MTD 464, 463, 462 THRU 465, 24B-464B062 Owner’s Manual

OPERATOR'S MANUAI

Chipper Shredder

Model Series

462 thru 465

Model 465 Shown

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

Inthe State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

PRINTED IN U.S.A. FORM NO. 770-10048E

(5/02)

TABLEOFCONTENTS

Content Page

Important Safe Operation Practices ................................................................... 3

Assembling Your Chipper Shredder ................................................................... 5

Know Your Chipper Shredder ............................................................................ 7

Operating Your Chipper Shredder .................................................................... 7

Maintaining Your Chipper Shredder .................................................................. 9

Troubleshooting ................................................................................................. 11

Parts List ............................................................................................................ 12

FINDINGMODELNUMBER

This Operator's Manual is an important part of your new chipper shredder. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on

the model plate is very important if you need help from our Customer Support Department or

an authorized dealer.

You can locate the model number by standing behind the unit and looking down atthe frame below

the engine. A sample model plate is explained below. For future reference, please copy the model

number and the serial number of the equipment in the space below.

Copy the model number here:

MTD LLC I=. O. BOX 361131

CLEVELAN D, OH 44136

330-220-4683

,, www.mtdproducts.com 800-800-7310

Copy the serial number here:

ENGINEINFORMATION

The engine manufacturer is responsible for all engine-related issues with regards to performance, power-

rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed separately with your unit for more information.

CALLINGCUSTOMERSUPPORT

Pleasedo NOTreturntheunittotheretailer fromwhichit waspurchased,withoutfirstcontactingCustomerSupport.

Should you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.

Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.

SECTION1: IMPORTANTSAFEOPERATIONPRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could

endanger the personal safety and/or property of yourself and others. Read and follow all instructions in

this manual before attempting to operate this machine. Failure to comply with these instructions may

result in personal injury. When you see this symbol - heed its warning.

WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

DANGER: This machine was built to be operated according to the rules for safe operation in this

manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

TRAINING

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3. Never allow children under 16 years old to operate this machine. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

4. Never allow adults to operate this machine without proper instruction.

5. Keep bystanders, helpers, pets, and children at least 75 feet from the machine while it is in

operation. Stop machine ifanyone enters the area.

6. Never run an engine indoors or ina poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

7. Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.

8. Never attempt to unclog either the feed intake or discharge opening, remove or empty bag, or inspect and repair the machine while the engine is running. Shut the engine off and wait until all moving parts have come to a complete stop. Disconnect the spark plug wire and ground it against the engine.

PREPARATION

Thoroughly inspect the area where the equipment is to be used. Remove all rocks, bottles, cans, or

other foreign objects which could be picked up or thrown and cause personal injury or damage to the

machine.

Always wear safety glasses or safety goggles during operation or while performing an adjustment or repair, to protect eyes. Thrown objects which

ricochet can cause serious injury to the eyes.

Wear sturdy, rough-soled work shoes and close- fitting slacks and shirts. Loose fitting clothes or jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. Wear

leather work gloves when feeding material in the chipper chute.

Before starting, check all bolts and screws for

proper tightness to be sure the machine is in safe working condition. Also, visually inspect machine for any damage at frequent intervals.

Maintain or replace safety and instructions labels, as necessary.

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a. Use only an approved gasoline container.

b. Extinguish all cigarettes, cigars, pipes, and

other sources of ignition.

c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the

engine is hot or running.

e. Allow engine to cool at least two minutes

before refueling.

f. Never over fill fuel tank. Fill tank to no more

than 1/2 inch below bottom of filler neck to provide space for fuel expansion.

g. Replace gasoline cap and tighten securely.

h. If gasoline is spilled, wipe it off the engine

and equipment. Move machine to another area. Wait 5 minutes before starting the engine.

i. Never store the machine or fuel container

inside where there is an open flame, spark, or pilot light (e.g. furnace, water heater, space heater, clothes dryer, etc.)

j. Toreduceafirehazard,keepmachinefree

ofgrass,leaves,orotherdebrisbuild-up. Cleanupoilorfuelspillageandremoveany

fuelsoakeddebris.

k. Allowmachinetocoolatleast5 minutes

beforestoring.

OPERATION

1. Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.

2. Before starting the machine, make sure the chipper chute, feed intake, and cutting chamber are empty

and free of all debris.

3. Thoroughly inspect all material to be shredded and remove any metal, rocks, bottles, cans, or other foreign objects which could cause personal injury or damage to the machine.

4. If it becomes necessary to push material through the shredder hopper, use a small diameter stick. Do not use your hands or feet.

5. If the impeller strikes a foreign object or if your machine should start making an unusual noise or vibration, immediately shut the engine off. Allow the impeller to come to a complete stop. Disconnect the spark plug wire, ground itagainst the engine and perform the following steps:

a. Inspect fordamage. b. Repair or replace any damaged parts. c. Check for any loose parts and tighten to

assure continued safe operation.

6. Do not allow an accumulation of processed material to build up in the discharge area. This can prevent proper discharge and result in kickback of material through the feed opening.

7. Do not attempt to shred or chip material larger than specified on the machine or in this manual. Personal injury or machine damage could result.

8. Never attempt to unclog either the feed intake or discharge opening while the engine is running. Shut the engine off, wait until all moving parts have stopped, disconnect the spark plug wire and ground it against the engine before clearing debris.

9. Never operate without the shredder hopper, chipper chute, or discharge chute properly attached to the machine. Never empty or change discharge bag while the engine is running.

10. Keep all guards, deflectors and safety devices in place and operating properly.

11. Keep your face and body back and to the side of

the chipper chute while feeding material into the

machine to avoid accidental kickback injuries.

12. Never operate this machine without good visibility

or light.

13. Do not operate this machine on a paved, gravel or non-level surface.

14. Do not operate this machine while under the influence of alcohol or drugs.

15. Muffler and engine become hot and can cause a burn. Do not touch.

16. Never pick up or carry machine while the engine is running.

MAINTENANCEANDSTORAGE

1. Never tamper with safety devices. Check their proper operation regularly.

2. Check bolts and screws for proper tightness at

frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage and repair, if needed.

3. Before cleaning, repairing, or inspecting, stop the

engine and make certain the impeller and all

moving parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.

4. Do not change the engine governor settings or

overspeed the engine. The governor controls the

maximum safe operating speed of the engine.

5. Maintain or replace safety and instruction labels, as necessary.

6. Follow this manual for safe loading, unloading,

transporting, and storage of this machine.

7. Never store the machine or fuel container inside

where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer, etc.

8. Always refer to the operator's manual for proper instructions on off-season storage.

9. If the fuel tank has to be drained, do this outdoors.

10. Observe proper disposal laws and regulations for

gas, oil, etc. to protect the environment.

understand and follow the warnings and instructions in this manual and on the machine.

WARNING: - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read,

NOTE: Not all safety labels shown may apply toyour chipper shredder.

WARNINGi DO NOT OPERATE

TH_S MACHMNE UNLESS THE CHUTE DEFLECTOR HAS BEEN PROPERLY iNSTALLED AND _S

SECURED WiTH THE HAND

KNOBS,

SECTION2: ASSEMBLINGYOURCHIPPERSHREDDER

IMPORTANT:This unit is shipped without gasoline or oil

in the engine Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your machine

NOTE: Reference to right or left hand side of the

chipper shredder is observed from the operating

position.

RemovingUnitFromCarton

• Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open

carton

• Remove loose parts if included with unit (ie,

operator's manual, etc.)

• Cut along corners, lay carton down flat, and remove

packing material

• Roll or slide unit out of carton and check carton thoroughly for loose parts

LoosePartsInCarton(SeeFigurel)

• Hopper Assembly

• Discharge Chute

• Chipper Chute (463 thru 465)

• Bag (Not Shown)

• Tamper Plug (If Equipped)

DisconnectingSparkPlugWire

Before setting up your chipper shredder, disconnect the spark plug wire from the spark plug and ground against

the engine

Assembly

Chipper Chute

Dis, _arge Chute

Figure 1

AttachingTheHopperAssembly(A,Models)

• Remove six hex nuts and washers from the weld

studs on the impeller housing. Do not remove the support plate. See Figure 2.

• Place hopper assembly into position in front of

impeller housing, aligning holes in hopper assembly collar with weld studs.

Impeller Housing zlmpeller

Bracket

Washer

Hex Nut__ _,

Hopper Bracket _

Release Rod

Weld Stud Support

Plate

_"_"--_ Hopper

Assembly

Figure 2

• Slide hopper assembly onto weld studs and replace

washers and hex nuts. Do not tighten completely.

• Lift hopper assembly up to impeller bracket

assembly and slide the release rod out slightly to hook the hopper bracket onto the rod. See Figure 2.

• Tighten the six hex nuts that secure hopper

assembly to impeller housing and also tighten the hex nuts that secure hopper bracket to hopper assembly.

AttachingTheDischargeChute(A,Models)

• Remove the wing knobs from each side of the lower

impeller housing. See Figure 3.

Hex LockNut

Spacer

Remove the hex lock nut, spacers, and hex bolt

from the top of the impeller housing.

Align the discharge chute in position on the discharge opening and insert hex bolt with spacer

through hinge on discharge chute (spacers fit inside

of hinges). See Figure 3.

_Discharge Chute

Figure 3

_Hex Bolt

Knob

• Place second spacer over hex bolt inside other hinge and secure with hex lock nut.

• Secure both sides of discharge chute to impeller housing using wing knobs previously removed.

AttachingTheChipperChute

(Model463 Thru465Only)

• Remove the three cupped washers and hex nuts from weld studs besides the opening on the side of the impeller housing. See Figure 4.

NOTE: Engine is not shown for clarity.

• Remove the hex bolts, lock nuts, and flat washers from the two holes on the upper end of the support

brace.

Chipper

Weld Stud

Chute

Cupped

Washer

pport Brace

Hex Nut

Figure 4

• Align the chipper chute over the weld studs, so the slot in the bottom of the chute is facing down.

• Secure chipper chute with the three cupped washers (cupped side against the chipper chute) and hex nuts previously removed. Do not tighten

the nuts at this time.

• The chipper shredder was shipped with one end of the support brace already secured to the lower

frame. Loosen but do not remove the bolts securing the brace to the frame.

• Align the holes in the chute with the holes in the top of the brace and attach brace to chipper chute with hardware previously removed. Tighten securely.

• Tighten the bolts securing the support brace to the frame.

• Tighten the three nuts on the weld studs holding the chipper chute to the impeller housing.

AttachingTheBag(A,Models)

• To attach the bag, place the opening of the bag completely over the discharge chute.

• Depress the plunger on the drawstring and pull on the drawstring until the bag is tight around chute opening. Release plunger to lock it into position.

SECTION3: KNOWYOURCHIPPERSHREDDER

Read this operator's manual and safety rules before operating your chipper shredder. Compare the illustrations in Figure 5 with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

Starter Handle

The starter handle is located on the engine. Pull the starter handle to start engine. See Figure 5.

ReleaseRod

The release rod is located on the impeller bracket assembly and it is used to release or lock the hopper

when raising or lowering. See Figure 5.

ChipperChute

Allow twigs and small branches up to 3" in diameter on models 463 thru 465 and 2" in diameter on models 462

to be fed into the impeller for chipping. See Figure 5.

HopperAssembly

Allow leaves and small branches up to 1/2 diameter to be fed into the impeller for chipping and shredding.

Material can be raked into hopper assembly by lowering the hopper assembly. See Figure 5.

Bag(NotShown)

Collects shredded or chipped material fed through the chipper chute or hopper assembly.

TamperPlug(ifEquipped)

The tamper plug is designed to insert in the chipper

chute to push material toward the impeller. See Figure 5.

EngineControls

See the separate engine manual for the location and

function of the controls on the engine.

StoppingEngine

• Move throttle control lever to STOP or OFF position.

• Disconnect spark plug wire from spark plug and ground against the engine.

Chipper Chute

Hopper

Assembly

Release / Rod

_Starter Handle

Model 465 Shown

Figure 5

SECTION4: OPERATINGYOURCHIPPERSHREDDER

WARNING: The operation of any chipper shredder can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear the safety glasses provided with this unit or eye shields before chipping or shred- ding and while performing any adjustments or repairs.

GasAndOilFill-Up

Service the engine with gasoline and oil as instructed in

the separate engine manual packed with your chipper

shredder. Read instructions carefully.

,_ WARNING: Never fill fuel tank indoors with

engine running or until the engine has been allowed to cool for at least two

minutes after running.

Tamper Plug

StartingEngine

• Attach spark plug wire to spark plug. Make certain

the metal cap on the end of the spark plug is fastened securely over the metal tip on the spark

plug.

• Engines with choke lever: Move choke lever on engine to CHOKE position. (A warm engine may not require choking).

• Engines with primer: Prime engine as instructed in separate engine

manual.

• The throttle control lever is located on the engine. Move engine throttle control lever to FAST or START position.

• Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point).

NOTE: A noise will be heard when finding the start of

the compression cycle. This noise is caused by the fails

and fingers, which are part of the shredding mecha-

nism, and it should be expected until the impeller reaches full speed.

• Pull rope with a rapid, continuous, full arm stroke. Keep a firm grip on starter handle. Let rope rewind slowly.

• Repeat the previous steps until engine fires. When engine starts, move choke control (if equipped) gradually to RUN position.

or in a poorly ventilated area. Engine

WARNING: Never run the engine indoors exhaust contains carbon monoxide, an

odorless and deadly gas.

ToEmptyBag

• Depress the plunger on the drawstring and slide the plunger out to loosen bag from discharge chute opening.

• Empty bag and reattach to the discharge chute opening. Depress the plunger on the drawstring and pull on the drawstring until the bag is tight around the chute opening.

LoweringTheHopperAssembly

• With one hand grasp the handle at the top of the hopper assembly and lift slightly.

• With the other hand pull out on the release rod and lower the hopper assembly to the ground. See Figure 6.

opper

Assembly Rod

Figure 6

UsingTheChipperShredder

Yard waste such as leaves and pine needles can be raked up through the hopper assembly for shredding. After material has been shredded by the flail blades on

the impeller assembly, it will be discharged out of

opening or into catcher bag. Do not attempt to shred or chip any material other than vegetation found in a

normal yard (i.e. branches, leaves, twigs, etc.) Avoid fibrous plants such as tomato vines until they are thoroughly dried out. Twigs and small branches up to 3"

in diameter on models 463 thru 465 and 2" in diameter

on models 462 can be fed into the chipper chute. If

equipped, use the tamper plug to push material into the

chipper chute. See Figure 7.

Discharge

Chute Chipper

opper

Assembly

Model 465 Shown

Figure 7

IMPORTANT:The flail screen is located inside the

housing in the discharge area. Ifthe flail screen

becomes clogged, remove and clean as instructed in

SECTION 5: MAINTAINING YOUR CHIPPER

SHREDDER. For best performance, it is also important to keep the chipper blade sharp.

Chute

SECTION5: MAINTAININGYOURCHIPPERSHREDDER

CustomerResponsibilities

MAINTENANCE

SCHEDULE

Lubricate Release Bracket

I--

Lubricate

O Hopper Assembly

O Lubricate DischargeChute

n Check Chipper Blade

Check Oil

Change Oil

uJ Z

7& Clean Air Filter

w Clean Engine

Check Spark Plug

nect spark plug, and ground against

WARNING: Always stop engine, discon- engine before cleaning, lubricating or

doing any kind of maintenance on your machine.

Lubrication

Release Rod: Lubricate the release rod and spring with

light oil once a season. Hopper Assembly: Lubricate the pivot points on the

hopper assembly with light oil once a season.

Discharge Chute: Lubricate the pivot points on the

chute deflector with light oil once a season.

Engine: Follow the separate engine manual packed

with you unit for lubrication instructions.

Maintenance

SERVICE

DATES

• The spark plug should be cleaned and the gap reset once a season. Check engine manual for

correct plug type and gap specifications.

RemovingTheFlailScreen

If the discharge area becomes clogged, remove the flail screen and clean area as follows:

• Stop the engine and make certain the chipper

shredder has come to a complete stop.

• Disconnect spark plug wire from spark plug and

ground against the engine.

• Remove the two wing knobs on each side of the

discharge chute and lift the discharge chute up to keep it out of the way. See Figure 8.

Discharge

Chute

Engine

Refer to the separate engine manual for all engine

maintenance instructions.

Check engine oil level before each use as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully. Clean air cleaner every 25 hours under normal conditions or once a season. Clean every few hours under extremely dusty conditions. To service the air cleaner, refer to the separate engine manual packed with your unit.

Clips

Wing Knobs

Figure 8

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