Mtd GT 2521 owners Manual

OPERATOR’S MANUAL
SERIES 2000
TRACTOR
Model Number
GT 2521
w/48" Mower Deck
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning:
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A.
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
FORM NO. 769-01031
(12/03)
Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)
and the United States Environmental Protection Agency (U.S. EPA)
Emission Control Systems Warranty Statement(Owner’s De fect Warranty Rights and Obligations)
EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THERE­AFTER, WHICH ARE USED IN CALIFORNIA, AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND USED ELSEWHERE IN THE UNITED STATES (AND AFTER JANUARY 1, 2001 IN CANADA).
California and United States Emission Control Defects Warranty Statement
The California Air Resources Board (CARB), the U.S . En vironme ntal Protecti on Agency (EPA), and Briggs & Stratton are pleased to explain the Emission Control Systems Warranty on y o ur mo del year 2002 and later small off-road engine (SORE). In California, new small off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. Elsewhere in the United States, new non-road, spark-ignition engines certified for model year 1997 and later must meet similar st r andar ds se t forth by the U.S. EPA. B&S must warrant the emission control system on your engine for the periods of time listed below, provided there has been no abuse, neglect or improper maintenance of your small off-road engine.
Your emission control system includes par ts such as the carburetor, air cleaner, ignition system, muffler and catalytic converter. Also included may be connectors and other emission related assemblies.
Where a warrantable condition exists, Briggs & Stratton will repair your small off-road engine at no cost to you, including diagnosis, parts and labor.
Briggs & Stratton Emission Control Defects Warranty Coverage
Small off-road engines are warranted relative to emission control parts defects for a period of two years, subject to provisions set forth be low. If any covered part on your engine is defectiv e, the part will be repaired or replaced Briggs & Stratton.
Owner’s Warranty Responsibilities
As the small off-road engine owner , y ou a re responsib l e f or the pe rf ormance of the requi red mainte nance listed in the Operat or’s Manual. Briggs & Strat­ton recommends that you retain all your receipts covering maintenance on your small off-road engine, but Briggs & Stratton cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should howe v er b e a war e that Briggs & Strat ton may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an authorized Briggs & Stratton service dealer as soon as a problem exists. The undis­puted warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S service representative at 1-414-259-5652. The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emission test.
Briggs & Stratton Emission Control Defects Warranty Provisions
The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non­regulated engines.
1. Warranted Parts — Coverage under this warranty extends only to the parts listed below (the emission control systems parts) to the extent these parts were present on the engine purchased.
a. Fuel Metering System
• Cold start enrichment system
• Carburetor and internal parts
•Fuel pump
b. Air Induction System
• Air cleaner
• Intake manifold
c. Ignition System
• Spark plug(s)
• Magneto ignition system
d. Catalyst System
• Catalytic converter
• Exhaust manifold
• Air injection system, Pulse valve
e. Miscellaneous Items
• Vacuum, temperature, position, time sensitive valves and switches
• Connectors and assemblies
2. Length of Coverage — Briggs & Stratton warrants to the initial owner and each subsequent purchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years from the date the engine is delivered to a retail purchaser.
3. No Charge — Repair or replacement of any Warranted Part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an authorized Briggs & Stratton service dealer. For emission warranty service contact your nearest authorized Briggs & Stratton service dealer as listed in the “Yellow Pages” under “Engines, Gasoline,” “Gasoline Engines,” “Lawn Mowers, ” or similar category.
4. Claims and Coverage Exclusions — Warranty claims shall be filed in accordance with the provisions of the B&S Engine Warranty Policy. Warranty coverage shall be excluded for failures of Warranted Parts which are not original Briggs & Stratton parts or because of abuse, neglect or improper maintenance as set forth in the B&S Engine Warranty Policy. Briggs & Stratton is not liable to cover failures of Warranted Parts caused by the use of add-on, non-original, or modified parts.
5. Maintenance — Any Warranted Part which is not scheduled for replacement as required maintenance or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted as to defects for the warranty period. Any Warranted Part which is scheduled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. The owner is responsib l e for the performance of all required maintenance, as defined in the Operator’s Manual.
6. Consequential Coverage — Coverage hereunder shall extend to the failure of any engine components caused by the failure of any Warranted Part still under warranty.
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CONTENTS
Section Page
Emission Control Systems Warranty ... 2
Tractor and Deck Preparation.............. 3
Safe Operation Practices..................... 4
Product Graphics................................. 7
To The Owner .......... ... ... ... ................. 8
Calling Service Information.................. 8
Recording Model & Serial Number ...... 8
I Controls and Indicators........................ 9
II Operation............................................. 14
III Adjustments......................................... 18
IV Maintenance ........................................ 23
V Mower Deck......................................... 33
TRACTOR AND DECK PREPARATION
Section Page
VI Off-Season Storage ............................. 45
VII Mowing................................................. 46
Optional Equipment and Accessories. 47
Maintenance Chart............................... 48
Trouble Shooting.................................. 49
Lubrication Table ............................... 51
Lubrication Guides .............................. 52
Slope Gauge........................................ 55
Specifications....................................... 57
Warranty — Commercial Use .............. 58
Warranty — Residential Use................ 59
Maintenance Parts Chart .................... 60
After removing the top of the shippin g crate, cut the tie strap securing the mower deck to th e side panel of the crate. Using a hoist, or with the help of an assistant, carefully lift the mower deck out of the shipping crate.
Cut the tie strap securing the PTO belt and remove the belt from the deck
A. INSTALL LIFT ASSIST SPRINGS
The RH and LH lift assist rods are installed on the tractor and suspended with rubber bands during shipment. Remove the rubber bands and install the lift assist springs as follows:
1. Raise the rearward end of the RH lift assist rod located under the fender on th e right/rear side of th e tractor frame, and remove the internal cotter pin from the forward end of the rod.
2. Slide the larger hook of the lift assist spring onto the forward end of the lift assist rod.
INTERNAL
COTTER PIN
3. Install the internal cotter pin to capture the spring hook between the flange of the rod and the pin.
4. While lowering the rear end of the lift assist rod, guide the other spring hook into the pigtail hoo k at the lower front of the fender.
5. Tension the spring by pushing downward and then inward on the rear of the lift assist rod so that the flange at rearward end of the rod is inside the tractor frame.
6. Repeat steps 1 thru 5 to install the lift assist spring onto the LH lift assist rod on the left side of the tractor frame.
NOTE: Store the lift assist springs in this position when­ever the mower deck is removed from the tractor.
B. CONNECT THE BATTERY
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds. Wash hand s
after handling.
LIFT
ASSIST
SPRING
LIFT ASSIST
ROD
Installing Lift Assist Springs in Storage Position.
PIGTAIL
HOOK
The tractor is shipped with an activated sealed battery, with the positive battery cable factory connected. The negative cable must be connected.
Note: Make sure the ignition switch is in the "OFF" po­sition before attaching the battery cable.
1. Pull the protective cap off the negative terminal of the battery, and remove the hex cap screw and nut from the free end of the negative battery cable.
2. Connect the negative battery cable (heavy black) and ground wire (green) to negative terminal (—) of the battery using the hex cap screw and nut. Slide the black terminal cover over the negative terminal of the battery.
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WARNING
• The engine exhaust, some of its constituents, and certain vehicle compone nts contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
• This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
• In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other States may have similar laws. Federal laws apply to federal lands. A spark arrester muffler is available at your nearest engine authorized service center.
IMPORTANT
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— HEED ITS WARNING.
Your lawn mower was built to be operated according to the rules for safe operation
in this manual. As with any type of power equipment, carelessness or error on the
DANGER
I. GENERAL OPERATION
1. Read, understand and follow all instructions in the manual and on the machine before starting. Keep this manual in a safe place for future and regular reference and for ordering replacement parts
2. Only allow responsible individuals familiar with the instructions to operate the machine. Know the controls and how to stop the machine quickly.
3. Do not put hands or feet under the cutting deck or near rotating parts.
4. Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blades. A small object may have been overlooked and could be accidentally thrown by the mower in any direction and cause injury to you or a bystander. To help avoid a thrown objects injury, keep children, animals, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses with side shields or safety goggles during operation or while performing an adjustment or repair, to protect eyes from foreign objects. Stop the blades when crossing gravel drives, walks or roads.
part of the operator can result in injury. This lawn mower is capable of amputating hands and feet or throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
SAFE OPERATION PRACTICES
5. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
6. Never carry passengers.
7. Disengage the blades before shifting into reverse and backing up. Always look down and behind before and while backing.
8. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the chute guard in place.
9. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
10. Never leave a running machine unattended. Always turn off the blades, place the transmission in neutral, set the parking brake, stop the engine and remove key before dismounting.
11. Turn off blades when not mowing.
12. Stop the engine and wait until the blades come to a complete stop before (a) removing the grass catcher or unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris.
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13. Mow only in daylight or good artificial light.
DO:
14. Do not operate the machine while under the influence of alcohol or drugs.
15. Watch for traffic when operating near or crossing roadways.
16. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down a ramp onto a trailer or truck under power, because the unit could tip over causing serious personal injury. The unit must be pushed manually on a ramp to load or unload properly.
17. Never make a cutting height adjustment while the engine is running if the operator must dismount to do so.
18. Wear sturdy, rough-soled work shoes and close­fitting slacks and shirts. Do not wear loose fitting clothes or jewelry. They can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers.
19. Check overhead clearance carefully before driving under power lines, wires, bridges or low hanging tree branches, before entering or leaving buildings, or in any other situation where the operator may be struck or pulled from the unit, which could result in serious injury.
20. Disengage all attachment clutches, thoroughly depress the brake pedal and shift into neutral before attempting to start the engine.
21. Your mower is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g. pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard.
22. Use only accessories approved for this machine by Cub Cadet. Read, understand and follow all instructions provided with the approved accessory.
II. SLOPE OPERATION
Slopes are a major factor related to loss of contro l and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operat ing this unit on a sloped or hilly area. If the slope is greater than 15° as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
Mow up and down slopes, not across. Remove obstacles such as rocks, limbs, etc. Watch for holes, ruts or bumps . Uneven terrain could
overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low enough gear so that
you will not have to stop or shift while on the slope. Al­ways keep the machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturer’s recommendation s for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attach­ments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards, which could cause serious injury.
Avoid starting or stopping on a slope. If the tires lose traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT:
Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches or emb ankme nts.
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use the grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in watchful care of an adult other than the operator.
2. Be alert and turn the machine off if children enter the area.
3. Before and when backing up, look behind and down for small children.
4. Never carry children, even with the blades off. They may fall off and be seriously injured or may interfere with safe machine operation.
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5. Never allow children under 14 years old to operate the machine. Children 14 years and over should only operate the machine under close parental supervision and proper instruction.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure your vision of a child or other hazard.
7. Remove the key when the machine is left unattended to prevent unauthorized operation.
IV. SERVICE
1. Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive.
a. Use only an approved container. b. Never remove fuel cap or add fuel with the en-
gine running. Allow the engine to cool at least two minutes before refueling.
c. Replace the fuel cap securely and wipe off any
spilled fuel before starting the engine as it may cause a fire or explosion.
d. Extinguish all cigarettes, cigars, pipes and oth-
er sources of ignition.
e. Never refuel the machine indoors because fuel
vapors will accumulate in the area.
f. Never store the fuel container or machine
inside where there is an open flame or spark, such as a gas hot water heater, space hea ter or furnace.
2. Never run a machine inside a closed area.
3. To reduce fire hazard, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage. Allow the machine to cool at least 5 minutes before storing.
4. Before cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the spark plug to prevent accidental starting.
5. Check the blade and engine mounting bolts at fre­quent intervals for proper tightness. Also visually inspect blades for damage (e.g., excessive wear, bent, cracked). Replace with blades which meet original equipment specifications.
6. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
7. Never tamper with safety devices. Check their proper operation regularly. Use all guards as instructed in this manual.
8. After striking a foreign object, stop the engine, remove the wire from the spark plug and thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower.
9. Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For your safety protection, frequently check the components and replace with manufacturer’s recommended parts when necessary.
10. Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing blades.
11. Check brake operation frequently. Adjust and service as required.
12. Muffler, engine and belt guards become hot during operation and can cause a burn. Allow to cool down before touching.
13. Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous.
14. Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment and the ecology.
a. Prior to disposal, contact your local
Environmental Protection Agency to determine the proper method for disposing of the waste. Recycling centers are established to properly dispose of materials in an environmentally safe fashion.
b. Use proper containers when draining fluids.
Do not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers im­mediately following the draining of fluids.
c. DO NOT pour oil or other fluids into the
ground, down a drain or into a stream, pond, lake, or other body of water. Observe Environ­mental Protection Agency regulations when disposing of oil, fuel, coolant, brake fluid, fil­ters, batteries, tires and other harmful waste.
15. We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
6
PRODUCT GRAPHICS
Keep product safety graphics (decals) clean. Replace any safety graphic that is dam aged, destroyed, miss-
STARTING INSTRUCTIONS
BE FAMILIAR WITH CONTROLS BEFORE
1.
STARTING ENGINE AND OPERATING.
2.
SET CHOKE, MOVE THROTTLE TO MID POSITION AND DEPRESS BRAKE PEDAL.
TURN KEY TO THE START POSITION.
3.
AFTER ENGINE STARTS OPEN CHOKE.
4.
STOPPING INSTRUCTIONS
1.
DISENGAGE PTO AND SET PARKING BRAKE.
2.
MOVE THROTTLE CONTROL TO MID POSITION AND TURN KEY OFF.
WARNING
!
AVOID SERIOUS INJURY OR DEATH.
READ OPERATORS MANUAL AND ALL WARNING LABELS BEFORE USING MACHINE.
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE UNIT WHERE IT COULD SLIP OR TIP.
IF MACHINE STOPS GOING UPHILL, STOP PTO AND BACK DOWN HILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN.
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES [GUARDS, SHIELDS, AND SWITCHES] IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADES.
KNOW LOCA TION AND FUNCTION OF ALL CONTROLS.
BE SURE THE BLADES AND THE ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES.
BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE PTO, ENGAGE BRAKE LOCK, SHUT OFF ENGINE AND REMOVE KEY.
ing, painted over or can no longer be read. Replace­ment safety graphics are available through your dealer.
KEEP HANDS AND FEET AWAY FROM ROTATING PARTS REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AOUND. NEVER CARRY CHILDREN USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES GREATER THAN 15°. MOW UP AND DOWN, NOT ACROSS
READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES WORKING.
AVOID SUDDEN TURNS, USE LOW GEAR
.
.
.
.
SAFETY GRAPHIC – LOCATED ON
LEFT SIDE OF MOWER DECK
DEFLECTOR and SAFETY GRAPHIC –
LOCATED ON RIGHT SIDE OF DECK
GENERAL SAFETY INSTRUCTIONS
WARNING – LOCATED ON RIGHT
SIDE OF RUNNING BOARD
TO REDUCE THE RISK OF INJU R Y, DO NOT OPERATE GRASS CATCHER IS IN ITS PROPER PLACE. IF
UNLESS DISCHARGE COVER OR
DAMAGED, REPLACE IMMED IATELY.
HANDS AND FEET SAFETY GRAPHIC–
LOCATED ON DEFLECTOR CHUTE
SAFETY GRAPHIC – LOCATED
ON LEFT SIDE OF DECK
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TO THE OWNER
This Operator’s Manual is an important part of your new tract or. The infor mation cont ained in this manual ha s been prepared in detail to help you better understand the features, correct operation, adjustments, and maintenance of your tractor. The performance and dependability of this tractor rely greatly on the manner in which it is operated and maintained. Therefore, it is recommended that all oper ators of the tracto r carefully read this manual an d fully under­stand its operation. Also keep the manual availabl e for ref erence to en sure prop er operatio n, and that ma intenance procedures are performed as scheduled to assure the tractor’s optimal mechanical condition.
NOTE: All references to LEFT, RIGHT, FRONT, and REAR, unless specifically state d otherwise, indica te th at rela- tive position on the tractor when facing forward while seated in the operator’s seat.
CAUTION: DO NOT tow your Model GT 2521 tractor. Towing may damage the transmission. Place the tractor on a LEVEL SURFACE before pulling the transmission release lever to the disengaged position .
Your local authorized Cub Cadet dealer is interested in the performa nce you rece ive from your tractor, an d with the maintenance needed to ensure the satisfactory operation of your tractor. The dealer has tr a i ne d ser vice p er s o nn e l familiar with the latest servicing information, is equipped with the latest tools, and has a complete line of genuine Cub Cadet service parts which assure proper fit and high quality.
CALLING SERVICE INFORMATION
The engine manufacturer is responsible for all engine -related issues with regards to perfo rmance, power-rating, and specifications.
If you have difficulties with the tractor and/ or equipment; have any questions rega rding the operation or maintenance of this equipment; or desire additional information not found in this manual, contact your nearest authorized Cub Cadet dealer. If you need assistance in locating a dealer in your area, conta ct the Customer Dealer Referr al Line by calling:
1-877-282-8684
Or you may contact Cub Cadet via the internet by logging on to our Web Site at:
www.cubcadet.com
To obtain top performance and assure economical operation, the tractor should be inspected by your authorized dealer periodically or at least once a year, depending on its hours of use. Before calling your dealer, make sure that you have your model number(s) and manufacturing date available for the dealer.
RECORDING MODEL AND SERIAL NUMBER INFORMATION
Product identification plates are provided for major components of your tractor. The numbers on these plates are important if your tractor should require dealer service, or if you need additional information on your tractor. Prior to using your tractor for the first time, record th e nu m be rs fr om the identification plates in the appropriate spaces pro­vided below.
The chassis model plate, showing the factory model number and Mfg. Date (See Figure 1) can be found on the underside of the seat mounting base. Pivot the seat foward to locate the decal.
The engine serial number decal (See Figure 2) is located on the en gine blower housing. Hood Model Factory Model No. Mfg. Date
Delivery Date Engine Model/Type Code.
XXXXXXXXXXX XXXXXXXXXX
Model Number Mfg. Date
CUB CADET LLC
www.cubcadet.com
DEALER LOCATOR PHONE NUMBER:
P. O. BOX
CLEVELAND, OH 44136
361131
877-282-8684
Engine Label
Figure 1 Figure 2
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SECTION I. CONTROLS AND INDICATORS
Your Cub Cadet Tractor has been safety engineered. This section gives a brief description of the function and location of the various controls and indicators.
AB
F
E
H
G
Thoroughly acquaint yourself with all the cont rols and indicators before attempting to start or operate the tractor.
I
C
J
D
K
N
A. Low Oil Indicator B. Hour Meter C. Power Take-Off (PTO) Control Switch D. Ignition/Light Switch E. Throttle Control Lever
F. Choke Control
G. Brake Pedal Lock
H. Cruise Control Lever
L
O
M
I. Brake Pedal
J. Forward Control Pedal
K. Reverse Control Pedal
L. Lift Handle
M. Lift Height Indicator
N. Seat Adjustment Lever
O. Transmission Release Lever
P. Fuses (Not Shown)
Q. Safety Interlock Switches (Not Shown)
Figure 3
9
A. LOW OIL INDICATOR
This indicator will illuminate when the engine oil level is low. If this indicator illuminates, stop the tractor imme­diately and check the engine oil level. If the oil level is within the operating range, but the light remains on, contact your Cub Cadet dealer.
E. THROTTLE CONTROL LEVER
This lever controls the speed of the engine. When set in a given position, the control cable will maintain a uniform engine speed.
NOTE
CAUTION
Operating the tractor with low oil level or pres­sure could result in severe engine damage.
B. HOUR METER
The hour meter operates whenever the ignition key is in the “ON” position. Record the actual hour s of tr actor operation to ensure all maintenance procedures are completed according to the schedule in this manual.
C. POWER TAKE–OFF (PTO) CONTROL SWITCH
The power take-off control switch operates the front electric PTO clutch. Pull the switch knob to engage (“RUN”), or push the knob to disengage (“OFF”) the PTO clutch.
D. IGNITION/LIGHT SWITCH
WARNING
To prevent accidental starting and/or battery discharge, remove the key from the ignition switch when the tractor is not in use.
The combination lights and ignition switch is a four position switch. (See Figure 4)
When using power take-off operated equip­ment, best performance is achieved with the throttle lever in the “FAST” position.
This symbol shows slow position. This symbol shows fast position.
F. CHOKE CONTROL
The choke control is operated manually. Pull the knob out to ckoke the engine; push the knob in to open the choke.
G. BRAKE PEDAL LOCK
WARNING
The hydrostatic transmission will not hold the
tractor on a hill. Normal internal leakage in the transmission will allow the tractor to roll down­hill. To avoid an accident and/or possible inju­ry, engage the brake pedal lock.
The brake lock lever, located in the center of the dash panel below the steering wheel, is identified with the symbol. Always engage the brake pedal lock when dismounting the tractor. To engage the brake pedal lock, depress the brake pedal and push down on the brake pedal lock lever. Hold the lever down while releasing the brake pedal. The le­ver should lock in the down position.
P
Figure 4
H. CRUISE CONTROL LEVER
The cruise control lever, located in the center of the dash panel below the steering wheel, is identified with the symbol. This lever can be used to main­tain a desired “foot free” forward speed in areas where constant speed changes are not required. Re­fer to Section II- OPERATION for instructions on how to use this feature.
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I. BRAKE PEDAL
The brake pedal is located at the front of the right run­ning board above the forward control pedal. Press down to stop the tractor and disengage the cruise con­trol. The brake pedal must be fully depressed to acti­vate the safety interlock switch when starting the tractor.
J. FORWARD CONTROL PEDAL
The forward control pedal is located at the front of the right running board below the brake pedal. Slowly press down on the pedal to start moving forward. The forward ground speed of the tractor is directly affected by the distance the pedal is depressed.
K. REVERSE CONTROL PEDAL
WARNING
Check behind the tractor to be sure the area is clear of people, pets or obstacles. Use a slower speed to maintain control of the tractor when traveling in reverse.
The reverse control pedal is located in the right front running board rearward of the the brake and forward control pedals. Press the pedal downward to move in reverse.
L. LIFT HANDLE
The lift handle is located in the left fender and is used to raise and lower equipment used with the tractor. The equipment can be set in any of six positions by de­pressing the top button on the handle, moving the han­dle to the desired position, then releasing the butt on. It may be necessary to push or pull slightly on the handle to depress the button. There is a lift assist spring which reduces the effort needed to lift at tachments. To adjust spring tension refer to ADJUSTMENTS in Section III.
Figure 5
O. TRANSMISSION RELEASE LEVER
The transmission release lever is located at the back of the tractor in the rear drawbar. When engaged, this le­ver opens a hydrostatic pump bypass valve, which al­lows the tractor to be pushed short distances by hand.
To engage the release lever, lift and pull the lever rear­ward through the keyhole until the flange on the rod is outside the drawbar. Lower the lever up into the slot and release. To disengage the release lever, pull back on the lever, lift out of the slot and release.
P. FUSES
The fuses are located under the hood between the in­dicator lamps and the hour meter (see Figure 6). Fuses are installed to protect the tractor’s electrical circuitry and components from damage caused by excessive amperage.
M. LIFT HEIGHT INDICATOR
The lift height indicator is located in the lef t f end er an d indicates the height of the deck attachment when in­stalled.
N. SEAT ADJUSTMENT LEVER
The seat adjustment lever (see Figure 5) is used to move the seat forward or rearward into on e of five po­sitions. See ADJUSTING THE SEAT in Section III.
Figure 6
11
Q. SAFETY INTERLOCK SWITCHES
HOOD AND SIDE PANELS
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock sys­tem should ever malfunction, do not operate the trac­tor. Contact your authorized Cub Cadet Dealer. The safety interlock system prevents the engine from cranking or starting unless the brake pedal is fully de­pressed, and the PTO switch is in the “OFF” position.
The safety interlock system will automatically shut off the engine if the operator leaves the seat before en­gaging the brake lock.
The safety interlock system will automatically shut off the engine if the operator leaves the seat with t he PTO in the “RUN” position, regardless of whether the brake lock is engaged. The PTO switch must be moved to the “OFF” position to restart the engine.
The safety interlock system will automatically shut off the PTO if the reverse control pedal is depressed with the PTO in the “RUN” position. To re-engage the PTO, release the reverse control pedal, move the PTO switch to the “OFF” position, then again pull the switch to the “RUN” position.
FUEL TANK
The fuel tank is located under the rear fender. The filler cap is in the center/rear of the fender (see Figure 7).
The tractor hood is arranged to swing up and forward for easy access to the engine compartment (see Fig­ure 8). Whenever engine maintenance is required, the side panels can be removed.
WARNING
If the engine has been recently run, the engine, muffler and surrounding metal surfaces will be hot and can cause burns to the skin. Allow the tractor to cool and use caution when removing the side panels.
To remove either the right or left side panel, refer to Figure 8 and proceed as follows:
1. Engage the brake lock and raise the hood.
2. Loosen, but do not remove, the rear wing nut and upper front wing nut.
3. Grasp the side panel just behind the grille and pull outward to release the side panel from the tapered bushings on the grille.
4. Slide the side panel forward and out of the groo ve in the dash panel.
Figure 7
To install either the right or left side pane l, refer to Fig­ure 8 and proceed as follows:
1. Slide the rear of panel into the gro ove in the dash panel.
2. Position the notch of the rear side panel tab on the threads of the bulkhead rod, between the bulkhead and wing nut.
3. Press the slots of the front side panel flange onto the tapered retainers, between the retainers and the grille.
4. Tighten the rear and upper front wing nuts and close the hood.
12
UPPER FRONT WING NUT
REAR WING NUT
SIDE PANEL
GROOVE IN DASH PANEL
REAR TAB ON PANEL
GRASP
RETAINER WITH TAPERED GUIDE
GRILLE
GRASP
Figure 8
13
SECTION II. OPERATION
WARNING
Receive Instruction - Read the operator’s
manual. Learn to operate this machine SAFELY. Don’t risk INJURY or DEATH.
1. Before starting the engine or beginning operation, be familiar with the controls. The o perator mu st be seated, the PTO switch in the “OFF” position and the brake pedal fully depressed.
2. Keep all shields in place. Keep away from moving parts.
3. NO RIDERS! Keep all people and pets a safe distance away. Look behind to both sides before backing up.
4. DO NOT direct the mower discharge at people.
5. Avoid slopes. Tractors can be rolled over.
6. Before leaving the operator’s seat: Shut off the PTO, engage the brake pedal lock, shut off the engine and remove the ignition key. Wait for a ll movement to stop before servicing or cleaning.
7. Do not fill the fuel tank when the engine is running or while the engine is hot. Tighten the fuel cap securely.
BEFORE OPERATING YOUR TRACTOR
1. Before you operate the tractor, study this manual carefully. It has been prepared to help you operate and maintain your tractor with utmost efficiency.
2. Familiarize yourself with the operations of all the instruments and controls.
3. This engine is certified to operate on unleaded gasoline. Fill the fuel tank with only clean, fresh, unleaded gasoline with a minimum of 85 octane. Do not mix oil with gasoline. Purchase fuel in a quantity that can be used within 30 days to assure fuel freshness.
In countries other than the U.S.A., leaded gasoline may be used if it is commercially available and un­leaded is not available.
NOTE: Some fuels, called oxygenated or reformulated gasolines, are gasoline blended with alcohols or ethers. Excessive amounts of these blends can dam­age the fuel system or cause performance problems. Do not use gasoline which contains Methanol. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
4. Check the engine and transmission oil levels.
5. Clean the air cleaner element if necessary.
6. Check the tire inflation pressures.
7. Adjust the seat for operator’s maximum comfort, visibility and for maintaining complete control of the tractor.
8. Remove the side panels and clean any accumulated grass and debris from the engine air inlet screen. Also clean the dash air intake screen, grille and side panels to ensure adequate cooling.
9. Refer to the various sections of the Owner’s Manual for additional information.
STARTING THE ENGINE
WARNING
For personal safety, the operator must be sitting in the tractor seat when starting the engine.
WARNING
This unit is equipped with a safety inerlock system designed for the protection of the operator. Do not operate the tractor if any part of the interlock system is malfunctioning. Periodically check the functions of the interlock system for proper operation as described below:
• The safety interlock system prevents the en-
gine from cranking or starting unless the brake pedal is fully depressed and the PTO clutch engagement switch is in the “OFF” po­sition.
• The safety interlock system will automatical-
ly shut off the engine if the operat or leaves the seat before engaging the brake pedal lock.
• The safety interlock system will automatical-
ly disengage the PTO if the reverse control pedal is pressed down with the PTO in the “RUN” position. To re-engage the PTO, re­lease the reverse control pedal, move the PTO switch into the “OFF” position and the n engage the PTO while seated.
• The safety interlock system will automatical-
ly shut off the tractor engine if the operator leaves the seat with the PTO in the “RUN” position.
14
1. Operator must be sitting in the tractor seat.
2. Pull choke control knob to full choke position. Less choking may be necessary due to variations in temperature, grade of fuel, etc. Little or no choking will be needed when the engine is warm.
3. Move the throttle lever to the “FAST” position.
4. Place the PTO switch in the “OFF” position.
5. Fully depress the brake pedal.
TRACTOR BREAK-IN PROCEDURE
CAUTION
Never operate a new engine immediately under full load. Break it in carefully as shown in the table below.
6. Turn the ignition key clockwise to the “START” position and release it as soon as the engine starts; however, do not crank the engine continuously for more than 5 seconds at a time. If the engine does not start within this time, turn the key “OFF” and wait a minute to allow the engine’s starter motor to cool, then try again.
7. After the engine starts, slowly release the brake pedal. As the engine warms up, gradually push the choke control knob all the way in. Do not use the choke to enrich the fuel mixture, except as necessary to start the engine.
NOTE
This engine is designed to give maximum performance and service life if operated with the choke fully open and the throttle in the “FAST” position. To open the choke fully requires an engine warmup period of several seconds to several minutes, depending on the outdoor temperature. After starting the engine, push in the choke control until the engine begins to run smoothly. As the engine warms and begins t o run roughly, continue to push in the choke control as necessary to keep the engine running smoothly until the choke is fully depressed. Operating equipment during engine warmup is not recommended.
STOPPING THE ENGINE
Engine Throttle
Period
1st hour X None
2nd hour
3rd through 12th hour
Control Lever
Position Load
1/2 3/4 Full
X
X
X
X
Light drawbar load Mowing with tractor
at slow groundspeed Medium drawbar
load Normal mowing
COLD WEATHER STARTING
WARNING
Engine exhaust gases are dangerous. Do not run the engine in a confined area such as a storage building any longer than is necessary. Immediately move the tractor outdoors.
WARNING
For personal safety, the operator must be sitting in the tractor seat before starting the tractor.
or
or
CAUTION
Remove the key from the ignition switch to prevent accidental starting or batter y dis c h arge if the equipment is left unattended.
Place the PTO switch in the “OFF” position. Move the throttle control lever to the “SLOW” position. Wait a moment to allow the engine speed to stabilize, then turn the ignition key to the “OFF” p osition. Remove th e key from the ignition switch.
When starting the engine at temperatures near or below freezing, ensure the correct viscosity motor oil is used in the engine and the battery is fully charged. Start the en­gine as follows:
1. Pull the choke all the way out to full choke position.
2. Move the throttle control lever to the “FAST” position.
3. Place the PTO switch in the “OFF” position.
4. Fully depress the brake pedal.
15
5. Turn the ingnition key to the “START” position and hold until the engine starts; h o wev er, d o not cr ank the engine continuously for more than 5 seconds at a ti me . Once the engine starts, gradually adjust the choke as needed to keep the engine running until warmed up, then push the choke control all the way in.
NOTE
If the engine fails to start after several attempts, the engine may become flooded. If this happens, wait a minute to allow the starter motor to cool. Move the throttle control to the “SLOW” position, push the choke in all the way and momentarily crank the engine to help clear the cylinders. With the throttle control in the “SLOW” position and the choke all the way in, turn the ignition key to the “START” position while slowly pulling the choke out to a position that will allow the engine to start. Gradually adjust the choke as needed to keep the engine running until warmed up, then push the choke control all the way in.
DRIVING THE TRACTOR
CAUTION
Avoid sudden starts, excessive speed and sudden stops.
CAUTION
CAUTION
Do not use the forward or reverse control pedals to change the direction of travel when the tractor is in motion. Use the brake pedal to bring the tractor to a stop before depressing either the forward or reverse control pedal.
a. To move forward, slowly depress the forward
control pedal until the desired speed is achieved.
b. To move in reverse, check that the area be-
hind is clear then fully depress the reverse control pedal.
3. Using the cruise control lever.
NOTE
The cruise control feature can only be ope rated in the forward direction.
a. Slowly depress the forward control pedal until
the desired speed is achieved.
b. Lightly push the cruise control lever downward
as far as possible and hold in this position.
c. While continuing to hold the cruise lever down,
lift your foot from the forward control pedal (you should feel the cruise latch engage).
d. If properly engaged, the cruise lever and for-
ward control pedal should lock in the down po­sition, and the tractor will maintain the same forward speed.
Do not leave the seat of the tractor without disengaging the PTO, depressing the brake pedal and engaging the brake pedal lock. If leaving the tractor unattended, also turn the ignition key off and remove the key.
NOTE
When using power take-off operated equipment, best performance is achieved with the throttle lever in the “FAST” position.
1. Depress the brake pedal to re lease the brake pe dal lock and let the pedal up. Move the throttle lever to the position where the engine operates best for the load to be handled.
2. Driving with forward or reverse pedals.
e. Disengage the cruise control using one of the
following methods:
• Depress the brake pedal to disengage the cruise control and stop the tractor.
• Lightly depress the forward control pedal.
• Lift the cruise control lever upward.
NOTE
Although not recommended, depressing the reverse pedal will also disengage the cruise control.
f. To change to the reverse direction when oper-
ating with cruise control, depress the brake pedal to disengage the cruise contr ol and stop the tractor; then depress the reverse control pedal.
16
DRIVING ON SLOPES
Refer to the SLOPE GAUGE on page 55 to help deter­mine slopes where you may not operate safely.
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 f eet every 10 feet). The tractor could overturn and cause serious injury.
WARNING
Operate the tractor up and down slopes, never across slopes. Always drive up or down the face of a slope. Do not drive so that the tractor may tip over sideways .
Before operating the tractor on any slope, walk the slope to look for possible hazards such as rocks. mounds, ruts, stumps or other surface irregularities which could cause the tractor to be upset.
Back the tractor with implement up the steepest portion of each slope you intend to work . If the tractor ca nnot negotiate the slope in reverse, the slope is too steep to be worked.
Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope grea tly increases the chance of a roll over.
Avoid stopping when driving up a slope. If it is neces­sary to stop while driving up a slope, start up smoot hly and carefully to reduce the possibility of flipping the tractor over backward.
STOPPING THE TRACTOR
1. Start and run the engine a few minutes to warm u p.
2. With the mowing deck, snow thrower, etc. installed and the engine running at approximately 50% throttle, engage and disengage the clutch at ten second intervals (ten seconds ON-ten seconds OFF) five times. The engine choke may have to be pulled out slightly to accomplish this.
3. Increase the engine speed to 75% throttle and again engage and disengage the PTO clutch at ten second intervals five times.
4. Make certain the PTO is disengaged and stop the engine.
Operate the PTO clutch as follows:
1. Move the throttle control lever to approxima tely the mid throttle position.
2. Pull the PTO switch to the “RUN” position.
3. Advance the throttle lever to the operating speed (full engine speed).
4. The operator must remain in the tractor seat at all times. If the operator should leave the seat without turning off the power take-off switch, the tractor’s engine will shut off.
5. The PTO clutch cannot be operated when the tractor is driving in the reverse direction. The PTO switch must in the “OFF” position when the reverse control pedal is depressed, or the PTO clutch will automatically disengage. To re-eng a ge the PTO clutch, release the re ve rs e co nt ro l p e da l, move the PTO switch to the “OFF” position, then again pull the switch to the “RUN” position.
DRAWBAR
Drawbar type equipment must be hitched to the tractor only at the hitch hole in the drawbar (See Figure 9).
CAUTION
Always engage the brake pedal lock, push the PTO switch to the “OFF” position, lower the equipment and shut off the engine before dismounting. Never try to start the engine while standing on the ground.
Fully depress the brake pedal to bring the tractor t o a complete stop (and disengage the cruise control), en­gage the brake pedal lock, disengage the PTO, turn the ignition switch to “OFF’” and remov e the key from the switch before dismounting.
OPERATING THE POWER TAKE-OFF (PTO) CLUTCH
Before operating the new clutch under load (mowing grass, etc.), perform the following break-in procedure:
DRAWBAR
HITCH HOLE
Figure 9
17
SECTION III. ADJUSTMENTS
This section contains adjustment information for the Model GT 2521 tractor. Adjustmen t information for the 48 inch deck is located in Section V – Mower Deck beginning on page 33.
ADJUSTING THE SEAT
WARNING
Do not adjust the seat when the tractor is moving. Adjusting the seat while the tractor is moving could cause the operator to lose control of the tractor.
Before starting the tractor, adjust the seat forward or rearward to the most comfortable driving position. To reposition the seat, move the seat adjustment lever (see Figure 10) upward and slide the seat forward or rearward. Release the adjustment lever when th e seat is comfortably positioned. Gently rock the seat forwar d or rearward to be sure the seat is locked in place.
To adjust the braking force, refer to Figure 11 and proceed as follows:
1. Place the tractor on a level surface with the brake pedal lock disengaged. Stop the tractor engine and remove the ignition key.
2. While working from the underside of the tractor, facing the threaded end of the rod:
• Remove the internal cotter pin from the brake
rod adjustment ferrule and disconnect the fer­rule from the brake cam.
• Loosen the hex jam nut from against the ferrule.
To increase the braking force—
Turn the ferrule clockwise (inward) one full turn at a time until the ferrule can be inserted into the brake cam while applying a minimal tension on the spring.
To decrease the braking force—
Turn the ferrule counterclockwise (outward) one full turn at a time until the ferrule can be inserted into the brake cam while applying a minimal tension on the spring.
3. Turn the ferrule counterclockwise (outward) one full turn to release the slight spring tension. Tighten the jam nut against the ferrule, then insert the ferrule into the brake cam and secure with the internal cotter pin.
Figure 10
ADJUSTING THE BRAKES
During normal operation of this tractor, the brakes are subject to wear and will need periodic examination and adjustment.
To check the brake adjustment, position the tractor on a firm and level surface. Stop the tractor engine and remove the ignition key. Pull and lock the transmission release lever in the “TRANSMISSION RELEASED” position. Perform the following checks:
1. Engage the brake pedal lock. If the tractor can be pushed forward or rearward, the braking force must be increased.
2. Release the brake pedal lock. If the tractor cannot be pushed forward or rearward, the braking force must be decreased.
BRAKE
CAM
HEX JAM NUT
ADJUSTMENT FERRULE
INTERNAL COTTER PIN
BRAKE ROD
SPRING
Figure 11. Viewed from top (fender off).
Recheck the brake adjustment to ensure proper brake operation before operating the tractor. If brake rod adjustment does not correct the problem, see your authorized Cub Cadet dealer.
18
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