MTD S610E, E6C0F, E660F, 31BE640F062, 31AE600E300 Owner’s Manual

Page 1
OPERATOR'S MANUAL
SNOW THROWER
MODELS
E600E, $610E E640F, E660F
E660G, E6COF
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-9722.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-9722
FORM NO. 769-00292
PRINTED iN U.S.A. (5/2002)
Page 2
TABLEOFCONTENTS
Content Page
important Safe Operation Practices ........................................................................ 3
Loose Parts & Hardware Pack................................................................................. 5
Assembling Your Snow Thrower ............................................................................. 7
Know Your Snow Thrower ....................................................................................... 10
Operating Your Snow Thrower ................................................................................ 11
Making Adjustments ................................................................................................ 13
Maintaining Your Snow Thrower ............................................................................. 14
Service .................................................................................................................... 15
Off-Season Storage ................................................................................................. 17
Troubleshooting ...................................................................................................... 18
Parts List ................................................................................................................. 19
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
O efore you start assembling your new equipment, please locate the model plate on the equipment and
You can locate the model number by standing behind the unit in the operating position and looking down at the rear frame below the engine. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
_, www, mtuproaucts.com 800-800-7310,
copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
(Model Number) (Serial Number)
P. O. BOX 361131
CLEVELAND,OH 44136
330-220-4683
Copy the model number here:
Copy the serial number here:
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regard to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed separately with your unit for more information.
CALLINGCUSTOMERSUPPORT
PleasedoNOTreturntheunittothe retailer fromwhichit waspurchased,withoutfirst contactingCustomerSupport.
Should you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800) 800-7310 to reach a Customer Support representative.
Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
Page 3
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
This symbol points out important safety instructions,which if not followed, could endanger the personal safety and/or property of yourself and other& Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation inthis
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury.This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
7.
TRAINING
1. Read, understand, and follow all instructions on the machine and inthe manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or failing, especially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used, Remove all doormats, newspapers, sleds, boards, wires and other foreign objects, which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes, Thrown objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer garments, Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded three-wire extension cord and receptacle for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed rock surfaces.
6. Disengage all clutch levers before starting the engine.
Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator's manual.
8.
Let engine and machine adjust to outdoor temperature before starting to clear snow.
9.
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes, which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than
Y2inch below bottom of filler neck to provide space for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5 minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.).
j. Allow machine to cool at least 5 minutes before
storing.
OPERATION
1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or discharge chute. Contact with the rotating parts can amputate hands and feet.
2. The auger/impeller clutch lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.
3. The clutch levers must operate easily in both directions and automatically return to the disengaged position when
released.
Page 4
4. Neveroperatewithamissingordamageddischarge chute.Keepallsafetydevicesinplaceandworking.
5. Neverrunanengineindoorsorinapoorlyventilated area.Engineexhaustcontainscarbonmonoxide,an odorlessanddeadlygas.
6. Donotoperatemachinewhileundertheinfluenceof alcoholordrugs.
7. Mufflerandenginebecomehotandcancauseaburn.Do nottouch.
8. Exerciseextremecautionwhenoperatingonorcrossing gravelsurfaces.Stayalertforhiddenhazardsortraffic.
9. Exercisecautionwhenchangingdirectionandwhile operatingonslopes.
10.Planyoursnow-throwingpatterntoavoiddischarge towardswindows,walls,carsetc.Thus,avoiding possiblepropertydamageorpersonalinjurycausedbya
ricochet.
11.Neverdirectdischargeatchildren,bystandersandpets orallowanyoneinfrontofthemachine.
12.Donotoverloadmachinecapacitybyattemptingtoclear snowattoofastofarate.
13.Neveroperatethismachinewithoutgoodvisibilityor light.Alwaysbesureofyourfootingandkeepafirmhold
onthehandles.Walk,neverrun.
14.Disengagepowertotheauger/impellerwhen transportingornotinuse.
15.Neveroperatemachineathightransportspeedson slipperysurfaces.Lookdownandbehindandusecare
wheninreverse.
16.Ifthemachineshouldstarttovibrateabnormally,stopthe engine,disconnectthesparkplugwireandgroundit againsttheengine.Inspectthoroughlyfordamage. Repairanydamagebeforestartingandoperating.
17.Disengageallclutchleversandstopenginebeforeyou leavetheoperatingposition(behindthehandles).Wait untiltheauger/impellercomestoacompletestopbefore uncloggingthedischargechute,makingany adjustments,orinspections.
18.Neverputyourhandinthedischargeorcollector openings.Alwaysusetheclean-outtoolprovidedto unclogthedischargeopening.Donotunclogdischarge chutewhileengineisrunning.Shutoffengineandremain behindhandlesuntilallmovingpartshavestopped beforeunclogging.
19.Useonlyattachmentsandaccessoriesapprovedbythe manufacturer(e.g.wheelweights,tirechains,cabsetc.).
20.Ifsituationsoccurwhicharenotcoveredinthismanual, usecareandgoodjudgment.
Contactyourdealerortelephone1-800-800-7310for assistanceandthenameofyournearestservicing
dealer.
MAINTENANCEANDSTORAGE
1. Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of this manual.
2. Before cleaning, repairing or inspecting machine disengage all clutch levers and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer's (OEM) parts only. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator's manual for
instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator's manual for proper instructions on off-season storage.
WARNING-- YOURRESPONSIBILITY:
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine. The safety labels are shown below for your reference.
1.10_ AWAYFROMROTATIM6IMPELLI_ ANDAU6BR.COHTACTWT'C4IrHI_LLEROR
ALIBRCAN,rH_UTATOHANDSANDOG:-r,
2,USECLFJLN-OGTTOOLTOUNCLOG
DI$CILANGE$HUIT,
3,DISEH6ACECLUTCHLEVIERS510PENGINE,
ANDH_IINNgBHIfOFIAOGLE$UN11LALL MOIfloGPARTSHAVESTO_W DETOHE UNCLOGGINGOR$BTIOGIOGMACHINE,
4,TOAVOID11411011114OBJECTSINJURIES,
I1_ DIRECTDIS_E ATi?5"rANDERS, USEerlM CALl,ONIV'HBNOUHI6 ON 6RAVELSURFACES,
.R_D OPERATOR'SMANUAL,
Page 5
ContentsOfHardwarePack
Lay out the hardware according to the illustrationfor identification purposes. Part numbers are shown in
parentheses. (Hardware pack may contain extra items which are not used on your unit.)
A_ ATTACHING THE HANDLES
C__]
- - He,Bo,t.,
- - 5/16-18x2 N -
- - (710-04039) Hex Bolts
(784-5599) Handle Tabs _
Hex Bolts
5/16-18 x
5/16-18 x 3/4"
(710-3008)
Lock Washers
-o.
(736-0119)
Carriage Bolts 5116-18 x 1-1/2"
(710-0262)
(____ Cupped Washers
Hex Nuts
5116" Thread O O O O
(712-3068)
5116" I.D.
(736-0242)
ATTACHING THE CHUTE ASSEMBLY
cJ
r__-q [Z3 r'-]
! i i
114-20x 3/4"
©©
Chute Flange
Keepers (731-0851 A)
D J ATTACHING THE CHUTE DIRECTIONAL
CONTROL
O O Flat Washers
©©
Hex Lock Nuts
1/4-20 Thread (712-3027)
318" I.D. x 5/8" O,D. (736-0185)
S_ ATTACHING THE SHIFT ROD
AND CLUTCH CABLES
Hex Nut
5/16"Thread O _
(712-3010)
oo li
Ferrule (711-0677) 5/16" LD. x 5/8" O.D. Hair Pin Clip
E_ AUGER SHEAR BOLTS*
The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. Ifyou hit a hard foreign
object or an ice jam, the snow thrower isdesigned so that the bolts may shear. These two spare shear bolts and nuts are provided for your convenience.
IMPORTANT:NEVER replace the auger shear bolts with standard hex bolts. Any damage to the auger gearbox
or other components as a result of doing so will NOT be covered by your snow thrower's warranty.
Flat Washers
(736-0275) (714-0104)
Shear Bolts Hex Lock Nuts
(710-0890A) @ @ 5/16"Thread(712.0429)
5/16" I.D. Cupped Washers
(736-0242) Hair Pin Clip
F J "Z" FITTING NUTS
Jam Nuts #10-24 Thread (_ _)
(712-0121)
(714-0104)
Page 6
SECTION2: ASSEMBLINGYOURSNOWTHROWER
LooseParts
Figure 1shows parts of the snow thrower packed loose in the carton. You will need these parts along with hardware from the hardware pack, illustrated on the next page, to assemble the equipment. Identify the loose parts before proceeding to assemble.
Handle Panel
/ L..o.Sion
Chute Directional
Control Shift Rod
Clean-out
NOTE: All references to right or left side of the snow
thrower are determined from behind the unit in the operating position. The "operator's position" is defined
as standing directly behind the snow thrower, facing the handle panel
Assembly Tips: For convenience in assembly, remove the chute from the carton and lay it on top of the engine.
Do not unwrap the chute till you have installed the handle panel and the clutch cables.
AttachingHandle
(Hardware Group A)
Place right handle in position against the snow thrower so the flat side of the handle is against the
snow thrower. Secure bottom hole in handle to snow thrower using 3/4" hex bolt and lock washer.
Do not tighten at this time. See Figure 2.
2" Hex
Discharge
Chute
Figure 1
1. Right and Left Handles
2. Handle Panel Assembly
3. Chute Assembly
4. Chute Directional Control Assembly
5. Shift Rod
6. Hardware Pack
7. Clean-out Tool*
8. Extension Cord* *This item is fastened with a cable tie to the rear of
the Auger Housing at the factory. Cut the cable tie
before operating the snow thrower.
ToolsRequiredForAssembly
1. Pair of pliers
2. Two adjustable wrenches
,_ WARNING: Disconnect spark plug wire
and ground it against the engine to prevent unintended starting.
Guide
Washers 3/4" Hex
Bolt
Figure 2
Place handle tab over the upper hole on the handle so the curve in the handle tab matches the curve of
the handle. See Figure 2. Secure to the snow thrower using 2" hex bolt and lock washer; do not tighten at this time. Repeat on the other side. Do not tighten at this time.
Place the handle panel in position between the two handles. To hold the handle panel in place, depress both controls against the handles. While continuing to hold the right control, release the left control (the auger control lock will keep left control engaged). See Figure 3.
Fasten right side of the handle panel by inserting two carriage bolts through handle and handle panel (bolts must go through both the plastic and metal parts of the handle panel). See Figure 3. Secure with cupped washers (cupped side against handle panel) and lock nuts.
Repeat on the other side.
Page 7
Cupped
Thread the coupling end of the cable onto the threaded portion of the "Z" fitting until the rubber bumper (located on the underside of the clutch lever) only lightly contacts the upper handle.
IMPORTANT:The cable should have very little slack, but should NOT be tight. An overtightened cable may prohibit the auger and drive from disengaging.
Lock Nuts
Bolts
Figure 3
Tighten the four hex bolts used earlier to attach bottom of the handles to the snow thrower frame.
See Figure 2.
AttachingControlCables
"Z" fittings with jam nuts are inserted in each control
lever (on the handle panel) at the factory. To attach the
cables to the "Z" fittings, proceed as follows:
NOTE: Two extra jam nuts are included in the hardware
pack (Group F) in the event either are lost during
shipping.
Thread the jam nuts all the way up each of the ";£' fittings, toward the handle panel. See Figure 4.
Control Lever
Handle
Panel
_1_ WARNING: Over-tightening the cable may
prohibit the auger and drive from disengaging and compromise the safety of the snow
thrower. Do NOT overtighten the cable.
Once properly adjusted, tighten the jam nut against the coupling end of the cable to lock it in position.
NOTE: Refer to AugerControlTest on page 12 prior to operating your snow thrower. Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and
properly.
AttachingChuteAssembly
(Hardware Group C)
Place the chute assembly over the chute opening
with the chute facing front of the unit.
NOTE: Make sure that the chute cables are straightened while assembling the chute.
Place the chute flange keeper (flat side down)
beneath lip of chute assembly as shown in Figure
5.You will find the chute flange keepers in group C of the hardware pack.
Insert 1/4-20 x .75" hex bolt and flange nut (group C of the hardware pack) up through chute flange keeper and chute assembly as shown in Figure 5. Do not tighten at this time. Rotate chute to install all the flange keepers.
\\
Chute
Hex Bolt
_'Z" Fitting
Jam Nut
Make Sure
Cable Is Straight
Cable Coupling End
Figure 4
Make certain all cables are in the grooves of the cable roller guides located in the lower rear of the
unit, one on each side. See Figure 2.
Hex Flange Nut
\
\
J
J
Chute Flange Keeper
Figure 5
Page 8
After assembling all three chute flange keepers, tighten, then back off 1/4 turn to allow easier movement of the chute. Use two 7/16" wrenches.
AttachingChuteDirectionalControl
(Hardware Group D)
Thread one hex nut about halfway onto eye bolt on the chute directional control.
Insert eye bolt through the hole provided in the left handle. See Figure 6.
Secure with cupped washer (cupped side against the handle) and other hex nut. Do not tighten until
after attaching the other end of the chute directional control.
Chute
Hairpin Clip_
\
_Lower Chute
Flat Washers
Directional
Control
Bracket
Figure 8
Adjust the chute bracket so that the spiral on the chute directional control fully engages the teeth on the chute assembly.
Tighten nuts on the lower chute bracket securely.
Tighten hex nut on the eye bolt on chute directional control.
Eye Bolt
Figure 6
To align the spiral on the chute directional control, you may have to loosen the carriage bolts and hex lock nuts securing lower chute bracket to the extension on the left side of the chute assembly. See Figure 7.
Carriage Bolts
Hex Lock
Lower Chute f Bracket
Nuts
Figure 7
Place one flat washer on the end of the chute directional control, then insertthe end of the control
into the hole in the plastic bushing in the lower chute bracket.
Place another flat washer on the end of the chute directional control, and insert hairpin clip into hole in
the end of control. See Figure 8.
AttachingShiftRod
(Hardware Group B) IMPORTANT:Attach the shift rod and clutch cables as
follows. Then check the adjustments and make any final adjustments necessary before operating your snow thrower. Failure to properly follow the instructions
may cause damage to the snow thrower.
Place the shift lever (on the handle panel) in the sixth (6) speed position (all the way forward).
Place the bent end of the shift rod into the hole in the shift arm assembly. Secure with flat washer and
hairpin clip. See Figure 9.
Start threading the ferrule onto the other end of the shift rod. Push down on the shift red (and shift arm assembly) as far as it will go.
Thread the ferrule onto the shift red until the ferrule lines up with the upper hole in the shift lever
(beneath the handle panel). Insert the ferrule into the upper hole in the shift lever from the left side when adjustment is correct. Secure with flat washer and hairpin clip.
Check for correct adjustment of the shift red as instructed in the under the heading Traction Central andShiftLeveron page 13 before operating the snow
thrower.
Page 9
-Shift Rod
Shift Arm
Assembly
j Hairpin Clip
Figure 9
LampWiring
NOTE: A lamp is an optional feature of some model
snow throwers and is NOT standard equipment. On models so equipped, a lamp will either be installed on the dash panel at the factory OR packaged separately as a Kit within the carton, depending on the model
If so equipped, wrap the wire from the lamp down
the right handle until the wire can be plugged into the alternator lead wire located under the fuel tank.
See Figure 10. Lamp wire must not interfere with any controls or cables.
.Lower Handle
LeLampWire ad
Figure 10
If your unit is not equipped with a lamp, contact
Customer Support as instructed on page 2 for
information regarding price and availability.
Snow Thrower Model Electric Light Kit
E600E, E640F, E6COF, OEM-390-255 E660F & E660G
NOTE: The engine found on snow thrower model
$6 IOE is NOT equipped with an alternator and therefor can NOT accept a light kit.
GasandOil
After assembly, service engine with gasoline, and check oil level as instructed inthe engine manual.
SECTION3: KNOWYOURSNOWTHROWER
OperatingControls
their proper operation. Know how to stop the
WARNING: Be familiar with all controls and machine and disengage them quickly.
Shift Lever The shift lever is located in the center of the handle
panel. The shift lever may be moved into one of eight positions. Run engine with throttle in the fast position.
Use the shift lever to determine ground speed. Forward: There are six speeds. Position one (1) is the
slowest. Position six (6) is the fastest.
Reverse: There are two reverse (R) speeds R1 and R2.
The "R2" closest to the operator (all the way back) isthe faster of the two.
AugerControl
The auger control is located on the left handle. Squeeze the control to engage the augers; release to stop the augers. The traction control must also be released.
Traction/ AugerControlLock The traction control is located on the right handle.
Squeeze the control to engage the wheel drive.
Release to stop.
This same control also locks the auger control so you can turn the chute directional control without
interrupting the snow throwing process. If the auger control isengaged with the traction control engaged, the operator can release the auger control (on the left
handle) and the augers will remain engaged. Release the traction control to stop both the augers and wheel drive (auger control must also be released).
ChuteDirectionalControl
The chute directional control is located on left hand side of the snow thrower.To change the direction in which
snow is thrown, rotate chute directional control as follows:
Clockwise to discharge to the left.
Counterclockwise to discharge to the right.
Page 10
Traction/Auger
Control Lock .-------.=
Shift Lever
Auger Control
f
Discharge Chute
Chute
Clean-out Tool
\
Chute Directional Control
Auger
Figure 11
ChuteClean-outTool
WARNING: Never use your hand to clear a
clogged discharge chute. Shut off engine and remain behind handles until all moving parts have stopped before unclogging.
The chute clean-out tool (see Figure 11) isdesigned to clear a clogged discharge chute. Refer to OperatingYour SnowThroweron page 12 for detailed instructions on how toproperly use the chute clean-out tool.
Choke _ ,_ _,
_ _ Prirner
_'_ _b/f !_SF_'<_ RscloilStarter
_l_ _ ,F._'_J Handle
_.=_Spark Plug
,gnltion I
Throttle Control Open -_D.
I Fuel Shut_Off Valve I
IgnitionKey The ignition key must be inserted in the switch in order
for the engine to start. Remove the ignition key when the snow thrower is net in use.
NOTE: Do NOT "turn" the ignition key in an attempt to
start the engine. Doing so may cause it to break.
FuelShut-0ffValve(optional equipment) On models so equipped, the fuel shut-off valve, located
under fuel tank, controls fuel-flow from the gas tank. See Figure 11.
ThrottleControl
The throttle control is located on the engine. It regulates the speed of the engine. See Figure 11.
SECTION4: OPERATINGYOURSNOWTHROWER
BeforeStarting
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoor or while the engine is hot or running. Extinguish
cigarettes, cigars, pipes and other sources of ignition.
IMPORTANT: Prior to operating your snow thrower, read, understand and follow ALL
instructions to perform adjustments found under the heading AugerControlTeston page 12 of this manual.
_b WARNING: Read, understand, and follow
The spark plug wire was disconnected for safety.
all instructions and warnings on the machine and in this manual before operating.
Attach spark plug wire to spark plug before starting.
GasAnd0il Fill-up
At the factory, a plastic cup is inserted inside the fuel tank's fill opening (beneath the fuel cap) to prevent debris from entering the fuel tank during assembly. Remove and discard this cup before filling up the tank.
i_ WARNING: Use extreme care when
StartingEngine
10
Page 11
Attach spark plug wire to spark plug. Make certain the metal loop on end of the spark plug wire (inside the boot) is fastened securely over the metal tip on the spark plug. See Figure 12.
_Rubber Boot
Figure 12
Make certain the fuel shut-off valve, if so equipped, is in the OPEN (vertical) position.
Make certain the auger and traction controls are in the disengaged (released) position.
Move throttle control upto FAST position. Insert ignition key into slot. Be certain it snaps into place. Do not turn key. See Figure 11.
NOTE: Engine will not start unless ignition key is
inserted into ignition slot in carburetor cover. Do not turn ignition key.
RecoilStarter:
Rotate choke knob to FULL choke position (cold engine start).
If engine is warm, place choke in OFF position instead of FULL.
Push primer button three or four times for cold engine start.
If engine is warm, push primer button once only.
NOTE: Always cover vent hole in primer button when
pushing. Additional priming may be necessary for first
start if temperature is below 15 degrees Fahrenheit.
Grasp starter handle and pull rope out slowly, until it pulls slightly harder. Let rope rewind slowly.
Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a
firm hold on the starter handle.
Repeat step above until engine starts.
As engine warms up and begins to operate evenly, rotate choke knob slowly to OFF position. If engine falters, return to FULL choke, then slowly move to OFF position.
ElectricStarter
The electric starter is equipped with a grounded three- wire power cord and plug, and is designed to operate
on 120 volt AC household current.
WARNING: The electric starter must be
used with a properly grounded three-prong receptacle at all times to avoid possibility of electric shock. Follow all instructions carefully to operate the electric starter.
Determine that your house wiring is a three-wire grounded system. Ask a licensed electrician if you
are not certain.
If your home wiring system is not a three-wire grounded system, de not use this electric starter under any conditions.
If your home electrical system is grounded, but a three-hole receptacle is not available, one should be installed by a licensed electrician before using
the electric starter.
If you have a grounded three-prong receptacle, proceed as follows.
Rotate choke knob to OFF position.
Connect power cord to switch box on engine. Plug the other end of power cord into a three-prong 120- volt, grounded, AC receptacle.
Push starter button to crank engine. As you crank the engine, move choke knob to FULL choke position.
When engine starts, release starter button, and move choke gradually to OFF. If engine falters, move choke immediately to FULL and then gradually to OFF.
When disconnecting the power cord, always unplug from the three-prong receptacle first, and then from
the snow thrower.
ToStopEngine
To stop engine, remove the ignition key. Do not turn key. Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment
is unattended.
To preventstarterfreeze-up:
Run engine for a few minutes before stopping to help dry off any moisture on the engine.
Electric Starter: Connect power cord to switch box on engine, then to 120 volt AC receptacle. With the engine running, push starter button and spin the
starter for several seconds. The unusual sound made by spinning the starter will not harm engine or
starter. Disconnect the power cord from receptacle first, and then from switch box.
Recoil Starter: With engine running, pull starter rope with a rapid, continuous full arm stroke three or four times. Pulling the starter rope will produce a loud clattering sound, which isnot harmful to the engine or starter.
Wipe all snow and moisture from the carburetor cover in the area of the control levers. Also, move control levers back and forth several times. Leave
throttle control lever in the STOP or OFF position. Leave choke control in the FULL choke position.
Remove ignition key and disconnect spark plug wire. Do not turn key.
IMPORTANT:Do not lose the ignition key. Keep it in a
safe place. Engine will not start without the ignition key.
11
Page 12
ToEngageDrive
With the engine running near top speed, move shift lever into one of the five FORWARD positions or
two REVERSE positions. Select a speed appropriate for the snow conditions that exist. Use
the slower speeds until you are familiar with the operation of the snow thrower.
Squeeze the auger control and the augers will turn. Release it and the augers will stop.
Squeeze traction control and the snow thrower will move. Release itand unit will stop. Never move
shift lever without releasing traction control.
"Z" Fitting
Jam Nut
ToEngageAugers
To engage augers and start throwing snow, squeeze the auger control against the left handle.
Release to stop the augers.
AugerControlTest
IMPORTANT:Perform the following test before operating
the snow thrower for the first time and at the start of each winter season.
Check the adjustment of the auger control as follows:
When the auger control is released and inthe disengaged "up" position, the cable should have
very little slack, but should NOT be tight.
,i_ WARNING: Do not over-tighten the cable.
In a well-ventilated area, start the snow thrower
While standing inthe operator's position (behind
Allow the auger to remain engaged for
With the engine running in the FAST position and
Confirm that the auger has completely stopped
IMPORTANT:If the auger shows ANY signs of rotating, immediately return to the operator's position and shut
off the engine. Wait for all moving parts to stop before
readjusting the auger control cable.
To readjust the control cable, loosen the hex jam
Rotate the coupling end of the cable
Retighten the hex jam nut. See Figure 13.
Over-tightening may prevent the auger from disengaging and compromise the safety of the
snow thrower.
engine as instructed earlier in this section under the heading StartingEngine. Make sure the throttle is set
in the FAST position.
the snow thrower) engage the auger.
approximately ten (10) seconds before releasing the auger control. Repeat this several times.
the auger control lever in the disengaged "up" position, walk to the front of the machine.
rotating and shows NO signs of motion.
nut on the auger control cable "Z" fitting.
counterclockwise to provide more slack.
Make sure cable is straight j
Figure 13
Repeat Auger Control Test to verify proper adjustment has been achieved.
ChuteClean-outTool
The chute clean-out tool is conveniently fastened to the
rear of the auger housing with a mounting clip (Refer to
Figure 11). If the discharge chute becomes clogged during operation, proceed as follows to safely clean the chute and chute opening:
1. Release both the Auger Control Lever and the Traction/AugerControlLock Lever.
2. Stop the engine by removing the ignition key.
3. Remove the clean-out tool from the clip which secures it to the rear of the auger housing.
4. Use the shovel-shaped end of the clean-out tool to
remove any snow and ice in the discharge chute.
clogged discharge chute. Shut off engine and
WARNING: Never use your hand to clear a
remain behind handles until all moving parts have stopped before unclogging.
5.
Refasten the clean-out tool to the mounting clip on
the rear of the auger housing, re-start the engine.
6.
While standing inthe operator's position (behind the snow thrower), engage the auger clutch lever for a few seconds to clear any remaining snow or
ice from the discharge chute before continuing to
clear snow.
TireChains(Optional Equipment)
Tire chains may be used whenever extra traction is
needed. Contact Customer Support as instructed on
page 2 for information regarding price and availability. Snow Thrower Model Tire Chain Kit
E600E, $610E OEM-390-139 E640F, E660F & E6COF OEM-390-991
E660G OEM-390-665
12
Page 13
DriftCutters(Optional Equipment)
Drift cutters should be used when operating the snow
thrower in heavy drift conditions. On models so equipped, drift cuttersare assembled to
the auger housing inverted. Remove the carriage bolts by unthreading the hex nuts which secure them, and
reinstall the drift cutters in their proper position before
operating the snow thrower. See Figure 14.
If your unit is not equipped with drift cutters, contact
Customer Support as instructed on page 2 for
information regarding price and availability.
Snow Thrower Model Drift Cutter Kit
All models OEM-390-679
OperatingTips
NOTE: Allow the engine to warm up for a few minutes
as the engine will not develop full power until it reaches operating temperature.
Carriage Screws /
Hex Nuts
Figure 14
SECTION5: MAKINGADJUSTMENTS
WARNING: NEVER attempt to make any
adjustments while the engine is running, except where specified in the operator's
manual.
Tire Pressure(Pneumatic Tires)
The tires are over-inflated for shipping purposes. Before operating, check tire pressure and reduce, if necessary, to between 15 psi and 20 psi.
NOTE: If the tire pressure is not equal in both tires, the unit may pull to one side or the other.
,_ WARNING: The muffler, engine and their
Discharge snow downwind whenever possible.
Set the skid shoes 1/4" below the scraper bar for
Avoid possible starter freeze-up. Clean the snow
If you feel resistance when moving the shift lever or
If the wheels do not stop when you engage the
surrounding areas become hot and can cause a burn. Do not touch.
Slightly overlap each previous path.
normal usage. The skid shoes may be adjusted upward for hard-packed snow. Adjust downward when using on gravel or crushed rock.
thrower thoroughly after each use.
should be no resistance in the shift lever, and wheels should keep turning.
the wheels stop when they should not, loosen the
jam nut on the traction control cable and unthread
the cable one turn.
traction control grip, loosen the jam nut on the traction control cable and thread the cable in one
turn. Recheck the adjustment and repeat as necessary. Tighten the jam nut to secure the cable when correct adjustment isreached.
TractionControlandShiftLever
To check the adjustment of the traction control and shift lever, proceed as follows:
With the engine off, move the shift lever all the way forward to sixth (6) position. With the traction control released, push the snow thrower forward. The unit should move forward freely. Then engage the traction control grip. Wheels should stop turning.
Now release the traction control grip, and push the unit again.
Move the shift lever back to the fast reverse position, then all the way forward again. There
,i_ WARNING: Drain the gasoline out of snow
To test further for correct adjustment, if necessary, proceed as follows:
Tip the snow thrower forward, allowing itto rest on
Remove the frame cover underneath the snow
With the traction control released, there must be
13
thrower engine, place a piece of plastic film under the gas cap to avoid spillage before beginning the job.
the auger housing.
thrower by removing six self-tapping screws. clearance between the friction wheel and the drive
plate in all positions of the shift lever.
Page 14
With traction control engaged, the friction wheel must contact the drive plate. See Figure 15.
Friction
Wheel
Gear Shaft
Drive
Figure 15
If adjustment is necessary:
Loosen the jam nut on the traction drive cable and thread the cable in or out as necessary.
Retighten the jam nut to secure the cable when correct adjustment is reached.
Reassemble the frame cover.
NOTE: If you placed plastic film under the gas cap, be certain to remove it before operating the snow thrower.
Insert ferrule into the upper hole in shift lever.
Reinstall the hairpin clip and the washer. IMPORTANT:Check for correct adjustment of the shift
lever as instructed on page 13, before operating the
snow thrower.
ChuteAssembly
The distance snow is thrown can be adjusted by changing the angle of the chute assembly. To do so, stop the engine by removing the ignition key and loosen the plastic wing knobs found on either side of the discharge chute. Pivot the chute upward or downward before re-tightening the wing knobs.
SkidShoes
The space between the shave plate and the ground can be adjusted. For close snow removal, place skid shoes
in the low position. Use middle or high position when
area to be cleared is uneven.
Adjust skid shoes by loosening the four hex nuts
and carriage bolts and moving skid shoes to desired position. Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes. Retighten nuts and bolts securely.
ShiftRod
To adjust the shift rod, proceed as follows.
Remove the hairpin clip and flat washer from the shift handle under the handle panel.
Place shift lever in sixth (6) position or the fastest forward speed.
Push shift arm assembly down as far as it will go.
Rotate the ferrule up or down on the shift rod as necessary until the ferrule lines up with the upper hole in the shift lever. See Figure 16.
Hairpin Clip_
;hiffRod
Shift Arm
Assembly
\\
\
Carriage Bolts
Skid Shoe
Figure 17
WARNING: Do not operate this snow
thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing injury to the operator and/or damage
to the snow thrower.
AugerControl
Refer to AugerControlTeston page 12 to adjust the
auger control.
Figure 16
Hairpin Clip
14
Page 15
DriveWheels
The wheels may be adjusted for two different methods of operation. The adjustment is made by placing the click pins in one of two different holes on the right side of the unit. See Figure 18.
One Wheel Driving: Insert the click pin only through the outside hole of the axle (not the rim) on the right side of the snow thrower. This position gives power drive to the left wheel only, making the
unit easier to maneuver. Both Wheels Driving: Insert the click pin through
the hole in the hub of the rim and the inside hole on the snow thrower's right axle. This position is good
for heavy snow as there is power drive in both wheels.
IMPORTANT:Never operate the snow thrower with the
click pin inserted through both the rim and the outside
hole inthe axle. Doing so can result in serious damage
to the drive system.
SECTION6: MAINTAININGYOURSNOWTHROWER
Inside Hole
in Axle
Click Pin
n Outside Hole
Figure 18
WARNING: Before servicing, repairing or
inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
Lubrication
Engine
Refer to the engine manual for maintenance procedures and instructions.
WARNING: When following instructions in the engine manual for draining oil, be sure to
protect frame to avoid oil dripping onto transmission parts.
GearShaft
Lubricate the gear shaft with a good all-weather multi-purpose light grease at least once a season or after every 25 hours of operation.
GearCase
The auger gearbox has been filled with grease at the factory. If disassembled for repairs, lubricate with 1-1/2 ounces of grease, part no. 737-0168.
IMPORTANT:Do not overfill the gear case. Damage to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.
AugerShaft
At least once a season, remove shear bolts on
auger shaft. Oil or spray lubricant inside shaft. Also lubricate the auger bearings at least once a season. See Figure 19.
Shear Bolts
A
\
Bearings Bearings
Figure 19
ChuteDirectionalControl
The worm gear on the chute directional control should be greased with multipurpose automotive
grease.
IMPORTANT:Keep all grease and oil off friction wheel
and drive plate.
DriveandShiftingMechanism
Remove rear cover. Oil any chains, sprockets, gears, bearings, shafts, and shifting mechanism at
least once aseason. Use engine oil or a spray lubricant. Avoid getting oil on rubber friction wheel
and aluminum drive plate.
L
15
Page 16
Wheels
Oil or spray lubricant into bearings at least once a season. Pull the klick pins and remove wheels, clean and coat axles with a multipurpose automotive grease. See Figure 20.
SECTION7: SERVICE
J Klick Pin
Axle
Figure 20
WARNING: Before servicing, repairing, or
inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
Augers
The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. If the snow thrower hits a
foreign object or ice jam, hex bolts will shear.
If the augers will not turn, check to see if the bolts have sheared. Two replacement shear bolts and hex lock nuts have been provided in the snow thrower's hardware pack. For future use, order part number 710-0890A (shear bolt 5/16-18 x 1.5") and 712-0429 (hex lock nut 5/16-18).
ShavePlateandSkidShoes
The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. They should be checked periodically and replaced when necessary.
To remove skid shoes, remove the four carriage bolts, bell washers and hex nuts which attach them
to the snow thrower. Reassemble new skid shoes with the four carriage bolts, bell washers (cupped
side goes against skid shoes) and hex nuts. Make certain the skid shoes are adjusted to be level.
To remove shave plate, remove carriage bolts, bell washers and hex nuts which attach it to the snow
thrower housing.
Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the housing. Tighten securely.
BeltReplacement
WARNING: Disconnect the spark plug wirefrom the spark plug and ground.
AugerBelts
NOTE: It is necessary to remove both auger belts in
order to change either one (models $610E & E6OOE have only one auger belt). If changing just one belt, be
certain to check the condition of the other belt.
Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. See Figure 21.
Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
Tip the snow thrower up and forward so that it rests on the housing.
Remove six self-tapping screws from the frame cover underneath the snow thrower. See Figure 21
for the location of the hardware.
Belt
/ Cover
Self-Ta_
Screws _.
16
Figure 21
Page 17
Roll the front and rear auger belts off the engine pulley. See Figure 22.
Rear Auger _ J_ f-- -- Drive Belt _ ,- _ f==_.._ Belt Engine
' " -0"_'''_ Pulley
idler _ /_,_r _%_/_Belt
DriveBelt
Follow steps 1through 4 of previous instructions.
Pull idler pulley up, and lift belt off engine pulley and friction wheel disc. See Figure 22.
Back out the stop bolt until the support bracket rests on the auger pulley. See Figure 24.
Slip belt between friction wheel and friction wheel disc. Remove and replace belt. Reassemble following the instructionsin reverse order.
'alley_,_ _ \ _._
Engine Pulley _L'_
Pulley
Figure 22
Unhook the idler spring from the hex bolt on the auger housing. See Figure 23.
Back out the stop bolt to allow the belts to slip between the bolt and auger pulley. See Figure 24.
NOTE: It may be necessary to loosen the six hex nuts that fasten the frame to the auger housing.
Lift the rear auger belt from the auger pulley, and slip belt between the support bracket and the auger pulley. See Figure 23. Repeat this step for front auger belt (except models 600/610E).
Replace both auger drive belts by following instructions in reverse order.
Friction
Wheel
NOTE: The support bracket must rest on the stop bolt
after the new belt has been assembled. See Figure 25.
Friction _ Friction Wheel
Drive Belt
Support Bracket
Figure 24
ChangingFrictionWheelRubber
The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation, and periodically thereafter. Replace the friction wheel
rubber ifany signs of wear or cracking are found.
Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
Tip the snow thrower up and forward, so that it rests on the housing. See Figure 25.
Support
Rear Auger Belt
/
Front Auger / Pulley Auger Auger Bracket
Pulley Idler Housing Spring
Spring
Figure 23
rame
Hex Nut and Bell Washer
Note: The unit is
.shown restingon
_g
Figure 25
Remove the six self-tapping screws from the frame
cover underneath the snow thrower.
Remove the klick pins which secure the wheels,
and remove the wheels from the axle.
17
Page 18
Using a wrench to hold the shaft, loosen, but do not completely remove, the hex nut and bell washer on left end of gear shaft. See Figure 25.
Lightly tap the hex nut to dislodge the ball bearing from the right side of frame. Remove the hex nut
and bell washer from left end of shaft.
Slide the gear shaft to the right and slide the friction wheel assembly from the shaft.
Remove the four screws from the friction wheel assembly. Remove the friction wheel rubber from
between the plates. See Figure 26.
Reassemble new friction wheel rubber to the friction wheel assembly, tightening the four screws
in rotation and with equal force.
SECTION8: 0FF-SEASONSTORAGE
Plates
Bearing
Screws
Hub
/
Friction Wheel Rubber
Figure 26
Position the friction wheel assembly up onto the pin of the shift rod assembly, and slide the shaft
through the assembly. Reassemble the wheels and the frame cover.
WARNING: Never store engine with fuel in tank indoors or in enclosed, poorly ventilated
areas where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, or other gas appliance.
If unit is to be stored over 30 days, prepare the engine for storage following instructionsin the engine manual.
Remove all dirt from exterior of engine and equipment.
Follow lubrication recommendations on page 15.
NOTE: When storing any type of power equipment in
an poorly ventilated or metal storage shed, care should be taken to rustproof the equipment, especially springs, cables and all moving parts.
18
Page 19
SECTION9: TROUBLESHOOTINGGUIDE
Trouble
Enginefails to start
Engine runs erratic
Loss of power
Engine overheats
Excessive vibration
Unit fails to propel itself
Unit fails to
discharge snow
Possible Cause(s)
Fuel tank empty, or stale fuel
Blocked fuel line. Choke not in ON position
Faulty spark plug. Key not in switch on engine. Spark plug wire
disconnected. Primer button not depressed.
Fuel shut-off valve closed (if so equipped).
Unit running on CHOKE. Blocked fuel line or stale fuel.
Water or dirt in fuel system. Carburetor out of adjustment.
Spark plug wire loose. Gas cap vent hole plugged. Exhaust port plugged. Carburetor not adjusted properly.
Incorrect fuel mixture.
Loose parts or damaged auger.
Incorrect adjustment of drive
cable. Drive belt loose or damaged
Discharge chute clogged.
Foreign object lodged in auger.
Incorrect adjustment of drive
cable.
ICorrective Action
Fill tank with clean, fresh gasoline. Fuel may not last over thirty days unless a fuel stabilizer is used.
Clean fuel line. Move switch to ON position
Clean, adjust gap or replace. Insert key. Connect spark plug wire.
Refer to the engine manual packed with your unit. Open fuel shut-off valve.
Move choke lever to OFF position. Clean fuel line; fill tank with clean fresh gasoline. Fuel may not last over thirty days unless a fuel stabilizer is used.
Drain fuel tank. Refill with fresh fuel. Refer to the engine manual packed with your unit or have carburetor
adjusted by an authorized service dealer. Connect and tighten spark plug wire. Remove ice and snow from cap. Be certain vent hole is clear. Clean-see Maintenance section of engine manual. Refer to the engine manual packed with your unit or have carburetor adjusted by an authorized service dealer. Drain fuel tank. Refill with proper fuel mixture. Stop engine immediately and disconnect spark plug wire. Tighten all bolts and nuts. Make all necessary repairs. If vibration continues, have unit serviced by an authorized service dealer. Adjust drive cable. Refer to Adjustment section of this manual.
Replace drive belt. Refer to Belt Replacement on page 16. Stop engine immediately and disconnect spark plug wire. Clean dis- charge chute and inside of auger housing. Stop engine immediately and disconnect spark plug wire. Remove object from auger. Adjust drive cable. Refer to Adjustment section of this manual.
Drive belt loose or damaged. Shear bolt(s) sheared
Replace drive belt. Refer to Belt Replacement on page 16. Replace shear bolt(s)
NOTE: For repairs beyond the minor adjustments listed above, contact your nearest authorized service dealer or call 1-800-800-7310 for the Customer Support Center. Refer to separate engine manual packed with your snow thrower for more engine related information.
19
Page 20
SECTION10: PARTSLIST
16
1
/
I 2
3
33
\
61 63
62
18
5
2
1
/
!
39
27
64
44
45
17
18
30
31
37
52
53
54
\
54
55
56
59
57
5O
58
42
2O
Page 21
ModelsE6OOE,$610E,E640F,E660F,E6COF&E660G
REE PART
NO. NO.
1 714-0507 2 747-0877 3 710-0599 4 784-5680 5 784-5679 6 748-0362 7 748-0363 8 732-0145
9 711-0653 10 720-0232 11 684-0037B 12 784-5681 13 784-5619A 14 784-5682 15 732-0746 16 684-0036A 17 735-0199A 18 736-0509 19 712-0271
20 712-3068 21 746-0778 22 684-0103 23 712-0116 24 732-0193 25 736-0105 26 714-0104 27 736-0275 28 711-0677 29 710-0459A 30 720-0274 31 749-0911C
749-0910C
REF. PART
DESCRIPTION NO. NO.
Cotter Pin 32 710-1003
Rod 33 731-1391 Hex Washer Screw 1/4-20 x ,5 34 710-0262
Handle Support Bracket- RH 35 736-0242 Handle Support Bracket- LH 36 747-0798A
Cam Lock Handle 37 726-0100
Handle Lock Pawl 38 720-0201A
Compression Spring 39 731-1392 Clevis Pin 40 705-5204A
Knob 42 747-0697 Handle Assy- LH 43 735-0234
Handle Support Bracket- LH 44 684-0008A
Shift Handle 45 710-0788
Handle Support Bracket- RH 46 784-5599
Torsion Spring 47 736-0119
Handle Assy- RH 48 710-04039 Rubber Bumper 49 710-3008
Washer 50 736-0185
Hex Nut 1/4-20 1 51 731-0921 Hex Nut 5/16-18 52 731-1300B
Cable 53 712-3068
Panel 54 736-0159
Jam Lock Nut 3/8-24 55 710-0451 Compression Spring 56 710-04071
Bell Washer 57 720-0284
Cotter Pin 58 712-3027
Flat Washer 5/16 59 731-0851A Ferrule 60 710-3015
Hex Cap Screw 3/8-24 x 1.50 61 725-1672
Grip 62 747-1136
Handle-LH 63 725-1658 Handle-RH (not shown) 64 629-0059
DESCRIPTION
Hex Washer Screw Handle Panel (w/o lamp cut-out)
Carriage Bolt 5/16-18 x 1,50
Bell Washer .340 ID x ,872 OD
Shift Rod
Push Cap
Chute Knob
Panel (w/lamp cut-out)
Chute Crank Chute Crank Eyebolt
Rubber Grommet
Shift Arm Assembly
Hex Washer Screw 1/4-20 x 1,0 Handle Tab Lock Washer 5/16
Hex Cap Screw 5/16-18 x2 Hex Cap Screw 5/16-18 x .75
Flat Washer Upper Chute
Lower Chute Hex Lock Nut 5/16-18
5/16 Washer Carriage Bolt 5/16-18 x .75
Carriage Screw 5/16-18 x 1,0
Knob Hex Lock Nut 1/4-20
Flange Keeper Hex Cap Screw 1/4-20 x .75 Lens Housing Assembly Headlight Retaining Wire Halogen Light Light Harness
1 Used with ground wire; found on model's with an in-dash light only
NOTE: Snow thrower features vary by model NOT afl parts listed above and pictured on the previous page are standard equipment.
21
Page 22
ModelsE6OOE,$610E,E640F,E660F,E6COF&E660G
20
39 38
Drive Clutch Cable
37
28
26
J
14
36
13
5
7
6
4
Auger Clutch Cable
3
30
44
9 10
8
4
1
5
35
Auger Clutch Cable
I
1 1
22
Page 23
ModelsE6OOE,$610E,E640F,E660F,E6COF&E660G
REE PART
NO. NO.
1 710-1652 2 784-5688 3 784-5687A 4 756-0625 5 738-0924 6 784-5630B 7 741-0563 8 736-0105 9 712-0116
10 741-04026 11 736-0188 12 784-5689A 13 710-0538 14 736-0242 15 714-0474 16 736-0160 17 710-0809 18 784-5590 19 784-5638 20 710-1652 21 736-0351 22 717-1445 23 714-0126
1 Use more than
REF. PART
DESCRIPTION NO. NO.
Self-tapping Screw, 1/4-20 x .625 24 717-1444 Drive Cable Guide Bracket 25 715-0249
Auger Clutch Cable Bracket 26 714-0143 Cable Roller 27 684-0042B
Hex Screw 1/4-28 28 656-0012A Frame Assembly 29 684-0013B
Ball Bearing 30 710-0599 Bell Washer 31 748-0190
Lock Jam Nut 32 684-0021 Hex Flange Bearing 33 732-0264
Flat Washer1" 34 712-0711 Front Support Guide Bracket 35 746-0898B
Lock Hex Screw 36 738-0869 Bell Washer .340 ID x .872 OD 738-0830
Cotter Pin 37 784-5617A
Flat Washer .536 ID x .930 OD 38 735-0243B Self-tapping Screw, 1/4-20 x 1.25 39 718-0301A
Frame Shift Bracket 40 618-0063A Frame Cover 41 711-1364 Hex Washer TT Screw 1/4-20 42 736-0142 Flat Washer .760 ID x .50 OD 43 714-0507 Gear 44 712-0703A
Key
one washer on either side, only ifnecessary to reduce axle-play.
DESCRIPTION
7-Tooth Shaft Roll Pin
Klik Pin Friction Wheel Assembly
Friction Disc Wheel Wheel Shift Rod Assembly
Self-tapping Screw, 1/4-20 x .5 Spacer Friction Wheel Bracket Assembly Extension Spring
Jam Nut 3/8-24 Drive Cable Axle 13" Wheels Axle 16" Wheels Friction Plate Friction Wheel Rubber
Friction Wheel Hub Friction Wheel Bearing
Clevis Pin, 1/4 x 1.3725 Flat Washer, ,281 x .5 x .063 Cotter Pin, .75 Insert Nut, 5/16-18
16" Wheels
_"Wheels
WHEEL CHART
MODEL WHEEL REF. NO. 1 REF. NO. 2 TIRE AIR RIM SLEEVE
NUMBER SIZE SPACER WHEEL ASS'Y* ONLY VALVE ONLY BEARING (2)
E600E 13 x 5 741-04044 734-1714A 734-1527 734-0255 734-1713A 741-0401 $610E 13 x 5 741-04044 734-1714A 734-1527 734-0255 734-1713A 741-0401
E640F 16 x 4,8 741-04043 734-1709A 734-1530 734-0255 734-1708A 741-0401
E660F 16 x 4,8 741-04043 734-1709A 734-1530 734-0255 734-1708A 741-0401 E6COF 16 x 4,8 741-04043 734-1709A 734-1530 734-0255 734-1708A 741-0401 E660G 16 x6,5 741-04043 734-1712A 734-1525 734-0255 734-1711A 741-0401
* A wheel assembly includes one tire, one air valve, one painted rim and two sleeve bearings
23
Page 24
ModelsE6OOE,$610E,E640F,E660F,E6COF&E660G
11 10
14 12
38
19
21
13
26
REF.
NO.
1 2
3 4
5 6
7 8
9
10 11
12 13 14
15
16 18
19
20 21
22 23
25
PART
NO.
712-0116 756-0178
784-5632B 710-0459A 738-0281 736-0167 732-0611 712-3068 712-3010 736-0119 05931A 741-0309
710-0451 705-5226
684-0039D 684-0040D 684-0041D 784-5618 736-0242
741-0475 78_5647
731- 1379C 712-0324 736-0463 710-0703
39
42
DESCRIPTION
Lock Jam Nut 3/8-24 Flat Idler
Auger Idler Arm Hex Cap Screw 3/8-24 x 1.50
Shoulder Screw Flat Washer, .565 x 1,25 x .02
Extension Spring Hex Nut 5/16-18
Hex Nut 5/16-18 Lock Washer 5/16
Housing Ball Bearing Carriage Bolt 5/16-18 x .75
Reinforcement Chute 24" Housing Assembly
26" Housing Assembly 28" Housing Assembly Bearing Housing
Bell Washer Bushing
Chute Crank Bracket Chute Adapter
Hex Lock Nut 1/4-20 Flat Washer
Carriage Screw 1/4-20 x .75
41
l 18_
REF. PART
NO. NO.
26 710-0604A 27 736-0169
28 712-0798 30 784-5580
31 731-2643 32 731-2635
33 784-5581A
784-5579A 784-5582A
34 741-0245 35 684-0065
36 715-0114 37 712-0429
38 605-5188A
605-5192A 605-5196A
39 736-0188 40 741-0493A
41 605-5189A
605-5193A 605-5197A
42 710-0890A 43 746-0897
44 731-2643 45 731-2635
24
22
18
DESCRIPTION
Hex Washer TT Screw 5/16-18 Lock Washer 3/8
Hex Nut 3/8-16 Snow Shoe
Chute Clean-out Tool Mount, Chute Clean-out Tool 24" Shave Plate 26" Shave Plate 28" Shave Plate Hex Flange Bearing
Impeller Assembly Pin
Lock Nut 5/16-18 Spiral 24" RH
Spiral 26" RH Spiral 28" RH
Flat Washer Flange Bushing
Spiral 24" LH Spiral 26" LH Spiral 28" LH
Shear Bolt 5/16-18 x 1.5 Drive Cable
Chute Clean-out Tool Mount, Chute Clean-out Tool
Page 25
ModelsE6OOE,$610E,E640F,E660F,E6COF&E660G
©
REF. PART
NO. NO.
1 618-0123 2 618-0124 3 710-0642 4 711-0908A
711-0909A
711-0910A 5 714-0161 6 715-0143 7 717-0528 8 717-0526 9 718-0186
10 721-0325 11 721-0327 12 736-0351 13 736-0369 14 736-0445 15 741-0662 16 741-0663 17 618-0120A
618-0121A
618-0122A
NOTE: NOTE: When rebuilding agearbox assembly, include 1.5 oz. of AIvania EP Lead-Free Grease (Part No. 737-0168)
RH Reducer Housing LH Reducer Housing
Hex Screw 1/4-20 x .75 Spiral Axle 24"
Spiral Axle 26" Spiral Axle 28" Key Pin-Spiral
Worm Gear, 20T Worm Shaft Thrust Collar
Grease Plug Grease Seal
Flat Washer ,76 x 1.5 x ,030 Flat Washer ,508 x 1.0 x ,020 Flat Washer ,76 x 1.5 x ,060
Flange Bearing ,75 x 1.Ox ,59 Flange Bearing ,75 x 1.Ox ,925 Gearbox Ass'y. Complete 24" Gearbox Ass'y. Complete 26" Gearbox Ass'y. Complete 28"
DESCRIPTION
25
Page 26
ModelsE6OOE& $610E
IMPORTANT: For a properly working machine, use Factory Approved Parts. V-BELTS are specially designed to engage and disengage safely. A substitute
(non OEM) V-Belt can be dangerous by not disengaging completely.
2
\
27
9
11
10
12
1
I
REF.
NO.
1
2 3
4 5
6 7 8
9
10 11
12 13
14
PART
NO.
710-1652 731-1324
732-0339 710-0627 710-3005 05896A 748-0234 756-0985
754-0343 756-0984
736-0270 710-0230 756-0313 710-1245B
15
24 17
18
19
25
REF.
DESCRIPTION NO.
Hex Washer Screw 1/4-20 x.5 15 Belt Cover 16
Extension Spring 17 Hex Screw 5/16-24 x .75 18
Hex Cap Screw 3/8-16 x 1.25 19 Drive Clutch Bracket 20
Shoulder Spacer 21 Pulley Half 22
V-Belt 23 Pulley Half 24
Bell Washer 25 Hex Cap Screw 1/4-28 x .50 26
Flat Idler 27 Lock Cap Screw 5/16-24
14
PART
NO.
712-0181 756-0569
736-0242 736-0505 736-0507 754-0430B 756-0967 736-0247
736-0331 710-0696
748-0360 710-0654A 629-0071
llll
II
6
DESCRIPTION
Lock Jam Nut 3/8-16 Pulley Half
Bell Washer Flat Washer
Special Washer Belt
Auger Pulley Flat Washer
Bell Washer Hex Cap Screw 3/8-24
Pulley Adapter Hex Washer Screw 3/8-16 x 1.0
Extension Cord, Three-Prong
26
Page 27
ModelsE640F,E660F,E6COF& E660G
iMPORTANT: For a proper working machine, use Factory Approved Parts.
-BELTS are specially designed to engage and disengage safely. A substitute
non OEM) V-Belt can be dangerous by not disengaging completely,
22
REF.
NO.
1 2 3 4 5 6 7 8
9 10 11 12 13
21
23
710-1652 731-1324 732-0710 710-0627 710-3005 05896A 748-0234 756-0987 754-0346 756-0986 736-0270 710-0230 756-0313
16
26
19 16
PART
NO.
12 11
10
\
15
DESCRIPTION
Hex Washer Screw 1/4-20 x 625 Belt Cover
Extension Spring Hex Screw 5/16-24 x 75
Hex Cap Screw 3/8-16 x 1.25 Drive Clutch Idler Bracket
Shoulder Spacer Pulley Half
V-Belt Pulley Half
Bell Washer Hex Cap Screw 1/4-28 x .50
Flat Idler
9
18
REF. PART
NO. I NO.
14 1710-1245A 1,, 1712-0181
1H 1756-0569
_ '736-0242 1R 1736-0505 19 1754-0430A 20 1756-0967 ;;'1 1736-0247
22 1736-0331 23 1710-0696
24 1748-0360 25 1710-0654A
26 1629-0071
4 7
6
25
DESCRIPTION
Lock Hex Cap Screw 5/16-24 Lock Jam Nut 3/8-16 Pulley Half
Bell Washer Flat Washer Belt
Auger Pulley Flat Washer 3/8 x 1.25 OD
Bell Washer Hex Cap Screw 3/8-24
Pulley Adapter Hex Screw 3/8-16 x 1,0
Extension Cord, Three-Prong
27
Page 28
MANUFACTURER'S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the United States, its possessions and territories.
MTD LLC warrants this product against defects for a period of
two (2) years commencing on the date of original purchase
and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This
limited warranty shall only apply if this product has been oper- ated and maintained in accordance with the Operator's Man- ual furnished with the product, and has not been subject to
misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or dam-
age because of other peril or natural disaster. Damage result- ing from the installation or use of any accessory or
attachment not approved by MTD LLC for use with the prod- uct(s) covered by this manual will void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to sep- arate terms as follows: All normal wear parts or component
failures will be covered on the product for a period of 90 days
regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF
caused by defects in materials or workmanship of OTHER component parts. Normal wear parts and components include, but are not limited to: batteries, belts, blades, blade
adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber, tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local autho-
rized service dealer. To locate the dealer in your area, check
your Yellow Pages, or contact MTD LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, 1-800-800-7310, 1-330-220- 4683 or log on to our Web site at www.mtdproducts.com.
This limited warranty does not provide coverage in the follow-
ing cases: a. The engine or component parts thereof. These items
carry a separate manufacturer's warranty. Refer to the applicable manufacturer's warranty for terms and condi-
tions.
b. Log splitter pumps, valves, and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration
of the exterior finish due to use or exposure.
d. MTD LLC does not extend any warranty for products
sold or exported outside of the United States, its posses- sions and territories, except those sold through MTD
LLC's authorized channels of export distribution.
e. Parts that are not genuine MTD parts are not covered by
this warranty.
f. Service completed by someone other than an authorized
service dealer is not covered by this warranty.
g. Transportation charges and service calls are not
covered
No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other express warranty, whether written or oral, except as men- tioned above, given by any person or entity, including a
dealer or retailer, with respect to any product, shall bind MTD LLC. During the period of the warranty, the exclu-
sive remedy is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of inci- dental or consequential damages, or limitations on how long
an implied warranty lasts, so the above exclusions or limita-
tions may not apply to you.
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was pur-
chased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you
may also have other rights which vary from state to state.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 1-800-800-7310
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