MTD 840 THRU 849, 820 THRU 829, 14AS825H062 Owner’s Manual

OPERATOR'S MANUAL
Transmatic
Garden Tractor
Models 820 Thru 829 840 Thru 849
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit isequipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
ECO#2844 FORM NO. 770-10148B
PRINTED IN U.S.A. (1/2001)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Slope Gauge ...................................................................................................... 6
Hardware Pack .................................................................................................. 7
Unpacking .......................................................................................................... 8
Assembling Your Garden Tractor ....................................................................... 8
Know Your Garden Tractor ................................................................................ 14
Operating Your Garden Tractor ......................................................................... 16
Making Adjustments .......................................................................................... 18
Maintaining Your Garden Tractor ....................................................................... 21
Off-Season Storage ........................................................................................... 23
Optional Equipment ........................................................................................... 24
Troubleshooting ................................................................................................. 25
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new Garden Tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the informationfrom itin the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by pivoting the seat forward and looking under the seat at the seat pivot bracket. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
Copy the model number here:
Copy the serial number here:
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support
representative. Please have your unit's model number and serial number ready when you
call. See previous section to locate this information. You will be asked to enter the serial number inorder to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others, read and follow all instructions in this manual before attempting to operate your lawn mower, failure to comply with these instructions may result in personal injury. When you see this symbol, heed its warning.
WARNING: The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
DANGER: Your lawn mower was built to be operated according to the rules for safe operation in this manual. As
with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This lawn mower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety
instructions could result in serious injury or death.
GeneralOperation
Read, understand, and follow all instructions in the operator's manual and on the machine before
starting. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
Only allow responsible individuals familiar with the instructions to operate the machine. Know controls and how to stop the machine quickly.
Do not put hands or feet under cutting deck or near rotating parts.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. A small object may have been overlooked and could be accidentally thrown by the mower in any direction and cause injury to you or a bystander. To help avoid a thrown objects injury, keep children, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses or safety goggles during operation or while performing an adjustment or repair, to protect eyes from foreign objects. Stop the blade(s) when crossing gravel drives, walks or
roads.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Disengage blade(s) before shifting into reverse and backing up. Always look down and behind before and while backing.
Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the chute guard in place.
Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set park brake, stop engine and remove key before dismounting.
Turn off blade(s) when not mowing.
Stop engine and wait until blade(s) comes to a complete stop before (a) removing grass catcher or unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck. This unit should not
be driven up or down a ramp onto a trailer or truck under power, because the unit could tip over, causing serious personal injury. The unit must be pushed manually on a ramp to load or unload properly.
Never make a cutting height adjustment while engine is running if operator must dismount to do
so.
Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Do not wear loose fitting
clothes or jewelry. They can be caught in moving parts. Never operate a unit in bare feet, sandals, or
sneakers.
Check overhead clearance carefully before driving under power lines, wires, bridges or low hanging
tree branches, before entering or leaving buildings,
or in any other situation where the operator may be struck or pulled from the unit, which could result in serious injury.
Disengage all attachment clutches, thoroughly depress the brake pedal, and shift into neutral before attempting to start engine.
Your mower is designed to cut normal residential grass of a height no more than 10". Do not attempt
to mow through unusually tall, dry grass (e.g.,
pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard.
SlopeOperation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on it,do not mow
it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than
15° as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
Do:
Mow up and down slopes, not across.
Remove obstacles such as rocks, limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Use stow speed. Choose a low enough gear so that
you will not have to stop or shift while on the slope. Always keep machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturer's recommendations for
wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other
attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed slowly straight down the slope.
DoNot:
Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the machine by putting your
foot on the ground.
Do not use grass catcher on steep slopes.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in watchful care of an adult other than the operator.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down
for small children.
Never carry children, even with the blades off. They may fall off and be seriously injured or interfere with
the safe machine operation.
Never allow children under 14 years old to operate
the machine. Children 14 years and over should
only operate machine under close parental supervision and proper instruction.
Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure
your vision of a child or other hazard.
Remove key when machine is unattended to prevent unauthorized operation.
Service
Use extreme care in handling gasoline and other
fuels. They are extremely flammable and the vapors are explosive.
Use only an approved container.
Never remove fuel cap or add fuel with the engine running. Allow engine to cool at least two minutes before refueling.
Replace fuel cap securely and wipe off any spilled
fuel before starting the engine as it may cause afire
or explosion.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never refuel the machine indoors because fuel
vapors will accumulate in the area.
Never store the fuel container or machine inside where there is an open flame or spark, such as a
gas hot water heater, space heater or furnace.
Never run a machine inside a closed area.
To reduce fire hazard, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage. Allow machine to cool at least 5 minutes before storing.
Before cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep
the wire away from the spark plug to prevent
accidental starting.
Wedonotrecommendtheuseofpressure washersorgardenhosetocleanyourunit.They
maycausedamagetoelectriccomponents, spindles,pulleys,bearingsortheengine.Theuse ofwaterwillresultinshortenedlifeandreduce
serviceability.
Checkthebladeandenginemountingboltsat frequentintervalsforpropertightness.Also,
visuallyinspectbladefordamage(e.g.,excessive wear,bent,cracked).Replacewithbladewhich
meetsoriginalequipmentspecifications.
Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir properoperationregularly.Useallguardsas
instructedinthismanual.
Afterstrikingaforeignobject,stoptheengine, removethewirefromthesparkplugandthoroughly inspectthemowerforanydamage.Repairthe damagebeforerestartingandoperatingthemower.
Grasscatchercomponentsaresubjecttowear, damageanddeterioration,whichcouldexpose movingpartsorallowobjectstobethrown.Foryour safetyprotection,frequentlycheckcomponents andreplacewithmanufacturer'srecommended partswhennecessary.
Mowerbladesaresharpandcancut.Wrapthe blade(s)orwearglovesanduseextracautionwhen servicingblade(s).
Checkbrakeoperationfrequently.Adjustand serviceasrequired.
Muffler,engineandbeltguardsbecomehotduring operationandcancauseaburn.Allowtocooldown
beforetouching.
Donotchangetheenginegovernorsettingsor overspeedtheengine.Excessiveenginespeeds
aredangerous.
Observeproperdisposallawsandregulations. Improperdisposaloffluidsandmaterialscanharm
theenvironmentandtheecology.
Priortodisposal,determinethepropermethodto disposeofwastefromyourlocalEnvironmental
ProtectionAgency.Recyclingcentersare establishedtoproperlydisposeofmaterialsinan
environmentallysafefashion.
Usepropercontainerswhendrainingfluids.Donot usefoodorbeveragecontainersthatmaymislead
someoneintodrinkingfromthem.Properlydispose ofthecontainersimmediatelyfollowingthedraining
offluids.
DONOTpouroilorotherfluidsintotheground, downadrainorintoastream,pond,lakeorother bodyofwater.ObserveEnvironmentalProtection
Agencyregulationswhendisposingofoil,fuel,
coolant,brakefluid,filters,batteries,tiresandother harmfulwaste.
YourResponsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine.
ASSEMBLECHUTE DEFLECTORTO THIS UNIT BEFOREOPERATING
14:mMW
DANGER
ASSEMBLE CHUTE DEFLECTOR
TO THIS UNIT
BEFORE OPERATING MACHINE.
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
I I
Z
m
I.M
m
Do not mow on inclines with a slope in excess of 15 degrees (a rise d approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
t.O
SECTION3: HARDWAREPACK
NOTE: Hardware pack may contain extra items which are not used on your unit. Part numbers are shown in parentheses.
A IATTACHING THE DECK LINKS al ATTACHING THE CUTTING DECK NOTE: This
hardware may
be assembled
to the deck
_[O_1]... _..[{1(|{|(I fU(ifl{l(ll[llTll)
Eyebotts
(711-0817)
(Not Shown to
,_ Hex Nuts
1/2-13 Thread
Scale) Quantity 3
(712-0206) Quantity 3
€=_ Sma,,__
Clevis Pin -_p] I Hairpin "
(711-0701) I_,Jclip
_L_BJ (714-0104)
Flat
Washers
1/2" LD.
(736-0192)
C IATTACHING THE DECK WHEELS
(if not already attached)
f-
(46" Deck
Only)
Deck
Wheels are Not Shown
Front
Axle Bolts
3-1/4"
"_Long
(738-3056)
m m
m
m
m
w m
Flat Washers __
1/2"1.D.-_. _ / _, _ /
(738-0192)_'_
©
(750-0932A)
Hairpin Clips (714-0101) --- _
Cupped
Washers
3/8" I,D.
(736-0105)
Rear
Axle Bolts
2-1/4" Long
(738-0533)
o
Washers
3/8" I.D.
(736-0169)
3/8-16 --
.ex.u s.©©©©
Thread
(712-0798)
SECTION4: ASSEMBLINGYOURGARDENTRACTOR
Unpacking
Remove all screws and staples from top of crate
using a 1/4" hex head socket or a screw driver.
To remove ends, grasp top board on the end, and pull towards you in a downward motion. (A hammer may be helpful).
Set panel aside to avoid tire punctures.
Repeat procedure for each side of the crate.
Remove and discard plastic bag which covers unit.
Loose parts (may include the operator's manual, steering wheel, battery fluid, chute deflector, etc.) are on the seat or in a box and wrapped in plastic. Carefully cut and remove the plastic wrap. Remove loose parts from the seat.
Remove the deck from beneath the tractor. Make certain parking brake is released and unit is in
neutral. See the controls section of this manual for location of the parking brake release and the shift
lever. Push unit off of the skid.
Lay out the contents of the hardware pack on the illustration on page 7 for identification.
IMPORTANT: After assembly, service engine with gasoline, and check oil level as instructed in the separate engine manual packed with your unit.
NOTE: Reference to right or left hand side of the unit is
observed from the driver's seat, facing forward.
ToolsRequired
1. 1/4" socket wrench or flat blade screwdriver
2. 1/2" wrench or socket wrench*
3. 9/16" wrench or socket wrench
4. Two 7/16" wrenches or socket wrenches
*If your steering wheel cap is square, you must have a socket wrench in order to install the steering wheel,
SettinguptheBattery
Antidote: EXTERNAL--Flush with water.
INTERNAL--Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs or vegetable oil. Call physician immedi- ately.
EYES: Flush with cool water for at least 15 minutes, then get prompt medical attention.
c. If acid spills on clothing, first dilute it with clean
water, then neutralize with a solution of ammonia/ water or baking soda!water.
d. Since battery acid is corrosive, do not pour it into
any sink or drain. Before discarding empty electrolyte containers, rinse them with a neutralizing solution.
e. NEVER connect or disconnect charger clips to
battery while charger is turned on as it can cause sparks.
f. Keep altlighted materials (cigarettes, matches,
lighters) away from the battery as the hydrogen gas generated during charging can be combustible.
g. As a further precaution, only charge the battery in a
well-ventilated area.
WARNING: Keep battery out of the reach of
,a,
children.
WARNING: Do not activate battery (fill with
battery acid) until battery is actually placed in service. Be certain to read previous battery warnings before activating the battery.
IdentifyingBatteryType
Compare the battery in your lawn tractor (located under the seat) with the illustration above. Type "A" batteries are activated and are ready to use. Type "B" batteries must be filled with battery fluid (acid) and charged before they are put into service. Follow the instructions which apply to the battery in
your lawn tractor.
WARNING: Always shield eyes, protect
skin and clothing when working near batteries.
WARNING: Battery acid must be handled
with great care as contact with it can burn and
blister the skin. Follow the steps below to
ensure safe handling.
a.
Wear protective clothing (goggles, rubber gloves
and apron) when working with the battery.
b.
Should battery acid accidentally splatter into the
eyes or onto the face, rinse the affected area immediately with clean cold water. A list of antidotes are given below. If there is any further
discomfort, seek medical attention.
Type A
Battery
_ Type B
Figure 1
ChargingtheBattery
TypeA Battery
NOTE: If the battery on your tractor is of the A type, it is
already activated and is ready to use. Skip the following
section of assembly and proceed to Attaching Steering Wheel You will, however, need to install the battery on the tractor later on in the assembly.
Type BBattery
Lift the hood of the tractor and locate the battery.
See Figure 2. Remove the wing nuts from the hold- down rods on two sides of the battery. Disconnect the positive cable from the positive terminal. Save the hardware for reassembly.
Remove the steering bellow from the lift lever on
the right hand side of tractor. Place steering bellow
over the steering shaft extending through the dash. See Figure 3.
Hex Lock
"_ Steering
"----- Bellow
Wheel
Cap
.Cupped
Washer
Steering
Hold-Ddwn Rod&
Wing
Nut
Figure 2
Remove the battery from the tractor, paying attention to how the battery is placed on the unit,
and how the drain tube is routed.
Activate the battery as instructed in the "Quick Start" brochure included with the battery fluid. Read instructions carefully.
NOTE: You can continue assembling the tractor while battery is standing for 30 minutes (after filling with acid),
and later while you are charging the battery.
IMPORTANT: To obtain maximum life from the battery, it must be charged prior to initial use.
Charge battery after the 30-minute standing period.
Battery P/N 725-1705D--Charge at 2-3 amps for
one hour.
Battery P/N 725-1707D, 725-0453G, 725-1750,
725-1706---Charge at 6 amps for one hour.
NOTE: If you charge the battery at a lower AMP rate, use a hydrometer to make sure the battery is completely charged. The hydrometer should read 1.260
minimum at an electrolyte temperature of 60-1 IO°F. Do not charge at more than 6 amps.
Figure 3
NOTE: If the openings on each end of the steering
bellow are two different sizes, the smaller end goes down against the dash of the tractor.
With the wheels of the tractor pointing straight forward, place the steering wheel over the steering
shaft, positioning steering wheel as desired.
Place the washer with the cupped side down over the steering shaft. Secure with hex lock bolt. See
Figure 3.
NOTE: If the steering wheel cap is square, you must use a socket wrench.
Place the steering wheel cap over the center of the
steering wheel and seat itwith your hand.
AttachingtheSeat
One of two types of seats are used on these garden tractor models: a manual adjustment seat and a quick adjustment seat. See Figure 4 and Figure 5 to identify which seat is on your unit. Follow instructions pertaining to your garden tractor model only.
ManualAdjustmentSeat
Screws
// \\
r--- i
) ,I
AttachingSteeringWheel
The hardware for attaching the steering wheel has been packed inside the steering wheel. Carefully pry
off the steering wheel cap and remove hardware.
Figure 4
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