MTD 808H, 808K User Manual

Operator’s Manual
Pedal Drive
Garden Tractor
808H & 808K
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning:
ered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
PRINTED IN U.S.A.
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-cov-
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO.
769-00595.fm (12/2002)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices................................................................... 3
Slope Gauge...................................................................................................... 6
Tractor Set-up.................................................................................................... 7
Know Your Garden Tractor ................................................................................ 10
Operating Your Garden Tractor ......................................................................... 13
Making Adjustments .......................................................................................... 16
Maintaining Your Garden Tractor ...................................................................... 18
Service .............................................................................................................. 19
Off-Season Storage ........................................................................................... 24
Attachments & Accessories ............................................................................... 24
Troubleshooting................................................................................................. 25
Parts List............................................................................................................ 26
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new Garden Tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. This information is very important if you need help from our Customer Support Department or an authorized dealer.
Locate the model number by looking beneath the seat. A sample model plate is explained below. For future reference, please copy the model and the serial numbers of the equipment in the space below.
Copy the model number here:
Copy the serial number here:
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual packed separately with your unit for more information.
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial
For more details about your unit, visit our website at www.mtdproducts.com
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING:
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.
DANGER:
This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
WARNING:
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
General Operation
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
9. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.
15. Do not operate the machine while under the influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.
19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.
21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting.
22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly.
23. Muffler and engine become hot and can cause a burn. Do not touch.
24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury.
25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine.
26. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow
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through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard.
27. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.
28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower­related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
29. If situations occur which are not covered in this manual, use care and good judgment. Contact an authorized Service Dealer for assistance.
Slope Operation
Slopes are a major factor related to loss of control and tip­over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
Do:
1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.
4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
Do Not:
1.
Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. It may cause sliding.
6. Do not shift to neutral and coast downhill. Over-speeding may cause the operator to lose control of the machine resulting in serious injury or death.
7. Do not tow heavy attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability may be reduced, attachment may jack-knife and tractor may overturn).
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the operator.Be alert and turn machine off if a child enters area.
b. Before and while backing, look behind and down
for small children.
c. Never carry children, even with the blade(s) shut
off. They may fall off and be seriously injured or interfere with safe machine operation.
d. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine.
e. Disengage the cutting blade(s) before shifting in
reverse. The “No-Cut-In Reverse” feature is a reminder not to cut in reverse and to help avoid back over accidents. Do not defeat it.
f. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
g. Remove key when machine is unattended to
prevent unauthorized operation.
8. Never allow children under 14 years to operate the machine. Children 14 years old and over should read and understand the operation and safety rules in this manual and should be trained and supervised by a parent.
Towi ng
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
Service
Safe Handling Of Gasoline:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is
4
extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool at
least two minutes before refueling. h. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to allow space
for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5
minutes before starting the engine. k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean up
oil or fuel spillage and remove any fuel soaked
debris. l. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace,
clothes dryer or other gas appliances. m. Allow a machine to cool at least 5 minutes before
storing.
General Service:
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after
operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized Service Dealer.
4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.
5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the machine while the engine is running.
11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
12. Do not change the engine governor settings or over­speed the engine. The governor controls the maximum safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as necessary.
14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
TO REDUCE THE RISK OF INJURY , DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROP ER PLACE. IF DAMAGED, REPLACE IMMEDIAT ELY.
AVOID SERIOUS INJURY OR DEATH
KEEP HANDS AND FEET AWAY FROM ROTATING PARTS. REMOVE OBJECTS THAT CAN BE THROWN BY THE
BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN EVEN WITH BLADES OFF. USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES
x
GREATER THAN 10° MOW UP AND DOWN, NOT ACROSS.
S30536
READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES IN PLACE AND WORKING.
AVOID SUDDEN TURNS, USE LOW GEAR.
X
A
M
5
°
0
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SECTION 2: SLOPE GAUGE
Operate RIDING mowers up and down slopes, never across the face of slopes.
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
F
O
L
D
O
N
D
O
T
T
N
E
D
L
I
N
E
,
R
E
P
R
E
S
E
A CORNER OF A BUILDING
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
WARNING
15°
T
I
N
G
A
1
5
°
S
L
O
P
E
OR A FENCE POST
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SECTION 3: SETTING UP THE TRACTOR
NOTE: Any reference here to the RIGHT or LEFT side of the tractor is observed from operator’s position.
Attaching Battery Cables
NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–).
The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion.
Remove the hex bolt and wing nut from the negative cable.
Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (–) with the bolt and wing nut.
Make certain the hold-down strap is in position over the battery, securing it in place. See Figure 1.
Rubber
Boot
Service the engine with gasoline and oil as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your tractor. Read instructions carefully.
IMPORTANT:
the engine. However, you must check the oil level before operating. Be careful not to overfill.
Your tractor is shipped with motor oil in
Shipping Brace Removal
WARNING:
off. Remove ignition key, and set the parking brake before removing the shipping brace
Locate the shipping brace and accompanying warning tag on the right side of the tractor, between the discharge chute and the deck. See Figure 2.
Make sure the tractor engine is
.
Wing
Nut
Hex Bolt
Figure 1
NOTE: If the battery is put into service after the date
shown on top of battery, charge the battery as instructed on page 23 of this manual prior to operating the tractor.
Gas and Oil Fill-up
The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill.
WARNING:
handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.
Use extreme care when
Shipping Brace
Warning Tag
Figure 2
While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.
WARNING:
packaging purposes only, must be removed and discarded before operating tractor.
WARNING:
throwing objects. Failure to operate the tractor without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.
The shipping brace, used for
The mowing deck is capable of
Attaching the Deck (Model 808K only)
WARNING:
deck, engage the parking brake, turn the ignition key to the OFF position and remove the key from the switch to avoid accidental starting.
Before attaching the cutting
7
Adjust the deck roller height so that the clevis pins are inserted in the second hole (from the top) of both the left-hand deck roller bracket and the right­hand deck roller bracket. See Figure 5 or refer to Deck Roller Height Adjustment on page 9 for more detailed instructions on adjusting the deck roller upward or downward.
Raise the deck lift arms up and out of the way by placing the deck lift lever in the top notch on the right fender.
Gently slide the cutting deck beneath the tractor from the right side.
Move the cutting deck into position so that the hooks found on the front end of the deck fit snugly around the deck stabilizer rod.
Deck Lift Assembly
Fender
Lift Lever
Deck Support Pins
Belt Guard
Deck Roller Bracket
Discharge Chute
Notches
Lift Cables
Deck Lift Arms
Electric PTO Clutch
Deck Stabilizer Rod
Deck Idler Pulleys
Belt Guard
PTO / Deck Belt
Deck Stabilizer Bracket
Front of Tractor
NOTE:
Many tractor components not shown for clarity.
Figure 3
NOTE: The stabilizer rod may be secured to the tractor
frame with a plastic cable tie for shipping reasons. If so, carefully cut the cable tie before mounting the front of the cutting deck.
Lower the deck lift arms by placing the lift lever in the bottom notch on the right fender.
Pull the deck support pin (on the left side of the deck) outward and align it with the hole on the rear of the left deck lift arm before releasing the pin to lock it in place as shown in Figure 5. Repeat on the right side.
Installing the PTO/Deck Belt
Make certain that the PTO/Deck belt is routed around the spindle pulleys (found beneath the belt
guards) and both idler pulleys as illustrated in Figure 4 before proceeding.
Relieve tension on the deck idler by inserting a 3/8” drive ratchet wrench (set to “loosen”) in the hole found in the idler bracket and pivoting the wrench handle counterclockwise. See Figure 4.
IMPORTANT:
Be certain that the FLAT side of the PTO/ Deck belt is the side coming in contact with the deck idler pulleys.
With the tension relieved, carefully route the belt
around the electric PTO clutch.
NOTE: If necessary, refer to the decal found on the deck’s surface or on page 19 of this manual for a detailed belt-routing diagram.
8
Idler Pulley
Left-hand Idler Bracket
Belt Guard
3/8” Square Hole
Spring
Figure 4
Deck Roller Height Adjustment
To adjust the height of the rollers found on the rear of the mowing deck upward or downward, proceed as follows:
Place the deck lift lever in the bottom notch (lowest position).
Remove the clevis pins and hairpin clips from the deck roller brackets on the left and right sides of the cutting deck. See Figure 5.
Position the deck roller brackets up or down through the slots on the rear of the deck until desired position is reached, then re-attach with the clevis pins and hairpin clips just removed. See Figure 5.
IMPORTANT:
the right roller bracket are set in the same position.
IMPORTANT:
any adjustments on the deck, if necessary, prior to operating the tractor. Refer to page 16 for instructions. Figure 5
Be certain that the left roller bracket and
After mounting the cutting deck, perform
Hairpin Clip
Deck Roller Bracket
Clevis pin
9
SECTION 4: KNOW YOUR GARDEN TRACTOR
F
A
B
A
Models with
PTO lever
C
G
H
I
J
K
D
E
NOTE:
Figure 6
A PTO (Power Take-off) Knob/Lever H Ignition Switch B Choke Control I Brake Pedal C Parking Brake Button J Drive Pedal D Shift Lever K Cruise Control Button E Cup Holder (if equipped) L Seat Adjustment Lever F Systems Indicator Monitor/Hour Meter M Deck Lift Lever G Throttle Control Lever
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Steering Wheel not shown for clarity.
L
M
Throttle Control Lever
The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine. When set in a given position, the throttle will maintain a uniform engine speed.
IMPORTANT:
tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position.
When operating the
Fast
Slow
Choke Control
The choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to page 13 of this manual for detailed starting instructions.
Brake Pedal
The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake.
NOTE: Brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor
.
Ignition Switch
To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the ON position once engine has fired.
Refer to page 13 for detailed starting instructions.
The ignition switch is also used to operate the tractor’s headlights. Refer to page 15 for detailed instructions.
WARNING:
unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.
Never leave a running machine
Start
On/Lights
On
Off
Cup Holder (if equipped)
The cup holder is located on the fender to the left of the seat, just to the rear of the parking brake lever.
Drive Pedal
The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the drive pedal with your right foot when the tractor shift lever is in either FORWARD or REVERSE to cause the tractor to move. Ground speed is also controlled with the drive pedal. The further down the pedal is depressed, the faster the tractor will travel. The pedal will return to its original position when it is not depressed.
IMPORTANT:
leaving the tractor unattended..
Always set the parking brake when
PTO (Power Take-off) Lever
For models with PTO lever:Tthis lever is located
on the left side of the dashboard next to the steering wheel. Move the PTO lever forward to engage power to the cutting deck or other (separately available) attachments; move the PTO lever backward (toward the rear of the tractor) to disengage power to the attachments.
Electric PTO (Power Take-off) Knob
For models with PTO knob: To engage the power to the cutting deck or other (separately available) attachments, pull outward on the PTO knob. Push the PTO knob inward to disengage the power to the cutting deck.
NOTE: The PTO knob must be in the disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat.
Shift Lever
The shift lever is located on the front of the fender between the operator’s legs and has four positions, FORWARD—HI, FORWARD—LO, NEUTRAL and REVERSE. The brake pedal must be depressed and the tractor must not be in motion when moving the shift lever. Always bring the tractor to a complete stop prior to moving the shift lever from FORWARD—HI to FORWARD—LO or vice-versa.
IMPORTANT:
result in serious damage to the tractor’s transmission.
Never force the shift lever. Doing so may
FH
R
Shift Knob
FL
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Seat Adjustment Lever
To adjust the seat forward or backward, slide the seat adjustment lever to the left and reposition the seat to the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the seat in place. Refer to Seat Adjustment on page 17 of this manual for more detailed instructions.
Deck Lift Lever
Found on your tractor’s right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.
Parking Brake Button
To set the parking brake, fully depress the brake pedal and push the parking brake button in. Hold the button in while taking your foot off the brake pedal. Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position.
NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.
IMPORTANT:
leaving the tractor unattended.
Always set the parking brake when
P
NOTE: Cruise control can not be engaged at the
tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.
Systems Indicator Monitor
Your tractor is equipped with four indicator lights and an ammeter. See Figure 7. The ammeter is locatde on the left side of the dash panel.
AMPS
Ammeter
Figure 7
The ammeter measures the electrical output of the engine’s charging system. Under normal operating conditions, with the engine at full throttle, the ammeter’s needle should measure a positive charge.
If the brake light or PTO light illuminates when attempting to start the unit, proceed as follows:
Indication Remedy
Brake light on Engage the parking brake.
Oil
Brake
PTO
Cruise Control Button
The cruise control button is located on the tractor dash panel to the left of the ignition switch. Push the cruise control button while traveling forward at a desired speed. While holding the button in, release pressure from the drive pedal. This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to Operations section in this manual for detailed instructions.
PTO light on Move PTO knob/lever to the
disengaged(OFF) position.
It is normal for the oil light and the battery light to illuminate while the engine is cranking, but if either illuminates while the engine is running, follow the steps below as per indication:
Indication Remedy
Oil light on Stop the tractor immediately
and check thecrankcase oil level as instructed in the engine manual. Add oil as required.
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SECTION 5: OPERATING YOUR GARDEN TRACTOR
WARNING
AVOID SERIOUS INJURY OR DEATH
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC­ING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.
READ OPERATOR’S MANUAL
Safety Interlock Switches
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized service dealer. The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO knob/lever is in the disengaged (OFF) position.
The engine will automatically shut off if
1. the operator leaves the seat before engaging the parking brake;
2. the operator leaves the tractor’s seat with the PTO knob/lever in the engaged (ON) position, regardless of whether the parking brake is engaged; and
3. the PTO knob/lever is moved to engaged (ON) position with the shift lever in position for reverse travel.
WARNING:
Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.
Setting the Cutting Height
Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender.
Adjust the deck wheels so that they are between ¼­inch and ½-inch above the ground when the tractor is on a smooth, flat surface such as a driveway.
WARNING:
Keep hands and feet away from
the discharge opening of the cutting deck.
NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.
Refer to Leveling the Deck on page 16 of this manual for more detailed instructions regarding various deck adjustments.
Starting the Engine
NOTE: Refer to page 7 of this manual for gasoline and oil fill-up instructions.
Insert the tractor key into the ignition switch.
Place the PTO knob/lever in the disengaged (OFF) position.
Engage the tractor’s parking brake.
Place the throttle control in the FAST (rabbit) position.
Pull the choke control outward.
Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position.
IMPORTANT:
Do not hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter.
After the engine starts, deactivate the choke control
and place the throttle control in the FAST position.
NOTE: Do not leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly.
Stopping the Engine
WARNING:
stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating.
If the blades are engaged, place the PTO knob/
lever in the disengaged (OFF) position.
Turn the ignition key counterclockwise to the OFF
position.
Remove the key from the ignition switch to prevent
unintended starting.
If you strike a foreign object,
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Driving The Tractor
IMPORTANT:
and sudden stops.
Depress the brake pedal to release the parking brake and let the pedal up. Move the throttle lever into the FAST (rabbit) position.
IMPORTANT:
direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.
To move forward, place the shift lever in the FORWARD position, then slowly depress the drive pedal until the desired speed is achieved.
To move in reverse, place the shift lever in the REVERSE position, check that the area behind is clear then slowly depress the drive pedal.
Avoid sudden starts, ex-cessive speed
WARNING:
tractor without first placing the PTO knob/lever in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.
Do not use the shift lever to change the
Do not leave the seat of the
the engine is running. Doing so may cause damage to your engine’s electric starter.
Driving On Slopes
Refer to SLOPE GAUGE on page 6 to help determine slopes where you may operate the tractor safely.
WARNING:
slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.
Mow up and down slopes, never across.
Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Avoid turns when driving on a slope. If a turn must be made, turn downwards on the slope. Turning upwards on a slope greatly increases the chance of a roll over.
Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.
Do not mow on inclines with a
Engaging the Parking Brake
To engage the parking brake:
Fully depress the brake pedal and hold it there while gently pushing the parking brake button inward.
Hold the parking brake button in while removing your foot from the brake pedal.
Once engaged, the parking brake button and the brake pedal will lock in the “down” position.
To disengage the parking brake:
Slightly depress the brake pedal.
NOTE: The parking brake must be engaged if the operator leaves the seat with the engine running or the engine will automatically shut off.
Operating the Headlights
To turn the tractor’s headlights on:
Start the engine following the instructions earlier in this section.
Turn the key one notch counterclockwise into the On/Lights position of the ignition switch. Refer to figure on page 11.
To turn the tractor’s headlights off:
Turn the key either into the On position (to leave the engine running) or the Off position (to shut the engine off).
NOTE: Never move the key into the Start position while
Setting the Cruise Control
NOTE: The cruise control feature should only be utilized while traveling in the forward direction.
Engaging Cruise Control
Place the shift lever in the FORWARD position, then slowly depress the drive pedal until the desired speed is achieved.
Lightly depress the cruise control button.
While continuing to hold the cruise button in, lift your foot from the drive pedal (you should feel the cruise latch engage).
Once engaged, the cruise control button and the drive pedal will lock in the “down” position, and the tractor will maintain the same forward speed.
NOTE: Cruise control cannot be engaged at the tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.
Disengaging Cruise Control
Choose one of the following two methods:
1. Depress the brake pedal to disengage the cruise control and stop the tractor.
2. Lightly depress the drive pedal.
Changing to Reverse when Cruise Control is Engaged
Depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop.
14
Place the shift lever in the REVERSE position, look to the rear to ensure the path is empty, and depress the drive pedal.
Front View Pull Out Push In
Using the Deck Lift Lever
To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section.
Engaging the PTO
Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO, proceed as follows:
Move the throttle control lever to the FAST (rabbit) position.
On models with PTO lever: Pull the PTO lever outward into the engaged (ON) position.
Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments
NOTE: The operator must remain on the tractor seat at all times of operation. If the operator leaves the seat without moving the PTO lever into the disengaged (OFF) position, the tractor’s engine will automatically shut off, regardless of whether the parking brake is engaged or not
On units equipped with electric PTO, pull the PTO knob outward to engage power to the cutting deck. Push the PTO knob inward to disengage power to the cutting deck
ON
Figure 8
IMPORTANT:
if the PTO is engaged with the shift lever in position for reverse travel. Refer to Safety Interlock Switches on page 13.
The PTO clutch will automatically shut off
OFF
Mowing
WARNING:
thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
The following information will be helpful when using the cutting deck with your tractor.
WARNING:
avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
•Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.
For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.
Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.
To help avoid blade contact or a
Plan your mowing pattern to
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