MTD 560, 530, 511, 24AB561E062, 24AB561D352 Owner’s Manual

...
YARD
OPERATOR'S MANUAL
Log Splitter
Vertical Shaft
Assembled
Model Series
500, 501,510, 511
530, 550, 560, and 561
Jililililili_,,_i_,!_:,,_!_!_:i::,i!!:/,i,_i,_!_,,,,,_,,',,!Siiii,:i,_,_,!:,:_,,,_i,_i!i!i!i!i!i!i__!iiiilil__!i!i!i!!_:i!i!i!i!_I,
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-10055B
ECO No. 1481 (5/00)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Assembling Your Log Splitter ............................................................................. 5
Know Your Log Splitter ...................................................................................... 7
Operating Your Log Splitter ................................................................................ 8
Adjusting Your Log Splitter ................................................................................. 10
Maintaining Your Log Splitter ............................................................................. 10
Conditions That Will Void Warranty ................................................................... 12
Troubleshooting ................................................................................................. 12
Parts List ............................................................................................................ 14
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new log splitter. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from itin the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by standing behind the unit and looking down at the hydraulic tank. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number) (Sedal Number)
MTD PRODUCTS INC
CLEVELAND, OHIO 44136
Copy the model number here:
Copy the serial number here:
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you
call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may
result in personal injury. When you see this symbol - heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
TRAINING
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Many accidents occur when more than one person operates the machine. If a helper is assisting in loading logs, never activate the control until the helper is a minimum of 10 feet from the machine.
6. Keep bystanders, helpers, pets, and children at least 20 feet from the machine while it is in
operation.
7. Never allow anyone to ride on this machine.
8. Never transport cargo on this machine.
9. Hydraulic log splitters develop high fluid pressures during operation. Fluid escaping through a pin hole opening can penetrate your skin and cause blood poisoning, gangrene, or death. Give attention to the following instructions at all times:
a. Do not check for leaks with your hand. b. Do not operate machine with frayed, kinked,
cracked, or damaged hoses, fitting, or tubing.
c. Stop the engine and relieve hydraulic system
pressure before changing or adjusting
fittings, hoses, tubing, or other system
components.
d. Do not adjust the pressure settings of the
pump or valve.
10. Leaks can be detected by passing cardboard or wood, while wearing protective gloves and safety glasses, over the suspected area. Look for
discoloration of cardboard or wood.
11. If injured by escaping fluid, see a doctor immediately. Serious infection or reaction can develop if proper medical treatment is not administered immediately.
12. Keep the operator zone and adjacent area clear for safe, secure footing.
13. If your machine is equipped with an internal combustion engine and it is intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust should be equipped with a spark arrester. Make sure you comply with applicable local, state, and federal codes. Take appropriate firefighting equipment with you.
14. This machine should be used for splitting wood only, do not use itfor any other purpose.
15. Follow the instructions in the manual(s) provided with any attachment(s) for this machine.
PREPARATION
1. Always wear safety shoes or heavy boots.
2. Always wear safety glasses or safety goggles during operating this machine.
3. Never wear jewelry or loose clothing that might become entangled in moving or rotating parts of the
machine.
4. Make sure this machine is on level surface before operating.
5. Always block the machine as required to prevent unintended movement, and lock in either the
horizontal or vertical position.
6. Always operate this machine from the operator zone(s) specified in the manual.
7. Logs should be cut with square ends prior to splitting.
8. Use your log splitter in daylight or under good artificial light.
g.
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite. Wash your skin and change immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes, and
other sources of ignition.
c. Neverfuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes
before refueling.
f. Never overfill the fuel tank. Fill tank to no
more than 1/2 inch below bottom of filler neck
to provide space for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine
and equipment, move machine to another area. Wait 5 minutes before starting the engine.
i. Never store the machine or fuel container
inside where there is an open flame, spark or pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
appliances.
j. Allow machine to cool at least 5 minutes
before storing.
OPERATION
10. For logs which are not cut square, the least square end and the longest portion of the log should be
placed toward the beam and wedge, and the square end placed toward the end plate.
11. When splitting in the vertical position, stabilize the log before moving the control. Split as follows:
a. Place log on the end plate and turn until it
leans against the beam and is stable.
b. When splitting extra large or uneven logs, the
log must be stabilized with wooden shims or split wood between the log and the end plate
or ground.
12. Always keep fingers away from any cracks that open in the log while splitting. They can quickly
close and pinch or amputate your fingers.
13. Keep your work area clean. Immediately remove split wood around the machine so that you do not
stumble over it.
14. Never move this machine while the engine is running.
15. This machine should not be towed on any street, highway or public road without checking the existing federal, state, or local vehicle requirements. Any licensing or modifications such as taillights, etc., needed to comply, is the sole responsibility of the purchaser. If a "Statement of Odgin" is required in your state, see your local
dealer.
16. See the towing section in this manual for proper towing instructions once all federal, local, or state requirements are met.
1. Before staring this machine, review the "Safety Instructions". Failure to follow these rules may
result in serious injury to the operator or bystanders.
2. Never leave this machine unattended with the engine running.
3. Do not operate machine while under the influence of alcohol, drugs, or medication.
4. Never allow anyone to operate this machine without proper instruction.
5. Always operate this machine with all safety equipment in place and working. Make sure all controls are properly adjusted for safe operation.
6. Do not change the engine governor settings or overspeed the engine. The governor controls the maximum safe operating speed of the engine.
7. When loading a log, always place your hands on the sides of the log, not on the ends, and never use your foot to help stabilize a log. Failure to do so, may result in crushed or amputated fingers, toes,
hand, or foot.
8. Use only your hand to operate the controls.
9. Never attempt to split more than one log at a time unless the ram has fully extended and a second log is needed to complete the separation of the first log.
MAINTENANCEANDSTORAGE
1. Stop the engine, disconnect the spark plug and ground it against the engine before cleaning, or inspecting the machine.
2. Stop the engine and relieve hydraulic system pressure before repairing or adjusting fittings, hoses, tubing, or other system components.
3. To prevent fires, clean debris and chaff from the engine and muffler areas. If the engine is equipped with a spark arrester muffler, clean and inspect it regularly according to manufacturers instructions. Replace if damaged.
4. Periodically check that all nuts and bolts, hose clamps, and hydraulic fittings are tight to be sure equipment is in safe working condition.
5. Check all safety guards and shields to be sure they are in the proper position. Never operate with safety guards, shields, or other protective features
removed.
6. The pressure relief valve is preset at the factory. Do not adjust the valve.
7. Never attempt to move this machine over hilly or uneven terrain without atow vehicle or adequate help.
.
For your safety, replace all damaged or worn parts
g.
immediately with original equipment manufacturer's (O.E.M.) parts only. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
understand and follow the warnings and instructions in this manual and on the machine.
WARNING: - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read,
NOTE: Not all safety labels shown may apply to your log spfitters.
Do not alter this machine in any manner, alterations such as attaching a rope or extension to the control lever, or adding to the width or height of the wedge may result in personal injury.
V_T]CAL
OPERATOR'S INSTRUCTIONS _,_ eP_'_e_'_ _,_
_i_!i_i!!i!¸¸_
SECTION2: ASSEMBLINGYOURLOGSPLITTER
IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your machine.
NOTE: Reference to right or left hand side of the log
spfitter is observed from the operating position.
RemovingUnitFromCarton
Pry the top, sides, and ends off crate.
Set panels aside to avoid tire punctures or personal injury. Remove and discard plastic bag that covers unit. Remove wheels and loose parts if included with unit (i.e., operator's manual, etc.)
WARNING: Use extreme caution unpack-
ing this machine. Some components are
very heavy and will require additional peo-
ple or mechanical handling equipment.
_1_ WARNING: Disconnect the spark plug wire
NOTE: Do not remove the banding from around the
tank until the log splitter is assembled.
and ground against the engine to prevent unintended starting.
Remove the two bolts, lock washers, and hex nuts
that secure the tongue assembly to the beam
assembly. Unlock the two beam locks by pulling out on the beam locks and pivoting them down. Remove the
tongue assembly. See Figure 1.
Place the end of the tongue assembly in between
the brackets on the wheel and reservoir tank
assembly. Secure with hardware previously removed.
Loading...
+ 11 hidden pages