,
wires and other foreign objects which could be tripped
over or thrown by the auger/impeller.
2.Always wear safety glasses or eye shields during
operation and while performing an adjustment or repair to
protect your eyes. Throw n objects wh ich ricochet c an
cause serious injury to the eyes.
3.Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other
loose clothing which could become entangled in moving
parts. Wear footwear which will improve footing on
slippery surfaces.
4.Use a grounded extension cord and receptacle for all
units with electric start engines.
5.Adjust collector housing height to clear gravel or crushed
rock surfaces.
6.Disengage the control handle before starting the engine.
7.Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator’s manual.
8.Let engine and machine adjust to outdoor temperature
before starting to clear snow.
9.To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite. Wash your skin
and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f.Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to provide space
for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine.
i.Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.).
j.Allow machine to cool at least 5 minutes before
storing.
Operation
1.Do not put hands or feet near rotating parts, in the auger
housing or discharge chute. Contact with the rotating
parts can amputate hands and feet.
2.The auger control handle is a safety device. Never
bypass its operation. Doing so, makes the machine
unsafe and may cause personal injury.
3.The control handle must operate easily in both directions
and automatically return to the disengaged position when
released.
4.Never operate with a missing or damaged discharge
chute. Keep all safety devices in place and working.
5.Never run an engine indoors or in a poorly ventilated
area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
3
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6.Do not operate machine while under the influence of
alcohol or drugs.
7.Muffler and engine become hot and can cause a burn. Do
not touch.
8.Exercise extreme caution when operating on or crossing
gravel surfaces. Stay alert for hidden hazards or traffic.
9.Exercise caution when changing direction and while
operating on slopes.
10. Plan your snow throwing pattern to avoid discharge
towards windows, walls, cars etc. To avoid property
damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets
or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear
snow at too fast of a rate.
13. Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on
the handles. Walk, never run.
14. Disengage power to the auger/impeller when
transporting or not in use.
15. Never operate machine at high transport speeds on
slippery surfaces. Look down and behind and use care
when in reverse.
16. If the machine should start to vibrate abnormally, stop the
engine, disconnect the spark plug and ground it against
the engine. Inspect thoroughly for damage. Repair any
damage before starting and operating.
17. Disengage the control handle and stop engine before you
leave the operating position (behind the handles). Wait
until the auger comes to a complete stop before
unclogging the discharge chute, making any
adjustments, or inspections.
18. Never put your hand in the discharge or collector
openings. Always use a clearing tool to unclog the
discharge opening.
19. Use only attachments and accessories approved by the
manufacturer.
20. If situations occur which are not covered in this manual,
use care and good judgment. Call customer assistance
for the name of your nearest servicing dealer.
Maintenance And Storage
1.Never tamper with safety devices. Check their proper
operation regularly.
2.Disengage the control handle and stop engine. Wait until
the auger/impeller come to a complete stop. Disconnect
the spark plug wire and ground against the engine to
prevent unintended starting before cleaning, repairing, or
inspecting.
3.Check bolts, and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4.Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
5.Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently
check all components and replace with original
equipment manufacturer’s (O.E.M.) parts only. “Use of
parts which do not meet the original equipment
specifications may lead to improper performance and
compromise safety!”
6.Check controls periodically to verify they engage and
disengage properly and adjust, if necessary. Refer to the
adjustment section in this operator’s manual for
instructions.
7.Maintain or replace safety and instruction labels, as
necessary.
8.Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
9.Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper
instructions on off-season storage.
Your Responsibility:
•Restrict the use of this power machine to persons who
read, understand and follow the warnings and
instructions in this manual and on the machine.
DANGER
NEVER PUT HAND IN CHUTE. CAN
AMPUTATE
STOP ENGINE AND AUGER BEFORE USING
CLEAN-OUT TOOL OR STICK.
NE PLACEZ JAMAIS VOS MAINS DANS LA
GOULOTTE. LES PIÈCES EN MOUVEMENT
PEUVENT AMPUTER MAINS ET DOIGTS.
ARRÊTEZ LE MOTEUR ET LA TARIÈRE AVANT
D'UTILISER L'OUTIL DE DÉGAGEMENT
DE LA GOULOTTE OU UN BÂTON.
HANDS AND FINGERS.
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PREPARATIONS AND STARTING INSTRUCTIONS:
• FUEL MIXTURE 50:1 OR 2%
• MIX QUALITY 2 CYCLE OIL (TC-W11 OR TC-W3) WITH COLD WEATHER
GAS IN GAS CAN ONLY
1.)
INSERT IGNITION KEY, TURN TO RUN POSITION.
2.)
MOVE CHOKE LEVER TO FULL (ON) POSITION. PUSH PRIMER BUTTON 3x.
3.)
ROPE START: PULL SLOWLY UNTIL HARDER TO PULL, THEN PULL RAPIDLY TO START.
REPEAT PRIMING IF NEEDED.
ELECTRIC START: DO NOT USE IN RAIN. CONNECT POWER CORD AND PUSH STARTER
BUTTON. REPEAT PRIMING IF NEEDED.
MOVE CHOKE SLOWLY TO OFF POSITION.
4.)
5.)
TO STOP ENGINE: TURN KEY TO STOP POSITION.
PRIMER BUTTON
BOUTON D'AMORÇAGE
4
FOR TURNING,
NOT LIFTING
POUR TOURNER,
PAS POUR LE LEVAGE
AVANT LE DÉMARRAGE ET MISE EN MARCHE DU MOTEUR:
• MÉLANGE DE CARBURANT À UN TAUX DE 50 À 1 OU 2%.
• MÉLANGE UNE HUILE DE QUALITÉ POUR MOTEURS À DEUX TEMPS
(TC-W11 OR TC-W3) AVEC UNE ESSENCE PRÉPARÉE POUR TEMPS FROID.
1.) ENFONCEZ LA CLÉ DE CONTACT. TOURNEZ LA CLÉ À LA POSITION «RUN».
2.) PLACEZ LA MANETTE DU VOLET DE DÉPART À LA POSITION VOLET FERMÉ «ON».
ENFONCEZ TROIS FOIS LE BOUTON D'AMORÇAGE.
DÉMARREUR À LANCEUR:
3.)
LÉGÈRE RÉSISTANCE, PUIS TIREZ RAPIDEMENT POUR DÉMARRER. RÉPÉTEZ L'AMORÇAGE AU BESOIN.
DÉMARREUR ÉLECTRIQUE:
ET APPUYEZ SUR LE BOUTON DU DÉMARREUR. RÉPÉTEZ L'AMORÇAGE AU BESOIN.
4.) OUVREZ LENTEMENT LE VOLET DE DÉPART.
5.) POUR ARRÊTEZ LE MOTEUR: TOUREZ LA CLÉ
À LA POSITION «STOP».
TIREZ LA CORDE LENTEMENT JUSQU'À CE QUE VOUS SENTIEZ UNE
N'EMPLOYEZ PAS DANS LA PLUIE. BRANCHEZ LE FIL ÉLECTRIQUE
RUN
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SECTION 2: ASSEMBLING YOUR SNOW THROWER
NOTE: This Operator’s Manual covers several models.
Snow thrower features vary by model. Not all
features discussed in this manual are applicable to all
snow thrower models.
Unpacking From Carton
•Cut along corners of the carton and lay it down flat.
Remove packing material.
•Remove any loose parts included with unit (i. e.,
operator’s manual, etc.).
•Roll unit out of carton. Check carton th oroughly for
any remaining loose part.
Items Required For Assembly
1. Engine oil
2. Fresh gasoline
Before Assembly
1
WARNING: Disconnect the spark plug wire
and ground it against the engine to prevent
unintended starting.
Positioning the Upper Handle
Making sure not to pinch the cable in the
process, pivot the upper handle into the
1
operating position as illustrated until it clicks
into place.
Tighten the wing knobs to secure the handle in
place.
2
Assembling the Discharge Chute
3
For shipping reasons, the snow thrower has
been packaged with the upper chute pivoted all
the way down. To pivot it upward, proceed as
follows:
1. Turn the chute until the chute opening is facing
straight ahead.
2. Remove the wing knob, flat washer and carriage
bolt from the lower chute.
3. Pivot the upper chute upward over the lip on t he lower chute so that there is NO gap between the
upper chute and the lower chute.
4. Resecure with the hardware just removed .
CAUTION: Do not use the Chut e
Handle to lift the machine.
2
3
3
4
2
1
5
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SECTION 3: KNOW YOUR SNOW THROWER
Chute Handle
Shave Plate
Auger
IMPORTANT:
and oil. Do NOT operate the snow thrower without first
reading the engines operator’s manual for instructions
regarding proper fuel and engine oil.
This unit runs on a mixture of ga soline
Starter Handle*
Spark Plug Cover
Choke Lever
Upper Handle
Auger Control
* Styles vary by model
Figure 1
Choke Lever
OFF
Activating the choke control closes the choke plat e on
the carburetor and aids in starting the engine. Refer to
the engine manual packed with the snow thrower for
more detailed instructions regarding the choke.
CHOKE
ON
Primer
Depressing the primer forces fuel
directly into the engine’s carburetor to
aid in cold-weather starting. Refer to
the engine manual packed with the
snow thrower for more detailed
instructions regarding the primer.
Ignition Key
The ignition key must be present,
inserted in the key switch, and in the
“ON” position for the engine to start.
Starter Handle
The starter handle is used to manually start the engine.
Electric Starter Button (If so equipped)
Pressing the electric starter button engages the
engine’s electric starter when plugged into a 120V
power source.
Discharge Chute
Primer
Fuel Cap
Ignition Key
Electric Starter Plug
(If So Equipped)
Handle
Electric Starter Button
(If So Equipped)
Electric Starter Plug (If so equipped)
Requires use of a two-prong outdoo r extension cord
(packed with the snow thrower) and a 120V power
source/wall outlet.
Spark Plug Cover
Remove the spark plug cover to access the engine’s
spark plug located beneath it.
Auger
When engaged, the augers rotation draws snow into
the auger housing and throws it out the discharge
chute. The rubber paddles on the augers also aid in
propelling the snow thrower as they come in contact
with the pavement.
Auger Control Handle
Located on the upper handle, the auger control handle
is used to engage and disengage drive to the auger.
Squeeze the control handle against th e upper handle to
engage the auger; release it t o disengage.
Discharge Chute / Chute Handle
Rotate the discharge chute to the left or right using the
chute handle. The pitch of the discharge chute controls
the angle at which the snow is thrown. Loosen the wing
knob on the side of the discha rge chute be fore pivoting
the discharge chute upward or downward. Retighten
the knob once the desired position has been achieved.
Shave Plate
The shave plate maintains contact with the pavement
as the snow thrower is propelled, allowing the snow
close to the pavement’s surface to be discharged.
6
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SECTION 4: OPERATING YOUR SNOW THROWER
WARNING: Before starting the engine,
read, understand, and follow all instructions
and warnings on the machine and in this
manual before operating.
Fuel And Oil Mixture
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoors or while the
engine is hot or running. Extinguish cigarettes,
cigars, pipes and other sources of ignition.
Wing Knob
Chute Handle
Upper Chute
IMPORTANT:
and oil. Do NOT operate the snow thrower without first
reading the engines operator’s manual for detailed
instructions regarding proper fuel and engine oil.
Do NOT operate the snow thrower without the fuel cap
securely in place on the fuel tank.
This unit runs on a mixture of gasoline
Positioning the Discharge Chute
•Loosen the wing knob fou nd on the left side of the
discharge chute and pivot the upper chute upward
or downward to the desired pitch. Reti ghten the
wing knob before operating the snow thrower.
•Rotate the discharg e chute to the left or right using
the chute handle. See Figure 2.
Starting the Engine
•Refer to the separate engine m anual packed with
the snow thrower for detailed instructions re garding
starting the engine.
Clearing Snow
NOTE: For more efficient snow clearing, discharge
snow downwind whenever possible.
WARNING: Never operate the snow throwe r
with bystanders in front of or near the
discharge chute opening.
•Engage the auger by squeezing the control handle
against the upper handle. See Figure 2.
•Lift up slightly on the handle to allow the rubber
paddles on the auger to contact the pavement and
propel the snow thrower forward.
IMPORTANT:
will result in premature wear on the rubber auger
paddles or possible damage or marking of pavement.
Resulting wear would not be covered by warranty.
•As the snow thrower starts to move, maintain a firm
hold on the handle, and guide the snow throwe r
along the path to be cleared.
Excessive upward pressure on the handle
Figure 2
Auger Control Handle
Figure 3
•Release the auge r control handle to stop th e snow
throwing action and the forward motion.
Stopping the Engine
WARNING: Muffler, engine and surrounding
areas become hot and can cause a burn. Do
not touch.
•After clearing snow, allow the engine to run for an
extra few minutes before storing to help dry any
moisture on the engine.
•To stop the engine: Turn the ignition key
counterclockwise to the OFF position. Remove the
key form the snow thrower’s ignition switch before
storing.
7
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SECTION 5: MAKING ADJUSTMENTS
WARNING: NEVER attempt to make any
adjustments while the engine is running.
Shave Plate
•To check the adjustmen t of the shave plate, place
the unit on a level surface. The wheels, shave plate
and augers should all contact the level surface.
Note that if the shave plate is adjusted too high,
snow may blow under the housing. If the shave
plate wears out excessively, or the unit will not selfpropel, the shave plate may be adjusted too low.
NOTE: On new units or units with a new shave plate
installed, the augers may be slightly off the ground.
•To adjust, tip the snow thrower back so that it rests
on the handle. Loosen the lock nuts from the
carriage bolts which secure the shave plate to the
housing. See Figure 4.
•Move the shave plate to desired posit ion and
retighten the nuts and bolts. Make certain all four
nuts are securely tightened.
Carriage Bolts
Figure 4
Shave Plate
SECTION 6: MAINTAINING YOUR SNOW THROWER
WARNING: Before servicing, repairing, or
inspecting, disengage the control handle and
stop engine. Wait until all moving parts have
come to a complete stop. Disconnect spark
plug wire and ground it against the engine to
prevent unintended starting.
Lubrication
•Lubricate pivot points on the control ha ndle and the
extension spring at the end of the clutch cable with
a light oil once every season and before storage of
the snow thrower at the end of the season.
Hardware
Check the engine and snow thrower frequently for
loose or missing hardware, and tighte n or replace as
necessary.
Replacing the Drive Belt
The snow thrower’s drive belt is subject to wear and
should be replaced if any signs of cracking, shredding
or rotting is present. To change the drive belt, proceed
as follows:
•Remove the belt cover from th e left side of the
snow thrower’s auger housing by unthreading the
five hex screws which secure it in place.
•Gently grasp the idler bracket and pivot it upward to
ease tension on the drive belt. See Figure 5.
•While holding the idler bracket up, carefully slip the
drive belt off the engine pulley. See Figure 5.
Auger Pulley
•Carefully release the idler bracket and allow it to
pivot downward.
•Carefully slip the drive belt off the auger pulley,
freeing it from the snow thrower. See Figure 5.
Idler Bracket
Figure 5
Engine
Pulley
Drive Belt
8
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•Install the replacement dr ive belt by following the
preceding steps in reverse order.
•Reattach the belt cover with the five hex screws
removed earlier.
Replacing the Shave Plate
The shave plate is subject to wear and should be
checked periodically. There are two wearing edg es and
the shave plate can be reversed after one side wears
out.
To replace (or reverse) the shave plate, proceed as
follows:
•Remove the four carriage bolts and hex lock nuts
which secure it to the snow thrower’s auger
housing. Refer to Figure 4.
•Install the new shave pl ate (or reverse the existing
one, if both sides are not yet worn), making sure the
heads of the carriage bolts are on the inside of the
housing. The lock nuts should be on the outside of
the housing.
SECTION 7: OFF-SEASON STORAGE
•Adjust the shave plate as instructed in the Making
Adjustments section of this manual.
•Tighten the nuts securely before o perating the
snow thrower.
Replacing the Auger’s Rubber Paddles
The snow thrower auger’s rubber paddles are subject
to wear and should be replaced if any signs of
excessive wear is present.
To change the rubber paddles, proceed as follows:
•Remove the existing rubber pa ddles by
unthreading the self-tapping screws which secure
them to the auger.
•Secure the replacement rubber paddles to the
auger using the hardware removed earlier.
Engine
Refer to the separate engine manual packed with the
snow thrower for detailed instructions regarding all
engine-related maintenance.
WARNING: Never store engine with fuel in
tank indoors or in enclosed, poorly ventilated
areas where fuel fumes may reach an open
flame, spark or pilot light as on a furnace,
water heater, clothes dryer, or other gas
appliance.
•Clean snow thrower thor oughly.
•Lubricate as instructed in the Main taining Your Snow Thrower section of this manual.
•Refer to the separate engine m anual packed with
the snow thrower for detailed instructions re garding
all engine-related storage instructions.
•Store the snow thrower in a clean, dry area.
•Place blocks under the front of the auger hou sing
so that the snow thrower is not resting on the
rubber auger paddles. The rubber can become
misshaped if it supports the weight of the snow
thrower for several months of storage.
NOTE: When storing any type of power equipment in a
poorly ventilated or metal storage shed, care should be
taken to rustproof the equipment, especially springs,
cables and all moving parts.
9
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