MTD E600E User Manual

OPERATOR’S MANUAL
SNOW
THROWER
MODELS
E600E, E610E E640F, E660G
E6C0F
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unitis equippedwith an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-cov ered or grass-covered land unless the engine’s exhaustsystem is equipped with aspark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of Californiathe above is required bylaw (Section4442 ofthe CaliforniaPublic Res ources Code).Otherstates may have similar laws. Federal lawsapply onfederal lands. A sparkarrester for the muffler is available through yournearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A.
FORM NO. 770-10002B
6/99
SECTION 1: FINDING YOUR MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start to prepare your snow thrower, please locate the model plate on the equipment and copy the information from it to the space provided below. The information on the model plate is very important if you need help from an authorized dealer or our Customer Support Department.
• You can locate the model number by standing behind the unit in the operating position and looking down at the rear frame below the engine. A sample model plate is shown below. See Figure 1.
This is where your model number will be.
XXX-X-XXX-X-XXX XXXXXXXXXXX
This is where your serial number will be.
Copy the model number here:
MTD PRODUCTS INC
CLEVELAND, OHIO 44136
Copy the serial number here:
Figure 1
SECTION 2: CALLING CUSTOMER SUPPORT
LOCATE YOUR MODEL NUMBER AND SERIAL NUMBER — Record this information in the space provided. To find your unit’s specific model number and serial number, see SECTION 1: FINDING YOUR MODEL NUMBER.
• If you are having difficulty assembling this product or if you have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
• Customer Support can be reached by dialing: 1- (330) 220-4MTD
(4683)
or
1- (800)-800-7310
• Please have your model number and serial number ready when you call.
serial
• Although both numbers are important, you will be asked to enter only your call can be processed .
number before your
2
SECTION 3: IMPORTANT SAFE OPERATION PRACTICES
WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF
NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/ OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THI S MANUAL BEFORE ATTEMPTING TO OPERATE YOUR SNOW THROWER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL, HEED ITS WARNING.
WARNING: The Engine Exhaust from this product contains chemica ls known to the State
of California to cause cancer, birth defects or other reproductive harm.
DANGER: Your snow thrower was built to be operated according to the rules for safe
operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. If you violate any of these rules, you may cause serious injury to yourself or others.
1. TRAINING
• Read this operator's manual carefully in its entirety before attempting to assemble or operate this machine. Be completely familiar with the controls and the proper use of this machine before operat­ing it. Keep this manual in a safe place for future and regular reference and for ordering replace­ment parts.
• Never allow children under 14 years old to operate a snow thrower. Children 14 years old and over should onlyoperate snow thrower under close parental supervision. Only personswell acquainted with these rules of safe operation should be allowed touse your snow thrower.
• No one should operate this unit while intoxicated or while taking medication that impairs the senses or reactions.
• Keep the area of operation clear of all persons, especially small children and pets.
• Exercise cautionto avoid slipping or falling, espe­cially w hen operating in reverse.
2. PREPARATION
• Thoroughly inspectthe area where the equipment is to be used and remove all door mats, sleds, boards, wires and other foreign objects.
• Disengage all clutches and shift into neutral before starting engine.
• Do not operateequipment without wearing ade­quate winterouter garments. Do not wear jewelry, long scarfsor other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
• Before working with gasoline, extinguish all ciga­rettes and other sources of ignition. Checkthe fuel before starting theengine. Gasoline is an extremely flammable fuel. Do not fill the gasoline tank indoors, while the engine is running, or until engine has been allowed to coolat least twominutes.
Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.
• Use a groundedthree wire plug-in for all units with electric drive motors or electric starting motors.
• Adjust collector housing height to clear gravelor crushed rock surface.
• Never attempt to make any adjustments while engine is running (except where specifically recom­mended by manufacturer).
• Let engine and machine adjust to outdoor tempera­ture before starting to clear snow.
• Always wear safety glasses or eye shields during operation or while performing an adjustment or repair, to protect eyes from foreign objects that may be thrown from the machine in any direction.
3. OPERATION
• Do not puthands or feetnear or underrotating parts. Keepclear of discharge opening and auger at all times.
• Exercise extreme caution when operating on or crossing gravel drives, walks,or roads. Stay alert for hidden hazards or traffic. Do not carry passen­gers.
• After striking a foreign object, stop the engine, remove wirefrom spark plug, and thoroughly inspect the snow thrower for any damage.Repair the damage before restarting and operating the snow thrower.
• If the snow thrower should start to vibrate abnor­mally, stop the engine and check immediately for the cause. Vibration is generally a warning oftrou­ble.
• Stop engine whenever you leavethe operating position, before unclogging the collector/impeller housing or discharge guide, and making any
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repairs, adjustments, or inspections. Neverplace your handin the discharge or collector openings. Use a stick or wooden broom handle tounclog the discharge opening.
• Take all possible precautions when leaving theunit unattended. Disengage the collector/impeller, stop the engine,and remove the key.
• When cleaning, repairing, or inspecting, make cer­tain collector/impeller and all moving parts have stopped. Disconnect spark plug wire and keep away from plug to prevent accidental starting.
• Do not run engine indoors, except when starting engine and transporting snow thrower in or out of building. Open doors. Exhaust fumes are danger­ous.
• Do not clearsnow across the face of slopes. Exer­cise extreme caution when changing direction on slopes. Do not attempt to clear steepslopes.
• Never operate snow thrower withoutguards, plates, or other safety protection devices in place.
• Never operate snow thrower near glass enclosure, automobiles, window wells, drop off, etc., without proper adjustments of snow thrower discharge angle. Keepchildren and pets away.
• Do not overload machine capacityby attempting to clear snowat too fast a rate.
• Never operate the machine at high transport speeds on slippery surfaces.Look behind and use care when backing.
• Never direct discharge at bystandersor allow any­one in front of unit.
• Disengage power to collector/impellerwhen trans­porting ornot in use.
• Use only attachments and access ories approved by the manufacturer of snow thrower (such as wheel weights, counterweights, cabs, etc.).
• Never operate the snow throwerwithout good visi­bility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
• Muffler and engine become hotand can causea burn. Do not touch.
4. MAINTENANCE AND STORAGE
• Check shear bolts, engine mounting bolts,etc., at frequent intervals for proper tightness to be sure equipment is in safe working condition.
• Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow engine to cool before storingin any enclosure.
• Always refer to operator's manual instructions for important details if snow thrower is to be stored for an extendedperiod.
• Run machine a few minutes after throwing snow to prevent freezeup of collector/impeller.
• Check clutch controls periodicallyto verify they engage and disengage properlyand readjust if nec­essary. R efer to operator's manual for adjustment instructions.
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons
who read, understand and follow the warnings and instructions in this manual and on the machine.
AND CLOTHING AWAY.
SHUT OFF ENGINE
BEFORE
UNCLOGGING
DISCHARGE CHUTE.
Figure 2
KEEP HANDS, FEET ROTATING AUGER ­AVOID INJURY FROM
DANGER
WARNING
1.
STOP ENGINE BEFORE REMOVING DEBRIS AND SERVICING UNIT.
2.
KEEP CLEAR OF IMPELLER WHILE ENGINE IS RUNNING.
3.
NEVER DIRECT DISCHARGE AT BYSTANDERS OR WINDOWS OR ALLOW ANYONE IN FRONT OF UNIT.
4.
THOROUGHLY INSPECT THE AREA WHERE THE EQUIPMENT IS TO BE USED AND REMOVE ALL DOOR MATS, SLEDS, BOARDS, WIRES AND OTHER FOREIGN OBJECTS.
REFER TO OWNERS MANUAL FOR
5. FULL INSTRUCTIONS.
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SECTION 4: LOOSE PARTS & HARDWARE PACK
IMPORTANT: After assembly, service engine with
gasoline, and check oil level as instructed in the sep­arate engine manual packed with your unit.
UNPACKING
1. Remove staples or break glue on the top flaps of the carton. Remove any loose parts included with unit (i.e., Operator’s Manual, etc).
2. Cut along corners and lay end of carton down flat. Remove packing material.
3. Roll unit out of carton. Check carton thoroughly for loose parts before discarding.
Handles
TOOLS REQUIRED FOR ASSEMBLY
•Pairofpliers
• Two adjustable wrenches
CONTENTS IN CARTON See Figure 3
• Right and Left Handles
• Handle Panel Assembly
•ChuteAssembly
• Chute Directional Control Assembly
•ShiftRod
• Hardware Pack
Handle Panel Assembly
Chute Directional Control Assembly
Chute Assembly
Shift Rod
Figure 3
5
CONTENTS OF HARDWARE PACK
Lay out the hardware according to the illustration for identification purposes. Part numbers are shown in parentheses. (Hardware pack may contain extra items which are not used on your unit.)
ATTACHING THE HANDLES
A
Hex Bolts
5/16-18 x 1-3/4” (710-3180)
Handle Tabs
(784-5599)
Carriage Bolts 5/16-18 x 1-1/2”
(710-0262)
Hex Nuts 5/16” Thread
(712-3010)
Hex Bolts 5/16-18 x 3/4” (710-3008)
Lock Washers
5/16” I.D. (736-0119)
Cupped Washers
5/16” I.D.
(736-0242)
ATTACHING THE CHUTE ASSEMBLY
C
Hex Bolts
(710-3015)
1/4-20 x 3/4”
Chute Flange
Keepers (731-0851A)
ATTACHING THE CHUTE DIRECTIONAL
D
CONTROL
Hex Lock Nuts 1/4-20 Thread
(712-3027)
Flat Washers 3/8” I.D. x 5/8” O.D. (736-0185)
ATTACHING THE SHIFT ROD
B
AND CONTROL CABLES
Ferrule
(711-0677)
AUGER SHEAR BOLTS (SPARES)
E
NOTE: The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. If you hit a hard for-
eign object or an ice jam, the snow thrower is designed so that the bolts may shear. Two replacement shear bolts and nuts are provided for your convenience. Store in a safe place until needed.
IMPORTANT: NEVER replace the auger shear bolts with standard hex bolts. Any damage to the auger gear­box or other components as a result of doing so will NOT be covered by your snow thrower’s warranty.
Flat Washers
3/8” I.D. x 5/8” O.D.
(736-0275)
Hair Pin Clip (714-0104)
Shear Bolts
(710-0890A)
Hex Nut 5/16” Thread (712-3010)
Cupped Washers 5/16” I.D.
(736-0242)
Hex Lock Nuts
5/16” Thread (712-0429)
Hair Pin Clip
(714-0104)
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SECTION 5: ASSEMBLY
NOTE: All references to right or leftside of the snow
thrower are determined from behind the unit in the operating position.
ATTACHING THE HANDLE ASSEMBLY (Hardware A)
1. Place right handle in position against the snow thrower so the flat side of the handle is against the snow thrower. Secure bottom hole in handle to snow thrower using 3/4” hex bolt and lock washer. Do not tighten at this time. See Figure 4.
2. Place handle tab over the upper hole in handle so the curve in the handle tab matches the curve in the handle. Secure to the snow thrower using 1-3/4” hex bolt and lock washer. Do not tighten at this time.
3. Attach the left handle in the same manner. Do not tighten at this time.
13/4”Hex
Handle Tab
Cable Roller Guide
Lock Washers
Figure 4
4. Place the handle panel in position between the handles. To hold the handle panel in place, depress both controls against the handles. While continuing to hold the right control, release the left control (the auger control lock will keep left con­trol engaged). See Figure 5.
5. Fasten right side of the handle panel by inserting two carriage bolts through handle and handle panel (bolts must go through both the plastic and metal parts of the handle panel). Secure with cupped washers (cupped side against handle panel) and hex nuts.
6. Secure the left side of the handle panel in the same manner.
7. Tighten the four hex boltsused to attach the bottom of the handles to the snow thrower frame.
Bolt
3/4” Hex Bolt
Cupped Washers
Carriage Bolts
Hex Nuts
Figure 5
ATTACHING THE CONTROL CABLES (Hardware B)
The “Z” end of the cables are hooked into the con­trols on each handle. See Figure 6.
1. Thread the hex lock nuts all the way up the threaded portion of the “Z” ends of the cables.
2. Make certain all cables are in the grooves of the cable roller guides. The two roller guides are located in the lower rear of the unit, one on each side. See Figure 4.
3. Thread the cable onto the threaded portion of the “Z” end until there is no slack in the cable, but the cable is NOT tight. Do not overtighten cable.
WARNING: If cable is tightened so
there is tension on the cable with the clutch grip released, the safety features of the snow thrower may be overridden.
4. When correct adjustment is reached, tighten the hex lock nut against the bottom portion of the cabletolockitinposition.
“Z” End
Make Sure Cable Is Straight
Hex Lock Nut
Figure 6
7
ATTACHING THE CHUTE ASSEMBLY (Hardware C)
Place chute assembly over chute opening, with the opening in the chute assembly facing the front of the unit. Place chute flange keepers beneath lip of chute assembly, with the flat side down. Secure with hex bolts and hex lock nuts. Tighten with two adjustable wrenches. Do not overtighten. See Figure 7.
Hex Bolts
Chute
Assembly
Hex Lock
Chute Flange Keepers
Nut
Carriage Bolts
Hex Lock
Lower Chute Bracket
Nuts
Figure 9
4. Place one flat washer on the end of the chute directional control, then insert the end of the con­trol into the hole in the plastic bushing in the lower chute bracket. Place another flat washer on the end of the chute directional control, and insert hairpin clip into hole in the end of control. See Figure 10.
Figure 7
ATTACHING THE CHUTE DIRECTIONAL CONTROL (Hardware D)
1. Thread one hex nut onto eye bolt on the chute directional control. Insert eye bolt through the hole provided in the left handle. See Figure 8.
2. Secure with cupped washer (cupped side against the handle) and other hex nut. Do not tighten until after attaching the other end of the chute direc­tional control.
Hex Nut Cupped Washer
Eye Bolt
Chute Hairpin Clip
Flat Washers
Directional
Control
Lower Chute Bracket
Figure 10
5. Adjust the chute bracket so that the spiral on the chute directional control fully engages the teeth on the chute assembly. Tighten the nuts on the lower chute bracket securely. Tighten the hex nut on the eye bolt on the chute directional control.
IMPORTANT: Attach the shift rod and clutch
cables as follows. THEN CHECK THE ADJUST­MENTS AS INSTRUCTED, AND MAKE ANY FINAL ADJUSTMENTS NECESSARY BEFORE OPERAT­ING YOUR SNOW THROWER. Failuretofollowthe
instructions may cause damage to the snow thrower.
Figure 8
3. To align the spiral on the chute directional con­trol, it maybe necessary to loosen the carriage bolts andhex lock nuts whichsecure the lower chute bracket to the extension on the left side of the chute assembly. See Figure 9.
ATTACHING THE SHIFT ROD (Hardware B)
1. Place the shift lever (on the handle panel) in the sixth (6) speed position (all the way forward).
2. Place the bent end of the shift rod into the hole in the shift arm assembly. Secure with flat washer and hairpin clip. See Figure 11.
8
3. Start threading the ferrule onto the other end of the shift rod. Push down on the shift rod (and shift arm assembly) as far as it will go.
4. Thread the ferrule onto the shift rod until the fer­rule lines up with the upper hole in the shift lever (beneath the handle panel). Insert the ferrule into the upper hole in the shift lever from the left side when adjustment is correct. Secure with flat washer and hairpin clip.
Make certain to check for correct adjustment of the shift rod as instructed in the Final Adjustment section before operating the snow thrower.
Hairpin Clip
Flat Washer
Shift Rod
Shift Arm Assembly
Ferrule
Flat Washer
Hairpin Clip
Figure 11
FINAL ADJUSTMENTS Auger Control
To check the adjustment of the auger control, push for­ward on the left hand control (depress the rubber bumper on end of control). There should be slack in the cable. Release the clutch grip. The cable should be straight. Make certain you can depress the auger drive control grip against the left handle completely.
If necessary, loosen the hex jam nut and thread the cable in (for less slack) or out (for more slack) as nec­essary. Recheck the adjustment. Tighten the jam nut against the cable when correct adjustment is reached. SeeFigure12.
Hex Lock Nut
Make Sure Cable is Straight
Figure 12
Traction Control and Shift Lever Adjust­ment
To check the adjustment of the traction control and shift lever, move the shift lever all the way forward to sixth (6) position. With the traction control released, push the snow thrower forward. The unit should move forward freely. Then engage the traction control grip. The wheels should stop turning. Now release the traction control grip, and push the unit again. Move the shift lever back to the fast reverse position, then all the way forward again. There should be no resistance in the shift lever, and the wheels should keep turning. If you have resistance when moving the shift lever or the wheels stop when they should not, loosen the jam nut on the traction control cable and unthread the cable one turn. If the wheels do not stop when you engage the traction control grip, loosen the jam nut on the traction control cable and thread the cable in one turn. Recheck the adjustment and repeat as neces­sary. Tighten the jam nut to secure the cable when correct adjustment is reached.
NOTE: If you are uncertain that you have reached
the correct adjustment, refer to SECTION 7: ADJUST­MENTS.
ADJUSTING THE SKID SHOES
The space between the shave plate and the ground can be adjusted. For close snow removal, place skid shoes in the low position. Use middle or high position when area to be cleared is uneven. See Figure 13. Adjust skid shoes by loosening the four hex nuts and carriage bolts and moving skid shoes to desired posi­tion. Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes. Retighten nuts and bolts securely.
9
It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing an injury or damage to the snow thrower.
TIRE PRESSURE (Pneumatic Tires)
The tires are over-inflated for shipping purposes. Check tire pressure and reduce to 15 to 20 psi.
Carriage Bolts
Hex Nuts
Figure 13
SECTION 6: OPERATION
OPERATING CONTROLS
Auger Control
Shift Lever
Skid Shoes
Traction / Auger Control Lock
NOTE: If the tire pressure is not equal in both tires,
the unit may pull to one side or the other
.
SHIFT LEVER
The shift lever is located in the center of the handle panel. The shift lever may be moved into one of eight positions. Run engine with throttle in the fast posi­tion. Use the shift lever to determine ground speed. See Figure 14.
Forward - There are six speeds. Position number one (1) is the slowest. Position number six (6) is the fastest. Reverse - There two reverse (R) speeds. “R” closest to the operator (all the way back) is the faster of the two.
Chute Directional Control
AUGER CONTROL
CHUTE DIRECTIONAL CONTROL
CLOCKWISE TO DISCHARGE LEFT
COUNTER CLOCKWISE TO DISCHARGE RIGHT
F
R
Figure 14
R1
R2
AUGER CONTROL
The auger control is located on the left handle. Squeeze the control to engage the augers. Release to stop the snow throwing action. (Traction control must also be released.) See Figure 14.
TRACTION
6 5 4 3 2
1
CONTROL
TRACTION / AUGER CONTROL LOCK
The traction control is located on the right handle. Squeeze the control to engage the wheel drive. Release to stop. This same control also locks the auger control so you can turn the chute control without interrupting the snow throwing process. If the auger control is engaged with the traction control engaged, the opera­tor can release the auger control (on the left handle) and the augers will remain engaged. Release the traction control to stop both the augers and wheel drive (auger control must also be released). See Figure 14.
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CHUTE DIRECTIONAL CONTROL
The chute directional control is located on left hand side of the snow thrower. See Figure 14. To change the direction in which snow is thrown, turn chute directional control as follows:
1. Crank clockwise to discharge to the left.
2. Crank counterclockwise to discharge to the right.
The spark plug wire was disconnected for safety. Attach spark plug wire to spark plug before starting.
GAS AND OIL FILL-UP
Check oil level and add oil if necessary. Service the engine with gasoline as instructed in the separate engine manual packed with your snow thrower. Read instructions carefully.
THROTTLE CONTROL
The throttle control is located on the engine. It regu­lates the speed of the engine. See Figure 16.
SAFETY IGNITION SWITCH
The ignition key must be inserted in the switch before the unit will start. Remove the ignition key when snow thrower is not in use.
FUEL SHUT-OFF VALVE
The fuel shut-off valve, located under fuel tank, controls fuel flow from tank. (If equipped) See Figure 15.
Choke
Closed
Open
Figure 15
Primer
WARNING: Never fill fuel tank indoors.
Never fill fuel tank with engine running or while engine is hot. Do not smoke when filling fuel tank.
TO START ENGINE
1. Attach spark plug wire to spark plug. Make cer­tain the metal loop on end of the spark plug wire (inside the boot) is fastened securely over the metal tip on the spark plug. See Figure 17.
Metal Loop
on Spark
Plug Wire
Rubber Boot
Figure 17
2. Make certain the fuel cutoff valve is in the OPEN (vertical) position.
3. Make certain the auger and traction controls are in the disengaged (released) position.
4. Move throttle control up to FAST position. Insert ignition key into slot. Be certain it snaps into place. Do not turn key. See Figure 18.
Rope Starter
Ignition
Key
Throttle Control
Figure 16
Handle
BEFORE STARTING
WARNING: Observe all Warning Labels
on the snow thrower prior to use. See Figure 2
Your snow thrower is shipped with oil; however, you must check the oil level before operating. Be careful not to overfill.
Note: Engine will not start unless ignition key is
inserted into ignition slot in carburetor cover. Do not turn ignition key.
Recoil Starter:
5. RotatechokeknobtoFULLchokeposition(cold engine start).
6. If engine is warm, place choke in OFF position instead of FULL.
7. Push primer button three or four times for cold engine start.
8. If engine is warm, push primer button once only.
NOTE: Always cover vent hole in primer button
when pushing. Additional priming may be necessary for first start if temperature is below 15 degrees Fahr­enheit.
9. Grasp starter handle and pull rope out slowly, until it pulls slightly harder. Let rope rewind slowly.
11
10. Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
11. Repeat step 10 until engine starts.
12. As engine warms up and begins to operate evenly, rotate choke knob slowly to OFF posi­tion. If engine falters, return to FULL choke, then slowly move to OFF position.
Spark
Plug
Ignition Key
Switch Box
Choke
Throttle Control
Primer
Starter Button (Optional)
Rope Starter Handle
Figure 18
Electric Starter: (If Equipped)
WARNING: The electric starter is
equipped with a three-wire power cord andplug,andisdesignedtooperateon 120 volt AC household current. It must be properly grounded at all times to avoid the possibility of electric shock which may cause injury to the operator.
Follow all instructions carefully. Determine that your house wiring is a three wire grounded system. Ask a licensed electrician if you are not certain. If your house wiring system is not a three-wire grounded system, do not use this electric starter under any conditions. If your system is grounded and a three­hole receptacle is not available at the point your starter will normally be used, one should be installed by a licensed electrician. When connecting the power cord, always connect cord to starter on engine first, then plug the other end into a three-hole grounded receptacle. When disconnecting the power cord, always unplug the end from the three-hole grounded receptacle first.
1. Rotate choke knob to OFF position. Do not
prime engine.
2. Connect power cord to switch box on engine. Plug the other end of power cord into a three­hole, grounded 12-volt AC receptacle.
3. Push starter button to crank engine. See Figure
18. As you crank the engine, move choke knob to FULL choke position. (cold engine start)
4. When engine starts, release starter button, and move choke gradually to OFF. If engine falters, move choke immediately to FULL and then grad­ually to OFF.
TO STOP ENGINE
1. Run engine for a few minutes before stopping to help dry off any moisture on the engine.
2. To help prevent possible freeze up of starter, proceed as follows.
Electric Starter: Connect power cord to
switch box on engine, then to 120 volt AC receptacle. With the engine running, push starter button and spin the starter for several seconds. The unusual sound made by spin­ning the starter will not harm engine or starter. Disconnect the power cord from receptacle first, and then from switch box.
Recoil Starter: With engine running, pull
starter rope with a rapid, continuous full arm stroke two or three times. Pulling the starter rope will produce a loud clattering sound, which is not harmful to the engine or starter.
3. To stop engine, move throttle control to “stop” or “off” position.
4. Remove the ignition key. Do not turn key. Dis­connect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended.
NOTE: Do not lose the ignition key. Keep it in a
safe place.Engine will not start without the ignition key.
5. Wipe all snow and moisture from the carburetor cover in the area of the control levers. Also, move control levers back and forth several times.
TO ENGAGE DRIVE
1. With the engine running near top speed, move shift lever into one of the five FORWARD posi­tions or two REVERSE positions. Select a speed appropriate for the snow conditions that exist. Use the slower speeds until you are familiar with the operation of the snow thrower.
12
2. Squeeze the auger control and the augers will turn. Release it and the augers will stop.
3. Squeeze the traction control and the snow thrower will move. Release it and drive motion will stop.
4. NEVER move shift lever without releasing trac­tion control.
TO ENGAGE AUGERS
To engage the augers and start the snow throwing action, squeeze the auger control against the left handle. Release to stop the augers.
TIRE CHAINS (Optional Equipment)
If your unit is not equipped with tire chains, you may purchase them. Tire chains should be used when­ever extra traction is needed.
OPERATING TIPS NOTE: Allow the engine to warm up for a few min-
utes as the engine will not develop full power until it reaches operating temperature.
WARNING: Temperature of muffler
and surrounding areas may exceed 150 degrees Fahrenheit. Avoid these areas.
1. For most efficient snow removal, remove snow immediately after it falls.
2. Discharge snow downwind whenever possible. Slightly overlap each previous swath.
3. Set the skid shoes 1/4" below the scraper bar for normal usage. The skid shoes may be adjusted upward for hard-packed snow. Adjustdownward when using on gravel or crushed rock.
4. Be certain to follow the precautions listed under TO STOP ENGINE to prevent possible freeze­up.
5. Clean the snow thrower thoroughly after each use.
SECTION 7: ADJUSTMENTS
WARNING: NEVER attempt to clean
chute or make any adjustments while engine is running. Refer to label in Fig­ure 2 in safety section.
CHUTE ASSEMBLY ADJUSTMENT
The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly. The sharper the angle, the shorter the distance snow is thrown. See Figure 19. To adjust chute assembly, loosen the hand knob. Pivot the top of the chute assembly to position desired. Retighten the hand knob.
AUGER CLUTCH ADJUSTMENT
To adjust the auger control, refer to FINAL ADJUST­MENT section of Assembly Instructions.
SHIFT ROD ADJUSTMENT
To adjust the shift rod, separate the shift rod and fer­rule from the shift lever by removing the hairpin clip and flat washer from the ferrule underneath the han­dle panel. Refer to Figure 11. Adjust as specified in the Assembly Instructions.
CARBURETOR ADJUSTMENT
WARNING: If any adjustments are
made to the engine while the engine is running (e.g. carburetor), keep clear of all moving parts. Be careful of heated
surfaces and muffler.
Minor carburetor adjustment may be required to compensate for differences in fuel, temperature, alti­tude and load.
Hand Knob
Figure 19
Refer to the separate engine manual packed with
your unit for carburetor adjustment information.
SKID SHOE ADJUSTMENT
The space between the shave plate and the ground can be adjusted. Refer to the ASSEMBLY section.
13
TRACTION CONTROL ADJUSTMENT
Refer to the FINAL ADJUSTMENT section of the AssemblyInstructionsto adjustthe tractioncontrol. If you are uncertain that you have reached the correct adjustment, the adjustment can be physically checked as follows. With the snow thrower tipped forward (be certain to drain the oil and gasoline or drain the oil and place plastic film under the gas cap if the snow thrower has already been operated), remove the frame cover underneath the snow thrower by removing six self­tapping screws.
With the traction control released, there must be clearance between the friction wheel and the drive plate in all positions of the shift lever. With the trac­tion control engaged, the friction wheel must contact the drive plate. See Figure 20.
Friction Wheel
If adjustment is necessary, loosen the hex jam nut on the traction control cable and thread the cable in or out as necessary. Tighten the hex jam nut to secure the cable when correct adjustment is reached. Reassemble the frame cover.
NOTE: If you placed plastic under the gas cap, be
certain to remove it.
DRIVE WHEELS
The wheels may be adjusted for two different meth­ods of operation. The adjustment is made by placing the klick pins in one oftwo different holes on the right side of the unit. See Figure 21.
1. One Wheel Driving- Placeklickpinintheout­side axle hole on the right side. This position gives power drive to the left wheel only, making the unit easier to maneuver.
2. Both Wheels Driving- Rotate wheel assembly toalignholeinhubwithinnerholeonaxleshaft. Insert klick pin in hole. Outer axle shaft hole should be visible. This position is good for heavy snow as there is power to both wheels.
Gear Shaft
Drive Plate
Figure 20
SECTION 8: MAINTENANCE
WARNING: Disconnect the sparkplug
wire and ground against the engine before performing any service or main­tenance.
LUBRICATION CHUTE DIRECTIONAL CONTROL
The worm gear on the chute directional control should be greased with multipurpose automotive grease.
Hub Hole
Klick Pin In Outside Axle Hole
Figure 21
Klick Pin
Axle
WHEELS
Oil or spray lubricant into bearings at least once a season. Pull the klick pins and remove wheels, clean and coat axles with a multipurpose automotive grease. See Figure 22.
Figure 22
14
AUGER SHAFT
At least once a season, remove shear bolts on auger shaft. Oil or spray lubricant inside shaft. Also lubri­cate the auger bearings at least once a season. See Figure 23.
Shear Bolts
Bearings
Figure 23
Bearings
GEAR SHAFT
Lubricate the gear shaft with a good all-weather multi-purpose light grease at least once a season or after every 25 hours of operation. Refer to Figure 20.
IMPORTANT: Keep all grease and oil off of the
friction wheel and drive plate.
DRIVE AND SHIFTING MECHANISM
Remove rearcover. Oil any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubri­cant. Avoid getting oil on rubber friction wheel and aluminum drive plate. Refer to Figure 20.
GEAR CASE
The worm gear case has been filled with grease at the factory. If disassembled for repairs, lubricate with 2 ounces of shell grease, part no. 737-0168.
IMPORTANT: Do not overfill the gear case. Dam-
age to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.
ENGINE
Refer to separate engine manual for engine mainte­nance procedures.
WARNING: When following instruc-
tions in separate engine manual for draining oil, be sure to protect frame to avoid oil dripping onto transmission
parts.
CLEAN EQUIPMENT
Be certain to follow the precautions listed under TO STOP ENGINE to prevent possible freeze-up.
SECTION 9: SERVICE
AUGERS
The augers are secured to the spiral shaft withtwo shear bolts and hex lock nuts. See Figure 23. If you hit a foreign object or ice jam, the snow thrower is designed so that the hex bolts will shear.
If the augers will not turn, check to see if the bolts have sheared. Two replacement shear bolts and hex lock nuts have been provided with the snow thrower. For future use, order part number 710-0890A (shear bolt 5/16-18 x 1.5") and 712-0429 (hex lock nut 5/16-18).
SHAVE PLATE AND SKID SHOES
The shave plate and skid shoes on the bottom of the snow thrower are subject to wear.They should be checked periodically and replaced when necessary.
To remove skid shoes, remove the four carriage bolts, bellwashers and hexnuts which attach themto the snow thrower. Reassemble new skid shoes with the four carriage bolts, bell washers (cupped side goes against skid shoes) and hex nuts. Make certain the skid shoes are adjusted to be level.
To remove shave plate, remove the carriage bolts, bell washers and hex nuts which attach it to the snow thrower housing. Reassemble new shave plate, mak­ing sure heads of the carriage bolts are to the inside of the housing. Tighten securely.
ENGINE
Refer to separate engine manual for all engine ser­vice procedures.
BELT REMOVAL AND REPLACEMENT
WARNING: Disconnect the spark
plug wire from the spark plug and ground.
15
AUGER BELTS NOTE: It is necessary to remove both belts in order
to change either one. If changing just one belt, be cer­tain to check the condition of the other belt (model 600/610E has only one auger belt)
1. Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. See Figure 24.
Self-Tapping Screws
.
Belt Cover
7. Back out the stop bolt to allow the belts to slip between the bolt and auger pulley. See Figure 27.
NOTE: It may be necessary to loosen the six hex
nuts that fasten the frame to the auger housing to aid in belt removal.
Friction
Wheel
Support Bracket
Figure 24
2. Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
3. Tip the snow thrower up and forward so that it rests on the housing.
4. Remove six self-tapping screws from the frame cover underneath the snow thrower.
5. Roll the front and rear auger belts off the engine pulley. See Figure 25.
Rear Auger Belt
Idler Pulley
Engine
Pulley
Idler Pulley
Drive Belt
Front Auger Belt
Engine Pulley
Figure 25
6. Unhook the idler spring from the hex bolt on the auger housing. See Figure 26.
Rear Auger Belt
Front Auger Pulley
Auger Pulley
Idler Spring
Auger
Housing
Support Bracket Spring
Frame
Figure 26
8. Lift the rear auger belt from the auger pulley, and slip belt between the support bracket and the auger pulley. See Figure 26. Repeat this step for front auger belt (except models 600/610E).
9. Replace both augerdrive belts by following instructions in reverse order.
DRIVE BELT
1. Follow steps 1 through 4 of previous instructions.
2. Pull idler pulley up, and lift belt off engine pulley and friction wheel disc. See Figure 25.
3. Back out the stop bolt until the support bracket rests on the auger pulley. See Figure 27.
4. Slip belt between friction wheel and friction wheel disc. Remove and replace belt. Reassemble fol­lowing the instructions in reverse order.
NOTE: The support bracket must rest on the stop
bolt after the new belt has been assembled. SeeFigure27.
16
Friction
Wheel
Disc
Stop Bolt
Support Bracket
Figure 27
Friction Wheel
Drive Belt
CHANGING FRICTION WHEEL RUBBER
The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation, and periodically thereafter. Replace the friction wheel rubber if any signs of wear or cracking are found.
1. Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
2. Tip the snow thrower up and forward, so that it rests on the housing. See Figure 28.
3. Remove six self-tapping screws from the frame cover underneath the snow thrower.
4. Remove the klick pins which secure the wheels, and remove the wheels from the axle.
5. Using a wrench to hold the shaft, loosen, but do not completely remove, the hex nut and bell washer on left end of gear shaft. See Figure 28.
6. Lightly tap the hex nut to dislodge the ball bearing from the right side of frame. Remove the hex nut and bell washer from left end of shaft.
7. Slide the gear shaft to the right and slide the friction wheel assembly from the shaft.
8. Remove the six screws from the friction wheel assembly (three from each side). Remove the friction wheel rubber from between the friction wheel plate. See Figure 29.
Friction Wheel Plates
Bearing
Screws
Friction Wheel Rubber
Hub
Hex Nut and Bell Washer
Figure 28
SECTION 10: OFF-SEASON STORAGE
WARNING: Never store engine with fuel
in tank indoors or in poorly ventilated areas, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance.
1. If unit is to be stored over 30 days, prepare the engine for storage as instructed in the separate engine operator’s manual included with your unit. carburetor.
Figure 29
9. Reassemble new friction wheel rubber to the friction wheel assembly, tightening the six screws in rotation and with equal force.
10. Position the friction wheel assembly up onto the pin of the shift rod assembly, and slide the shaft through the assembly. Reassemble in reverse order.
2. Remove all dirt from exterior of engine and equipment.
3. Follow lubrication recommendations in SECTION 8: MAINTENANCE.
NOTE: When storing any type of power equipment
in a poorly ventilated or metal storage shed, care should be taken to rust proof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings and cables.
17
SECTION 11: Trouble Shooting Guide
Trouble Possible Cause(s) Corrective Action
Engine fails to start Fuel tank empty, or stale fuel.
Blocked fuel line. Choke not in ON position Faultyspark plug. Key not in switch on engine. Spark plug wire disconnected. Primer buttonnot depressed. Fuel shut-off valve closed (if so equipped).
Engine runs erratic Unit running on CHOKE.
Blocked fuel line or stale fuel. Water or dirt in fuel system.
Carburetor out of adjustment.
Loss of power Spark plug wire loose.
Gas cap vent hole plugged. Exhaust port plugged.
Engine overheats Carburetor not adjusted
properly. Incorrect fuelmixture.
Excessive vibration Loose parts or damaged auger. Stop engine immediately and disconnect spark plugwire. Tighten
Unit fails to propel itself
Unit fails to discharge snow
Incorrect adjustment of drive cable. Drive belt loose or damaged.
Discharge chute clogged. Foreign object lodged in auger.
Incorrect adjustment of drive cable. Drive belt loose or damaged.
Fill tank with clean, fresh gasoline. Fuelmay not last over thir ty days unless a fuelstabilizer is used. Clean fuelline. Move switch to ON position Clean, adjust gap or replace. Insert key. Connect sparkplug wire.
Refer to the engine manual packed with your unit. Open fuel shut-off valve.
Move choke lev er to OFF position. Clean fuel line;fill tankwith clean fresh gasoline. Fuel maynot last over thirty days unless a fuel stabilizer is used. Drain fuel tank. Refill with fresh fuel. Refer to the engine manual packed with your unit or have carburetor adjusted by an authorized servicedealer. Connect and tighten spark plug wire. Remove ice and snow from cap. Be certain vent hole is clear. Clean-see Maintenance section of engine manual. Refer to the engine manual packed with your unit or have carburetor adjusted by an authorized servicedealer. Drain fuel tank. Refill with proper fuelmixture.
all bolts and nuts. Make all necessary repairs. If vibration continues,have unit serviced by an authorized service dealer. Adjust drive cable. Refer to Adjustment section of this manual.
Replace drive belt.Refer to Belt Replacement in Maintenancesec­tion of this manual. Stop engine immediately and disconnect spark plug wire. Clean discharge chute and inside of auger housing. Stop engine immediatelyand disconnect spark plug wire. Remove object fromauger. Adjust drive cable. Refer to Adjustment section of this manual.
Replace drive belt.Refer to Belt Replacement in Maintenancesec­tion of this manual.
Note: For repairs beyond the minor adjustments above, contact your local authorized service dealer.
18
Gear Assembly
Models E600E, E610E, E640F, E660G, and E6C0F
4
17
11
9
16
13
8
2
12
REF.
NO.
1 618-0123 RH ReducerHousing 2 618-0124 LH Reducer Housing 3 710-0642 Hex Screw 1/4-20 x .75 4 711-0908 Spiral Axle24"
5 714-0161 Key 6 715-0143 Pin-Spiral 7 717-0528 Worm Gear, 20T 8 717-0526 Worm Shaft 9 718-0186 Thrust Collar
PART
NO. DESCRIPTION
711-0909 Spiral Axle26" 711-0910 Spiral Axle28"
15
5
7
1
REF.
NO.
10 721-0325 Grease Plug 11 721-0327 Grease Seal 12 736-0351 Flat Washer .76 x 1.5 x .030 13 736-0369 Flat Washer .508 x 1.0 x .020 14 736-0445 Flat Washer .76 x 1.5 x .060 15 741-0662 Flange Bearing .75 x 1.0 x .59 16 741-0663 Flange Bearing .75 x 1.0 x .925 17 618-0120 Ass’y. Complete 24"
618-0121 Ass’y. Complete 26" 618-0122 Ass’y. Complete 28"
14
6
3
PART
NO. DESCRIPTION
10
3
19
Blower Housing
Models E600E, E610E, E640F, E660G, and E6C0F
38
32
30
31
18
34
37
36
41
13
18
35
28
15
27
14
13
12
11
10
4
25
10
9
23
3
30
26
16
32
22
20
1
5
6
7
8
18
9
19
21
13
23
22
2
39
40
42
39
20
44
43
40
16
45
31
33
REF.
NO.
1 712-0116 Lock Jam Nut 3/8-24 2 756-0178 Flat Idler 3 784-5632A Auger Idler Arm 4 710-0459A Hex Cap Screw 3/8-24 x 1.50 5 738-0281 Shoulder Screw 6 736-0174 Wave Washer 7 732-0611 Extension Spring 8 712-3068 Hex Nut 5/16-18
9 712-3010 Hex Nut 5/16-18 10 736-0119 Lock Washer 5/16 11 05931 Housing 12 741-0309 Ball Bearing 13 710-0451 CarriageBolt 5/16-18 x .75 14 705-5226 Reinforcement Chute 15 684-0039C 24” Housing Assembly
16 712-3010 Hex Nut 5/16-18 18 736-0242 Bell Washer 19 741-0475 Bushing 20 784-5647 Chute Crank Bracket 21 731-1379A Chute Adapter 22 712-0324 Hex Lock Nut 1/4-20 23 736-0463 Flat Washer 25 710-0703 Carriage Screw 1/4-20 x .75 26 710-0604 Hex Washer Screw 5/16-18
PART
NO. DESCRIPTION
684-0040C 26” Housing Assembly 684-0041C 28” Housing Assembly
REF.
NO.
27 736-0169 Lock Washer 3/8 28 712-0798 Hex Nut 3/8-16 30 784-5580 Snow Shoe 31 736-0242 Bell Washer 32 712-3010 Hex Nut 5/16-18 33 784-5581A 24” Shave Plate
34 710-0260 Carriage Bolt 5/16-18 x .62 35 684-0065 Impeller Assembly 36 715-0114 Pin 37 618-0120 24” Gear Assembly
38 605-5188A Spiral 24” RH
39 736-0188 Flat Washer 40 741-0493A Flange Bushing 41 605-5189A Spiral 24” LH
42 710-0890A ShearBolt 5/16-18 x 1.5 43 712-0429 Lock Nut 5/16-18 44 741-0245 Hex Flange Bearing 45 784-5618 Bearing Housing
PART
NO. DESCRIPTION
784-5579A 26” Shave Plate 784-5582A 28” Shave Plate
618-0121 26” Gear Assembly 618-0122 28” Gear Assembly
605-5192A Spiral 26” RH 605-5196A Spiral 28” RH
605-5193A Spiral 26” LH 605-5197A Spiral 28” LH
21
Handle Assembly
Models E600E, E610E, E640F, E660G, and E6C0F
1
16
18
33
20
17
22
32
19
21
23
24
15
25
9
3
10
14
13
3
2
4
6
3
7
11
17
5
18
2
1
19
1
30
20
8
3
12
53
54
55
59
60
56
51
52
54
57
58
50
45
44
26
26
36
47
27
26
27
20
20
28
46
35
47
49
48
35
41
43
29
42
21
39
34
31
37
38
40
22
REF.
NO.
1 714-0507 CotterPin 2 747-0877 Rod 3 710-0599 Hex Washer Sc rew 1/4-20 x .5 4 784-5680 Handle Support Bracket- RH 5 784-5679 Handle Support Bracket- LH 6 748-0362 CamLock Handle 7 748-0363 Handle Lock Pawl 8 732-0145 Compres sion Spring 9 711-0653 Clevis Pin
10 720-0232 Knob 11 684-0037 Handle Assy - LH 12 784-5681 Handle Support Bracket - LH 13 784-5619A Shift Handle 14 784-5682 Handle Support Bracket - RH 15 732-0746 Torsion Spring 16 684-0036 Handle Assy - RH 17 735-0199A Rubber Bumper 18 736-0509 Washer 19 736-0119 Lock Washer 5/16 20 712-3010 Hex Nut 5/16-18 21 746-0778 Cable 22 684-0103 Panel 23 712-0116 Jam Lock Nut 3/8-24 24 732-0193 Compression Spring 25 736-0105 Bell Washer 26 714-0104 Cotter Pin 27 736-0275 Flat Washer 5/16 28 711-0677 Ferrule 29 710-0459A Hex Cap Screw 3/8-24 x 1.50 30 720-0274 Grip 31 749-0910B Handle - RH
PART
NO. DESCRIPTION
REF.
NO.
32 710-1003 Hew Washer Screw 33 731-1391 Handle Panel
34 710-0262 Carriage Bolt5/16-18 x 1.50 35 736-0242 Bell Washer .340 IDx .872 OD 36 747-0798A Shift Rod 37 726-0100 Push Cap 38 720-0201A Chute Knob 39 715-0138 Roll Pin 40 684-0022 Chute Crank 41 712-3010 Hex Nut 5/16 - 18 42 747-0697 Chute Crank Eyebolt 43 735-0234 Rubber Grommet 44 684-0008A Shift Arm Assembly 45 710-0788 Hex Washer Screw 1/4-20 x 1.0 46 784-5599 Handle Tab 47 736-0119 Lock Washer 5/16 48 710-3180 Hex Cap Screw 5/16-18 x 1.75 49 710-3008 Hex Cap Screw 5/16-18 x .75 50 736-0185 Flat Washer 51 731-0921 Upper Chute 52 731-1300A Lower Chute 53 712-0429 Hex Lock Nut 5/16-18 54 736-0159 5/16 Washer 55 710-0451 Carriage Bolt5/16-18 x .75 56 710-0276 Carriage Screw 5/16-18 x 1.0 57 720-0284 Knob 58 712-3027 Hex Lock Nut 1/4-20 59 731-0851A Flange Keeper 60 710-3015 Hex Cap Screw 1/4-20 x .75
PART
NO. DESCRIPTION
749-0911B Handle - LH
731-1393 Handle Panel w/ TopLight
23
Frame Assembly
Models E600E, E610E, E640F, E660G, and E6C0F
32
33
34
38
20
31
37
37
40
28
39
8
20
35
26
27
14
36
13
15
7
16
25
24
29
22
25
11
10
23
26
21
Drive Clutch Cable
5
4
6
2
17
8
18
1
20
Auger Clutch Cable
1
3
4
1
5
16” Wheels
13” or 15” Wheels
9
7
4
19
10
11
5
Auger Clutch Cable
12
1
Blower Housing
30
24
1
1
REF.
NO.
1 710-1652 Hex Screw 2 784-5688 Drive Cable Guide Bracket 3 784-5687 Auger Clutch Cable Bracket 4 756-0625 Roller Cable 5 738-0924 Hex Screw 1/4-28 6 684-0030 Frame Assembly 7 741-0563 Ball Bearing 8 736-0105 Bell Washer
9 712-0116 Lock Jam Nut 10 741-0598 Hex Flange Bearing 11 736-0188 Flat Washer 12 784-5689A FrontSupport Guide Bracket 13 710-0538 Lock Hex Screw 14 736-0242 Bell Washer .340 ID x .872 OD 15 714-0474 Cotter Pin 16 736-0160 Flat Washer .536 ID x .930 OD 17 710-0788 Hex Washer Screw 1/4-20 18 784-5590 Frame Shift Bracket 19 784-5638 Frame Cover 20 710-0599 Hex Washer Screw 1/4-20 21 736-0351 Flat Washer .760 ID x .50 OD
PART
NO. DESCRIPTION
REF.
NO.
22 717-1445 Gear 23 714-0126 Key 24 717-1444 7-Tooth Shaft 25 715-0249 Roll Pin 26 714-0143 Klik Pin 27 684-0042B FrictionWheel Assembly 28 656-0012A FrictionDisc Wheel 29 684-0013B Wheel Shift Rod Assembly 30 746-0897 Drive Cable 31 748-0190 Spacer 32 684-0021 FrictionWheel Bracket Assembly 33 732-0264 Extension Spring 34 712-0711 Jam Nut 3/8-24 35 746-0898 Drive Cable 36 738-0869 Axle 13” Wheels
37 784-5617A FrictionPlate 38 735-0243 FrictionWheel Rubber 39 718-0301A FrictionWheel Hub 40 618-0063 FrictionWheel Bearing
PART
NO. DESCRIPTION
738-0830 Axle 16” Wheels
5
2
WHEEL ASSEMBLIES
MODEL
NUMBER
31AE600E 13 x 5 734-1714 734-1527 734-0255 734-1713 741-0401 31AE610E 13 x 5 734-1714 734-1527 734-0255 734-1713 741-0401 31AE640F 16.5 x 4.8 734-1709 734-1530 734-0255 734-1708 741-0401 31AE660G 16 x 6.5 734-1712 734-1525 734-0255 734-1711 741-0401 31AE6C0F 16.5 x 4.8 734-1709 734-1530 734-0255 734-1708 741-0401
SIZE REF. NO. 1
WHEEL ASS’Y
COMPLETE
REF. NO. 2
TIRE
ONLY
1
4
3
REF. NO. 3
AIR
VALVE
5
REF. NO. 4
RIM
ONLY
REF. NO. 5
SLEEVE
BEARING(2)
25
Engine and V-Belts
E600E, E610E
9
27
13
15
12
11
10
IMPORTANT: For a proper working machine, use Factory
Approved Parts.
V-BELTS are s pecially designed to engage and disengage
safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely.
1
2
3
4
8
5
16
20
16
22
23
24
25
REF.
NO.
1 710-0599 Hex Washer Screw 1/4-20 x.5 2 731-1324 Belt Cover 3 732-0339 Extension Spring 4 710-0627 Hex Screw 5/16-24x .75 5 710-3005 He x Cap Screw 3/8-16 x 1.25 6 05896A Drive Clutch Bracket 7 748-0234 Shoulder Spacer 8 756-0985 Pulley Half
9 754-0343 V-Belt 10 756-0984 Pulley Half 11 736-0270 Bell Washer 12 710-0230 Hex Cap Screw 1/4-28x .50 13 756-0313 Flat Idler 14 710-1245 Lock Cap Screw 5/16-24
PART
NO. DESCRIPTION
21
19
4
7
6
14
17
18
26
REF.
NO.
15 712-0181 Lock Jam Nut 3/8-16 16 756-0569 Pulley Half 17 736-0242 Bell Washer 18 736-0505 Flat Washer 19 736-0507 Washer 20 754-0430A Belt 21 756-0967 Auger Pulley 22 736-0247 Flat Washer 23 736-0331 Bell Washer 24 710-0696 HexCap Screw 3/8-24 25 748-0360 Pulley 26 710-0654A Hex Washer Screw3/8-16 x 1.0 27 629-0071 Extension Cord
PART
NO. DESCRIPTION
OEM-390-986 Electric Start Kit
26
Engine and V-Belts
E640F, E660G, E6C0F
27
IMPORTANT: For a proper working machine, use Factory Approved Parts. V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely.
1
2
3
12
16
26
16
19
16
21
22
23
24
REF.
NO.
1 710-1652 HexWasher Screw1/4-20 x .625 2 731-1324 Belt Cover 3 732-0710 Extension Spring 4 710-0627 Hex Screw 5/16-24 x .75 5 710-3005 Hex Cap Screw 3/8-16 x 1.25 6 05896A Drive Clutch Idler Bracket 7 748-0234 Shoulder Spacer 8 756-0987 Pulley Half
9 754-0346 V-Belt 10 756-0986 PulleyHalf 11 736-0270 Bell Washer 12 710-0230 Hex Cap Screw 1/4-28 x .50 13 756-0313 Flat Idler 14 710-1245 LockHex Cap Screw 5/16-24
PART
NO. DESCRIPTION
19
16
15
20
11
10
4
8
9
4
13
14
17
18
20
REF.
NO.
15 712-0181 Lock Jam Nut 3/8-16 16 756-0569 Pulley Half 17 736-0242 Bell Washer 18 736-0505 Flat Washer 19 754-0430A Belt 20 756-0967 AugerPulley 21 736-0247 Flat Washer 3/8 x 1.25 OD 22 736-0331 Bell Washer 23 710-0696 Hex Cap Screw 3/8-24 24 748-0360 Adapter Pulley 25 710-0654A Hex Screw 3/8-16 x 1.0 26 629-0071 Extension Cord 27 OEM-390-987 Electric Start
5
7
6
25
PART
NO. DESCRIPTION
27
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD PRODUCTS INC (“MTD”) with respect to newmerchandise purchased and used in the United States, its possessions and territories.
MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on the dateof originalpurchase andwill, atits option,repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, com­mercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s) covered by this manual will void your warranty as to any resulting damages.
Normal wear parts or components thereof are subject to separate terms as follows : All normal wear part or compo­nent failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in material or workmanship of OTHER component parts. Normal wear parts and compo­nents include, but are not limited to, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are covered by a 90-day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or contact the Customer Service Department of MTD PROD­UCTS INC by calling 1-800-800-7310 or writing to P.O. Box 368022, Cleveland, Ohio 44136-9722. Noproduct returned directly to the factory will be accepted unless prior wr itten permission has been extended by the Customer Service Department of MTD PRODUCTS INC.
b.Routine maintenance items such as lubricants, filters,
blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use orexposure.
c. Log splitter pumps, valves and cylinders have a sepa-
rate one year warranty.
d.MTD does not extend any warranty for products sold
or exported outside of the United States of America, its possessions and territories, except those sold through MTD’s authorized channels of export distribu­tion.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the War­ranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. MTD shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care ser­vices, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limita-
tion of incidental or consequential damages, so the above exclusionor limitation may not apply to you.)
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold.Alteration of the safety features of the product shall void this War­ranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product.
This limited warranty does not provide coverage in the following cases:
a.The engine or component parts thereof. These items
carry a separate manufacturer’s warranty. Please refer to the applicable manufacturer’s warranty on these items.
This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights whichvary from stateto state.
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