MTD E6C0F, 31AE640F062 Owner’s Manual

Page 1
OPERATOR'S MANUAL
SNOW
THROWER
MODELS
E600E, E610E E640F, E660G
E6COF
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-10002C
5/00
Page 2
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Loose Parts & Hardware Pack ........................................................................... 5
Assembling Your Snow Thrower ........................................................................ 7
Know Your Snow Thrower .................................................................................. 10
Operating Your Snow Thrower ........................................................................... 11
Making Adjustments ........................................................................................... 13
Maintaining Your Snow Thrower ........................................................................ 14
Service ............................................................................................................... 15
Off-Season Storage ........................................................................................... 17
Troubleshooting ................................................................................................. 18
Parts List ............................................................................................................ 19
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower. Itwill help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
¢
You can locate the model number by standing behind the unit in the operating position and looking down at the rear frame below the engine. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
(Model Number) (Serial Number)
I JJ_r'J_ff MTDPRODUCTSINC I
_H_CLEVELAND, OHIO 441_
Copy the model number here:
Copy the serial number here:
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
Page 3
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
This symbol points out important safety instructions which, if not followed, could endanger the personal
,&
,&
Training
1. Read, understand, and follow all instructions on the
2. Be familiar with all controls and their proper operation.
3. Never allow children under 14 years old to operate this
4. Never allow adults to operate this machine without
5. Thrown objects can cause serious personal injury. Plan
6. Keep bystanders, helpers, pets and children at least 75
7. Exercise caution to avoid slipping or falling, especially
Preparation
1. Thoroughly inspect the area where the equipment is to
2. Always wear safety glasses or eye shields during
3. Do not operate without wearing adequate winter outer
4. Use agrounded three wire extension cord and receptacle
5. Adjust collector housing height to clear gravel or crushed
6. Disengage all clutch levers before starting the engine.
safety and!or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
Know how to stop the machine and disengage them quickly.
machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
proper instruction.
your snow throwing pattern to avoid discharge of material toward roads, bystanders and the like.
feet from the machine while it is in operation. Stop machine if anyone enters the area.
when operating in reverse.
be used. Remove all door mats, newspapers, sleds, boards, wires and other foreign objects which could be tripped over or thrown by the auger/impeller.
operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
garments. Do not wear jewelry, long scarves or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
for all units with electric start engines.
rock surfaces.
7.
Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator's manual.
8.
Let engine and machine adjust to outdoor temperature before starting to clear snow.
9.
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.). j. Allow machine to cool at least 5 minutes before
storing.
Operation
1. Do not put hands or feet near rotating parts, inthe auger/ impeller housing or discharge chute. Contact with the rotating parts can amputate hands and feet.
2. The auger/impeller clutch lever is a safety device. Never bypass its operation. Doing so, makes the machine unsafe and may cause personal injury.
3. The clutch levers must operate easily in both directions and automatically return to the disengaged position when
released.
Page 4
4. Neveroperatewithamissingordamageddischarge chute.Keepallsafetydevicesinplaceandworking.
5. Neverrunanengineindoorsorina poorly ventilated
area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
6. Do not operate machine while under the influence of alcohol or drugs.
7. Muffler and engine become hot and can cause a burn. Do not touch.
8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow throwing pattern to avoid discharge towards windows, walls, cars etc. To avoid property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear snow at too fast of a rate.
13. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold
on the handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or not in use.
15. Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care
when in reverse.
16. Ifthe machine should start to vibrate abnormally, stop the engine, disconnect the spark plug and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
17. Disengage all clutch levers and stop engine before you leave the operating position (behind the handles). Wait until the augedimpeller comes to a complete stop before unclogging the discharge chute, making any adjustments, or inspections.
18. Never put your hand in the discharge or collector openings. Always use a clearing tool to unclog the discharge opening.
19. Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. Ifsituations occur which are not covered in this manual, use care and good judgment. Contact your dealer or
telephone 1-800-800-7310 for assistance and the name of your nearest servicing dealer.
MaintenanceAndStorage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Disengage all clutch levers and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning, repairing, or inspecting.
3. Check bolts, and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer's (O.EM.) parts only. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, ifnecessary. Refer to the adjustment section in this operator's manual for
instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water
heater, furnace ,clothes dryer etc.
11. Always refer to the operator's manual for proper instructions on off-season storage.
YourResponsibility:
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine. The safety labels are given below for your reference.
"LSEEPAWAYFROMROTATINGIMPELLER
ANDAUGER.COHTACTWITHiMF_LEROR AUGERCANAMPUTATEHANDSANDFEET.
2.DISERGAGECLUTCHLEVERS,STOPENGINE, ANDREMAINREHINRHANDLESUNTILALL
MOVINGPARTSRAVE8TOPPERREFORR
UNCLOGGINGORSERVICINGMACHINE.
3.TOAVOIDTHROWROS,IECTSINJURIES,
NEVERDIRECTDISCHARGEATSY$3"ANSERS. USEEXTRACAI,rrlORWHEROPERATINGON
GRAVELSURFACES,
4.READOPERATOR'SMANUAL.
Page 5
SECTION2: LOOSEPARTS& HARDWAREPACK
IMPORTANT:After assembly, service engine with gasoline, and check oil level as instructed in the separate engine manual packed with your unit.
Unpacking
Remove staples or break glue on the top flaps of the carton. Remove any loose parts included with unit (i.e., Operator's Manual, etc). Cut along corners and lay end of carton down flat. Remove packing material. Roll unit out of carton. Check carton thoroughly for loose parts before discarding.
Handles
ToolsRequiredForAssembly
Pair of pliers Two adjustable wrenches
ContentsIn CartonSeeFigure1
Right and Left Handles Handle Panel Assembly Chute Assembly Chute Directional Control Assembly
Shift Rod Hardware Pack
Handle Panel Assembly
Chute Directional _____--_/
Control Assem T
Chute Assembly
Shift Rod
Figure 1
Page 6
ContentsOfHardwarePack
Lay out the hardware according to the illustration for identification purposes. Part numbers are shown in
)arentheses. (Hardware pack may contain extra items which are not used on your unit.)
A I ATTACHING THE HANDLES
=-- - Hex Bolts _== 5/16-18x 1-3/4"
= (710-3180) Hex Bolts
_==
= 5/16-18 x 3/4"
Handle Tabs (784-5599)
© @
(710-3008)
ATTACHING THE CHUTE ASSEMBLY
cl
EL--']=r'_=] C 3
Hex Bolts (710-3015)
Lock Washers
(716-0262)
©©©© c_.ow_
Hex Nuts
5/16"Thread @ @ @ @
(712-3010)
B I ATTACHING THE SHIFT ROD
AND CONTROL CABLES
Ferrule (71%0677) 3/8" LD.x 5/8" O.D. Hair PinClip
Flat Washers
(736-0275) (714-0104)
5/16" I.D.
(736-0242)
Chute Flange @ @
Keepers (731-0851A) Hex Lock Nuts
D I ATTACHING THE CHUTE DIRECTIONAL
__ CONTROL
O O Flat Washers
1/4-20 Thread
(712-3027)
3/8"1.D. x 5/8"O.D.
(736-0185)
Hex Nut
5/16"Thread @ @
(712-3010)
5/16" LD.
Cupped Washers
(736-0242)
- ox-o
Hair Pin Clip
(714-0104)
E_ AUGER SHEAR BOLTS (SPARES)
_ Shear Bolts
(710-0890A) @ @ 5/16"Thread(712.0429)
NOTE: The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. If you hit a hard
foreign object or an ice jam, the snow thrower is designed so that the bolts may shear. Two replacement shear bolts and nuts are provided for your convenience. Store in a safe place until needed.
IMPORTANT:NEVER replace the auger shear bolts with standard hex bolts. Any damage to the auger gearbox or other components as a result of doing so wilt NOT be covered by your snow thrower's warranty.
6
Hex Lock Nuts
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SECTION3: ASSEMBLINGYOURSNOWTHROWER
wire and ground it against the engine to
WARNING: Disconnect the spark plug
prevent unintended starting.
NOTE: All references to right or left side of the snow
thrower are determined from behind the unit in the operating position.
AttachingTheHandleAssembly
(HardwareA)
Place right handle in position against the snow
thrower so the flat side of the handle is against the snow thrower. Secure bottom hole in handle to
snow thrower using 3/4" hex bolt and lock washer.
Do not tighten at this time. See Figure 2. Place handle tab over the upper hole in handle so
the curve in the handle tab matches the curve in the handle. Secure to the snow thrower using
1-3/4" hex bolt and lock washer. Do not tighten at
this time. Attach the left handle in the same manner. Do not tighten at this time.
I 3/4" Hex
Cupped
Carriag_
Bolts
AttachingTheControlCables
(HardwareB)
The "Z" end of the cables are hooked into the controls
on each handle. See Figure 4.
Thread the hex lock nuts all the way up the threaded portion of the "Z" ends of the cables.
Make certain all cables are in the grooves of the
cable roller guides. The two roller guides are located inthe lower rear of the unit, one on each
side. See Figure 2. Thread the cable onto the threaded portion of the
"Z" end until there is no slack in the cable, but the cable is NOT tight. Do not overtighten cable.
Hex Nuts
Figure 3
Guide
Washers
Figure 2
Place the handle panel in position between the handles. To hold the handle panel in place, depress both controls against the handles. While continuing to hold the right control, release the left control (the auger control lock will keep left control engaged). See Figure 3.
Fasten right side of the handle panel by inserting two carriage bolts through handle and handle panel (bolts must go through both the plastic and metal parts of the handle panel). Secure with cupped washers (cupped side against handle panel) and hex nuts.
Secure the left side of the handle panel in the same manner.
Tighten the four hex bolts used to attach the bottom of the handles to the snow thrower frame.
Bolt
WARNING: If cable is tightened so there
is tension on the cable with the clutch grip released, the safety features of the snow
thrower may be overridden.
When correct adjustment is reached, tighten the hex lock nut against the bottom portion of the cable to lock it in position.
End
ex Lock
Nut
Figure 4
Page 8
AttachingTheChuteAssembly
(HardwareC)
Place chute assembly over chute opening, with the opening inthe chute assembly facing the front of the unit. Place chute flange keepers beneath lip of chute assembly, with the fiat side down. Secure with hex bolts and hex lock nuts. Tighten with two adjustable
wrenches. Do not overtighten. See Figure 5.
Chute
Carriage
Hex Lock
Nuts
Bracket
Figure 7
Place one flat washer on the end of the chute
directional control, then insert the end of the control into the hole in the plastic bushing in the
lower chute bracket. Place another flat washer on the end of the chute directional control, and insert
hairpin clip into hole in the end of control. See
Figure 8.
Figure 5
AttachingTheChuteDirectionalControl
(HardwareD)
Thread one hex nut about halfway onto eye bolt on the chute directional control. Insert eye bolt through the hole provided in the left handle. See
Figure 6.
Secure with cupped washer (cupped side against the handle) and other hex nut. Do not tighten until after attaching the other end of the chute
directional control.
Hex Nut
Cupped
e Bolt
Hairpin
Flat _'_
Washers
Figure 8
Adjust the chute bracket so that the spiral on the chute directional control fully engages the teeth on the chute assembly. Tighten the nuts on the lower chute bracket securely. Tighten the hex nut on the eye bolt on the chute directional control.
IMPORTANT:Attach the shift rod and clutch cables as
follows. THEN CHECK THE ADJUSTMENTS AS
INSTRUCTED, AND MAKE ANY FINAL
ADJUSTMENTS NECESSARY BEFORE
OPERATING YOUR SNOW THROWER. Failure to
follow the instructions may cause damage to the snow thrower.
L /(_irne_:tiro_nal
Chute
_Lower Chute
Bracket
Figure 6
To align the spiral on the chute directional control, it may be necessary to loosen the carriage bolts
and hex locknuts which secure the lower chute bracket to the extension on the leftside ofthe
chute assembly. See Figure 7.
AttachingTheShiftRod(HardwareB)
Place the shift lever (on the handle panel) in the
sixth (6) speed position (all the way forward).
Place the bent end of the shift rod into the hole in
the shift arm assembly. Secure with flat washer and hairpin clip. See Figure 9. Start threading the ferrule onto the other end of the shift rod. Push down on the shift rod (and shift arm assembly) as far as it wilt go.
Page 9
Threadtheferruleontotheshiftroduntiltheferrule linesupwiththeupperholeintheshiftlever
(beneaththehandlepanel).Inserttheferruleinto theupperholeintheshiftleverfromtheleftside whenadjustmentiscorrect.Securewithflatwasher
andhairpinclip. Makecertaintocheckforcorrectadjustmentoftheshift rodasinstructedintheFinalAdjustmentsectionbefore
operatingthesnowthrower.
Clip
Shift Rod
Shift Arm Assembl
Clip
Figure 9
FinalAdjustments
AugerControlAdjustment To check the adjustment of the auger control, push
forward on the left hand control,depressing the rubber
bumper onend of control. There should be slack in the
cable. Release the control. The cable should be straight. Make certain you can depress the auger
control against the left handle completely.
If necessary, loosen the hex jam nut and thread the
cable in (for less slack) or out (for more slack) as
necessary. Recheck the adjustment. Tighten the jam nut against the cable when correct adjustment is reached. SeeFigure 10.
Nut
Make Sure
Figure 10
TractionControlAndShiftLever
Adjustment
To check the adjustment of the traction control and shift lever, move the shift lever all the way forward to sixth (6) position. With the traction control released, push the
snow thrower forward. The unit should move forward freely. Then engage the traction control grip. The
wheels should stop turning.
Now release the traction control grip, and push the unit again. Move the shift lever back to the fast reverse position, then all the way forward again. There should be no resistance in the shift lever, and the wheels should keep turning.
If you have resistance when moving the shift lever or the wheels stop when they should not, loosen the jam
nut on the traction control cable and unthread the cable one turn. If the wheels do not stop when you engage the
traction control gdp, loosen the jam nut on the traction control cable and thread the cable in one turn. Recheck
the adjustment and repeat as necessary. Tighten the jam nut to secure the cable when correct adjustment is
reached.
AdjustingTheSkidShoes
The space between the shave plate and the ground can be adjusted. For close snow removal, place skid shoes in the lowposition. Use middle or high position when area to be cleared is uneven. See Figure 11.
Adjust skid shoes by loosening the four hex nuts and carriage bolts and moving skid shoes to desired position. Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes. Retighten nuts and bolts securely.
Page 10
It isnot recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing an injury or damage to the snow thrower.
TirePressure(PneumaticTires)
The tires are over-inflated for shipping purposes. Check tire pressure and reduce to 15 to 20 psi.
NOTE: If the tire pressure is not equal in both tires,
Carriagd Bolts kid
.......... __,_Shoes
Figure 11
the unit may pull to one side or the other.
SECTION4: KNOWYOURSNOWTHROWER
WARNING: Be familiar with all controls
and their proper operation. Know how to stop the machine and disengage them quickly.
OperatingControls
Auger Traction / Auger Control Control Lock
Directional Control
AUGERCONTROL
CHUTE OIR_CTIONAL CONTROL
CLOC_SE TOD_SC_AR_ELEFT
_OU_TERCLOCK_SETOD_SC_RGER_G_T
Figure 12
F 11
R21m
61
4g
2Q
Shift Lever The shift lever is located in the center of the handle
panel. The shift lever may be moved into one of eight positions. Run engine with throttle in the fast position. Use the shift lever to determine ground speed. See Figure 12.
Forward - There are six speeds. Position number one (1) is the slowest. Position number six (6) is the
fastest.
Reverse -There are two reverse (R) speeds R1 and R2. The "R2" closest to the operator (ait the way back)
is the faster of the two.
AugerControl
The auger control is located on the left handle. Squeeze the control to engage the augers. Release to stop the snow throwing action. (Traction control must also be released.) See Figure 12.
Traction/ AugerControlLock
The traction control is located on the right handle. Squeeze the control to engage the wheel drive. Release to stop.
This same control also locks the auger control so you can turn the chute directional control without
interrupting the snow throwing process. Ifthe auger control is engaged with the traction control engaged, the operator can release the auger control (on the left handle) and the augers will remain engaged. Release the traction control to stop both the augers and wheel drive (auger control must also be released). See Figure 12.
ChuteDirectionalControl The chute directional control is located on left hand
side of the snow thrower. See Figure 12. To change the direction in which snow is thrown, turn
chute directional control as follows:
10
Page 11
Crankclockwisetodischargetotheleft. Crankcounterclockwisetodischargetotheright.
ThrottleControl The throttle controlis located on the engine. It
regulates the speed of the engine. See Figure 14. SafetyIgnitionSwitch
The ignition key must be inserted in the switch before the unit wiltstart. Remove the ignition key when snow
thrower is not in use. Fuel Shut-off Valve (If Equipped)
The fuel shut-off valve, located under fuel tank,
controls fuel flow from tank. See Figure 13.
C,o,ed
Open _ L_J I
Figure 13
I
Ig
Key
Choke
Throttle
Control
SECTION5: OPERATINGYOURSNOWTHROWER
Primer
Handle
Figure 14
BeforeStarting
,_ WARNING: Read, understand, and follow
GasAndOilFill-up
all instructions and warnings on the machine and in this manual before operating.
The spark plug wire was disconnected for safety.
Attach spark plug wire to spark plug before
starting.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Never fuel machine indoor or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources
of ignition.
A plastic cup was provided inside the fuel fill opening on the fuel tank. Remove and discard this
cup before filling up the tank. Use the separate
fuel tank cap to close after fill-up.
StartingEngine
Attach spark plug wire to spark plug. Make certain
the metal loop on end of the spark plug wire
(inside the boot) is fastened securely over the metal tip on the spark plug. See Figure 15.
Metal on
Plug Wire
.,_Rubber Boot
Figure 15
Make certain the fuel shut-off valve is inthe OPEN
(vertical) position.
Make certain the auger and traction controls are in
the disengaged (released) position.
Move throttle control up to FAST position. Insert
ignition key into slot. Be certain it snaps into place.
Do not turn key. See Figure 16.
NOTE: Engine will not start unless ignition key is
inserted into ignition slot in carburetor cover. Do not turn ignition key.
RecoilStarter:
Rotate choke knob to FULL choke position (cold
engine start).
If engine is warm, place choke in OFF position
instead of FULL.
Push primer button three or four times for cold
engine start.
If engine is warm, push primer button once only.
NOTE: Always cover vent hole in primer button when
pushing. Additional priming may be necessary for first
start if temperature is below 15degrees Fahrenheit.
11
Page 12
Grasp starter handle and pull rope out slowly, until it pulis slightly harder. Let rope rewind slowly. Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping
a firm hold on the starter handle. Repeat step above until engine starts.
As engine warms up and begins to operate evenly, rotate choke knob slowly to OFF position. If engine falters, return to FULL choke, then slowly move to OFF position.
Spark
Switch Box
Plug
Key Throttle
Control
Figure 16
Starter Button
Rope Starter Handle
ElectricStarter:(IfEquipped)
WARNING: The electric starter is
equipped with a three-wire power cord and plug, and is designed to operate on 120 volt AC household current. It must be properly grounded at all times to avoid the possibility of electric shock which may cause injury to the operator.
Follow all instructions carefully. Determine that your house wiring is a three wire grounded system. Ask a licensed electrician if you are not certain. Ifyour house wiring system isnot a three-wire grounded system, do not use this electric starter under any conditions. Ifyour system is grounded and a three- hole receptacle is not available at the pointyour starter will normally be used, one should be installed by a licensed electrician.
When connecting the power cord, always connect cord to starter on engine first, then plug the other end into a three-hole grounded receptacle.
When disconnecting the power cord, always unplug the end from the three-hole grounded receptacle first.
Rotate choke knob to OFF position. Do not
prime engine.
Connect power cord to switch box on engine. Plug the other end of power cord intoa three- hole, grounded 12-volt AC receptacle. Push starter button to crank engine. See Figure
16. As you crank the engine, move choke knob to FULL choke position. (cold engine start) When engine starts, release starter button, and move choke gradually to OFF. If engine falters, move choke immediately to FULL and then gradually to OFF.
StoppingEngine
Run engine for a few minutes before stopping to help dry off any moisture on the engine. To help prevent possible freeze up of starter, proceed as follows.
Electric Starter: Connect power cord to switch box on engine, then to 120 volt AC receptacle.
With the engine running, pushstarter button and
spin the starter for several seconds. The unusual sound made by spinning the starter will not harm
engine or starter. Disconnect the powercord from receptacle first, and then from switch box.
Recoil Starter: With engine running, pull starter rope with a rapid, continuous full arm stroke two
or three times. Pulling the starter rope will producea loud clattering sound, which is not
harmful to the engine or starter. To stop engine, move throttle control to "stop" or "off" position. Remove the ignition key. Do not turn key. Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended.
NOTE: Do not lose the ignition key. Keep it in a safe
place. Engine will not start without the ignition key.
Wipe ait snow and moisture from the carburetor cover in the area of the control levers. Also, move
control levers back and forth several times.
ToEngageDrive
With the engine running near top speed, move shift lever into one of the five FORWARD
positions or two REVERSE positions. Select a speed appropriate for the snow conditions that exist. Use the slower speeds until you are familiar with the operation of the snow thrower. Squeeze the auger control and the augers will turn. Release it and the augers will stop. Squeeze the traction control and the snow
thrower will move. Release it and drive motion will stop.
NEVER move shift lever without releasing traction control.
12
Page 13
ToEngageAugers
To engage the augers and start the snow throwing action, squeeze the auger control against the left handle. Release to stop the augers.
TireChains(OptionalEquipment)
If your unit is not equipped with tire chains, you may
purchase them. Tire chains should be used whenever extra traction is needed.
OperatingTips
NOTE: Allow the engine to warm up for a few
minutes as the engine will not develop full power until it reaches operating temperature.
SECTION6: MAKINGADJUSTMENTS
_lb WARNING: Muffler, engine and
surrounding areas become hot and can cause a burn. Do not touch.
For most efficient snow removal, remove snow immediately after it falls.
Discharge snow downwind whenever possible. Slightly overlap each previous path. Set the skid shoes 1/4" below the scraper bar for normal usage. The skid shoes may be adjusted upward for hard-packed snow. Adjust downward when using on gravel or crushed rock. Be certain to follow the precautions listed under STOPPING ENGINE to prevent possible freeze-
up. Clean the snow thrower thoroughly after each use.
WARNING: NEVER attempt to make
any adjustments while the engine is running, except where specified in the operator's manual.
ChuteAssemblyAdjustment
The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly. The sharper the angle, the shorter the distance snow is thrown. See Figure 17.
To adjust chute assembly, loosen the hand knob.
Pivot the top of the chute assembly to position
desired. Retighten the hand knob.
ShiftRodAdjustment
To adjust the shift rod, separate the shift rod and ferrule from the shift lever by removing the hairpin clip
and flat washer from the ferrule underneath the handle panel. Refer to Figure 9. Adjust as specified in
the Assembly Instructions.
CarburetorAdjustment
WARNING: If any adjustments need to be made to the engine while the engine is
running (e.g. carburetor), keep clear of all moving parts. Be careful of muffler, engine and other surrounding heated surfaces.
Minor carburetor adjustment may be required to
compensate for differences in fuel, temperature, altitude and load.
Refer to the separate engine manual packed with
your unit for carburetor adjustment information.
SkidShoeAdjustment
The space between the shave plate and the ground can be adjusted. Refer to the ASSEMBLY section.
Figure 17
AugerClutchAdjustment
To adjust the auger control, refer to FINAL ADJUSTMENT section of Assembly Instructions.
TractionControlAdjustment
Refer to the FINAL ADJUSTMENT section of the
Assembly Instructions to adjust the traction control. If you are uncertain that you have reached the correct adjustment, the adjustment can be physically
checked as follows. With the snow thrower tipped forward (be certain to
drain the oil and gasoline or drain the oil and place plastic film under the gas cap if the snow thrower has already been operated), remove the frame cover
13
Page 14
underneaththesnowthrowerbyremovingsixself- tappingscrews.
Withthetractioncontrolreleased,theremustbe clearancebetweenthefrictionwheelandthedrive
plateinallpositionsoftheshiftlever.Withthetraction controlengaged,thefrictionwheelmustcontactthe driveplate.SeeFigure18.
Friction
WheelI LI
_ _ PI_ /f_ Gear Shaft I
NOTE: If you placed plastic under the gas cap, be
certain to remove it.
DriveWheels
The wheels may be adjusted for two different methods of operation. The adjustment is made by placing the klick pins in one of two different holes on the right side of the unit. See Figure 19.
One Wheel Driving- Place ktick pin in the outside axle hole on the right side. This position gives power drive to the left wheel only, making the unit
easier to maneuver. Both Wheels Driving- Rotate wheel assembly to
align hole in hub with inner hole on axle shaft. Insert klick pin in hole. Outer axle shaft hole should be visible. This position is good for heavy snow as there is power to both wheels.
Hub Hole
Figure 18
If adjustment is necessary, loosen the hex jam nut on
the traction control cable and thread the cable inor out as necessary. Tighten the hex jam nut to secure
the cable when correct adjustment is reached.
Reassemble the frame cover.
Figure 19
SECTION7: MAINTAININGYOURSNOWTHROWER
_lb WARNING: Before servicing, repairing,
Lubrication
ChuteDirectionalControl
The worm gear on the chutedirectional controlshould
be greased with multipurpose automotive grease.
or inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
Figure 20
Pin In
Outside Axle
Hole
_/Klick Pin
Axle
Wheels
Oil or spray lubricant into bearings at least once a season. Pull the klick pins and remove wheels, clean and coat axles with a multipurpose automotive grease. See Figure 20.
AugerShaft
At least once a season, remove shear bolts on auger shaft. Oil or spray lubricant inside shaft. Also lubricate the auger bearings at least once a season. See
Figure 21.
14
Page 15
Shear Bolts
Bearings Bearings
Figure 21
DriveAndShiftingMechanism
Remove rear cover. Oil any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on rubber friction wheel and aluminum drive plate. Refer to Figure 18.
GearCase
The worm gear case has been filled with grease at the factory. If disassembled for repairs, lubricate with 2 ounces of shell grease, part no. 737-0168.
IMPORTANT:Do not overfill the gear case. Damage to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.
GearShaft
Lubricate the gear shaft with a good all-weather multi-
purpose light grease at least once a season or after every 25 hours of operation.
Refer to Figure 18.
IMPORTANT:Keep all grease and oil off of the friction wheel and drive plate.
SECTION8: SERVICE
Augers
The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. See Figure 21. If you hit a foreign object or ice jam, the snow thrower is designed so that the hex bolts will shear.
If the augers will not turn, check to see if the bolts have sheared. Two replacement shear bolts and hex lock nuts have been provided with the snow thrower.
For future use, order part number 710-0890A (shear bolt 5/16-18 x 1.5") and 712-0429 (hex lock nut 5/16-18).
ShavePlateAndSkidShoes
The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. They should be checked periodically and replaced when necessary.
To remove skid shoes, remove the four carriage bolts, bell washers and hex nuts which attach them to
the snow thrower. Reassemble new skid shoes with the four carriage bolts, bell washers (cupped side
goes against skid shoes) and hex nuts. Make certain
Engine
Refer to separate engine manual for engine
maintenance procedures.
_, WARNING: When following instructions
in separate engine manual for draining oil, be sure to protectframe to avoid oil dripping onto transmission parts.
CleanEquipment
Be certain to follow the precautions listed under TO
STOP ENGINE to prevent possible freeze-up.
the skid shoes are adjusted to be level. To remove shave plate, remove the carriage bolts,
bell washers and hex nuts which attach itto the snow thrower housing. Reassemble new shave plate,
making sure heads of the carriage bolts are to the inside of the housing. Tighten securely.
Engine
Refer to separate engine manual for all engine
service procedures.
BeltRemovalAndReplacement
_, WARNING: Disconnect the spark plugwire from the spark plug and ground.
AugerBelts
NOTE: It is necessary to remove both belts in order
to change either one. If changing just one belt, be certain to check the condition of the other belt (model
15
Page 16
600/610E has only one auger belt).
Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. See Figure 22.
Belt
/ Cover
Figure 22
Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
Tip the snow thrower up and forward so that it rests on the housing. Remove six self-tapping screws from the frame
cover underneath the snow thrower. Roll the front and rear auger belts offthe engine
pulley. See Figure 23.
Rear Auger t_ _'_ -- _ Drive ] Belt \ ,-- _ (f==_ Belt Engine I
/Pu.ey I
_/ (/_'_ _;;;_--_ Front AugerI
Idler _ l'_*J_',,_ _ _//Belt I Pulley \ _f %,.'_ _ JF I
Friction Wheel
Support
Rear Auger Belt --
Front Auger Pulley Auger Auger Bracket
Pulley Idler Housing Spring
Liftthe rear auger belt from the auger pulley, and
slip belt between the support bracket and the auger pulley. See Figure 24. Repeat this step for front
auger belt (except models 600/610E).
Replace both auger drive belts by following
instructions in reverse order.
Spring
Figure 24
DriveBelt
Followsteps 1 through 4 of previous instructions. Pull idler pulley up, and lift belt offengine pulley
and friction wheel disc. See Figure 23.
Back out the stop bolt untilthe support bracket
rests on the auger pulley. See Figure 25. Slip belt between friction wheel and friction wheel
disc. Remove and replace belt. Reassemble following the instructionsin reverse order.
/ Engine Pulley \K ._ I
/ Pulley \_.L_ _- J
Figure 23
Unhook the idler spring from the hex bolt on the auger housing. See Figure 24.
Back out the stop bolt to allow the belts to slip between the bolt and auger pulley. See Figure 25.
NOTE: It may be necessary to loosen the six hex nuts
that fasten the frame to the auger housing to aid in belt removal.
NOTE: The support bracket must rest on the stop bolt
after the new belt has been assembled. See Figure 25.
16
Page 17
Bolt
Friction
I
Support Bracket
Figure 25
Belt
Remove six self-tapping screws from the frame
cover underneath the snow thrower.
Remove the ktick pins which secure the wheels,
and remove the wheels from the axle.
Using a wrench to hold the shaft, loosen, but do not completely remove, the hex nut and bell washer on left end of gear shaft. See Figure 26.
Lightly tap the hex nut to dislodge the ball bearing from the right side of frame. Remove the hex nut
and bell washer from left end of shaft. Slide the gear shaft to the right and slide the friction
wheel assembly from the shaft.
Remove the six screws from the friction wheel assembly (three from each side). Remove the
friction wheel rubber from between the friction wheel plate. See Figure 27.
ChangingFrictionWheelRubber
The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation, and
periodicallythereafter. Replace the friction wheel
rubber if any signs of wear or cracking are found.
Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap. Tip the snow thrower up and forward, so that it rests on the housing. See Figure 26.
Hex Nut and
Friction Wheel Plates
Bearing
Friction Wheel Rubber Hub
Figure 27
Reassemble new friction wheel rubber to the
friction wheel assembly, tightening the six screws in rotation and with equal force.
Position the friction wheel assembly up onto the pin of the shift rod assembly, and slide the shaft through the assembly. Reassemble in reverse
order.
Figure 26
SECTION9: OFF-SEASONSTORAGE
WARNING: Never store engine with fuel in
tank indoors or in enclosed, poorly ventilated areas where fuel fumes may reach an open
flame, spark or pilot light as on a furnace, water heater, clothes dryer, or other gas
appliance.
If unit is to be stored over 30 days, prepare the
engine for storage as instructed in the separate engine operator's manual included with your unit.
17
Remove all dirt from exterior of engine and equipment.
Follow lubrication recommendations in SECTION 7: MAINTAINING YOUR SNOW THROWER.
NOTE: When storing any type ofpower equipment in
an poorly ventilated or metal storage shed, care should be taken to rustproof the equipment, especially springs,
cables and all moving parts.
Page 18
SECTION10: TROUBLESHOOTINGGUIDE
Trouble Possible Cause(s)
Engine fails to start Fuel tank empty, or stale fuel.
Blocked fuel line. Choke not in ON position
Faulty spark plug. Key not in switch on engine. Spark plug wire
disconnected. Primer button not depressed.
Fuel shut-off valve closed (if so equipped).
Engine runs erratic Move choke lever to OFF position.
Loss of power Spark plug wire loose. Connect and tighten spark plug wire.
Engine overheats Carburetor not adjusted Refer to the engine manual packed with your unit or have
Excessive vibration Loose parts or damaged auger. Stop engine immediately and disconnect spark plug wire. Tighten
Unit fails to propel incorrect adjustment of drive Adjust drive cable. Refer to Adjustment section of this manual. itself cable.
Unit fails to Discharge chute clogged. discharge snow
Unit running on CHOKE. Blocked fuel line or stale fuel.
Water or dirt in fuel system. Drain fuel tank. Refill with fresh fuel. Carburetor out of adjustment. Refer to the engine manual packed with your unit or have
Gas cap vent hole plugged. Remove ice and snow from cap. Be certain vent hole is clear. Exhaust port plugged. Clean-see Maintenance section of engine manual.
properly, carburetor adjusted by an authorized service dealer. incorrect fuel mixture. Drain fuel tank. Refill with proper fuel mixture.
Drive belt loose or damaged.
Foreign object lodged in auger. incorrect adjustment of drive
cable.
Corrective Action
Fill tank with clean, fresh gasoline. Fuel may not last over thirty days unless a fuel stabilizer is used.
Clean fuel line. Move switch to ON position
Clean, adjust gap or replace. Insert key. Connect spark plug wire.
Refer to the engine manual packed with your unit. Open fuel shut-off valve.
Clean fuel line; fill tank with clean fresh gasoline. Fuel may not last over thirty days unless a fuel stabilizer is used.
carburetor adjusted by an authorized service dealer.
all bolts and nuts. Make all necessary repairs. If vibration continues, have unit serviced by an authorized service dealer.
Replace drive belt. Refer to Belt Replacement in Maintenance sec- tion of this manual.
Stop engine immediately and disconnect spark plug wire. Clean discharge chute and inside of auger housing. Stop engine immediately and disconnect spark plug wire. Remove object from auger. Adjust drive cable. Refer to Adjustment section of this manual.
Drive belt loose or damaged.
Shear bolt(s) sheared
Replace drive belt. Refer to Belt Replacement in Maintenance sec- tion of this manual.
Replace shear bolt(s)
NOTE: For repairs beyond the minor adjustments fisted above, contact your nearest authorized service dealer or
call 1-800-800-7310 for the Customer Support Center. Refer to separate engine manual packed with your snow thrower for more engine related information.
18
Page 19
ModelsE6OOE,E610E,E640F,E660G,andE6COF
REF.
NO.
1 2 3
4
5 6
7 8 9
PART
NO. 618-0123 618-0124 710-0642
711-0908 711-0909
711-0910 714-0161
715-0143 717-0528
717-0526 718-0186
DESCRIPTION
RH Reducer Housing LH Reducer Housing Hex Screw 1/4-20 x ,75
Spiral Axle 24" Spiral Axle 26"
Spiral Axle 28"
Key Pin-Spiral Worm Gear, 20T
Worm Shaft Thrust Collar
RER I PART
NO. I NO.
10 1721-0325 11 W21-0327
12 1736-0351 13 1736-0369
14 1736-0445 15 1741-0662
16 1741-0663 17 1618-0120
618-0121 618-0122
19
DESCRIPTION
Grease Plug Grease Sea]
Flat Washer ,76 x 1,5 x ,030 Flat Washer ,508 x 1,0 x ,020 Flat Washer ,76 x 1,5 x ,060
Flange Bearing ,75 x 1,0 x ,59
Flange Bearing ,75 x 1,0 x ,925 Ass'y. Complete 24" Ass'y. Complete 26"
Ass'y. Complete 28"
Page 20
ModelsE6OOE,E610E,E640F,E660G,andE6COF
32
18 15
31
14
\
\
12
11 10
\
9
21
38
-37 36 18_
40
41
_35
13
_23
\
31
20
Page 21
ModelsE6OOE,E610E,E640F,E660G,andE6COF
REE PART
NO. NO.
1 712-0116 2 756-0178 3 784-5632A 4 710-0459A 5 738-0281 6 736-0174 7 732-0611 8 712-3068 9 712-3010
10 736-0119 11 05931 12 741-0309 13 710-0451 14 705-5226 15 684-0039C
684-0040C 684-0041C
16 712-3010 18 736-0242 19 741-0475 20 784-5647 21 731-1379A 22 712-0324 23 736-0463 25 710-0703 26 710-0604
REF. PART
DESCRIPTION NO. NO.
Lock Jam Nut 3/8-24 27 736-0169 Flat Idler 28 712-0798
Auger idler Arm 30 784-5580 Hex Cap Screw 3/8-24 x 1,50 31 736-0242
Shoulder Screw 32 712-3010 Wave Washer 33 784-5581A
Extension Spring 784-5579A Hex Nut 5/16-18 784-5582A
Hex Nut 5/16-18 34 710-0260 Lock Washer 5/16 35 684-0065
Housing 36 715-0114 Ball Bearing 37 618-0120 Carriage Bolt 5/16-18 x .75 618-0121
Reinforcement Chute 618-0122 24" Housing Assembly 38 605-5188A
26" Housing Assembly 605-5192A 28" Housing Assembly 605-5196A
Hex Nut 5/16-18 39 736-0188 Bell Washer 40 741-0493A
Bushing 41 605-5189A Chute Crank Bracket 605-5193A
Chute Adapter 605-5197A Hex Lock Nut 1/4-20 42 710-0890A
Fiat Washer 43 712-0429 Carriage Screw 1/4-20 x .75 44 741-0245
Hex Washer Screw 5/16-18 45 784-5618
DESCRIPTION Lock Washer 3/8 Hex Nut 3/8-16 Snow Shoe Bell Washer Hex Nut 5/16-18 24" Shave Plate 26" Shave Plate 28" Shave Plate
Carriage Bolt 5/16-18 x ,62 Impeller Assembly
Pin 24" Gear Assembly
26" Gear Assembly 28" Gear Assembly Spiral 24" RH Spiral 26" RH Spiral 28" RH
Flat Washer Flange Bushing
Spiral 24" LH Spiral 26" LH Spiral 28" LH
Shear Bolt 5/16-18 x 1.5 Lock Nut 5/16-18
Hex Flange Bearing Bearing Housing
21
Page 22
ModelsE6OOE,E610E,E640F,E660G,andE6COF
/
I
I 6_
1
54
62
64
51
52
54
33
\
58
45
32
\
44
34
1
I
18
19
37
59
50
\
22
Page 23
ModelsE600E,E610E,E640F,E660G,andE6COF
REE PART
NO. NO.
1 714-0507 2 747-0877 3 710-0599 4 784-5680 5 784-5679 6 748-0362 7 748-0363 8 732-0145 9 711-0653
10 720-0232 11 684-0037 12 784-5681 13 784-5619A 14 784-5682 15 732-0746 16 684-0036 17 735-0199A 18 736-0509
19 736-0119 20 712-3010 21 746-0778 22 684-0103 23 712-0116 24 732-0193 25 736-0105 26 714-0104 27 736-0275 28 711-0677 29 710-0459A
30 720-0274
31 749-0910B
749-0911B 32 710-1003 33 731-1391
731-1393
REF. PART
DESCRIPTION NO. NO.
Cotter Pin 34 710-0262
Rod 35 736-0242 Hex Washer Screw 1/4-20 x ,5 36 747-0798A
Handle Support Bracket- RH 37 726-0100 Handle Support Bracket- LH 38 720-0201A
Cam Lock Handle 39 715-0138
Handle Lock Pawl 40 705-5204A
Compression Spring 41 712-3010 Clevis Pin 42 747-0697
Knob 43 735-0234 Handle Assy- LH 44 684-0008A
Handle Support Bracket- LH 45 710-0788
Shift Handle 46 784-5599
Handle Support Bracket - RH 47 736-0119
Torsion Spring 48 710-3180
Handle Assy- RH 49 710-3008 Rubber Bumper 50 736-0185
Washer 51 731-0921
Lock Washer 5/16 52 731-1300A Hex Nut 5/16-18 53 712-0429
Cable 54 736-0159
Panel 55 710-0451
Jam Lock Nut 3/8-24 56 710-0276 Compression Spring 57 720-0284
Bell Washer 58 712-3027
Cotter Pin 59 731-0851A
Flat Washer 5/16 60 710-3015 Ferrule 61 725-1672
Hex Cap Screw 3/8-24 x 1.50 62 747-1136 Grip 63 725-1658
Handle- RH 64 629-0059 Handle- LH 65 731-1392 Hew Washer Screw 66 712-0271 Handle Panel 67 710-1003
Handle Panel w/Top Light
DESCRIPTION
Carriage Bolt 5/16-18 x 1,56 Bell Washer ,340 ID x ,872 OD
Shift Rod Push Cap
Chute Knob Roll Pin
Chute Crank Hex Nut 5/16 - 18
Chute Crank Eyebolt Rubber Grommet
Shift Arm Assembly Hex Washer Screw 1/4-20 x 1,0
Handle Tab Lock Washer 5/16
Hex Cap Screw 5/16-18 x 1.75 Hex Cap Screw 5/16-18 x .75
Flat Washer Upper Chute
Lower Chute Hex Lock Nut 5/16-18 5/16 Washer
Carriage Bolt 5/16-18 x .75 Carriage Screw 5/16-18 x 1,0
Knob Hex Lock Nut 1/4-20
Flange Keeper Hex Cap Screw 1/4-20 x .75
Lens Housing Assembly ¢ Headlight Retaining Wire t Halogen Light t Light Harness t Panel w/light t Hex Nut 1/4-20 t Hex Washer Screw #10-16 x ,625 t
1 If Equipped
23
Page 24
ModelsE6OOE,E610E,E640F,E660G,andE6COF
p/37 39
28
I
26
13 7 11 _.
10 6
36
5 4
Drive Clutch
Cable
Auger Clutch
Cable
Wheels
.13" or 15" Wheels
9 10
12
Auger Clutch Cable
t5
Blower. Housing
24
Page 25
ModelsE600E,E610E,E640F,E660G,andE6COF
RER PART
NO. NO.
1 710-1652 2 784-5688 3 784-5687A 4 756-0625 5 738-0924
6 684-0030 7 741-0563
8 736-0105 9 712-0116
10 741-0598 11 736-0188 12 784-5689A 13 710-0538 14 736-0242
15 714-0474 16 736-0160
17 710-0788 18 784-5590
19 784-5638 20 710-0599 21 736-0351
REF. PART
DESCRIPTION NO. NO.
Hex Screw 22 717-1445 Drive Cable Guide Bracket 23 714-0126
Auger Clutch Cable Bracket 24 717-1444
Roller Cable 25 715-0249 Hex Screw 1/4-28 26 714-0143
Frame Assembly 27 684-0042B Ball Bearing 28 656-0012A
Bell Washer 29 684-0013B Lock Jam Nut 30 746-0897
Hex Flange Bearing 31 748-0190 Flat Washer 32 684-0021
Front Support Guide Bracket 33 732-0264 Lock Hex Screw 34 712-0711
Bell Washer .340 ID x .872 OD 35 746-0898 Cotter Pin 36 738-0869
Flat Washer .536 ID x .930 OD 738-0830 Hex Washer Screw 1/4-20 37 784-5617A Frame Shift Bracket 38 735-0243 Frame Cover 39 718-0301A Hex Washer Screw 1/4-20 40 618-0063 Flat Washer .760 ID x .50 OD
DESCRIPTION
Gear
Key
7-Tooth Shaft Roll Pin Klik Pin
Friction Wheel Assembly Friction Disc Wheel
Wheel Shift Rod Assembly
Drive Cable
Spacer
Friction Wheel Bracket Assembly Extension Spring
Jam Nut 3/8-24
Drive Cable
Axle 13" Wheels Axle 16" Wheels
Friction Plate Friction Wheel Rubber
Friction Wheel Hub Friction Wheel Bearing
5
2
\3
WHEEL ASSEMBLIES
MODEL SIZE REF. NO. 1 REF. NO. 2 REF. NO. 3 REF. NO. 4 REF. NO. 5
NUMBER WHEEL ASS'Y TIRE AIR RIM SLEEVE
COMPLETE ONLY VALVE ONLY BEARING (2)
31AE600E 13 x 5 734-1714 734-1527 734-6255 734-1713 741-0401 31AE610E 13 x 5 734-1714 734-1527 734-0255 734-1713 741-0401
31AE640F 16.5 x 4,8 734-1709 734-1530 734-0255 734-1708 741-0401 31AE660G 16x 6.5 734-1712 734-1525 734-0255 734-1711 741-0401
31AE6COF 16.5 x 4,8 734-1709 734-1530 734-0255 734-1708 741-0401
25
Page 26
E6OOE,E610E
\
\
\
\
\
\
REF.
NO.
1
2 3 4
5 6
7 8
9
10 11 12 13
14
PART
NO.
710-1652 731-1324 732-0339 710-0627 710-3005 05896A 748-0234 756-0985 754-0343 756-0984 736-0270 710-0230 756-0313 710-1245
13
27 15
16_
20
16
22
DESCRIPTION
Hex Washer Screw 1/4-20 x,5
Belt Cover
Extension Spring Hex Screw 5/16-24 x ,75
Hex Cap Screw 3/8-16 x 1,25
Drive Clutch Bracket Shoulder Spacer
Pulley Half
V-Belt Pulley Half
Bell Washer
Hex Cap Screw 1/4-28 x ,50 Flat Idler
Lock Cap Screw 5/16-24
11
10
REF.
NO.
15 16 17 18
19
20 21
22 23 24 25 26 27
PART
NO. 712-0181 756-0569 736-0242 736-0505 736-0507 754-0430A 756-0967 736-0247 736-0331 710-0696 748-0360 710-0654A 629-0071 OEM-390-986
II _
I
DESCRIPTION
Lock Jam Nut 3/8-16 Pulley Half
Bell Washer Flat Washer Washer Belt
Auger Pulley Flat Washer
Bell Washer Hex Cap Screw 3/8-24
Pulley Hex Washer Screw 3/8-16 x 1,0
Extension Cord Electric Start Kit
26
Page 27
E640EE660G,andE6COF
16
26 19
12 11
2
3
'\
4
\\\\\
8
9
\
REF.
NO.
1 2 3
4
5 6 7 8
9 10 11 12 13 14
PART
NO.
710-1652 731-1324 732-0710 710-0627 710-3005 05896A 748-0234 756-0987 754-0346 756-0986 736-0270 710-0230 756-0313 710-1245
22
19
16
21
DESCRIPTION Hex Washer Screw 1/4-20 x .625 Belt Cover
Extension Spring Hex Screw 5/16-24 x .75
Hex Cap Screw 3/8-16 x 1,25 Drive Clutch Idler Bracket
Shoulder Spacer Pulley Half
V-Belt Pulley Half
Bell Washer Hex Cap Screw 1/4-28 x .50
Flat Idler Lock Hex Cap Screw 5/16-24
\18
\
"20
REEI PART
NO. I NO.
15 1712-0181 16 1756-0569
"_ '736-0242 18 1736-0505
1# 1754-0430A 20 1756-0967
#1 1736-0247 22 1736-0331 23 1710-0696
24 1748-0360 25 1710-0654A
26 1629-0071 97 IOEM-390-987
DESCRIPTION
Lock Jam Nut 3/8-16 Pulley Half Bell Washer
Flat Washer Belt
Auger Pulley
Flat Washer 3/8 x 1.25 OD Bell Washer
Hex Cap Screw 3/8-24
Adapter Pulley
Hex Screw 3/8-16 x 1,0 Extension Cord
Electric Start
27
Page 28
MANUFACTURER'S LIMITED WARRANTY FOR:
YARD
The limited warranty set forth below is given by MTD PRODUCTS INC ("MTD") with respect to new merchandise purchased and used in the United States, its possessions and territories.
MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on
the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in
material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the
product, and has not been subject to misuse, abuse, com- mercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the
installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s) covered by this manual will void your warranty as to any
resulting damages.
Normal wear parts or components thereof are subject to separate terms as follows: All normal wear part or compo-
nent failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered ONLY IF caused by defects in material or workmanship of
OTHER component parts. Normal wear parts and compo- nents include, but are not limited to. belts, blades, blade
adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are covered by a 90-day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL
AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or
contact the Customer Service Department of MTD PROD- UCTS INC by calling 1-800-800-7310 or writing to RO. Box
368022, Cleveland. Ohio 44136-9722. This limited warranty does not provide coverage in the
following cases:
a, The engine or component parts thereof, These items
carry a separate manufacturer's warranty. Please refer
to the applicable manufacturer's warranty on these
items.
b. Log splitter pumps, valves and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure.
d. MTD does not extend any warranty for products sold
or exported outside of the United States of America,
its possessions and territories, except those sold through MTD's authorized channels of export distribu-
tion.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose,
applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or
entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the War- ranty, the exclusive remedy is repair or replacement of
the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. MTD
shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care ser- vices, for transportation or for related expenses, or for
rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limita-
tion of incidental or consequential damages, so the above
exclusion or limitation may not apply to you.)
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration
of the safety features of the product shall void this War- rarity. You assume the risk and liability for loss, damage, or
injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for
whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
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