MTD 752Z365-SUB, 752Z270-SU, 752Z265-SU, 752Z265-JU, 752Z170-L0 Owner’s Manual

Safe Operation Practices Set-Up Operation Maintenance Troubleshooting Warranty
OPER roR's
L
179cc & 208cc OHV Horizontal Shaft Engine
752Z165-SUB, 752Z265-SU, 752Z365-SUB, 752Z265-JU, 752Z365-JU,
752Z270-SU, 752Z370-SUB, 752Z170-LO, 752Z170-COA
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PrintedIn USA FormNo.769-06052
ToTheOwner
ThankYou
This Operator's Manual isan important part of your newengine. It will help you prepare and maintain the engine for the best performance. Pleaseread and understand the contents before operating the engine.
Tableof Contents
Safe Operation Practices ........................................ 3
Safety Labels ............................................................ 5
Set-Up ....................................................................... 6
Controls & Features ................................................. 9
Operation ................................................................ 10
Maintenance ........................................................... 13
Troubleshooting ..................................................... 19
Replacement Parts ................................................ 20
Warranty ................................................................. 21
Spanish ................................................................... 23
1
RecordProductInformation
Before operating your new engine, please locate the model plate on the engine and record the information in the provided area
MODEL NUMBER/SERIAL NUMBER
to the right. This information will be necessary, should you seek technical support via our web site or with your local dealer.
E[3E[3E[3E/EDEEEEEEEEEE
CustomerSupport
Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty with this product or have any questions regarding the controls, operation, or maintenance of this engine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.mtdproducts.com Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
Write us at MTD LLC P.O.Box 361131 Cleveland, OH 44136-0019
ImportantSafeOperationPractices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate the equipment. Failure to
comply with these instructions may result in personal injury. When you see this symbol.
HEED IT'S WARNING!
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet and throwing foreign objects. Failure to observe the following safety
instructions could result in serious injury or death.
2
Training 4.
1. Read, understand and follow all instructions on the engine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the engine and disengage them quickly.
3. Never allow children under 14 years of age to operate the engine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the engine and be trained and supervised by an
adult.
4.
Never allow adults to operate the machine without proper instruction.
5.
Keep the area of operation clear of all persons, particularly small children and pets. Stop machine if anyone enters the area.
5.
SafeHandling0f Gas01ine:
6. To avoid personal injury or property damage, use extreme
Preparation
1. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire and other foreign objects which could be tripped over and cause personal
injury.
2. Wear sturdy, rough-soled work shoes and close fitting slacks and shirts. Loose fitting clothes or jewelry can be caught in the moving parts. Never operate the machine in
bare feet or sandals.
3.
Disengage clutch levers and shift (if equipped) into nuetral ("N") before starting the engine.
Never leave the engine running while unattended. Never attempt to make any adjustments while the engine
is running, except where specifically recommended in the operator's manual.
care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself and/or your clothes which can ignite. Wash your skin and change
clothes immediately.
a. When adding fuel, turn engine OFF and let engine
cool at least 2 minutes before removing the gas cap.
b. Fill fuel tank outdoors or in well ventilated area. c. Use only an approved gasoline container.
d. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic linen Always place containers on the ground away from your vehicle before filling.
e. If possible, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a
gasoline dispenser nozzle.
f. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
g. Donotoverfillfueltank.Filltanktonomorethan
1/2inchbelowthebottomofthefillernecktoallow spaceforfuelexpansion.
h. Replacegasolinecapandtightenitsecurely. i. Ifgasolineisspilled,wipeitofftheengineandthe
equipment.Movethemachinetoanotherarea.Wait fiveminutesbeforestartingtheengine.
j. Toreducefirehazards,keepthemachinefreeof
grass,leavesorotherdebrisbuildup.Cleanupoilor fuelspillageandremoveanyfuel-soakeddebris.
k. Keepgasolineawayfromsparks,openflames,pilot
lights,heat,andotherignitionsources.
I. Neverfuelequipmentindoorsbecauseflammable
vaporswillaccumulateinthearea.
m. Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
n. Checkfuelline,tank,cap,andfittingsfrequentlyfor
cracksorleaks.Replaceifnecessary.
Operation
1. When starting the engine, make sure spark plug, muffler, and fuel cap are in place.
2. Do not crank engine with spark plug removed.
3. If fuel spills, wait until it evaporates before starting engine.
4. Allow muffler, engine cylinder, and fins to cool before touching.
5. Keep children away from hot or running engines. They can suffer burns from a hot muffler.
6. Remove accumulated combustibles from muffler and cylinder area.
7. Operate equipment with all guards in place.
8. Keep hands and feet away from rotating parts.
9. Tie up long hair and remove jewelry.
10. Do not wear loose-fitting clothing, dangling drawstrings or items that could become caught.
11. When starting the engine, pull cord slowly until resistance is felt, then pull rapidly.
12. Remove all external equipment/engine loads before starting engine.
13. Direct coupled equipment components such as, but not limited to blades, impellers, pulleys, sprockets, etc., must be securely attached.
Maintenance& Storage
1. Keep the engine in safe working order
2. Allow the engine to cool at least five minutes before storing. Never tamper with safety devices. Check their proper operation regularly.
3. Check bolts and screws for proper tightness at frequent intervals to keep the engine in safe working condition. Visually inspect the engine for any damage.
4. Before cleaning, repairing or inspecting; stop the engine and make certain all moving parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.
5. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
6. Maintain and replace safety and instruction labels as necessary.
7. Always refer to the operator's manual for important details if the machine is to be stored for an extended period of time.
8.
If the fuel tank has to be drained, do this outdoors.
9.
Observe proper disposal laws and regulations for gas,oil, etc. to protect the environment.
Donot modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
SparkArrestor
_ ARNING! This machine is equipped with an
Ifa spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service department, P.O.Box 361131 Cleveland, Ohio 44136-0019.
internal combustion engine and should not be used on or near any unimproved forest-covered, brush
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).
4 I SECTION 2 -- IMPORTANT ENGINE SAFE OPERATION PRACTICES
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
WARNING--GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
WARNING! Your Responsibility- Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
SAVETHESEINSTRUCTIONS!
SECTION 2 -- IMPORTANT ENGINE SAFE OPERATION PRACTICES S
Set-Up
3
Oil & Fuel Specifications
NOTE:The engine is shipped without gasoline in the engine. Running the engine with insufficient oil can cause serious engine
damage and void the engine warranty.
IMPORTANT: Some engines are shipped with oil already in
the engine, others without oil already in the engine. It is very important to check the oil level before operating the engine and to add oil if necessary. Running the engine with insufficient oil
can cause serious engine damage and void the engine warranty
Oil Recommendations
Before starting engine, fill with motor oil, capacity is 600 ml/20 oz. Refer to viscosity chart in Fig. 3-1 for oil recommendations.
Do not over-fill. Use a 4-stroke, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer's requirements for service
m
_30
40 m_
20w4020w50__i_m_lb
I I v
15w40, 10m'_ s_mH Imu _um _m'_ _
I _"
10w40 .....
I v
10w30 ___m
CheckingOilLevelon Engineswith Quarter-TurnOil FillCaps
NOTE: Be sure to check the oil while on a level surface with the engine stopped.
To avoid engine damage, it is important to:
Check oil level before each use and every 5 operating hours when engine is warm. Check oil level more
frequently during engine break-in. Keep oil level between "H" and "L" marks on dipstick.
See Fig. 3-2. Be sure oil fill cap/plug is tightened securely when
checking.
I. Remove the oil filler cap/dipstick and wipe the dipstick
clean. See Fig. 3-2.
2. Insert the cap/dipstick into the oil filler neck, and tighten the cap until seated.
3. Remove the oil filler cap/dipstick. If the level is low, slowly add oil until oil level registers between high (H) and low (L),
Fig. 3-2.
4. Replace and tighten cap/dipstick firmly before starting engine.
NOTE: Do not overfill. Overfilling with oil may cause smoking, hard starting, or spark plug fouling.
NOTE: DO NOT allow oil level to fall below the "L" mark on the dipstick. Doing so may result in equipment malfunctions or
damage. NOTE:To change the oil on your engine, see the Maintenance
Section of this manual.
f
(°C)-30o -20o -10° 0° 10° 20° 30° 40° (°F)-20o 0° 20° 40° 60° 80° 100°
Figure 3-1
classification SG, SF.Motor oils classified SG, SF will show this designation on the container.
NOTE: Do not use non-detergent oil or 2-stroke engine oil. It could shorten the engine's service life.
Checkingthe Oil Level
Some engines will have a quarter-turn oil fill/dipstick cap, others may have a threaded oil fill/dipstick cap. Follow the instructions
next that apply to your engine model.
Figure 3-2
CheckingOilLevelon Engineswith ThreadedOilFill Caps
NOTE; Be sure to check the oil while on a level surface with the engine stopped.
To avoid engine damage, it is important to:
Check oil level before each use and every S operating hours when engine is warm. Check oil level more
frequently during engine break-in. Keep oil level between "H" and "L" marks on dipstick.
See Fig. 3-3. Be sure to rest oil fill cap on the threads when
checking. Do not tighten down oil fill cap when checking the oil on threaded oil fill cap engines.
I. Remove the oil filler cap/dipstick and wipe the dipstick
clean. See Fig. 3-3.
2. Insert the cap/dipstick into the oil filler neck, but do not screw it in.
3. Remove the oil filler cap/dipstick. If the level is low, slowly add oil until oil level registers between high (H) and low (L), Fig. 3-3.
4. Replace and tighten cap/dipstick firmly before starting engine.
NOTE: Do not overfill. Overfilling with oil may cause smoking, hard starting, or spark plug fouling.
NOTE: DO NOTallow oil level to fall below the "L" mark on the dipstick. Doing so may result in equipment malfunctions or
damage. NOTE: To change the oil on your engine, see the Maintenance
Section of this manual.
FillingOilSump
I. Be sure the engine is upright and level.
2. Remove the oil fill cap dipstick from oil filler tube by rotating counter-clockwise and lifting the dipstick out of
the engine. Wipe the dipstick clean with a shop rag.
3. Insert oil fill cap dipstick back into oil filler tube. On quarter-turn oil fill caps, tighten by rotating the cap clockwise until firmly seated.
NOTE:Some units may have a threaded dipstick. In this instance, insert the cap/dipstick into the oil filler neck, but
do not screw it in to check.
4. Loosen and remove the oil fill cap dipstick from the oil filler tube. Note the oil level, if oil reading on the dipstick is below the "L" mark, slowly add oil to reach the "H" level. See Fig. 3-2 or 3-3, whichever is applicable.
S. Insert oil fill cap dipstick back into oil filler tube. Tighten by
rotating the cap clockwise until firmly seated.
6. Wipe away any spilled oil. /VOTE:To change the oil, see Checking and Changing Oil
instructions in the Maintenance Section of this manual.
Figure 3-3
SECTION2 -- SET-UP 7
FuelRecommendations
oil/gasoline mixture, dirty gasoline, or gasoline over
CAUTION: Operating the engine with E85 fuel, an
30 days old that has not been stabilized using a fuel additive, may result in damage to your engine's
carburetor. Subsequent damage would not be covered under the manufacturer's warranty.
Use automotive gasoline (unleaded or low leaded to minimize combustion chamber deposits) with a minimum of 87 octane. Gasoline with up to 10% ethanol or 15% MTBE (Methyl Tertiary
Butyl Ether) can be used. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust, or water in the fuel tank. DO NOT use E85 gasoline.
¢
Fuel Level Indicator
TopView
_ WARNING! Gasoline is extremely flammable and is
explosive under certain conditions.
Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored.
Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine. Avoid repeated or prolonged contact with skin or
breathing of vapor.
Adding Fuel
WARNING!An adult should fuel this engine. NEVER allow children to refuel this engine. Gasoline (fuel) vapors are highly flammable and can explode. Fuel vapors can spread and be ignited by a spark or flame
many feet away from engine. To prevent injury or
death from fuel fires, follow these instructions:
DO NOT use leaded fuel. Fuel must be fresh and clean. NEVER use fuel left over
from last season or stored for long periods. NEVER mix oil with fuel.
DO NOTusefuel containing Methanol (Wood Alcohol)
7. Before refueling, allow the engine to cool for two minutes.
8. YBe sure engine is outdoors and in a well-ventilated area.
9. Clean area around the fuel fill cap and remove the fuel fill cap.
10. Using an approved red GASOLINE container, add fuel slowly, being careful to avoid spilling.
NOTE:On tanks with a fuel level indicator, fill the tank until the fuel reaches the "fuel full" indicator mark. See Fig. 3-4. All other tanks, fill tank until the fuel reaches a 1/2inch below the bottom of the filler neck to allow space for fuel expansion. Be careful not to overfill.
11. Replace the fuel cap and tighten securely. Wipe up spilled fuel before starting engine. If fuel is spilled DO NOT start
engine. Move machine away from area of spillage. Avoid creating any source of ignition until fuel vapors are gone.
12. Be sure fuel valve, if present, is open.
Figure 3-4
ElectricalPower
running. Doing so may VOID YOUR WARRANTY.
WARNING! DO NOT pull starter rope with engine
NOTES:When connecting power cord always connect power cord to switch box on engine first; then into outlet. See Fig. 3-5
Determine what type of power source outlet you will be connecting the power cord to, before you start your engine.
See Engines with Electric Starters instructions in the Operation Section of this manual.
Figure 3-5
/
8 I SECTION 2-- SET-UP
ControlsandFeatures
Throttle
Air Filter
Choke
Fuel Shut-off
Valve
Choke_
Recoil Starter
4
Primer....-----4_I
Key
Throttle
Choke
Starter Button
Electric Starter
Handle
Figure 4-1
Throttle FuelShut-OffVaNe
The throttle control regulates the speed of the engine and will shut off the engine when it is moved into the stop position.
Choke
Activating the choke closes the choke plate on the carburetor and aids in starting the engine.
If equipped, is used for controlling the flow of fuel between usage and transport/storage.
ElectricStarterOutlet
Requires the use of a three-prong outdoor extension cord and a 120V power source/wall outlet.
Oil Drain ElectricStartButton
Removing the oil drain plug will drain the oil from the engine.
Pressing the button on the top of the electric starter switch engages the engine's electric starter when plugged into a 120V power source.
Oil FillerCap& Dipstick
PrimerBulb
Remove the oil cap to check the oil level and add oil.
FuelFillCap
Remove the gas cap to add fuel.
RecoilStarterHandle
Pull the starter handle to start the engine.
Pressing the primer bulb forces fuel directly into the engine's carburetor to aid in starting a "Cold" engine.
Key
The key isa safety device. It must be fully inserted in order for the engine to start. Remove the key when the snow thrower is not in use.
important: Do not turn the key in an attempt to start the
engine. Doing so may cause itto break.
Starter Button
Operation
Pre-OperationCheck
IMPORTANT: The engine isshipped without gasoline in the engine. Seethe Set-Up Section of this manual for instructions on
adding gasoline. IMPORTANT: Some engines are shipped with oil already in
the engine, others without oil already in the engine. It isvery important to check the oil before operating the engine and to add if necessary. Seethe Set-Up Section of this manual for
instructions on checking and adding oil. For your safety, and in order to maximize the service life of this
equipment, it is very important to check its condition before you operate this engine. Make certain to service, correct or fix any problem that might be identified before attempting to operate this engine.
i_ WARNING! Improperly maintaining this engine, or
Before you start the engine, always check the following items:
1. Fuel Recommendations (SeeSet UpSection)
2. Checking Oil Level (SeeSetUpSection)
3. Air filter (if equipped) (SeeMaintenance Section)
4. General Overall Inspection. Check for any fluid leaks or
5. Check the owner's manual provided with the equipment
failure to correct any problem before operation can
causea malfunction which could result in serious injury or even death.
Always perform a pre-operation inspection before
eachoperation, and correct any problem.
discharges, and loose or damaged parts.
that is powered by this engine. Review the owner's manual for any precautions and procedures that should be
followed before starting the engine.
Starting the Engine
WARNING! Always keep hands and feet clear of
moving parts. Do not use a pressurized starting
fluid. Vapors are flammable.
WARNING! An adult should start the engine. Only allow children to start the engine if an adult has
determined they areexperienced and capable of such operation.
WARNING! If you are unable to start this engine after following instructions in this manual, contact
you authorized MTDService Dealer.To avoid serious
burn injuries or damage to your engine, DO NOT
attempt to start or troubleshoot this engine in any
other way.for example:
DO NOTuse starting fluid. DO NOTspray flammable vapors into the
carburetor.
DO NOT put flammable liquids into carburetor.
DO NOT operate engine or pull on starter rope with spark plug removed. Fuel can spray from spark plug hole and ignite.
NOTE: Allow the engine to warm up for a few minutes after starting. The engine will not develop full power until it reaches operating temperatures.
Familiarize yourself with the engine symbols shown in Fig. 5-1 before attempting to start this engine. Ifthis engine is remotely controlled by the equipment it ispowering, be sure to familiarize yourself with the equipment Operator's Manual as well.
Fast Slow/Idle Engine Off
I÷1 Ixl "--L)
Run Choke Primer
Figure 5-1
NOTE:The following starting instructions are for several different types of engines. In order to locate the instructions that apply to your engine, first determine what type of starter you have. If you
have an electric starter, see Engines With Electric Starters. If you have a manual recoil starter, see Engines with Recoil Starters later
in this section.
EnginesWith ElectricStarters
Ifyou have a manual recoil starter, see Engines with Recoil Starters later in this section.
WARNING! DO NOT pull the starter handle while
the engine is running.
WARNING! Some electric starters are equipped
with a 120VA.C. Three-Wire Power Cord and Plug
designed to operated on a 120VA.C.household current. It must be properly grounded at all times
to avoid the possibility of injury or death from
electrical shock.
a_
Determine if your house wiring has a Ground Fault Interrupted (G.F.I.) Three-Wire Grounded System; if
you are not sure, ask a Licensed Electrician.
b. IfyourhousewiringdoesnothaveaG.F.I.Three-
WireGroundedSystem,DONOTUSETHISELECTRIC STARTERUNDERANYCONDITION.
IfyourhousewiringisgroundedandaG.F.I. three-ProngWallReceptacleisnotavailableatthe
locationwhereyourstarterwillbeused,onemust beinstalledbyaLicensedElectricianBEFOREUSING
THEELECTRICSTARTER!
1. Toavoidcarbonmonoxidepoisoning,besureengineis outdoorsinawell-ventilatedarea.
2. Besurefuelvalve,ifpresent(seeequipmentOperator's Manualinstructions)isopenandallswitchesareon.
NOTE:Ifyourengineisequippedwitha12Vbattery- operatedelectricstarter,proceedStep5.
IMPORTANT:Whenconnectingthepowercord,always connectthepowercordtotheswitchboxontheenginefirst;
thenintotheoutlet.
3. Connectthepowercordtotheswitchboxontheengine.
4. Plugendofthepowercordintotheoutlet.
5. Moveenginespeedcontrol,ifequipped,inthe"Fast" position.
6. Setthechokecontrolto"FULLCHOKE"position.
7. Holdtheprimerbulbinforonefullsecondeachtimeyou pressit.
Makesureyoucovertheventholewithyour thumb.
Repeattwiceforatotalofthreeprimes.
IMPORTANT: DO NOT operate an electric starter for more than
5 seconds during each attempt.
NOTE: DO NOT use the primer bulb to restart a warm engine after a short shutdown. Doing so will flood the engine and may result in equipment malfunction.
NOTE: If restarting a warm engine after a short shutdown, move the engine speed control (if equipped) the "FAST" position and move the choke control to the "NO CHOKE"
position.
8. Push the starter button to start the engine. NOTE: If the engine fails to start after 3 attempts, repeat
steps 1 through 8.
9. When the engine starts:
Release the starter button. Move the choke control to 1/2 "CHOKE" position
until the engine runs smoothly. Next, move the choke control to the NO CHOKE
position.
10.
Move the engine speed control (if equipped) to the desired speed in the "RUN" range.
NOTE: If the engine starts but falters when the choke control is moved to the "NO CHOKE" position:
Momentarily move choke control back to "FULL CHOKE" position.
Next, move the choke control to "!/2 CHOKE"
position until engine runs smoothly. Finally, move the choke control to the NO
CHOKE position.
If the engine dies after choke control is moved to "NO CHOKE" position, repeat steps 5 through 10 to restart engine.
11. If the engine fails to start after 3 attempts in the "NO CHOKE" position, move the choke control to "FULL CHOKE" position and start engine.
NOTE:When disconnecting the power cord, always disconnect the power cord from the outlet first; then
disconnect the power cord from the switch box on the engine.
12. Disconnect the power cord form the outlet.
13. Disconnect the power cord form the switch box on the engine.
14. If engine does not start after following steps 1 through
12,contact your Authorized MTD Service Dealer. DO NOT
attempt to troubleshoot this engine in any other way.
Engines with Recoil Starters
If you have an electric starter, see Engines with Electric Starters earlier in this section.
WARNING° DO NOT pull starter rope with engine running. Doing so may VOID YOUR WARRANTY.
To avoid carbon monoxide poisoning, be sure engine is outdoors in a well-ventilated area.
2.
Be sure fuel valve, if present (see equipment Operator's Manual instructions) is open and all switches are on.
3.
Move the engine speed control, if equipped, to the "FAST" position.
4.
Set the choke control to "FULL CHOKE" position.
5.
Hold the primer bulb in for one full second each time you press it.
Make sure you cover the vent hole with your thumb.
Repeat twice for a total of three primes.
NOTE: DO NOT use the primer bulb to restart a warm engine after a short shutdown. Doing so will flood the engine and may result in equipment malfunction.
NOTE: If restarting a warm engine after a short shutdown, move the engine speed control (if equipped) the "FAST" position and move the choke control to the "NO CHOKE" position.
6_
Operate equipment control to release engine brake or clutch, if equipped (see equipment Operator's Manual).
SECTION S -- OPERATION 11
WARNING! When pulling the starter rope, the rope
can unexpectedly jerk back toward the engine causing serious injury. Toavoid this risk,carefully
follow these instructions:
Grasp the starter cord handle.
Pull rope out slowly until you feel drag. Without allowing the rope to retract, continue
pulling the rope with one rapid full arm stroke. Return the rope slowly to the original position.
NOTE:Following the instructions listed in the steps above avoids potential damage to the recoil mechanism.
NOTE:Ifthe recoil starter handle isfrozen and will not operate the engine, proceed as follows:
Pull asmuch rope out of the starter as possible. Releasethe starer handle and let it snap back
against the starter to break up ice';these two steps should only be done when the starter is
frozen.
8. If the engine fails to start after 3 attempts repeat steps 1 through 7and try again.
9. When the engine starts:
Move the choke control to 1/2 "CHOKE" position until the engine runs smoothly.
Next, move the choke control to the NO CHOKE position.
10. Move the engine speed control (if equipped) to the desired speed in the "RUN" range.
NOTE:If the engine starts but falters when the choke control is moved to the "NO CHOKE"position:
Momentarily move choke control back to "FULL CHOKE"position.
Next, move the choke control to "!/2 CHOKE" position until engine runs smoothly.
Finally, move the choke control to the NO CHOKEposition.
Ifthe engine dies after choke control is moved to "NO CHOKE" position, repeat steps 3 through 10to restart engine.
11. If the engine fails to start after 3 attempts in the "NO CHOKE"position, move the choke control to "FULLCHOKE" position and start engine.
12. If engine does not start after following steps 1through
11,contact your Authorized MTD Service Dealer. DO NOT
attempt to troubleshoot this engine in any other way.
Stopping the Engine& ShortTermStorage
Stop engine Manual.
A
equipped.
in accordance with the equipment Operator's
WARNING! To avoid unsupervised engine
operation, especially by children, NEVER leave the engine unattended while running. Always turn off
the engine after use and remove the ignition key, if
WARNING! NEVERstore the engine with fuel in the fuel tank inside a building with potential sources of
ignition such ashot water tank and space heaters, clothes drivers, electric motors, etc.
Stopping TheEngine
1. If operating the engine in the snow or rain, run the engine for a few minutes to help dry off any moisture.
2. Move the equipment control, if present (see Equipment Owner's Manual), engine control lever or ignition switch to "STOP"or "OFF" position.
3. Remove ignition key,if provided (see equipment Operator's Manual).
NOTE: Removing the key will reduce the possibility of unauthorized starting of the engine while equipment is not in use.
WARNING! NEVERstore the engine with fuel in the fuel tank inside a building with potential sources of
ignition such ashot water tank and space heaters, clothes dryers, electric motors, etc.
Afterthe
1.
2. Move the equipment control, if present, (see equipment
3. Move the engine choke back and forth several times and
4. Be sure the Fuel Shut-Off Valve,, if present, is off.
EngineisStopped
WARNING! To prevent the possible freeze-up of
engine controls, follow instructions with engine STOPPED, listed below:
Wipe all snow and moisture from the engine control lever and choke areas.
Operator's Manual), engine control lever or ignition switch back and forth several times and leave the control in the
"STOP" or "OFF" position.
leave in the "FULL CHOKE" position.
12 J SECTION 5-- OPERATION
Maintenance
MaintenanceSchedule
6
First S Hours Service Dates
CheckEngineOil Level
Change EngineOil _/ _/
CheckAir Cleaner (If soequipped) V /
Service Air Cleaner (If soequipped) V /
CheckSpark Plug V /
ReplaceSpark Plug V /
Clean Engine Shroud (If so equipped) V '/
Clean around muffler V /
ReplaceFuel Filter (If equipped)
Periodic inspection and adjustment of the engine is essential if high level performance is to be maintained. Regular maintenance will also ensure a long service life. The required service intervals
and the kind of maintenance to be performed are described in the table above. Follow the hourly or calendar intervals,
whichever occur first. More frequent service is required when 1. operating in adverse conditions.
i_ WARNING! Shut off the engine before performing
NOTE: If engine must be tipped to transport equipment or to inspect or remove grass, keep spark plug side of engine up.
Transporting or tipping engine spark plug down may cause 2. smoking, hard starting, spark plug fouling, or oil saturation of air
cleaner. 3.
any maintenance. To prevent accidental start-up,
disconnect the spark plug boot.
EachUseor EverySHrs.
,/
_1 WARNING! If the engine has been running, themuffler will be very hot. Be careful not to touch the 4.
__ muffler.
Checkingand Changingthe Oil
To avoid engine damage, it is important to:
Check oil level before each use and every 5 operating hours when the engine is warm.
Change the oil after the first 5 operating hours and every 50 operating hours thereafter. Engine should still be warm
but NOT hot from recent use.
EverySeason
or 25 Hours
EverySeason
or SOHours
EverySeason or 100 Hours
Oil FillCapand Dipstick
drain oil, drain fuel from tank by running engine
WARNING! Before tipping engine or equipment to
until fuel tank is empty.
Carefully disconnect the spark plug wire and keep it away from the spark plug. Refer to Fig. 6-1 for spark plug location.
Keep the disconnected spark plug wire securely away from the metal parts where arcing could
occur.
Carefully attach the spark plug wire to the grounding post, if provided.
Be sure that the fuel fill cap is on and securely tightened. Be sure to find correct oil drain plug location, if present
(see the equipment Operator's Manual instructions for additional information).
Clean area around the oil drain plug.
5.
Place an approved recyclable oil container under the oil drain plug.
6.
Remove the Oil drain plug. See Fig. 6-2. NOTE: Depending on which engine model you have, the oil
plug may be positioned differently. These positions include on the front and/or rear side of the block, or as an extended
tube. Examples are shown in Fig. 6-2.
13
i ii i_,i
12. Fill with the recommended Oil, Fig. 6-3.
(
I
_30
40 mm_.
20w40,_Ow50 ____
15w40, 0_ _ _ _ m_lbl,,.
I
lOw40___lmJbb
I
10w30____
k.
Figure 6-1
Figure 6-2
WARNING! Used motor oil may cause skin cancer if
repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless 16.
you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap 17.
and water as soon as possible after handling used
oil.
7. Tip engine to position the oil flow, so it will drain from the lowest point on the engine.
8. Drain the oil into an approved recyclable oil container. NOTE: Please dispose of used motor oil in a manner that is
compatible with the environment. We suggest you take it in a sealed container to your local service station for reclamation.
Do not throw it in the trash or pour it on the ground.
9. Install the oil drain plug and tighten securely.
10. Clean area around the oil drain plug.
11. Remove the oil fill cap dipstick.
,J
13. Wipe away any spilled oil.
14. Check the oil level by installing the Oil Fill Cap/Dipstick.
15. Remove the oil filler cap/dipstick. If the level is low, slowly
18.
19. Carefully reconnect the spark plug wire to the spark plug. NOTE: It is advisable to recheck the oil level after you have
operated the engine for a short while, and the normal engine operating temperature has been achieved.
_ ARNING! If the engine has been running, the
(°F)-20° 0° 200 400 600 800 100°
Fig. 6-3
NOTE: DO NOT overfill oil filler. Doing so may result in oil
carry-over to the equipment and cause malfunction or damage.
NOTE: DO NOT allow oil level to fall below and "L" mark on dipstick. Doing so may result in equipment malfunction or
damage.
For threaded Oil Fill Cap/Dipstick models, rest the cap on the threads, do not tighten down the
cap to check the oil level. For quarter-turn Oil Fill Cap/Dipstick models,
tighten down the cap to check the oil level.
NOTE:See the Set-Up section earlier in this manual for detailed instructions on identifying and checking the oil on
each of these specific engine models.
add oil until oil level registers between high (H) and low (L), Fig. 3-2 and 3-3 in the Set-Up section.
Repeat Steps 14 & 15 to be sure that the correct oil level has been achieved.
Once the proper oil level has been confirmed, install the Oil Fill Cap/Dipstick. Tighten securely
Carefully disconnect spark plug wire from grounding post, if present.
muffler, engine head and spark plug will be very hot. Be careful not to touch any of these components
until they have cooled.
(°C)-30° -20° -10° 0° 10° 200 300 400
SECTION 6-- MAINTENANCE
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