MTD 690, 692, 693, 695, 698 Operator's Manual

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Page 1

Operator's Manual

Hydrostatic Lawn Tractor

Models 690

692 693 695 698

IMPORTANT: Read safety rules and instructions carefully before operating equipment.

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131

Cleveland, Ohio 44136-9722.

MTD LLC,P.O.BOX361131CLEVELAND,OHIO44136-9722

PRINTED IN U.S.A. FORM NO. 769-00534B.

(11/2003)

Page 2

TABLEOFCONTENTS

Content

Customer Support

Important Safe Operation Practices

Tractor Set-u p Controls

Operation

Page Content Page

2 Maintenance 19 3 Service 21

8 Off-season Storage 26

11 Attachments & Accessories 26 13 Warranty Back Cover

FINDINGMODELNUMBER

This Operator's Manual is an important part of your new lawn tractor. Itwill help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by looking at the underside of the seat. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized

service dealer.

Copy the model number here:

P. O. BOX 361131

#o.oLLO

CLEVELAND,OH 44136

www mtdproducts.com 800-800-7310

330-220-4683

Copy the serial number here:

CUSTOMERSUPPORT

Please doNOTreturntheunitto the retailer withoutfirstcontactingCustomerSupport.

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:

Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is

immediately available.

_nd Answers

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Manuals Online

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If you prefer to reach a Customer Support Representative, please call (330) 220-4MTD or

1(800) 800-7310.

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The engine manufacturer is responsible for all engine-related issues with regard to

Ma ual

En ine

performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more

information.

Page 3

SECTION1: IMPORTANTSAFEOPERATIONPRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning.

DANGER: This machine was built to be operated according to the rules for safe operation in this man-

ual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

or emit chemicals known to the State of California to cause cancer and birth defects or other

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain reproductive harm.

GENERAL OPERATION

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

4. Never allow adults to operate this machine without proper instruction.

5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets

at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire,

bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a

wall or obstruction which may cause discharged

material to ricochet back toward the operator.

8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

9. Wear sturdy, rough-soled work shoes and close-

fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never

operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or

under the cutting deck. Contact with the blade(s)

can amputate hands and feet.

12. A missing or damaged discharge cover can cause

blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing

roadways. This machine is not intended for use on

any public roadway.

15. Do not operate the machine while under the

influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse.

Back up slowly. Always look down and behind before and while backing to avoid a back-over

accident.

19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.

20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop

before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always turn off blade(s), place transmission in

neutral, set parking brake, stop engine and remove key before dismounting.

22. Use extra care when loading or unloading the

machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit

could tip over, causing serious personal injury. The

unit must be pushed manually on ramp(s) to load or unload properly.

Page 4

23.Mufflerandenginebecomehotandcancausea burn.Donottouch.

24.Checkoverheadclearancescarefullybeforedriving underlowhangingtreebranches,wires,door openingsetc.,wheretheoperatormaybestruckor pulledfromtheunit,whichcouldresultinserious injury.

25.Disengageallattachmentclutches,depressthe brakepedalcompletelyandshiftintoneutralbefore attemptingtostartengine.

26.Yourmachineisdesignedtocutnormalresidential grassofaheightnomorethan10".Donotattempt tomowthroughunusuallytall,drygrass(e.g., pasture)orpilesofdryleaves.Drygrassorleaves maycontacttheengineexhaustand/orbuildupon themowerdeckpresentingapotentialfirehazard.

27.Useonlyaccessoriesandattachmentsapproved

forthismachinebythemachinemanufacturer.

Read,understandandfollowallinstructions providedwiththeapprovedaccessoryor

attachment.

28.Dataindicatesthatoperators,age60yearsand above,areinvolvedinalargepercentageofriding mower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmower safelyenoughtoprotectthemselvesandothers

fromseriousinjury.

29.Ifsituationsoccurwhicharenotcoveredinthis manual,usecareandgoodjudgment.Contactyour

customerservicerepresentativeforassistance.

SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow

it. For your safety, use the slope gauge included as part of

this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than

15 degrees as shown on the slope gauge, do not

operate this unit on that area or serious injury could result.

DO:

Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.

4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve

stability.

5. Use extra care with grass catchers or other attachments. These can change the stability of the

machine.

6. Keep all movement on the slopes slow and gradual.

Do not make sudden changes inspeed or direction.

Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

DO NOT:

1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3. Do not try to stabilize the machine by putting your foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could cause sliding.

6. Do not shift to neutral and coast downhill. Over- speeding may cause the operator to lose control of

the machine resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g.

loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed

up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last

saw them.

a. Keep children out of the mowing area and in

watchful care of aresponsible adult other than the operator.

b. Be alert and turn machine off if a child enters

the area.

Page 5

c. Before and while backing, look behind and

down for small children.

d. Never carry children, even with the blade(s)

shut off. They may fall off and be seriously

injured or interfere with safe machine

operation.

e. Use extreme care when approaching blind

corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine.

f. Disengage the cutting blade(s) before

shifting in reverse. The "No-Cut-In Reverse" feature is a reminder not to cut in reverse and

to help avoid back over accidents. Do not defeat it.

g. Keep children away from hot or running

engines. They can suffer burns from a hot

muffler.

h. Remove key when machine is unattended to

prevent unauthorized operation.

Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

TOWING

1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except

at the hitch point.

2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on

slopes.

3. Never allow children or others in or on towed

equipment.

4. On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast downhill.

SERVICE

SAFE HANDLING OF GASOLINE:

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always

place containers on the ground away from

your vehicle before filling.

c. When practical, remove gas-powered

equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

e. Extinguish all cigarettes, cigars, pipes and

other sources of ignition.

f. Neverfuel machine indoors. g. Never remove gas cap or add fuel while the

engine is hot or running. Allow engine to cool at least two minutes before refueling.

h. Never over fill fuel tank. Fill tank to no more

than ½ inch below bottom of filler neck to allow space for fuel expansion.

i. Replace gasoline cap and tighten securely.

j. If gasoline is spilled, wipe it off the engine

and equipment. Move unit to another area. Wait 5 minutes before starting the engine.

k. To reduce fire hazards, keep machine free of

grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel

soaked debris.

I. Never store the machine or fuel container

inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

m. Allow a machine to cool at least five minutes

before storing.

GENERAL SERVICE:

1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon

monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally

by an authorized MTD Service Dealer.

4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked).

Page 6

Replacetheblade(s)withtheoriginalequipment manufacturer's(O.E.M.)blade(s)only,listedinthis manual."Useofpartswhichdonotmeetthe originalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!"

6. Mowerbladesaresharp.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.

7. Keepallnuts,bolts,andscrewstighttobesurethe equipmentisinsafeworkingcondition.

8. Nevertamperwiththesafetyinterlocksystemor othersafetydevices.Checktheirproperoperation regularly.

9. Afterstrikingaforeignobject,stoptheengine, disconnectthesparkplugwire(s)andground againsttheengine.Thoroughlyinspectthe machineforanydamage.Repairthedamage beforestartingandoperating.

10.Neverattempttomakeadjustmentsorrepairsto themachinewhiletheengineisrunning.

read, understand and follow the warnings and instructions in this manual and on the machine.

WARNING: YOUR RESPONSIBILITY- Restrict the use of this power machine to persons who

11.Grasscatchercomponentsandthedischarge coveraresubjecttowearanddamagewhichcould exposemovingpartsorallowobjectstobethrown.

Forsafetyprotection,frequentlycheckcomponents

andreplaceimmediatelywithoriginalequipment

manufacturer's(O.E.M.)partsonly,listedinthis manual."Useofpartswhichdonotmeetthe

originalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!"

12.Donotchangetheenginegovernorsettingsor over-speedtheengine.Thegovernorcontrolsthe

maximumsafeoperatingspeedoftheengine.

13.Maintainorreplacesafetyandinstructionlabels,as

necessary.

14.Observeproperdisposallawsandregulationsfor gas,oil,etc.toprotecttheenvironment.

TO AVOID SERIOUS

iNJURY OR DEATH

* GOUPAHDDOWNSLOPES,NOTACROSS. * AVOIDSUDDENTURNS.

* ]DONOTOPERATETHE UNiTWHEREiT

COULDSLIPORTiP.

* iF MACHINESTOPSGOINGUPHiLL_STOP

BLADE(S)ANDBACHDOWNHILLSLOWLY.

* ]DONOTMOWWHENCHILDREN

OROTHERSAREADOUHD.

* NEVERCARRYCHILDRENEVENWiTH

BLADESOFF.

* LOOHOOWH& BEHINDBEFOREAND

WHILEBACHmG.

*HEEP SAFETYDEVICES(GUARDS,

SHIELDS,ANDSWITCHES,ETC.) iNPLACEANDWORKING.

* REMOVEOBJECTSTHATCOULD

RETHROWNBYTHEBLADE(S).

* HNOWLOCATIONANDFUNCTIONOFALL

CONTROLS.

* BE SUREBLADE(S)AHDENGIHEARE

STOPPEDBEFOREPLACINGHANDS 0R FEETNEARBLADE(S).

* BEFORELEAVINGOPERATOR'SPOSiTiON,

DISENGAGEBLADE(S),PLACETHECONTROL LEVERiNNEUTRAL,ENGAGEPARKING BRAHE,SHUTOFFANDREMOVEHEY.

READ OPERATOR'S

Page 7

Lid

Z I--

Lid C_

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

I 1'91 A POWER POLE

,, .

" " " ,, ,, ,, I '1.9

ii il -"" '

" i i A CORNER OF A BUILDING

OR A FENCE POST

WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes.

r-..

Page 8

SECTION3: TRACTORSET-UP

IMPORTANT:Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before

starting the engine and operating. Refer to the separate Briggs & Stratton Operator/Owner Manual (or Tecumseh eng ne s Owner s Manua )packed w th your tractor. Read nstruct ons carefu y.

NOTE: Reference to right or left hand side of the unit

is observed from the driver's seat, facing forward.

ToolsRequiredForAssembly (1) 1/2" socket wrench (for steering wheel)

(1) 9/16" wrench or socket wrench (for seat) (2) 7/16" wrenches or socket wrenches (for battery)

AttachingtheBatteryCables

NOTE: The positive battery terminal is marked Pos.

(+). The negative battery terminal is marked Neg. (-).

• The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from

corrosion.

• Remove the hex bolt and wing nut from the negative cable.

• Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (-) with the bolt and wing nut.

• Make certain the hold-down rod is in position over the battery, securing it in place. See Figure 1.

Rubber

Boot

AttachingTheSteeringWheel

The hardware for attaching the steering wheel has been packed within the steering wheel, beneath steering wheel cap. Carefully pry off the steering

wheel cap and remove the hardware.

NOTE: There are two different styles of steering

wheel cap. See Figure 2. Styles vary by model

• Remove the steering bellow from its packaged location on the PTO (blade engage) lever (found on

the right hand side of tractor). NOTE: Tractor model

698 does NOT require a steering beflow and does NOT come equipped with one.

• On models so equipped, place the steering bellow

over the steering shaft extending through the dash.

See Figure 2.

NOTE: If the openings on each end of the steering

bellow are two different sizes, the smaller end goes down, against the dash of the lawn tractor.

With the wheels of the tractor pointing straight forward, place the steering wheel over the steering

shaft. Place the washer (with the cupped side down) over

the steering shaft and secure with the hex bolt. See

Figure 2. Place the steering wheel cap over the center of the

steering wheel and push downward until it "clicks" into place.

Steering _

Hex Bolt

Figure 1

NOTE: If the battery is put into service after the date

shown on top of battery, charge the battery as instructed on page 21 of this manual prior to operating

the tractor.

Wheel Cap 1

Washer

Steering

Shaft

Steeri ng

Bellow

Figure 2

Page 9

AttachingTheSeat

Seat styles vary by tractor model and there are three different styles available:

• Standard Adjustment

• Quick Adjustment &

• Knob Adjustment Refer to Figure 3, Figure 4 and Figure 5 to identify

which your tractor's seat style and follow applicable instructions below.

NOTE: For shipping reasons, seats are either

fastened to the tractor seat's pivot bracket with a plastic tie, or mounted backward to the pivot bracket. In either case, free the seat form its shipping position and remove the two hex screws (or knobs, on models so equipped) from the bottom of seat before proceeding with applicable instructions below.

Standard Adjustment

Hex Screws

Shoulder

Screws

Opening

in Slot

Pivot Bracket

Standard AdjustmentSeat

1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. Figure 3.

2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket

with the remaining two holes in the seat's base.

3. Select desired position for the seat, and secure with the two hex screws removed earlier. See Figure 3.

QuickAdjustmentSeat

NOTE: If your seat was shipped mounted backwards

on the seat pivot bracket, pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot bracket. See Figure 4.

1. Line up the plastic seat spacers with the slots in seat pivot bracket.

2. Slide seat in until front seat spacer engages the seat stop. See Figure 4.

WARNING: Before operating this machine, make sure the seat is engaged in the seat

stop, stand behind the machine and pull back on seat until fully engaged into stop.

KnobAdjustmentSeat

1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. Figure 5.

2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket

with the remaining two holes in the seat's base.

3. Select desired position for the seat, and secure with the two knobs removed earlier. See Figure 5.

Figure 3

QuickAdjustment

Seat Stop

Pivot Bracket

Figure 4

KnobAdjustment

Knobs

Shoulder

Screws

Opening

in Slot_

Figure 5

Page 10

GasandOilFill-up

The gasoline tank is located under the hood and has a capacity of 1-1/2 gallons. Do not overfill.

WARNING: Use extreme care when

handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

Never fuel machine indoors or while the engine is hot or running. Extinguish

cigarettes, cigars, pipes, and other sources of ignition.

WARNING: The shipping brace, used for

packaging purposes only, must be removed and discarded before operating your riding

mower.

WARNING: The mowing deck is capable of

throwing objects. Failure to operate the riding

mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

Service the engine with gasoline and oil as instructed in the separate Briggs & Stratton Operator/Owner Manual (or Tecumseh engine's Owner's Manual) packed with your tractor. Read instructions carefully.

IMPORTANT:Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill.

ShippingBraceRemoval

engine is off, remove the ignition key, and set

WARNING: Make sure the riding mower's the parking brake before removing the

shipping brace.

Locate the shipping brace and accompanying

warning tag found on the right side of the mower,

between the discharge chute and the cutting deck. See Figure 6.

IdentifyingtheMulchPlug(if soequipped)

On tractor models with 38- and 42-inch decks so equipped, a mulch plug can be found within the cutting

deck's discharge opening.

NOTE: Refer to Mulchingon page 15 for more detailed

information.

If you'd prefer to operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck. This will allow the clippings to discharge

out of the discharge opening during operation. See

Figure 7.

Figure 6

While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index

finger and rotating it clockwise.

Warning Tag

Plastic Wing Nut

Figure 7

TirePressure

,_ WARNING: Maximum tire pressure under

The tires on your unit may be over-inflated for shipping

purposes. Reduce the tire pressure before operating

the tractor. Recommended operating tire pressure is

approximately 10 p.s.i for the rear tires & 14 p.s.i, for

the front tires. Check sidewall of tire for maximum p.s.i.

any circumstances is 30 psi. Equal tire pressure should be maintained at all times.

Mulch Plug

Page 11

SECTION4: KNOWYOURLAWNTRACTOR

E F

DDDD

NNNmm_

NOTE: Steering Wheel not shown for clarity.

A Speed Control Lever

B Seat Adjustment Leverl- C Brake Pedal

D Choke Control1-

IgnitionSwitch

The ignition switch is located on the right side of the tractor's dash.To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the RUN position once the engine has fired. See Figure 9.

Refer to StartingTheEngineon page 13 of this manual for detailed starting instructions

WARNING: Never leave a running

machine unattended. Always disengaged PTO, place speed control lever in neutral, set parking brake, stop engine and remove key to prevent unintended starting.

Figure 8

E F

G H

]NNNNFI

88[3[3

I-I1-11-1131313

Throttle Control Lever Parking Brake Knob

PTO (Blade Engage) Lever Ignition Switch

STOP

START

AIITractor Models

Except698

1-If so equipped

Tractor Model

698 Only

Figure 9

Page 12

ChokeControl

On some models, moving the %,_ throttle lever all the way forward

activates the engine's choke control. On all other models, the choke control can be found on

the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to StartingTheEngineon page 13 of this manual for detailed starting instructions.

ThrottleControlLever

The throttle control lever is located on the left side of the

tractor's dash panel. This lever controls the speed of the engine

and, on some models, when pushed all the way forward, the

choke control also. When set in a given position, the throttle will

maintain a uniform engine speed. IMPORTANT:When operating the

tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position.

Choke i_ IPosition

Fast

Position

Slow

Position

IMPORTANT:Always set the parking brake when

leaving the tractor unattended.

SpeedControlLever

The speed control lever, located on the right fender, allows you to

regulate the travel direction and ground speed of the lawn tractor. To use, release the parking brake

and move the speed control lever forward (to travel forward) or

rearward (to travel in reverse). The further forward or rearward

that the lever is moved, the faster the tractor will travel. The lever

will return to the N (Neutral)

position when the brake pedal is

depressed.

Do NOT attempt to change the

direction of travel when the tractor is in motion. Always bring

the tractor to a complete stop

before moving the speed control

lever from forward to reverse or vice versa.

IMPORTANT:Always set the parking brake when

leaving the tractor unattended.

BrakePedal

The brake pedal is located on the left side of the lawn tractor, along the running board. Depress the pedal all the way down to engage the disc brake and bring the tractor to a complete stop.

NOTE: The brake pedal must be depressed to start

the engine. Refer to SafetyInterlockSwitcheson page 13.

ParkingBrake

To set the parking brake, fully depress the brake pedal and keep it depressed while grasping the parking brake knob and pulling it upward. Release the brake pedal to allow the parking brake to engage.

To release the parking brake, depress the brake pedal to allow the parking brake knob to drop

downward

NOTE: The parking brake must be set if the operator

leaves the seat with the engine running or the engine will automatically shut off.

(o)

PTO(BladeEngage)Lever

Found on the right side of the tractor, the PTO (blade

engage) lever is used to set the mowing deck's cutting

height and engage the power to the cutting deck or other (separately available) attachments. To operate,

move the lever to the right and forward, before placing it

a notch for your desired cutting height. Moving the lever to the right and all the way rearward placing it into the

BLADES STOP position disengages power to the

cutting deck/attachment.

NOTE: The PTO (blade engage) lever must be in the

disengaged (BLADES STOP) position when starting

the engine, when traveling in reverse and if the operator leaves the seat.

Page 13

SECTION5: OPERATINGTHELAWNTRACTOR

WARNING: Read, understand, and follow

WARNING

AVOIDSERIOUSINJURYORDEATH

• GO UPAND DOWN SLOPES, NOTACROSS.

• AVOID SUDDEN TURNS.

• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIE

• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.

• DO NOT MOW WHEN CHILDREN OR OTHERS ARE

AROUND.

• NEVER CARRY CHILDREN, EVEN WITH BLADES OFE

• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.

• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.

• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).

• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).

• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE BLADE(S), PLACE THE SPEED CONTROL LEVER IN NEU- TRAL, ENGAGE PARKING BRAKE, SHUT ENGINE OFF AND

REMOVE KEY.

READOPERATOR'SMANUAL

SafetyInterlockSystem

,_ WARNING: Read, understand, and follow

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized MTD service dealer. The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (blade engage)lever is in the disengaged (BLADES STOP) position.

• The engine will automatically shut off if the operator

• The engine will automatically shut off if the PTO

all instructions and warnings on the machine and in this manual before operating.

leaves the seat before engaging the parking brake.

leaves the tractor's seat with the PTO (blade engage) lever in ANY position other than BLADES

STOP.

(blade engage) lever is moved out of the BLADES STOP position with the speed control lever in position for reverse travel.

StartingtheEngine

,_ WARNING: Do not operate the tractor if the

NOTE: Refer to the TRACTORSET-UPon page 8 of this

manual for Gasoline and Oil fill-up instructions.

• Insert the tractor key into the ignition switch.

• Place the PTO (blade engage) lever in the BLADES STOP position.

• Engage the tractor's parking brake.

• Activate the choke control.

• Turn the ignition key clockwise to the START

will return to the RUN position.

IMPORTANT:Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine's electric starter.

• After the engine starts, deactivate the choke control and place the throttle control in the FAST position.

IMPORTANT:Do NOT leave the choke control on while

operating the tractor. Doing so will result in a "rich" fuel

mixture and cause the engine to run poorly.

NOTE: If Starting problems are encountered, refer to

TROUBLESH00TINGGUIDEon page 27.

StoppingtheEngine

• Ifthe blades are engaged, place the PTO (blade engage) lever in the BLADES STOP position.

• Depress the brake pedal to bring the tractor to a complete stop.

• Turn the ignition key counterclockwise to the OFF

• Engage the tractor's parking brake.

• Remove the key from the ignition switch to prevent

all instructions and warnings on the machine and in this manual before starting the engine

or operating the lawn tractor.

interlock system is malfunctioning. This system was designed for your safety and protection.

position. After the engine starts, release the key. It

WARNING: If you strike a foreign object,

stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any

damage. Repair the damage before restarting

and operating

position.

unintended starting.

Page 14

OperatingTheLawnTractor

,_ WARNING: Always look down and behind

before and while traveling in reverse to avoid a back-over accident.

Doing so will minimize the possibility of having your lawn "browned" by hot exhaust from your tractor's running engine.

EngagingTheCuttingBlades

WARNING: Before leaving the operator's

position. Always place the PTO (blade engage) lever in the BLADES STOP position, place speed control lever in neutral, set parking brake, stop engine and remove key to prevent unintended starting.

• Move

throttle control lever to full throttle.

NOTE: Always operate the tractor with the throttle

control lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments.

Release the parking brake by depressing the brake pedal. Position the speed control lever in desired position.

The further forward or rearward that the lever is

moved, the faster the tractor will travel. The lever

will return to the N (Neutral) position when the

brake pedal is depressed.

IMPORTANT:Do NOT attempt to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before moving the speed

control lever from forward to reverse or vice versa. Failure to do so could result in serious damage to your

tractor's transmission. IMPORTANT: First-time operators should use slower

speeds. Become completely familiar with the tractor's operation and controls before operating the tractor in at higher speed.

The lawn tractor is brought to a stop by depressing the brake pedal. Set the parking brake by fully depressing the brake pedal and keeping it depressed while grasping the parking brake knob and pulling it upward. Release the brake pedal to allow the parking brake to

engage.

WARNING: Keep feet and hands away from the discharge opening, the blades or

any part of the deck. When the unit is used for anything other than mowing operations, the blade drive should be disengaged.

To engage power to the cutting deck or other

(separately available) attachment, proceed as follows:

• Move the PTO (blade engage) lever to the right and forward and place it in a notch for your desired cutting height.

• Moving the lever to the right and all the way

rearward (into the BLADES STOP position) raises

and disengages power to the cutting deck.

NOTE: The PTO (blade engage) lever must be in the

BLADES STOP position when starting the engine, when traveling in reverse and if the operator leaves the seat. Refer to SafetyInterlockSwitcheson page 13

MovingTheTractorManually

Your tractor's transmission is equipped with a

hydrostatic relief valve for occasions when it is necessary to move the tractor manually. Activating this

valve forces the fluid in the transmission to bypass its

normal route, allowing the rear tires to "freewheel." To engage the hydrostatic relief valve, proceed as follows:

• Locate the hydrostatic bypass rod in the rear of the tractor. See Figure 10.

• Pull the hydrostatic bypass rod outward, then up and to the right, to lock it in place.

,_ WARNING: Before leaving the operator's

IMPORTANT:When stopping the tractor for any reason while on a grass surface, always

position for any reason, disengage the blades, place the speed control lever in neutral, engage the parking brake, shut engine off and remove the key.

Place the speed control lever in N (neutral), Engage the parking brake,

Shut engine off and remove the key.

Hydrostatic

Bypass Rod

Figure 10

Page 15

NOTE: The transmission will NOT engage when the

hydrostatic bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor.

IMPORTANT: Never attempt to move the tractor manually without first engaging the hydrostatic relief valve. Doing so will result in serious damage to the

tractor's transmission.

Mowing

,_ WARNING: To help avoid blade contact or

The following information will be helpful when using the cutting deck with your tractor.

• Be sure that the lawn is clear of stones, sticks, wire,

• For best results and to insure more even grass

• Do not mow at high ground speed, especially if a

• For best results it is recommended that the first two

• Do not cut the grass too short. Short grass invites

• Mowing should always be done with the engine at

• Under heavier conditions it may be necessary to go

• Do NOT attempt to mow heavy brush and weeds

• Keep the blades sharp and replace the blades

a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

WARNING: Plan your mowing pattern to

avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

or other objects which could damage lawn mower or engine.

distribution, do not mow when lawn is excessively

wet.

mulch kit or grass collector is installed.

laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

weed growth and yellows quickly in dry weather. full throttle.

back over the cut area a second time to get a clean cut.

and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.

when worn. Refer to CuttingBladeson page 23 of this

manual for proper blade sharpening instructions.

Mulching

Some, NOT ALL, models come equipped with a mulch kit which incorporates special blades, already standard

on your tractor, in a process of recirculating grass

clippings repeatedly beneath the cutting deck. The

ultra-fine clippings are then forced back into the lawn where they act as a natural fertilizer. Observe the following points for the best results when mulching.

• Never attempt to mulch if the lawn is damp. Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings.

• Do NOT attempt to mulch more than 1/3 the total

height of the grass or approximately 1-1/2 inches. Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively.

• Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched.

• Always position the throttle control lever in the

FAST (rabbit) position and allow it to remain there while mowing. Failing to keep the engine at full throttle places strain on the tractor's engine and does not allow the blades to properly mulch grass.

NOTE: Do NOT remove the discharge chute when

operating the mower with the mulch kit installed.

38- and42-inch Decks

To operate the cutting deck without mulching, on

models so equipped, simply remove the mulch plug by unthreading the plastic wing nut which secures itto the cutting deck. This will allow the clippings to discharge

out the side. See Figure 7.

Carriage

Plastic Wing Nut

Figure 11

46-inch Decks

On models so equipped, the mulch kit is packed separately within the tractor's crate. Observe the

instructions included with the mulch kit for the best results when mulching.

Mulch Plug

Page 16

SECTION6: MAKINGADJUSTMENTS

,_ WARNING: Never attempt to make any

adjustments while the engine is running, except where specified in the operator's

manual.

wire(s) and ground against the engine before

WARNING: Disconnect the spark plug

performing any adjustments, repairs or maintenance.

SeatAdjustment

StandardAdjustmentSeat

To adjust the position of the seat, loosen the two hex screws on the bottom of the seat. See Figure 12. Slide the seat forward or backward as desired. Retighten the

two screws.

QuickAdjustmentSeat (ifso equipped)

To adjust the position of the seat on models so equipped, move the seat adjustment lever (located under the seat) to the left and slide the seat forward or backwards. See Figure 13. Make sure seat is locked into one of the six adjustment positions before operating the lawn tractor.

KnobAdjustmentSeat(if so equipped)

To adjust the position of the seat on models so equipped, loosen the two knobs on the bottom of the seat. See Figure 14. Slide the seat forward or backward as desired. Retighten the two knobs.

Hex Screws

Figure 12

Seat

Adjustment

Lever

DeckLevelingAdjustment

WARNING: Protect your hands by wearingheavy gloves to grasp the cutting blade.

NOTE: Check the tractor's tire pressure before

performing any deck leveling adjustments. Refer to Tires later in this section for further information

regarding tire pressure.

The front of the cutting deck is supported by two lift links, one of which can be adjusted to level the deck

from both front to rear & side to side. The front of the deck should be between 1/4-inch and 3/8-inch lower

than the rear of the deck. Adjust if necessary as follows:

• With the tractor parked on a firm, level surface, place the PTO (blade engage) lever in the top cutting height notch (not BLADES STOP) position.

• Rotate the blade nearest the discharge chute so

that it is parallel with the tractor.

Seat

Figure 13

Knobs

Figure 14

Page 17

• Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be

between 1/4" and 3/8" less than the second measurement. Determine the approximate distance

necessary for proper adjustment and proceed, if necessary, to the next step.

• Place the PTO (blade engage) lever in the engaged (all the way forward) position.

• Remove the hairpin clip from the ferrule found at the bottom of the front, left deck link (hairpin clip is on the inside of the lift link). See Figure 15.

i°

NOTE: The deck wheels, on models so equipped, are

an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.

Refer to DeckLevelingAdjustmenton page 16 of this manual for more detailed instructions regarding deck adjustments.

DeckEngagementAdjustment

,_ WARNING: Never attempt to make the

The cutting deck engagement may be adjusted to make

certain the deck is disengaged when PTO (blade engage) lever is in the BLADES STOP position. Correct adjustment as follows.

• With the engine off, place the PTO (blade engage)

• Unthread the parking brake knob and remove the

adjustment while the engine is running. Always place speed control lever in neutral, set the parking brake, stop engine and

remove key to prevent unintended starting.

lever in the top cutting height notch (not BLADES

STOP) position.

two flange screws which secure the cover panel in place. See Figure 16.

Adjustable Deck Link,

Ferrule & Hairpin Clip

Figure 15

• Pull the ferrule out of the deck hanger and thread the ferrule up or down, as necessary.

NOTE: Usuallyonly one or two turns are needed.

• Insert the ferrule back into the deck hanger and refasten with the hairpin clip removed earlier.

• Check the front-to-rear adjustment by re- measuring. Check the side-to-side adjustment by placing a level on the deck surface.

• Readjust if necessary.

Settingthe DeckWheelHeight(onmodelssoequipped)

• Select the height position of the cutting deck by placing the PTO (blade engage) lever in any of the

five different cutting height notches on the right side

of the frame.

• Adjust the deck wheels so that they are between 1/4- inch and ½-inch above the ground when the tractor is on a smooth, flat surface such as a driveway.

,_ WARNING: Keep hands and feet away

from the discharge opening of the cutting deck.

Flange Screws

Brake Knob

Figure 16

• Remove the cover panel and locate the deck disengagement rod. See Figure 17.

• Remove the hairpin clip which secures the disengagement rod to the stabilizer shaft assembly. See Figure 17.

• Pull the rod toward the rear of the tractor (to take up slack), then thread the rod inward or outward (usually only one or two turns) until the rod lines up as precisely as possible with the hole in the

stabilizer shaft.

Page 18

Stabilizer Shaft

Assembly

Disengagement Rod

Figure 17

NOTE: Threading the disengagement rod outward

(toward the rear of the tractor) provides for more belt tension. Threading the disengagement rod inward provides for less belt tension.

• Reinsert the rod inthe stabilizer shaft and re- secure it with the cotter pin removed earlier.

Check the adjustment by placing the PTO (blade engage) lever in the BLADES STOP position. The deck should move up and forward, allowing the belt to

become loose.

• Reassemble the cover panel.

• Start the tractor's engine and test the PTO (blade engage) lever to be certain the blades fully disengage when in the BLADES STOP.

• Repeat the adjustment procedure if necessary.

ParkingBrakeAdjustment

WARNING: Never attempt to adjust the brakes while the engine is running. Always

disengage PTO, move speed control lever into neutral position, stop engine and remove key to prevent unintended starting.

Crown Nut

NOTE: Rear, right wheel not shown for clarity

Figure 18

• Carefully remove the cotter pin from the crown nut on the right side of the brake assembly.

• Using a feeler gauge, check the gap between the

brake disc and the brake puck. Proper gap is .011"

• Tighten the crown nut until the proper gap is achieved.

• Insert the replacement cotter pin into the crown nut.

SteeringAdjustments

BragLink Adjustment(AllTractors Model)

If the tractor turns tighter in one direction than the other,

or if either the drag link and ball joint are being replaced

due to damage or wear, the drag link may need to be adjusted. To do so, proceed as follows:

• Place the steering wheel in position for straight- ahead travel.

• Remove the lock nut which secures the ball joint to the steering arm. See Figure 19.

If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor's rear wheels can roll with the parking brake applied (and the hydrostatic bypass rod pulled out), the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows:

NOTE: A replacement cotter pin (part no. 714-0111)

is needed to complete this adjustment. Have one on hand before proceeding.

• Looking at the transmission from the right side of the tractor, locate the compression spring and

brake disc. See Figure 18.

Drag Link

Steering Arm

Lock Nut

Figure 19

Page 19

• Lift the ball joint out of the steering arm and re-

position both front tires for straight-ahead travel.

• Loosen the jam nut (See Figure 19) and thread the

ball joint either inward or outward until it aligns with the hole in the steering arm.

• Confirm that both the steering wheel and the front

tires are still positioned for straight-ahead travel before reinserting the ball joint into the steering arm and securing it with the lock nut removed earlier.

• Re-tighten the jam nut loosened earlier.

Tie RodAdjustment(ModelsWith AdjustableTieRod)

If the tractor appears to be difficult to drive in a straight- ahead direction, or if either the tie rod or tie rod ferrule

are being replaced due to damage or wear, the tie rod may need to be adjusted to correct the tractor's "toe-in." To do so, proceed as follows:

0 _oo o

l Ferrule

Tie Rod

Right Axle

Flat Washe

NOTE: A replacement cotter pin (part no. 714-0470)

is needed to complete this adjustment. Have one on hand before proceeding.

• Perform the DragLinkAdjustment.See page 18.

• Place the steering wheel in position for straight-

ahead travel.

• In front of the pivot bar, measure the distance

horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

• Behind the pivot bar, measure the distance

horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

• The measurement taken in front of the pivot bar

should be between 1/16" and 5/16" less than the measurement taken behind the pivot bar. If it is not,

an adjustment is necessary. Proceed as follows.

• Locate the ferrule at the right end of the tie rod, just to the rear of the right, front tire of tractor. See

Figure 20.

• Remove the cotter pin and fiat washer which

secures the adjustment ferrule to the tractors right axle.

• Two turns at a time, thread the adjustment ferrule toward the right, front tire to lengthen the tie rod. Or, thread the adjustment ferrule away from the right,

front tire to shorten the tie rod.

Figure 20

NOTE: Lengthening the tie rod increases the tractor's

front tie toe-in. Shortening the tie rod decreases the tractor's front tire toe-in.

• Reinsert the adjustment ferrule and temporarily secure it with the cotter pin removed earlier.

• Make certain the steering wheel is in position for straight-ahead travel before again taking

measurements. Continue to repeat the steps above until a proper adjustment is achieved.

• Secure the tie rod to the right axle with the fiat washer removed earlier and a replacement cotter

pin.

IMPORTANT:Do NOT reuse the original cotter pin once it has been removed.

NeutralAdjustment

If your tractor's speed control lever does NOT return to

the N (neutral) position when fully depressing the brake

pedal, see an authorized MTD service dealer to have

the drive system inspected and professionally adjusted.

SECTION7: MAINTAININGYOURLAWNTRACTOR

WARNING: Before performing any maintenance or repairs, place the PTO (blade

engage) lever in the BLADES STOP position, move speed control lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

Engine

Refer to the Briggs & Stratton Operator/Owner Manual (or Tecumseh engine's Owner's Manual)

for engine maintenance instructions.

Check engine oil level before each use as instructed in

the Briggs & Stratton Operator/Owner Manual (or

Tecumseh engine's Owner's Manual).

Page 20

Changing EngineOil (ModelsEquippedwith anOil DrainSleeve)

For draining oil from the engine's crankcase of select model tractors, a plastic oil drain sleeve is packed with this Operator's Manual. To drain the oil, proceed as

follows:

• Unscrew the oil fill cap and remove the dipstick from the oil fill tube.

• Snap the small end of oil drain sleeve onto the oil

sump. See Figure 21.

• Remove drain plug and drain oil into a suitable

container with a capacity of no less than 64 oz.

• Service the oil filter (if so equipped) as instructed

in the separate Briggs & Stratton Operator/Owner Manual (or Tecumseh engine's Owner's Manual) packed with your unit.

Perform the above steps in the opposite order after oil has finished draining.

• Refill the engine with new motor oil.

IMPORTANT:Refer to the Briggs & Stratton Operator/ Owner Manual (or Tecumseh engine's Owner's Manual) packed with your unit for information regarding the quantity and proper weight of motor oil.

Changing EngineOil

(ModelsEquippedwith anOil DrainValve)

Figure 21

1Tube

NOTE: Depending on your tractor's engine make &

model, it may be necessary to remove the tractor's side panel in order to replace the oil filter (if so equipped).

• Unscrew the oil fill cap and remove the dipstick from the oil fill tube. See Figure 22.

• Pop open the protective cap on the end of the oil

drain valve to expose the drain port. See Figure 22.

• Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity of no less than 64 oz.

• Push the oil drain valve in slightly, then rotate

counterclockwise and pull outward to begin draining oil.

• Service the oil filter (if so equipped) as instructed

in the separate Briggs & Stratton Operator/Owner Manual (or Tecumseh engine's Owner's Manual) packed with your unit.

Perform the above steps in the opposite order after oil has finished draining.

• Refill the engine with new motor oil.

IMPORTANT:Refer to the Briggs & Stratton Operator/ Owner Manual (or Tecumseh engine's Owner's Manual) packed with your unit for information regarding the quantity and proper weight of motor oil.

Drain Port

Figure 22

Air Cleaner

Service the pre-cleaner, if so equipped, and cartridge/ air cleaner element as instructed in the Briggs & Stratton Operator/Owner Manual (or Tecumseh engine's Owner's Manual) packed with your unit.

FuelFilter

Service the fuel filter, if so equipped, as instructed inthe

Briggs & Stratton Operator/Owner Manual (or Tecumseh engine's Owner's Manual) packed with your

unit. Spark Plug(s)

The spark plug(s) should be cleaned and the gap reset once a season. Spark plug replacement is

recommended at the start of each mowing season. Refer to the Briggs & Stratton Operator/Owner Manual (or Tecumseh engine's Owner's Manual) for correct plug type and gap specifications.

Page 21

CleaningtheEngineAndDeck

Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine, especially the belts, pulleys and other moving parts. Clean the underside of the deck with a wisk broom, scraper or forced air after each mowing.

IMPORTANT:The use of a pressure washer or garden hose to clean your tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water will

result in a shortened life of the tractor and reduce its serviceability.

Steering Shaft and Gear

Lubrication

WARNING: Before lubricating, repairing, or inspecting, always disengage PTO, move

speed control lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

Engine

Lubricate the engine with motor oil as instructed in the

Briggs & Stratton Operator/Owner Manual (or

Tecumseh engine's Owner's Manual) packed with your

unit. Steering Shaft andGear

Lubricate teeth of steering gears with automotive multi- purpose grease after every 25 hours of operation or once a season. See Figure 23.

SECTION8: SERVICE

and ground against the engine before

WARNING: Disconnect the spark plug wire performing any adjustments, repairs or

maintenance.

Battery

WARNING: Batteries give off an explosive gas while charging. Charge battery in a well

ventilated area and keep away from an open flame or pilot light as on awater heater, space heater, furnace, clothes dryer or other gas appliances

The battery is sealed and is maintenance-free. Acid levels cannot be checked.

• Always keep the battery cables and terminals clean

and free of corrosive build-up.

Figure 23

RearWheels

The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well

with an all-purpose grease before re-installing them.

FrontAxles

Each end of the tractor's front pivot bar may be

equipped with a grease fitting. If so equipped, lubricate with a grease gun after every 25 hours of tractor operation.

PivotPoints& Linkage

Lubricate all the pivot points on the drive system, brake

pedal and lift linkage at least once a season with light oil.

• After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both

terminals

• Always keep the rubber boot positioned over the positive terminal to prevent shorting.

IMPORTANT:If removing the battery for any reason,

disconnect the NEGATIVE (Black) wire from it's terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the

POSITIVE (Red) wire its terminal first, followed by the

NEGATIVE (Black) wire. Be certain that the wires are

connected to the correct terminals; reversing them

could damage to your engine's alternating system.

Charging

If the tractor has not been put into use for an extended

period of time, charge the battery with an automotive- type 12-volt charger for a minimum of one hour at six

amps.

Page 22

JumpStarting IMPORTANT:Never jump start your tractor's dead

battery with the battery of a running vehicle.

• Connect end of one jumper cable to the positive terminal of the good battery, then the other end to the positive terminal of the dead battery.

• Connect the other jumper cable to the negative terminal of the good battery, then to the frame of

the unit with the dead battery.

could cause sparking, and the gas in either

WARNING: Failure to use this procedure battery could explode.

Cleaning Clean the battery by removing it from the tractor and

washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prevent

corrosion.

BatteryFailures

Some common causes for battery failure are:

• incorrect initial activation • undercharging

• overcharging • corroded connections

• freezing

These failures are NOT covered by your tractor's warranty.

Spring

/,/

Transmission [_

CuttingDeckRemoval

WARNING: Shut the engine off, remove

ignition key, set the parking brake, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before

removing the cutting deck. WARNING: Always wear safety glasses or

safety goggles to protect your eyes while

removing the cutting deck.

For performing service on your tractor and in order to properly mount some (separately available) attachments, it may be necessary to remove the tractor's cutting deck. To due so, proceed as follows:

• Place the PTO (blade engage) lever in the engaged (all the way forward) position.

• Using a spring puller (MTD Part No. 732-0571 )or other suitable tool, disconnect the spring which is attached to the left, rear portion of the tractor's

frame. See Figure 24.

• Place the PTO (blade engage) lever inthe BLADES STOP position.

• Locate the two belt keeper pins, found on either side of the engine pulley, and use a 1/4-inch socket

wrench to remove them. See Figure 25.

Deck Anti-sway Rod

and Hairpin Clip Deck Belt

Belt Keeper Pins

Figure 25

Deck Hangers Deck Anti-sway Rod

and Hairpin Clip

Figure 26

Page 23

NOTE: When reassembfing, make certain belt keeper

pins are assembled in the same locations from which they were removed.

Rear Deck Hangers

• Remove the deck belt from around the engine pulley.Return the PTO (blade engage) lever to the engaged (all the way forward) position.

• Locate the deck anti-sway rod and adjustable deck links found near the front of the cutting deck. See Figure 25 & Figure 26.

• First remove the hairpin clip which secures the anti- sway rod to the front portion of the cutting deck, then remove the hairpin clips which secure the adjustable deck hangers. Retain the hairpin clips.

• Carefully lower the front portion of the deck to the ground.

• Remove the hairpin clips which secure the rear deck hangers to the deck stabilizer bracket. See Figure 27. Retain the hairpin clips.

NOTE: The style and shape the stablizer bracket and

stablizer rod vary. Yours may differ slightly from that shown in Figure 27.

• Carefully lower the rear portion of the deck to the ground.

NOTE: For normal service and maintenance, the

deck stabilizer bracket doesn't need to be removed from the tractor. If removing the cutting deck in order to

mount an attachment, however, remove the stabilizer bracket by simply removing the hairpin clip which secures it to the the stabilizer rod. See Figure 27.

Stabilizer Bracket

Figure 27

Hex Flange Nut

• Place the PTO (blade engage) lever inthe BLADES STOP position to raise the lift links up, and out of the way.

• Carefully slide the deck from beneath the right side of the lawn tractor.

Tires

Recommended operating tire pressure is approximately 10 p.s.i. Maximum tire pressure under any circumstances is 30 p.s.i. Equal tire pressure

should be maintained on all tires.

,_ WARNING: Excessive pressure (over 30

p.s.i.) when seating beads may cause tire/rim assembly to burst with force sufficient to cause serious injury.

CuttingBlades

WARNING:

,_ WARNING: Periodically inspect the bladeadapter and/or spindle for cracks or damage,

especially if you strike a foreign object. Replace immediately if damaged.

Spindle Assembly

Figure 28

WARNING: Be sure to shut the engine off,

remove ignition key, disconnect the spark plug

wire(s) and ground against the engine to

prevent unintended starting before removing

the cutting blade(s) for sharpening or

replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting

blade.

The blades may be removed as follows.

• Remove the deck from beneath the tractor, (refer to CuttingDeckRemovalon page 22) then gently flip the deck over to expose its underside.

• Place a block of wood between the center deck

housing baffle and the cutting blade to act as a

stabilizer. See Figure 28.

• Use a 15/16" wrench to remove the hex flange nut that secures the blade to the spindle assembly. See

Figure 28.

Page 24

To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle. See Figure 29.

IMPORTANT:If the cutting edge of the blade has already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 29.

It is important that each cutting blade edge be ground equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury.

The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly.

When replacing the blade, be sure to install the blade with the side of the blade marked "Bottom" (or with a part number stamped in it) facing the ground when the mower is in the operating position.

IMPORTANT:Use atorque wrench to tighten the blade spindle hex flange nut to between 70 foot-pounds and 90 foot-pounds.

Blade Separation

Worn Blade Edge

Wind Wing

Sharpen Edge Evenly

Figure 29

Self-Tapping

Screws

BeltReplacement

WARNING: Shut the engine off, remove

ignition key, set the parking brake, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before

replacing belts.

For performing service on your tractor and in order to properly mount some (separately available) attachments, it may be necessary to remove the tractor's cutting deck. To due so, proceed as follows:

DeckBelt(38- and42-inch Decks)

WARNING: Shut the engine off, remove

ignition key, set the parking brake, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before

removing the cutting deck.

,_ WARNING: Always wear safety glasses or

• Remove the cutting deck from the tractor (Refer to

• Remove the belt guards (located over each spindle

• Remove and replace the belt, reassemble following

safety goggles to protect your eyes while

removing the cutting deck.

CuttingDeckRemovalon page 22, for detailed instructions).

pulley) by removing the self-tapping screws which secure them in place. See Figure 30.

the instructions in reverse order.

Belt Guards

42-inch deck Shown

Figure 30

Rear Deck Hangers

Stabilizer Bracket

Figure 31

Page 25

DeckBelts(46" Deck)

• Remove the cutting deck from the tractor (Refer to CuttingDeckRemovalon page 22, for detailed

instructions)

Stabilizer Rod_

Hairpin Clip

NOTE: To change the upper belt on 46-inch decks,

you must also remove both the deck stabilizer bracket and the stabilizer rod. To do so, remove the hairpin clip

which secures the stabilizer rod to the stabilizer bracket. See Figure 32.

• After the deck is removed (and the stabilizer bracket and rod), the upper deck belt can be simply lifted off of the double-pulley located in the rear, center of the cutting deck.

To remove the lower deck belt:

• Remove the upper deck belt (see steps above).

• Remove the belt guards (located over each outer spindle pulley) by removing the self-tapping screws

which secure them in place. Refer Figure 30.

• Using a spring puller (MTD Part No. 732-0571 )or other suitable tool, disconnect the extension spring

from the rear of the cutting deck belt. This will

relieve tension on the lower deck belt.

• Remove the lower deck belt from around the idler pulleys, and the three spindle pulleys.

• Reassemble new belts, following instructions in reverse order.

DriveBelt

Figure 32

Extension Spring

NOTE: The engine pulley must be removed from the

engine's crankshaft in order to change the tractor's drive belt. Doing so requires an air/impact wrench.

• Unthread the parking knob and remove the two

flange screws which secure the cover panel in

place. Refer to Figure 16.

• Remove the cover panel and locate the idler pulley and extension spring. See Figure 33.

• Remove the extension spring from the idler bracket

to relieve tension on the drive belt.

• Locate the two belt keeper pins, found on either side of the engine pulley, and use a 1/4-inch socket

wrench to remove them from the lower frame. Refer to Figure 25.

NOTE: When reassembfing, make certain belt keeper

pins are assembled in the same locations from which they were removed.

• Using an impact gun with a 5/8-inch socket, remove the hex screw with secures the engine pulley to the engine crankshaft.

• Carefully lower the pulley off of the crankshaft and remove the drive belt from around its top portion.

• Carefully feed the belt toward the rear of the tractor.

• Working within the cover panel opening, gently lift the drive belt off of the transmission pulley and over the cooling fan.

Pulley

NOTE: SteeringWheel notshown for clarity.

Figure 33

IMPORTANT: The fins on the cooling fan are only

slightly flexible. Be careful not to damage the fan when removing the drive belt from around the transmission pulley.

Remove the drive belt by lifting it through the cover panel opening.

Reassemble new belt, following the 3revious instructions in reverse order.

IMPORTANT:When remounting the engine pulley, torque the hex bolt to between 38 foot-pounds and 50 foot-pounds.

HydrostaticTransmission

The hydrostatic transmission is sealed at the factory

and is maintenance free. The fluid level cannot be

checked nor can the oil be changed. Always keep the

area around the cooling fan free of grass and debris.

Page 26

SECTION9: OFF-SEASONSTORAGE

WARNING: Never store the machine or

fuel container indoors where there is an

open flame, spark or pilot light such as on

water heater, furnace, clothes dryer or other

gas appliance.

WARNING: Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to

draining fuel. Fuel left in engine without a stabilizer additive for extended periods deteriorates and will cause problems.

If the machine is to be inoperative for a period longer than 30 days, prepare for storage as follows.

• Clean the engine and the entire unit thoroughly.

• We do not recommend the use of pressure washers or garden hose to clean your unit. They

may cause damage to electric components, spindles, pulleys, bearings or the engine. The use

of water will result in shortened life and reduce serviceability.

• Lubricate all lubrication points. Wipe the entire

machine with an oiled rag to protect the surfaces.

IMPORTANT:Refer to the Briggs & Stratton Operator/ Owner Manual (or Tecumseh engine's Owner's Manual) packed with your unit for information regarding correct engine storage.

IMPORTANT:The engine must be completely drained of

fuel to prevent gum deposits from forming on essential

carburetor parts, fuel lines and fuel tanks.

approved container outdoors, away from an

WARNING" Drain the fuel into an open flame.

Charge battery fully. The battery loses some of its charge each day when the unit is not used. NEVER store battery without a full charge. Recharge battery before returning to service or every two months,

whichever occurs first.

• When storing unit for extended periods, disconnect battery cables. Removing battery from unit is

recommended.

• Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer.

NOTE: When storing any type of power equipment in

an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings and cables.

SECTION10: ATTACHMENTS& ACCESSORIES

The following attachments and accessories are compatible for Lawn Tractor Models 690-698. See the retailer from which you purchased your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for information regarding price and availability.

NOTE: Lawn tractor models 690-698 are NOT designed for use with any type of ground-engaging attachments

(e.g. tiller or plow). Use of this type of equipment WILL void the tractor's warranty.

MODEL

OEM-190-116 OEM-190-118 OEM-190-180 OEM-190-182 OEM-190-215 OEM-190-226 OEM-190-620 OEM-190-627 OEM-190-916 OEM-190-658 OEM-190-657 OEM-190-754 OEM-190-664 OEM-190-808

42-inch Deck Mulch Kit 46-inch Deck Mulch Kit

Twin Bagger Grass Collector (for 38- and 42-inch Decks) Twin Bagger Grass Collector (for 46-inch Decks)

Rear Wheel Weights (Two per set) Front Bumper Kit

46-inch Front Dozer Blade 42-inch Two-stage Snow Thrower

Tire Chains, for 20" x 10.0" tires (Two per set) Tire Chains, for 20" x 8.0" tires (Two per set) Tire Chains, for 18"x 9.5" tires (Two per set) Tire Chains, for 18"x 8.5" tires (Two per set) Tire Chains, for 18"x 6.5" tires (Two per set)

Deluxe Tractor Sunshade

DESCRIPTION

Page 27

SECTION11:TROUBLESHOOTINGGUIDE

Trouble Corrective Action

Possible

Cause(s)

Engine will not crank

Engine cranks but will not start

Engine smokes

Excessive vibration

Mower will not discharge grass

or leaves uncut strips

Safety switch but- ton not depressed. Battery installed incorrectly.

Battery is dead or

weak.

Blown fuse or cir- cuit breaker.

Engine ground wire loose.

Throttle or choke not in starting posi-

tion. No fuel to the car- buretor.

No spark to spark plug.

Dirty air cleaner.

Engine oil has been overfitled.

Engine loses crankcase

vacuum. Bent or

damaged blade. Bent blade.

Engine speed low. Speed selection. Cutting height set

too low. Blades short or dull.

There are two switches in the starting circuit of your unit: the brake pedal switch and the PTO (blade engage) lever switch. Make certain the actuator is fully depressing the but-

tons on each switch. The battery must be installed with negative terminal attached to black ground wire. Neg-

ative terminal is identified at the post by "NEG", "N" or "-". The positive terminal, identi- fied by "POS", "P" or "+", must be attached to the big red wire which goes to the solenoid. All batteries are to be fully charged before installing. Charge with 6 AMP charger until fully charged. Replace fuse with automotive type fuse. Fuses seldom fail without a reason. The prob- lem must be corrected. Check for loose connections in the fuse holder. Replace fuse holder if necessary. A dead short may be in the cranking or charging circuit where the insulation may have rubbed through and exposed the bare wire. Replace the wire or repair with electrician's tape if the wire strands have not been damaged. Note: Look for a wire pinched between body panels, burned by the exhaust pipe or muf- fler or rubbed against a moving part. Engine should have a black ground wire running from engine to frame or mounting bolt. Check operator's manual for correct position for throttle control and choke for starting.

Gasoline tank empty. Fill. Fuel line or in-line fuel filter, if so equipped, plugged. Remove and clean fuel line. Replace filter if necessary. Spark plug lead disconnected. Connect lead. Faulty spark plug. To test, remove spark plug. Attach spark plug lead to spark plug. Ground the spark plug body against the engine block. Crank the engine. The spark plug should fire at the electrode. Replace if it does not.

Ifthe air cleaner is dirty, the engine may not start. Refer to the engine manual packed

with your unit. Check oil level.

Dipstick not seated or broken. Replace damaged part. Engine breather damaged. Replace.

Stop engine immediately. Check all pulleys, blade adapters, keys and bolts for tightness and spindle damage. Tighten or replace any damaged parts. Stop engine immediately. Replace damaged blade. Only use original equipment blades.

Throttle must be set at full throttle. Use slower ground speed. The slower your ground speed, the better the quality of cut.

Raise deck.

Sharpen or replace blades (uncut strip problem only).

NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer.

Page 28

MANUFACTURER'S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.

"MTD"warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and wilt, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage.

Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires.

HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1- 330-220-4683 or tog on to our Web site at www.mtdproducts.com.

This limited warranty does not provide coverage in the following cases:

The engine or component parts thereof. These items

may carry a separate manufacturer's warranty. Refer to applicable manufacturer's warranty for terms and

conditions.

Log splitter pumps, valves, and cylinders have a

separate one year warranty.

Routine maintenance items such as lubricants, filters,

blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal

deterioration of the exterior finish due to use or exposure.

Service completed by someone other than an

authorized service dealer.

MTD does not extend any warranty for products sold or

exported outside of the United States, its possessions and territories, except those sold through MTD's authorized channels of export distribution.

Replacement parts that are not genuine MTD parts. Transportation charges and service calls.

No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written

warranty above as to the parts as identified. No other

express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product

as set forth above. The provisions as set forth in this warranty provide the

sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace awarranted product.

Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how

long an implied warranty lasts, so the above exclusions or limitations may not apply to you.

In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration

of safety features of the product shall void this warranty.

You assume the risk and liability for toss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.

HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

IMPORTANT:Owner must present Original Proof of Purchase to obtain warranty coverage.

MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019;Phone:1-800-800-7310,1-330-220-4683

MTD 690, 692, 693, 695, 698 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual