Engine
Parts Manual
SERIES 6000
COMPACT TRACTOR
MODEL 6284
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A. FORM NO. 769-01160
(12/04)
HH245-7473U 245-7473
400S403C-11 2004/02/11
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should
carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins
Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 7
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 85
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable
to this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use thistoidentify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part
numbers along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page
Cylinder Block
A1AH
Pistons & Rings
A1AH
Connecting Rods
A1AH
Crankshaft & Bearings
A1AH
Cylinder Head Assembly
B1AH
Rocker Shaft Assembly
B1AH
Timing Case
C1LH
11
13
15
17
19
21
23
Section Page
Water Pump
F1AH
Cooling System
F4AK
Pulleys
F8LH
Sump
G1KH
Oil Filter
G1KH
Oil Leak-Off Pipes
G1KH
Relief Valve
G1KH
41
43
45
47
49
51
53
Timing Case
C1LH
Timing Case
C1LH
Stop Solenoid Control
C1LH
Camshaft & Gears
C1LH
Fuel Injection Pump
D1AH
High Pressure Fuel Pipes
D1AH
Atomisers
D1AH
25
27
29
31
33
35
37
Lift Pump
H1JK
Flywheel Assembly
J1CH
Flywheel Housing
J1CH
Starter Group
K1PK
Exhaust Manifold Group
L1CK
Alternator
N1BH
Engine Lifting
O1AK
55
57
59
61
63
65
67
Cold Start System
E1AH
39
Auxiliary Drive
P1PK
69
Page 5
Engine Breakdown
Section Page
Instrumentation
Q1DH
Inlet Manifold
S1BH
Exhaust
Z1AK
Filler
Z1NK
Miscellaneous
Z3CK
Electrical
Z3EH
Miscellaneous
Z3EK
71
73
75
77
79
81
83
Page 6
Page 7
Page 8
Symbols and Notes
Symbol Description
å From Engine Number
ç Upto Engine Number
é Repairs and Replaces
è See Appropriate Section - Reference Number
ê Alternative
Ñ Order
Ú Remanufactured Part
ƒ New for Old Part
Û Number of Teeth
˚ Thickness
Ù Bottom
ı Top
¯ Left Hand
˘ Right Hand
ˆ Reference for Detailed Breakdown
˙ Other Service Options Available
˜ Cylinder Number
æ See History Section
Page 9
Cylinder Block Plate A
A1AH
Page 10
Cylinder Block Plate A
A1AH
Item Part No. References Qty. Description Notes
1
2 153-5382 1 PLUG
3 153-5384 2 PLUG
4 153-5381 1 PLUG
5 153-5385 1 PLUG
6 (064400010) 1 CORE PLUG
7 153-5387 4 PLUG
8 221-1136 3 PLUG
9 231-8817 1 BUSH
10 (030500616) 2 DOWEL
11 (030501025) 2 DOWEL
12 153-5390 1 BALL BEARING
13 153-5391 1 PLUG
14 (042303015) 1 BEARING
15 (050209107) 1 REAR OIL SEAL
16 231-8822 1 SHAFT
17 (030500512) 1 DOWEL
18 (010109440) 2 STUD
19 (030309005) 2 PIN
20 (012110635) 1 STUD
21 (012110660) 1 STUD
22 200-6454 1 PLATE
23 215-2618 1 TIMING CASE JOINT
24 (011310612) 2 SCREW
(LONG ENGINE) 1 CYLINDER BLOCK KIT
Ñ
Page 11
Pistons & Rings Plate A
A1AH
1
3
2
4
6
5
Page 12
Pistons & Rings Plate A
A1AH
Item Part No. References Qty. Description Notes
1 231-3885 1 PISTON AND RING KIT
2
3 231-3888 1 PISTON RING KIT
4 153-5540 1 GUDGEON PIN
5 (036500021) 1 CIRCLIP
6 (036500021) 1 CIRCLIP
231-3885 1 PISTON
Ñ
Page 13
Connecting Rods Plate A
A1AH
1
2
6
4
7
8
3
Page 14
5
Connecting Rods Plate A
A1AH
Item Part No. References Qty. Description Notes
1 231-3870 1 CONROD KIT
2
3
4 153-5537 2 CON ROD BOLT
5 (020109075) 2 CON ROD NUT
6 153-5536 1 BUSH
7
231-8814 3 BIG END SHELL BEARING
8
231-8814 3 BIG END SHELL BEARING
231-3870 1 CONROD
Ñ
231-3870 1 CAP
Ñ
Page 15
Crankshaft & Bearings Plate A
A1AH
5
1
4
2
3
6
21
19
18
17
20
13
16
14
12
7
10
8
15
11
9
23
22
Page 16
Crankshaft & Bearings Plate A
A1AH
Item Part No. References Qty. Description Notes
1 231-2799 1 CRANKSHAFT KIT
2
3 153-5517 1 CRANKSHAFT GEAR
4 (030509020) 1 KEY
5 (030300816) 1 PIN
6 231-2800 1 MAIN BEARING KIT
7 231-2801 1 BEARING CAP
8
9
10 (010810840) 2 SCREW
11 (030500612) 2 DOWEL
12 231-2802 1 BEARING CAP
13
14
15 (010810840) 4 SCREW
16 (030500612) 2 DOWEL
17 231-2803 1 BEARING CAP
18
19
20 (010810845) 2 BOLT
21 (030500612) 2 DOWEL
22 (010700845) 2 SCREW
23 (011510850) 2 SCREW
231-2799 1 CRANKSHAFT
Ñ
231-2801 1 BEARING CAP
Ñ
231-2801 1 BEARING CAP
Ñ
231-2802 1 BEARING CAP
Ñ
231-2802 1 BEARING CAP
Ñ
231-2803 1 BEARING CAP
Ñ
231-2803 1 BEARING CAP
Ñ
Page 17
Cylinder Head Assembly Plate A
B1AH
18
15
10
17
1
9
2
8
6
7
12
14
11
13
19
3
5
4
16
Page 18
Cylinder Head Assembly Plate A
B1AH
Item Part No. References Qty. Description Notes
1
231-2072 1 CYLINDER HEAD ASSEMBLY
2
3 230-9126 3 INSERT
4 231-2070 3 INLET VALVE
5 153-5555 3 EXHAUST VALVE
6 153-5559 3 VALVE STEM SEAL (A)
7 153-5554 3 VALVE STEM SEAL (B)
8 153-5558 6 VALVE SPRING
9 153-5556 12 COTTER
10 153-5557 6 VALVE CAP
11 153-5552 1 PLUG
12 153-5552 1 PLUG
13 153-5553 6 PLUG
14 153-5381 2 PLUG
15 153-5573 6 CAP
16
17 153-5575 11 SCREW
18 153-5578 3 SCREW
19 153-5944 2 STUD
Service Options
16 (111147560)
16 231-2073
231-2072 1 CYLINDER HEAD
Ñ
˙
1.2MM 1 CYLINDER HEAD GASKET
˚
1.3MM 1 CYLINDER HEAD GASKET
˚
1 CYLINDER HEAD GASKET
Footnotes
(A) INLET
(B) EXHAUST
Page 19
Rocker Shaft Assembly Plate A
B1AH
8
11
12
1
7
10
9
3
4
16
15
5
6
14
2
Page 20
18
13
17
Rocker Shaft Assembly Plate A
B1AH
Item Part No. References Qty. Description Notes
1
231-2184 1 ROCKER SHAFT ASSEMBLY
2 1 ROCKER SHAFT BRACKET
3 231-2183 1 ROCKER ARM SHAFT
4 (015100410) 1 SCREW
5 156-6948 1 PLUG
6 156-6950 1 O RING
7 153-5579 3 LEVER
8 153-5577 3 LEVER
9 153-5586 2 SPRING
10 153-5595 4 WASHER
11 153-5587 6 ADJUSTING SCREW
12 153-5590 6 NUT
13 231-2208 1 ROCKER BOX JOINT
14 153-6861 2 SCREW
15 153-5591 3 STUD
16 153-5592 3 NUT
17 153-5594 6 TAPPET
18 231-2209 6 PUSHROD
Page 21
Timing Case Plate A
C1LH
6
1
3
2
5
4
Page 22
Timing Case Plate A
C1LH
Item Part No. References Qty. Description Notes
1
2 153-5962 3 SCREW
3 165-2139 2 SCREW
4 165-2140 5 SCREW
5 153-5960 1 NUT
6 215-2619 1 TIMING CASE JOINT
(FOLLOWING 1 TIMING GEAR CASE
è
Page 23
Timing Case Plate B
C1LH
8
6
7
5
29
4
11
14
13
22
23
16
24
21
20
18
9
10
1
15
17
3
19
12
2
Page 24
28
27
26
25
Timing Case Plate B
C1LH
Item Part No. References Qty. Description Notes
1 238-1174 1 TIMING GEAR CASE
2 (030300414) 1 PIN
3 231-3821 1 LEVER
4 183-3568 1 SPRING
5 154-1641 1 SPRING
6 154-1401 1 ARM
7 (052100070) 1 O RING
8 (036800008) 1 SNAPRING
9 183-3570 1 LEVER
10 (010110630) 1 SCREW
11 153-5960 1 NUT
12 197-7909 1 SHAFT
13 (052100030) 2 O RING
14 (036800005) 1 CIRCLIP
15 154-1412 1 STAY
16 (011310616) 2 SCREW
17 133-5512 1 NUT
18 158-7936 1 SCREW
19 158-7936 1 SCREW (A)
20 162-2207 1 NUT
21 200-5995 1 SPRING
22 (020700008) 2 NUT
23 238-1266 1 LEVER
24 (026200008) 1 WASHER
25 154-1637 1 ARM
26 (036800006) 1 CIRCLIP
27 (052100050) 1 O RING
28 153-7978 1 FRONT OIL SEAL
29 153-7983 1 PIN
Footnotes
(A) LOW IDLE SETTING
Page 25
Timing Case Plate C
C1LH
4
5
3
2
1
Page 26
Timing Case Plate C
C1LH
Item Part No. References Qty. Description Notes
1 139-5511 1 ANTI-TAMPER CAP
2 158-7936 1 SCREW (A)
3 162-2207 1 NUT
4
5
Footnotes
(A) HIGH IDLE SETTING
(FOLLOWING 1 BOLT
è
(FOLLOWING 1 BOLT ASSEMBLY
è
Page 27
Stop Solenoid Control Plate A
C1LH
7
9
8
1
5
4
2
6
3
10
Page 28
11
12
13
Stop Solenoid Control Plate A
C1LH
Item Part No. References Qty. Description Notes
1 217-7111 1 BOLT ASSEMBLY
2 (020109176) 1 NUT
3 153-7987 1 WASHER
4 (052109100) 1 O RING
5 212-0745 1 BOLT
6 212-0747 1 CIRCLIP
7 211-7739 1 ANTI-TAMPER CAP
8
9 (064209053) 1 END CAP
10 217-7115 1 ANTI-TAMPER CAP
11 191-9296 1 BOLT
12 153-7987 1 WASHER
13 (020109177) 1 NUT
211-7739 1 ANTI-TAMPER CAP
Ñ
Page 29
Camshaft & Gears Plate A
C1LH
12
9
13
8
10
11
14
7
6
2
15
17
16
3
1
4
5
Page 30
Camshaft & Gears Plate A
C1LH
Item Part No. References Qty. Description Notes
1
153-7984 1 GEAR - IDLER/OIL PUMP
2
3 (030509018) 3 DOWEL
4 154-1679 1 SPRING
5
6 154-1677 3 BUSH
7 153-7985 1 WASHER
8 (120026610) 1 CAMSHAFT ASSEMBLY
9
10 183-3606 1 SPACER
11 183-3645 1 CAMSHAFT GEAR
12 (034100508) 1 WOODRUFF KEY
13 (040109059) 1 BALL BEARING
14 217-7174 1 TAPPET
15 153-7990 1 PLATE
16 (011310612) 1 SCREW
17 153-7992 1 SCREW
153-7984 1 GEAR
Ñ
153-7984 1 VANE
Ñ
(120026610) 1 CAMSHAFT
Ñ
Page 31
Fuel Injection Pump Plate A
D1AH
4
8
1
5
3
6
2
9
7
11
10
Page 32
Fuel Injection Pump Plate A
D1AH
Item Part No. References Qty. Description Notes
1 (131017940) 1 FUEL INJECTION PUMP
2
3 205-4728 1 CONNECTION
4 205-4726 1 BOLT
5 205-4727 1 GASKET
6 205-4727 1 GASKET
7 (011310620) 2 SCREW
8 153-5960 2 NUT
9
10 238-1210 1 SOLENOID
11 153-6412 1 WASHER
Service Options
9 153-6385
9 161-1432
9 161-1433
9 161-1435
9 161-1434
(131017940) 1 FUEL INJECTION PUMP
Ñ
˙
(SERVICE OPTION)
Ñ
(+)0.20MM 1 SHIM
˚
(+)0.28MM 1 SHIM
˚
(+)0.38MM 1 SHIM
˚
(+)0.90MM 1 SHIM
˚
(+)0.49MM 1 SHIM
˚
1 SHIM
Page 33
High Pressure Fuel Pipes Plate A
D1AH
3
2
1
6
4
5
7
Page 34
High Pressure Fuel Pipes Plate A
D1AH
Item Part No. References Qty. Description Notes
1
231-7702 1
2
231-7703 1
3
231-7704 1
4 153-6393 2 DAMPER
5 153-6393 2 DAMPER
6 (010110625) 2 SCREW
7 153-5960 2 NUT
FUEL INJECTION PIPE - NO 1
FUEL INJECTION PIPE - NO 2
FUEL INJECTION PIPE - NO 3
Page 35
Atomisers Plate A
D1AH
1
9
7
8
2
10
3
4
5
Page 36
6
Atomisers Plate A
D1AH
Item Part No. References Qty. Description Notes
1
231-7739 1 ATOMISER LEAK-OFF PIPE
2 (067200078) 1 CLIP
3
(068209026) 1 FUEL INJ PUMP RETURN PIPE
4 (067200078) 1 CLIP
5 232-0290 1 CONNECTOR
6 153-6415 2 WASHER
7 (131406470) 3 ATOMISER
8
9 232-0793 1 WASHER
10 154-2716 3 GASKET
(131406470) 1 BODY
Ñ
Page 37
Cold Start System Plate A
E1AH
8
3
1
2
5
7
4
6
Page 38
Cold Start System Plate A
E1AH
Item Part No. References Qty. Description Notes
1 155-8075 1 CABLE
2 231-2836 1 GLOW PLUG
3 (023100004) 1 NUT
4 231-2836 1 GLOW PLUG
5 (023100004) 1 NUT
6 231-2836 1 GLOW PLUG
7 (023100004) 1 NUT
8 231-2841 1 CONNECTOR
Page 39
Water Pump Plate A
F1AH
20
19
18
16
13
21
14
3
1
5
12
17
22
4
6
15
23
2
7
Page 40
11
10
8
9
Water Pump Plate A
F1AH
Item Part No. References Qty. Description Notes
1 (145017840) 1 WATER PUMP
2
3
4
5
6
7 231-7853 1 WATER PUMP JOINT
8 153-5960 1 NUT
9 154-1823 1 HOSE
10 154-1824 1 CLIP
11 154-1824 1 CLIP
12 (145216510) 1 THERMOSTAT HOUSING
13 231-7858 1 HOUSING JOINT
14 (012110660) 2 STUD
15 153-5960 2 NUT
16 (010109440) 2 STUD
17 153-5960 2 NUT
18 231-7859 1 THERMOSTAT
19 (145226460) 1 THERMOSTAT HOUSING
20 153-5962 1 SCREW
21
231-7861 1 THERMOSTAT HOUSING JOINT
22 217-7381 1 BLANKING PLUG
23 (064510060) 1 PLUG
(145017840) 1 WATER PUMP
Ñ
(145017840) 3 SCREW
Ñ
(145017840) 1 JOINT
Ñ
(145017840) 1 PLATE
Ñ
(145017840) 1 PLUG
Ñ
Page 41
Cooling System Plate E
F4AK
1
2
Page 42
Cooling System Plate E
F4AK
Item Part No. References Qty. Description Notes
1 183-3539 1 FAN
2 (011310614) 4 SCREW
Page 43
Pulleys Plate A
F8LH
2
1
Page 44
Pulleys Plate A
F8LH
Item Part No. References Qty. Description Notes
1 153-5963 1 WATERPUMP PULLEY
2 (080109049) 1 FANBELT
Page 45
Sump Plate A
G1KH
9
8
7
6
5
1
Page 46
2
3
4
Sump Plate A
G1KH
Item Part No. References Qty. Description Notes
1 153-6830 1 SUMP
2 153-6833 20 SCREW
3 165-3605 2 PLUG
4 153-6832 2 WASHER
5 219-4669 1 GASKET
6 153-6837 1 STRAINER
7 (011310612) 2 SCREW
8 180-6117 1 OIL PIPE
9 153-6835 1 O RING
Page 47
Oil Filter Plate A
G1KH
1
4
2
3
5
6
Page 48
Oil Filter Plate A
G1KH
Item Part No. References Qty. Description Notes
1 (198416820) 1 DIPSTICK
2 229-5150 1 DIPSTICK TUBE
3 153-6841 2 O RING
4 (011310612) 1 SCREW
5 153-6879 1 CONNECTION
6 220-1523 1 OIL FILTER CANISTER
Page 49
Oil Leak-Off Pipes Plate A
G1KH
2
1
3
4
Page 50
Oil Leak-Off Pipes Plate A
G1KH
Item Part No. References Qty. Description Notes
1 231-7864 1 OIL PIPE
2 153-5936 2 WASHER
3 153-5936 2 WASHER
4 153-6881 1 BOLT
Page 51
Relief Valve Plate A
G1KH
3
4
5
2
1
6
7
8
Page 52
Relief Valve Plate A
G1KH
Item Part No. References Qty. Description Notes
1 154-1942 1 RELIEF VALVE
2 153-6853 1 O RING
3 153-6847 1 ROTOR
4 153-6848 1 COVER
5
6 153-6849 1 SPRING
7 153-6850 1 COLLAR
8 153-6851 1 CIRCLIP
Service Options
5 160-4150
(SERVICE OPTION) 1 SHIM
Ñ
(+)0.10MM 1 SHIM
˚
˙
5 160-4151
5 160-4152
5 160-4153
(+)0.15MM 1 SHIM
˚
(+)0.20MM 1 SHIM
˚
(+)0.50MM 1 SHIM
˚
Page 53
Lift Pump Plate A
H1JK
1
3
2
Page 54
Lift Pump Plate A
H1JK
Item Part No. References Qty. Description Notes
1 176-7712 1 LIFT PUMP
2 176-7719 1 O RING
3 6I-0846 2 SCREW
Page 55
Flywheel Assembly Plate A
J1CH
4
Page 56
2
1
3
Flywheel Assembly Plate A
J1CH
Item Part No. References Qty. Description Notes
1 153-6864 1 FLYWHEEL
2
3 153-6865 1 STARTER RING
4 153-6866 6 SCREW
153-6864 1 FLYWHEEL
Ñ
Page 57
Flywheel Housing Plate A
J1CH
1
3
2
Page 58
Flywheel Housing Plate A
J1CH
Item Part No. References Qty. Description Notes
1 (TPN768) 1 BACKPLATE
2 153-6868 8 SCREW
3 153-6375 2 SCREW
Page 59
Starter Group Plate B
K1PK
3
5
1
4
2
Page 60
Starter Group Plate B
K1PK
Item Part No. References Qty. Description Notes
1 138-6754
2 (010311045) 2 BOLT (B)
3 155-8085 2 NUT
4 154-1399 2 WASHER
5 154-2403 2 WASHER
Footnotes
(A) BREAKDOWN HAS YET TO BE ADVISED.
(B) STARTER MOTOR
138-7454 1 STARTERMOTOR (A) 1.4 KW
é
Page 61
Exhaust Manifold Group Plate D
L1CK
2
1
4
3
6
5
8
7
Page 62
Exhaust Manifold Group Plate D
L1CK
Item Part No. References Qty. Description Notes
5 183-4332 1 EXHAUST MANIFOLD
6
153-6860 1 EXHAUST MANIFOLD GASKET
7 153-6861 4 SCREW
8 153-5960 2 NUT
Page 63
Alternator Plate A
N1BH
11
6
7
10
9
8
2
3
1
5
Page 64
4
Alternator Plate A
N1BH
Item Part No. References Qty. Description Notes
1 183-4029 1 ALTERNATOR
2 183-4033 1 BRACKET
3 (011510855) 2 SCREW
4 (011511040) 1 SCREW
5 154-1399 1 WASHER
6 183-4030 1 LEVER
7 165-2140 2 SCREW
8 (011510840) 1 SCREW
9 168-9002 1 WASHER
10 183-4031 1 SPACER
11 154-1244 2 SCREW
Page 65
Engine Lifting Plate A
O1AK
4
3
1
2
Page 66
Engine Lifting Plate A
O1AK
Item Part No. References Qty. Description Notes
1 153-6374 1 PLATE
2 153-6375 1 SCREW
3 153-6374 1 PLATE
4 153-6375 1 SCREW
Page 67
Auxiliary Drive Plate A
P1PK
7
4
5
3
1
2
8
6
Page 68
Auxiliary Drive Plate A
P1PK
Item Part No. References Qty. Description Notes
1 177-3308 1 CRANKSHAFT PULLEY
2 (020800018) 1 NUT
3 (034100508) 1 WOODRUFF KEY
4 154-1882 2 PLATE
5 153-6494 1 JOINT
6 (052300600) 1 O RING
7 (010310865) 4 BOLT
8 153-5592 4 NUT
Page 69
Instrumentation Plate A
Q1DH
6
4
3
Page 70
1
2
5
Instrumentation Plate A
Q1DH
Item Part No. References Qty. Description Notes
1 217-5792 1 ADAPTOR
2 153-5936 1 WASHER
3 153-5936 1 WASHER
4 (TPN485) 1 OIL PRESSURE SWITCH
5
(385720510) 1 WATER TEMPERATURE SENSOR
6 (064400010) 1 CORE PLUG
Page 71
Inlet Manifold Plate A
S1BH
9
7
11
13
3
2
14
1
12
5
4
10
6
Page 72
Inlet Manifold Plate A
S1BH
Item Part No. References Qty. Description Notes
1 238-1330 1 CYLINDER HEAD COVER
2 217-5859 1 BREATHER VALVE
3 217-5860 4 METRIC BOLT
4 231-3010 1 RETAINING PLATE
5 153-5939 1 GAUZE
6 217-5862 1 SCREW
7 231-3013 1 AIR INTAKE PIPE
8 231-3014 1 GASKET
9 (011310620) 2 SCREW
10 231-3020 1 GASKET
11 165-2139 3 SCREW
12 153-6861 2 SCREW
13 153-5934 3 NUT
14 153-5936 3 WASHER
Page 73
Exhaust Plate A
Z1AK
2
1
Page 74
Exhaust Plate A
Z1AK
Item Part No. References Qty. Description Notes
1 153-7920 1 JOINT
2 168-9001 4 SCREW
Page 75
Filler Plate A
Z1NK
1
2
Page 76
Filler Plate A
Z1NK
Item Part No. References Qty. Description Notes
1 205-7713 1 FILLER
2 (052100420) 1 SEAL
Page 77
Miscellaneous Plate E
Z3CK
7
3
5
1
4
6
2
Page 78
Miscellaneous Plate E
Z3CK
Item Part No. References Qty. Description Notes
7 (020900008) 1 NUT
Page 79
Electrical Plate A
Z3EH
1
2
Page 80
Electrical Plate A
Z3EH
Item Part No. References Qty. Description Notes
1 197-8555 1 CONNECTION (A)
2 183-4037 1 CONNECTOR
Footnotes
(A) STARTER MOTOR
Page 81
Miscellaneous Plate A
Z3EK
24
1
3
4
25
5
6
7
31
28
32
2
11
22
10
13
29
12
8
9
14
30
15
23
16
17
20
18
19
21
27
26
Page 82
Miscellaneous Plate A
Z3EK
Item Part No. References Qty. Description Notes
1 197-8547 1 LAMP
Page 83
Parts Index
Page 84
Parts Index
Description Part No. Page
ADAPTOR 217-5792 71
ADJUSTING SCREW 153-5587 21
AIR INTAKE PIPE 231-3013 73
ALTERNATOR 183-4029 65
ANTI-TAMPER CAP 139-5511 27
211-7739 29
217-7115 29
ARM 154-1401 25
154-1637 25
ATOMISER (131406470) 37
ATOMISER LEAK-OFF
PIPE
BACKPLATE (TPN768) 59
BALL BEARING (040109059) 31
BEARING (042303015) 11
BEARING CAP 231-2801 17
BIG END SHELL BEARING
231-7739 37
153-5390 11
231-2802 17
231-2803 17
231-8814 15, 15
Description Part No. Page
BREATHER VALVE 217-5859 73
BUSH 153-5536 15
154-1677 31
231-8817 11
CABLE 155-8075 39
CAMSHAFT ASSEMBLY (120026610) 31
CAMSHAFT GEAR 183-3645 31
CAP 153-5573 19
CIRCLIP (036500021) 13, 13
(036800005) 25
(036800006) 25
153-6851 53
212-0747 29
CLIP (067200078) 37, 37
154-1824 41, 41
COLLAR 153-6850 53
CONNECTION 153-6879 49
197-8555 81
205-4728 33
CONNECTOR 183-4037 81
BLANKING PLUG 217-7381 41
BOLT (010310865) 69
(010311045) 61
(010810845) 17
153-6881 51
191-9296 29
205-4726 33
212-0745 29
BOLT ASSEMBLY 217-7111 29
BRACKET 183-4033 65
231-2841 39
232-0290 37
CON ROD BOLT 153-5537 15
CONROD KIT 231-3870 15
CON ROD NUT (020109075) 15
CORE PLUG (064400010) 11, 71
COTTER 153-5556 19
COVER 153-6848 53
CRANKSHAFT GEAR 153-5517 17
CRANKSHAFT KIT 231-2799 17
Page 85
Parts Index
Description Part No. Page
CRANKSHAFT PULLEY 177-3308 69
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD COV-ER238-1330 73
CYLINDER HEAD GASKET
DAMPER 153-6393 35, 35
DIPSTICK (198416820) 49
DIPSTICK TUBE 229-5150 49
DOWEL (030500512) 11
END CAP (064209053) 29
EXHAUST MANIFOLD 183-4332 63
EXHAUST MANIFOLD
GASKET
231-2072 19
(111147560) 19
231-2073 19
(030500612) 17, 17, 17
(030500616) 11
(030501025) 11
(030509018) 31
153-6860 63
Description Part No. Page
GASKET 154-2716 37
205-4727 33, 33
219-4669 47
231-3014 73
231-3020 73
GAUZE 153-5939 73
GEAR - IDLER/OIL PUMP 153-7984 31
GLOW PLUG 231-2836 39, 39, 39
GUDGEON PIN 153-5540 13
HOSE 154-1823 41
HOUSING JOINT 231-7858 41
INLET VALVE 231-2070 19
INSERT 230-9126 19
JOINT 153-6494 69
153-7920 75
KEY (030509020) 17
LAMP 197-8547 83
LEVER 153-5577 21
EXHAUST VALVE 153-5555 19
FAN 183-3539 43
FANBELT (080109049) 45
FILLER 205-7713 77
FLYWHEEL 153-6864 57
FRONT OIL SEAL 153-7978 25
FUEL INJECTION PIPE NO 1 CYL
FUEL INJECTION PUMP (131017940) 33
FUELINJPUMP RETURN
PIPE
231-7702 35
231-7703 35
231-7704 35
(068209026) 37
153-5579 21
183-3570 25
183-4030 65
231-3821 25
238-1266 25
LIFT PUMP 176-7712 55
MAIN BEARING KIT 231-2800 17
METRIC BOLT 217-5860 73
NUT (020109176) 29
(020109177) 29
(020700008) 25
(020800018) 69
Page 86
Parts Index
Description Part No. Page
(020900008) 79
(023100004) 39, 39, 39
133-5512 25
153-5590 21
153-5592 21, 69
153-5934 73
153-5960 23, 25, 33,
35, 41, 41,
41, 63
155-8085 61
162-2207 25, 27
OIL FILTER CANISTER 220-1523 49
OIL PIPE 180-6117 47
231-7864 51
Description Part No. Page
PLATE 153-6374 67, 67
153-7990 31
154-1882 69
200-6454 11
PLUG (064510060) 41
153-5381 11, 19
153-5382 11
153-5384 11
153-5385 11
153-5387 11
153-5391 11
153-5552 19, 19
153-5553 19
OIL PRESSURE SWITCH (TPN485) 71
O RING (052100030) 25
(052100050) 25
(052100070) 25
(052109100) 29
(052300600) 69
153-6835 47
153-6841 49
153-6853 53
156-6950 21
176-7719 55
PIN (030300414) 25
(030300816) 17
(030309005) 11
153-7983 25
PISTON AND RING KIT 231-3885 13
PISTON RING KIT 231-3888 13
156-6948 21
165-3605 47
221-1136 11
PUSHROD 231-2209 21
REAR OIL SEAL (050209107) 11
RELIEF VALVE 154-1942 53
RETAINING PLATE 231-3010 73
ROCKER ARM SHAFT 231-2183 21
ROCKER BOX JOINT 231-2208 21
ROCKERSHAFT ASSEMBLY
ROTOR 153-6847 53
SCREW (010110625) 35
231-2184 21
(010110630) 25
(010700845) 17
(010810840) 17, 17
(011310612) 11, 31, 47,
49
Page 87
Parts Index
Description Part No. Page
(011310614) 43
(011310616) 25
(011310620) 33, 73
(011510840) 65
(011510850) 17
(011510855) 65
(011511040) 65
(015100410) 21
153-5575 19
153-5578 19
153-5962 23, 41
153-6375 59, 67, 67
153-6833 47
Description Part No. Page
160-4152 53
160-4153 53
161-1432 33
161-1433 33
161-1434 33
161-1435 33
SNAPRING (036800008) 25
SOLENOID 238-1210 33
SPACER 183-3606 31
183-4031 65
SPRING 153-5586 21
153-6849 53
154-1641 25
153-6861 21, 63, 73
153-6866 57
153-6868 59
153-7992 31
154-1244 65
158-7936 25, 25, 27
165-2139 23, 73
165-2140 23, 65
168-9001 75
217-5862 73
6I-0846 55
SEAL (052100420) 77
SHAFT 197-7909 25
231-8822 11
154-1679 31
183-3568 25
200-5995 25
STARTERMOTOR 138-6754 61
STARTER RING 153-6865 57
STAY 154-1412 25
STRAINER 153-6837 47
STUD (010109440) 11, 41
(012110635) 11
(012110660) 11, 41
153-5591 21
153-5944 19
SUMP 153-6830 47
TAPPET 153-5594 21
SHIM 153-6385 33
160-4150 53
160-4151 53
Page 88
217-7174 31
THERMOSTAT 231-7859 41
THERMOSTAT HOUSING (145216510) 41
Description Part No. Page
(145226460) 41
Parts Index
THERMOSTATHOUSING
JOINT
TIMING CASE JOINT 215-2618 11
TIMING GEAR CASE 238-1174 25
VALVE CAP 153-5557 19
VALVE SPRING 153-5558 19
VALVE STEM SEAL 153-5554 19
WASHER (026200008) 25
231-7861 41
215-2619 23
153-5559 19
153-5595 21
153-5936 51, 51, 71,
71, 73
153-6412 33
153-6415 37
153-6832 47
153-7985 31
153-7987 29, 29
154-1399 61, 65
154-2403 61
168-9002 65
232-0793 37
WATER PUMP (145017840) 41
WATER PUMP JOINT 231-7853 41
WATERPUMP PULLEY 153-5963 45
WATER TEMPERATURE
SENSOR
WOODRUFF KEY (034100508) 31, 69
(385720510) 71
Page 89
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