MTD 31AS62EE799 Owner’s Manual

Operator's Manual
CRRFTSMRN
24" SNOW THROWER
Model No. 247.889571
o SAFETY
ASSEMBLY
OPERATION
MAINTENANCE
CAUTION: Before using this product, read this
PARTS LIST
o ESPANOL
manual and follow all safety rules and operating
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORM1/0.769-05095D
7/26/2011
WarrantyStatement.................... Page2
SafeOperationPractices.............. Pages3-6
Assembly......................... Pages8-11
Operation........................ Pages12-15
Service&Maintenance.............. Pages16-23
Off-SeasonStorage................... Page24
Troubleshooting...................... Page25
PartsList......................... Pages26-42
RepairProtectionAgreement............ Page47
Espa_ol............................. Page48
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwill receivefreerepairorfreereplacementifrepairisunavailable.
Thiswarrantyisvoidifthisproductiseverusedwhileprovidingcommercialservicesorifrentedtoanotherperson. Forwarrantycoveragedetails to obtain repairor replacement,visit the website: www.craftsman.com
This warranty covers ONLYdefects in material andworkmanship. Warrantycoveragedoes NOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnot limitedto augers,augerpaddles,drift cutters,skidshoes,shaveplate,shearpins,sparkplug,aircleaner,belts,andoil filter.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass. Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto damagecausedbyover-speedingthe engine,or fromimpacting objectsthatbendtheframe,augershaft,etc.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountofengineoil,or failureto maintaintheequipmentaccordingtotheinstructionscontained intheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).In general,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandwearofthe exteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineOilType: 5W-30 EngineOilCapacity: 20ounces FuelCapacity: 2.3Quarts
SparkPlug: F6RTC(951-10292) SparkPlugGap: .020"to.030"
©KCDIR LLC
Model Number.................................................................
Serial Number .................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingto operatethismachine.Failureto complywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothe safeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
Read,understand,andfollowall instructionsonthemachineand in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytothe operatorand/ orbystanders.Keepthismanualina safeplaceforfutureand regularreferenceandfor orderingreplacementparts.
Befamiliarwithall controlsandtheir properoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofageto operatethis machine.Children14andover shouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon themachineandbe trainedandsupervisedbyanadult.
Neverallowadultsto operatethis machinewithoutproper instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour snow-throwingpatterntoavoiddischargeof materialtoward roads,bystandersandthe like.
Keepbystanders,petsandchildrenat least75feetfromthe machinewhileitisin operation.Stopmachineifanyoneenters
thearea.
Exercisecautiontoavoidslippingorfalling,especiallywhen operatinginreverse.
Your Responsibility--Restrict theuseofthispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbytheauger/
impeller.
Alwayswearsafetyglassesoreyeshieldsduringoperationand whileperformingan adjustmentor repairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which couldbecomeentangledinmovingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptaclefor all
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine. Adjustcollectorhousingheighttocleargravelorcrushedrock
surfaces.
Neverattemptto makeanyadjustmentswhileengineis running, exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjusttooutdoortemperaturebefore startingtoclearsnow.
3
SafeHandlingof Gasoline Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineis spilled onyourselforyourclotheswhichcan ignite.Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Extinguishall cigarettes,cigars,pipesandothersources ofignition.
Neverfuelmachineindoors.
Neverremovegas capor addfuelwhilethe engineis hot or running.
Allowenginetocoolat leasttwo minutesbeforerefueling.
Neveroverfillfueltank.Filltanktono morethan1/2inch belowbottomoffillerneckto providespaceforfuel
expansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeit offtheengineandequipment. Movemachinetoanotherarea.Wait5 minutesbefore
startingtheengine.
Neverstorethemachineor fuelcontainerinsidewhere thereis anopenflame,sparkor pilotlight(e.g.furnace,
waterheater,spaceheater,clothesdryeretc.).
Allowmachinetocoolatleast5 minutesbeforestoring.
Neverfillcontainersinsidea vehicleor ona truckor trailer bedwitha plasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthetruck ortrailerand refueliton theground.Ifthisis not possible, thenrefuelsuchequipmentona trailerwitha portable container,ratherthanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankor containeropeningatalltimesuntilfuelingiscomplete.Do notuse a nozzlelock-opendevice.
OPERATION
Donotputhandsorfeetnear rotatingparts,in theauger/impeller housingorchuteassembly.Contactwiththerotatingpartscan amputatehandsandfeet.
Theauger/impellercontrolleveris a safetydevice.Neverbypass itsoperation.Doingsomakesthemachineunsafeandmaycause personalinjury.
Thecontrolleversmustoperateeasilyin bothdirectionsand automaticallyreturntothedisengagedpositionwhenreleased.
Neveroperatewitha missingordamagedchuteassembly.Keep all safetydevicesin placeandworking.
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Donotoperatemachinewhileunderthe influenceofalcoholor drugs.
Mufflerandenginebecomehotandcan causea burn.Donot touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingonorcrossinggravel surfaces.Stayalertforhiddenhazardsortraffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon slopes.Do notoperateonsteepslopes.
Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc.Thus,avoidingpossibleproperty damageorpersonalinjurycausedbya ricochet.
Neverdirectdischargeatchildren,bystandersand petsor allow anyoneinfrontofthemachine.
Donotoverloadmachinecapacitybyattemptingtoclearsnowat toofastof arate.
Neveroperatethis machinewithoutgoodvisibilityorlight.Always be sureofyourfootingand keepafirmholdon the handles.Walk,
neverrun.
Disengagepowertotheauger/impellerwhentransportingor not in use.
Neveroperatemachineat hightransportspeedsonslippery surfaces.Lookdownand behindand usecare whenbackingup.
Ifthemachineshouldstartto vibrateabnormally,stoptheengine, disconnectthesparkplugwire andgrounditagainsttheengine.
Inspectthoroughlyfor damage.Repairanydamagebefore
startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave theoperatingposition(behindthehandles).Waituntilthe auger/ impellercomestoa completestopbeforeuncloggingthechute assembly,makingany adjustments,or inspections.
Neverput yourhandinthe dischargeorcollectoropenings.Do notunclogchuteassemblywhileengineisrunning.Shutoff engineand remainbehindhandlesuntilall movingpartshave stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac- turer(e.g.wheelweights,tirechains,cabsetc.).
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then pull rapidly.Rapidretractionofstartercord(kickback)willpull handandarmtowardenginefasterthan youcanletgo.Broken bones,fractures,bruisesorsprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthis manual,usecare andgoodjudgment.
Forin-warrantysafety,operationormaintenancequestions,or to orderpartsandscheduleservice,call 1-800-4-MY-HOME.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is themostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtool,not yourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall controlleversandstopthe engine.Waituntilthe auger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheengineto preventunintendedstarting.
Checkboltsand screwsfor propertightnessat frequentintervals tokeepthe machineinsafeworkingcondition.Also,visually inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed oftheengine.
Snowthrowershaveplatesandskidshoesaresubjecttowear anddamage.Foryoursafetyprotection,frequentlycheckall componentsand replacewithoriginalequipmentmanufacturer's (OEM)partsonlyas listedinthe Partspagesof thisoperator's manual.Useofpartswhichdonot meetthe originalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen- gageproperlyandadjust,ifnecessary.Refertotheadjustment sectioninthisoperator'smanualforinstructions.
Maintainor replacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsand regulationsfor gas,oil,etc. to
protecttheenvironment. Priorto storing,runmachinea fewminutestoclearsnowfrom
machineand preventfreezeupof auger/impeller. Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkorpilotlightsuchasa waterheater,furnace, clothesdryeretc.
Alwaysrefertotheoperator'smanualforproperinstructionson off-seasonstorage.
Checkfuelline,tank,cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved. AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or 60 hoursof operation.Attheendof theAverageUsefulLifehavethemachine inspectedannuallybyan authorizedservicedealerto ensurethat allmechanicalandsafetysystemsareworkingproperlyand not wornexcessively.Failuretodo so can resultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are certifiedto operateon regularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearanyunimprovedforest-covered, brush-coveredorgrass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(ifany)
Ifa sparkarrestorisused,itshouldbe maintainedin effectiveworking orderbytheoperator.IntheStateof Californiatheaboveis required
bylaw (Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine beforeattemptingto assembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
. +
i
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
"JIp
WARNING--THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
Thispageleftintentionallyblank.
7
NOTE:Referencesto rightorleft sideof the snowthrowerare determinedfrombehindtheunitinthe operatingposition(standing directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersofthecartonandlay the sidesflaton the ground. Removeanddiscardallpackinginserts.
2. Movethesnowthroweroutofthecarton.
3. Makecertainthecartonhasbeencompletelyemptiedbefore discardingit.
LOOSE PARTS
Tworeplacementaugershearpinsare includedinthehandlepanel. RefertoReplacingShearPinsinthe Operationsectionfor more informationregardingshearpin replacement.
ASSEMBLY
1. Placethe shiftleverin the Forward-6position.
2. Observethe lowerrearareaof the snowthrowerto besureboth cablesarealignedwith rollerguidesbeforepivotingthehandle
upward.See Figure1.
Figure1
NOTE:Makecertainthe upperends of eachcableareseatedproperly in itsbracket.
.
Securethehandlebytighteningthe plasticwingknoblocatedon boththe left andrightsidesofthehandle.SeeFigure2. Remove anddiscardanyrubberbands,ifpresent.Theyareforpackaging purposesonly.
f
!
/
/
/
Figure2
8
.
Positionthechuteassemblyoverthebase.See Figure3.
5.
Closetheflangekeepersto securethechuteassemblytothe chutebase.SeeFigure4.The flangekeeperswill click intoplace whenproperlysecure.
NOTE:Iftheflangekeeperswill noteasilyclickintoplace,usethe palmof yourhandto applyswift,firmpressuretothebackofeach.
.
a.
Removetheflatwasherand hairpinclipfromtheendof the chutedirectionalcontrol.
b.
Insertthe endofthechutedirectionalcontrolintothelower bracketandsecurewiththeflatwasherandhairpinclipjust
removed.See Figure5.If necessary,the lowerbracketcan
beadjusted.Referto ChuteBracketAdjustmentinthe Service& Maintenancesection.
f F
Figure4
Figure3
\
J
Figure5
9
SET-UP
Chute Clean-Out Tool Achute clean-out tool isfastenedtothe top of the augerhousing
witha mountingclip.SeeFigure6.Thetoolisdesignedtocleara chuteassemblyoficeandsnow.Thisitemisfastenedwitha cabletie atthefactory.Cutthecabletiebeforeoperatingthe snowthrower.
Neveruseyour handsto cleara cloggedchuteassembly.Shut offengineand remainbehindhandlesuntilall movingpartshave stoppedbeforeusingtheclean-outtooltoclearthechuteassembly.
Tire Pressure
Underanycircumstancedo notexceedmanufacturer'srecom- mendedpsi.Equaltirepressureshouldbemaintainedatall times. Excessivepressurewhenseatingbeadsmaycausetire/rim assemblytoburstwithforcesufficienttocauseseriousinjury.Refer tosidewallof tirefor recommendedpressure.
Thetiresareover-inflatedforshippingpurposes.Checkthetire pressurebeforeoperatingthe snowthrower.Referto the tire sidewall fortiremanufacturer'srecommendedpsianddeflate(or inflate)the tiresasnecessary.
ChuteClean-outTool
Figure6
f
NOTE:Equaltire pressureistobe maintainedat alltimesforperfor- mancepurposes.
ADJUSTMENTS
Skid Shoes Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor
shippingpurposes.Adjustthemdownward,ifdesired,priorto operat- ingthesnowthrower.
It is not recommendedthatyouoperatethissnowthrowerongravel asitcaneasilypickup andthrowloosegravel,causingpersonal
njuryordamageto the snowthrowerandsurroundng property.
Forclosesnowremovalona smoothsurface,raiseskidshoes higherontheaugerhousing.
Usea middleorlowerpositionwhentheareatobe clearedis uneven,suchas a graveldriveway
NOTE:If youchoosetooperatethesnowthrowerona gravelsurface, keepthe skidshoesin positionfor maximumclearancebetweenthe groundandtheshaveplate.
Toadjustthe skidshoes:
1. Loosenthefourhexnuts(twooneachside)andcarriagebolts. Moveskidshoestodesiredposition. SeeFigure7.
Figure7
10
2, Makecertaintheentirebottomsurfaceof skidshoeisagainstthe f
groundtoavoidunevenwearontheskidshoes, ....
3, Refightennutsandboltssecurely,
Chute Assembly Thedistancesnowisthrowncanbeadjustedbychangingtheangleof
thechuteassembly,Todo so:
1, Stopthe engineby removingtheignitionkeyandloosenthe
plasticwingknobfoundonthe left sideofthechuteassembly.
2, Pivotthechuteupwardordownwardbeforeretighteningthewing
knob,See Figure8,
Auger Control
Priortooperatingyoursnowthrower,carefullyreadandfollowall instructionsbelow,Performalladjustmentsto verifyyoursnow throwerisoperatingsafelyand properly,
Checktheadjustmentof the augercontrolas follows:
1. Whentheaugercontrolis releasedandin thedisengaged"up" position,thecableshouldhaveverylittleslack.ItshouldNOTbe tight.
2. Ina well-ventilatedarea,startthesnowthrowerengine.Referto StartingtheEngineintheOperationsection.
3. Whilestandingintheoperator'sposition(behindthe snow thrower),engagethe auger.
4. Allowtheaugerto remainengagedforapproximatelyten(10) secondsbeforereleasingthe augercontrol.Repeatthisseveral
times.
5. Withtheaugercontrolin thedisengaged"up"position,walktothe frontofthemachine.
6. Confirmthatthe augerhas completelystoppedrotatingand showsNOsignsof motion.If the augershowsANYsignsof rotating,immediatelyreturntotheoperator'spositionandshutoff theengine.WaitforALLmovingpartsto stopbeforeadjustingthe augercontrol.
7. Toreadjustthecontrolcable,loosentheupperhexboltonthe augercablebracket.SeeFigure9.
8. Positionthe bracketupwardtoprovidemoreslack(or downward toincreasecabletension).
9. Retightentheupperhexbolt.
10. Repeatsteps2-6aboveto verifyproperadjustmenthasbeen achieved.
Figure8
11
f
Drive Control
Shift Lever
J
J
Gas Cap
ChuteAssembly OilFill
\ \,
Clean Out
\
\
Tool
\
Augers
Skid Shoe
Nowthat youhavesetup yoursnowthrower,it'simportanttobecome acquaintedwith itscontrolsandfeatures.Referto Figure10.
SHIFT LEVER
Auger Control
j_. ChuteDirectionalControl
Mumer Recoil Starter
Primer
Key
Throttle Control
Choke Control
Oil Drain
,.. j
_.Handle
Electric Starter Outlet
Figure10
KEY
Thekeyisa safetydevice.It mustbefully insertedin orderfor the engineto start. Remove thekeywhenthesnowthroweris not in use.
:lectric Start
Button
J
1 2345 6
'
Theshiftleverislocatedonthe dash panel.Placetheshiftleverinto anyof eight positionstocontrolthedirectionoftravelandground speed.
Forward
Yoursnowthrowerhassixforward(F)speeds.Positionone(1)is the slowestandpositionsix(6) isthefastest.
Reverse Yoursnowthrowerhastwo reverse(R) speeds.One(1)is the slower
andtwo(2) isthefaster.
Meets ANSI Safety Standards
CraftsmanSnowThrowersconformto the safetystandardoftheAmericanNationalStandardsInstitute(ANSI).
NOTE:Donot turntheignitionkeyinan attempt to starttheengine.Doingso maycauseitto
break.
CHOKE CONTROL
Thechokecontrolisfoundon therearofthe engineand is activatedbyturningthe rotary
chokeknobtothe CHOKEposition.Activating thechokecontrolclosesthe chokeplateonthe carburetorandaids in startingtheengine.
12
THROTTLE CONTROL
aiW'
Theaugercontrolislocatedon thelefthandle.Squeezethe control gripagainstthehandletoengagetheaugerand startsnowthrowing action.Releaseto stop.
DRIVE CONTROL/AUGER CONTROL LOCK
J DRIVE
Thethrottlecontrolis locatedonthe rearof the engine.It regulatesthe speedof theengineandwill shutoff theenginewhenmovedintothe OFFposition.
Depressingthe primerforcesfuel directlyinto ___144
theengine'scarburet°r aid inc°'dweather k _"_'-_ 3" Jstarting.
RECOIL STARTER HANDLE
Thishandleisusedto manuallystarttheengine.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric starterwhenpluggedintoa120Vpowersource.
ELECTRIC STARTER OUTLET
Requirestheuseof athree-prongoutdoorextensioncord(included) anda 120Vpowersource/walloutlet.
OIL FILL
Engineoil levelcanbecheckedandoiladdedthroughtheoil fill.
r 1
CONTROL
Thedrivecontrolis locatedon the righthandle.Squeezethe control gripagainstthehandletoengagethewheeldrive.Releaseto stop. Thedrivecontrolalso lockstheaugercontrolsoyoucan operate thechutedirectionalcontrolwithoutinterruptingthesnowthrowing
process.If theaugercontrolisengagedsimultaneouslywiththe drive control,the operatorcanreleasetheaugercontrol(onthelefthandle) andtheaugerswillremainengaged.Releaseboth controlstostopthe augersandwheeldrive.
NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.
Failureto dosowill resultinincreasedwearonyourmachine'sdrive
system.
CHUTE DIRECTIONAL CONTROL
GAS CAP
Unthreadthegascaptoaddgasolinetothe fuel tank.
AUGER
Whenengaged,theaugerbladesrotateand drawsnowintotheauger housing.
CHUTE ASSEMBLY
Snowdrawnintotheaugerhousingisdischargedout the chute assembly.
AUGER CONTROL
/_CCHUTE DIRECTIONAL CONTROL
LEFT
DISCHARGE CHUTETILTDISCHARGE
#
_ J The chute directionalcontrol is located on left side of the snow thrower. Tochange the direction inwhich snow is thrown, rotate the chute
directionalcontrol.
SKID SHOES
Positiontheskidshoesbasedonsurfaceconditions.Adjustupward
forhard-packedsnow.Adjustdownwardwhenoperatingon gravelor crushedrocksurfaces.
ADJUSTABLE
13
CLEAN-OUT TOOL
Neveruseyourhandsto cleara cloggedchuteassembly.Shut off engineandremainbehindhandlesuntilall movingpartshave stoppedbeforeusingtheclean-outtoolto clear thechuteassembly.
Thechuteclean-outtoolisconvenientlyfastenedtothe rearofthe augerhousingwitha mountingclip. Shouldsnowandicebecome lodgedin thechuteassemblyduringoperation,proceedasfollowsto safelycleanthechuteassemblyandchuteopening:
1. Releaseboththe AugerControlandtheDriveControl.
2. Stopthe engineby removingtheignitionkey.
3. Removetheclean-outtoolfromtheclipwhichsecuresit to the rearoftheaugerhousing.
4. Usetheshovel-shapedendof theclean-outtoolto dislodgeand scoopanysnowand icewhichhasformedin andnearthechute assembly.
5. Refastenthe clean-outtooltothemountingclip ontherearof theaugerhousing,reinserttheignitionkeyandstartthesnow thrower'sengine.
6. Whilestandingintheoperator'sposition(behindthesnow thrower),engagethe augercontrolfora fewsecondstoclear any remainingsnowandice fromthechuteassembly.
BEFORE STARTING ENGINE
Read,understand,andfollowall instructionsandwarningsonthe machineand inthismanualbeforeoperating.
Oil Theunit wasshippedwith oil inthe engine.Checkoil levelbefore
eachoperationtoensureadequateoil intheengine.Forfurther instructions,refertothe stepson page16.
NOTE:Besureto checktheengineon alevelsurfacewiththeengine stopped.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. insertthecap/dipstickintothe oilfillerneck,butdo NOTscrewit
in.
3. Removetheoil fillercap/dipstick,ifthelevelislow,slowlyadd oil (5%30, witha minimumclassificationof SF/SG)untiloil level registersbetweenhigh(H) andlow(L).
NOTE:Do notoverfill.Overfillingwithoil mayresultinenginesmoking, hardstartingorsparkplugfouling.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Gasoline Useautomotivegasoline(unleadedor low leadedto minimizecombus-
tionchamberdeposits)witha minimumof87octane.Gasolinewith upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neveruseanoil/gasolinemixtureordirtygasoline.Avoidgetting dirt,dust,or waterinthefueltank.DONOTuseE85gasoline.
Refuelina well-ventilatedareawiththe enginestopped.Donot smokeorallowflamesor sparksinthe areawheretheengineis
refueledor wheregasolineisstored.
Donotoverfillthe fueltank.After refueling,makesurethetank capisclosedproperlyandsecurely.
Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuel vapor mayignite,ifany fuelisspilled,makesuretheareaisdry before startingthe engine.
Avoidrepeatedorprolongedcontactwithskinor breathingof
)or.
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsare explosive.Neverfuelthemachine indoorsorwhiletheengineishotor running.Extinguishcigarettes, cigars,pipesandothersourcesof ignition.
1. Cleanaroundfuel fill beforeremovingcaptofuel.
2. A fuellevelindicatorislocatedinthe fueltank.SeeFigure10
inset.Becarefulnottooverfill.Filltank untilfuel reachesthefuel levelindicatortoallowspaceforfuelexpansion.
STARTING THE ENGINE
Alwayskeephandsandfeetclearof movingparts.Donot usea pressurizedstartingfluid.Vaporsareflammable.
NOTE:Allowtheenginetowarmupfor a fewminutesafter starting. Theenginewillnotdevelopfullpoweruntilitreachesoperating
temperatures.
1. Makecertainboththe augercontrolanddrivecontrolarein the disengaged(released)position.
2. insertkeyintoslot.Makesureit snapsintoplace.Donot attempt toturnthekey.
NOTE:Theenginecannotstartwithoutthekeyfullyinsertedintothe ignitionswitch.
Electric Starter
Theoptionalelectricstarteris equippedwitha groundedthree-wire
powercordand plug,andis designedtooperateon 120voltAC householdcurrent.Itmustbe usedwitha properlygroundedthree- prongreceptacleat all timestoavoidthepossibilityofelectricshock. Followall instructionscarefullypriortooperatingtheelectricstarter.
DONOTuseelectricstarterinthe rain.
Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianifyouarenotcertain.
Ifyou havea groundedthree-prongreceptacle,proceedasfollows. Ifyou donothavethe properhousewiring,DONOTusethe electric
starterunderanyconditions.
1. Plugtheextensioncord intotheoutletlocatedon the engine's surface.Plugtheotherendof extensioncord intoa three-prong
120-volt,grounded,ACoutletina well-ventilatedarea.
14
2. Movethrottlecontrolto FAST(rabbit)_T position.
3. MovechoketotheCHOKEIJl position(coldenginestart).If engineiswarm,placechokein RUNposition.
4. Pushprimerthree(3)times,makingsuretocoverventholein primerbulbwhen pushing.Ifengineiswarm,pushprimeronly once.Alwayscoverventholewhenpushing.Coolweathermay requireprimingtobe repeated.
5. Pushstarterbuttontostartengine.Oncetheenginestarts,im- mediatelyreleasestarterbutton.Electricstarteris equippedwith thermaloverloadprotection;systemwilltemporarilyshut-downto
allowstartertocoolifelectricstarterbecomesoverloaded.
6. Astheenginewarms,slowlyrotatethechokecontrolto RUN position.Iftheenginefalters,restartengineandrunwithchoke athalf-chokepositionfor a shortperiodoftime,andthenslowly rotatethechokeintoRUNposition.
7. Afterengineisrunning,disconnectpowercordfromelectric starter.Whendisconnecting,alwaysunplugtheendatthewall outletbeforeunpluggingtheoppositeendfromtheengine.
Recoil Starter
Donotpullthestarterhandlewhiletheenginerunning.
1. Movethrottlecontrolto FAST(rabbit)_J_ position.
2. MovechoketotheCHOKEI,'_¢1position(coldenginestart).If engineiswarm,placechokein RUNposition.
3. Pushprimerthree(3)times,makingsuretocoverventholewhen pushing.Ifengineiswarm,push primeronlyonce.Alwayscover ventholewhenpushing.Coolweathermayrequireprimingtobe repeated.
4. Pullgentlyonthe starterhandleuntil it beginstoresist,then pullquicklyandforcefullyto overcomethecompression.Do notreleasethehandleandallowitto snapback.Returnrope SLOWLYto originalposition.Ifrequired,repeatthisstep.
5. Astheenginewarms,slowlyrotatethechokecontrolto RUN position.Iftheenginefalters,restartengineandrunwithchoke athalf-chokepositionfor a shortperiodoftime,andthenslowly rotatethechokeintoRUNposition.
TO ENGAGE DRIVE
1. Withthethrottlecontrolinthe Fast(rabbit)'_ position,move shiftleverintooneof thesix forward(F) positionsortwo reverse
(R)positions.Selecta speedappropriateforthesnowconditions
anda paceyou'recomfortablewith.
NOTE:Whenselectinga DriveSpeed,usetheslowerspeedsuntil
youarecomfortableandfamiliarwiththeoperationofthesnow thrower.
2. Squeezethedrivecontrolagainstthe handleandthesnow throwerwillmove.Releaseitanddrive motionwillstop.
NOTE:NEVERrepositionthe shiftlever(changespeedsordirection oftravel)withoutfirst releasingthedrivecontrolandbringingthesnow throwertoa completestop.Doingsowill resultin prematurewearto thesnowthrower'sdrivesystem.
TO ENGAGE AUGER
1. Toengagethe augerand startthrowingsnow,squeezetheauger controlagainsttheleft handle.Releasetostopthe auger.
REPLACING SHEAR PINS
Eachaugerbladeissecuredtothespiralshaftwitha shearpinand bow-tieclip. Ifanaugerbladestrikesa foreignobjector icejam,the pinwillshearoff topreventdamagetotheblade.Ifanaugerblade
doesnotturn,checkto see if its pinhasshearedoff.SeeFigure11.
NEVERreplacethe augershearpinswithanythingotherthanSears SKU#88389/0EMPartNo.738-04124Areplacementshearpins. Anydamagetotheaugergearboxorothercomponentsas a resultof
[fang to dosow NOTbecoveredbyyoursnowthrowerswarranty.
Alwaysturnoff the snowthrower'sengineandremovethekeypriorto replacingshearpins.
Toavoid unsupervisedengineoperation,neverleavethemachine
unattendedwiththeenginerunning.Turntheengineoffafteruseand removekey.
STOPPING THE ENGINE
Afteryouhavefinishedsnow-throwing,runenginefora few minutes beforestoppingtohelpdryoffany moistureontheengine.
1. Movethrottlecontrolto OFFposition.
2. Removethekey.Removingthe keywill reducethepossibilityof unauthorizedstartingoftheenginewhileequipmentisnotin use. Keepthekeyina safeplace.Theenginecannotstartwithoutthe key.
3. Wipeanymoistureawayfromthe controlson theengine.
15
iJ
Figure11
s ¸......
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationorwhileperforminganyadjustmentsorrepairs.
EachUseandevery5 hours
1st5 hours
Annuallyor25 hours
Annuallyor50 hours
Annuallyor100hours
BeforeStorage
1. Engineoil level
2. Looseor missinghardware
3. Unitand engine.
1. Engineoil
1. Sparkplug
2. Controllinkagesandpivots
3. Wheels
4. GearshaftandAugershaft
1. Engineoil
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Check
2. Lubewithlightoil
3. Lubewithmultipurposeautogrease
4. Lubewithlightoil
1. Change
1. Change
1. Runengineuntilit stopsfromlack
ENGINE MAINTENANCE
Checking Engine Oil
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.Usethe ServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearest SearsService
Centeror to scheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.
offuel
f
Beforelubricating,repairing,or inspecting,disengageall controls
Iandstopengine.Waituntilall movingpartshavecometo acomplete _stop.
NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level ismaintained.
Whenaddingoiltotheengine,referto viscositychart below.Engine oilcapacityis 600ml (approx.20oz.).Donot over-fill.Usea 4-stroke, oran equivalenthighdetergent,premiumqualitymotoroilcertified tomeetorexceedU.S.automobilemanufacturer'srequirementsfor
serviceclassificationSG, SR MotoroilsclassifiedSG,SFwillshow thisdesignationonthecontainer.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthe cap/dipstickintotheoilfiller neck,butdo NOTscrewit in.
3. Removetheoil fillercap/dipstick.Iflevelis low,slowlyaddoiluntil oil levelregistersbetweenhigh(H)andlow (L). SeeFigure12.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Changing Engine Oil NOTE:Changetheengineoilafterthefirst5 hoursof operationand
oncea seasonorevery50 hoursthereafter.
1. Drainfuelfromtankbyrunningengineuntilthe fuel tankisempty. Besurefuelfill capis secure.
1
_i!_!iiii_ii!i!jili iiiIiiiii_H
marks
Figure12
2. Placesuitableoilcollectioncontainerunderoil drainplug.
3. Removeoil drainplug.SeeFigure13on nextpage.
4. Tipenginetodrainoil intothe container.Usedoil mustbe disposedofata propercollectioncenter.
Usedoil isa hazardouswasteproduct.Disposeofusedoil properly.
IDo notdiscardwithhouseholdwaste.Checkwithyourlocalauthori- lties or SearsServiceCenterforsafedisposal/recyclingfacilities.
16
.
Reinstallthedrainplugandtightenit securely.
6.
Refillwiththerecommendedoilandchecktheoil level.See RecommendedOil Usagechart.Theengine'soilcapacityis20
ounces.
(%-400 -200 0o 200 400 ("c) -300 -200 -10° 0°
DONOTuse nondetergentoilor 2-strokeengineoil.Itcouldshorten
theengine'sservicelife.
Oil Drain
Plug
7. Reinstalltheoilfillercap/dipsticksecurely.
afterhandling usedoil.
Checking Spark Plug
DONOTcheckfor sparkwithsparkplugremoved.DONOTcrank enginewithsparkplugremoved.
Iftheenginehasbeenrunning,themufflerwillbevery hot.Becareful notto touchthemuffler.
NOTE: Checkthesparkplugoncea seasonorevery25hoursof operation.Changethesparkplugoncea seasonor every100hours. Toensureproperengineoperation,thesparkplugmustbe properly gappedandfreeofdeposits.
1. Removethesparkplugbootandusea sparkplugwrenchto removetheplug.See Figure14.
2. Visuallyinspectthesparkplug.Discardthesparkplugifthereis apparentwear,orif the insulatoriscrackedorchipped.Cleanthe sparkplugwitha wirebrush if it is to bereused.
3. Measurethe pluggapwitha feelergauge.Correctas necessary bybendingsideelectrode.SeeFigure15.Thegapshouldbeset to.02-.03inches(0.60-0.80ram).
4. Checkthatthe sparkplugwasherisingoodconditionandthread thesparkplugin byhandto preventcross-threading.
5. Afterthesparkplugis seated,tightenwitha sparkplugwrenchto compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe sparkplugseatstocompressthewasher.Whenreinstallinga used sparkplug,tighten1/8-to 1/4-turnafterthesparkplugseatsto compressthewasher.
Figure13
Spark Plug
O
J
Figure14
Electrode
.02-.03 in.
{0.60-0.80 ram)
Figure15
17
become hotandcan inc.
LUBRICATION
Gear Shaft Thegear(hex)shaft shouldbe lubricatedatleastoncea seasonor
afterevery25 hoursofoperation.
1. Topreventspillage,removeall fuelfromtank byrunningengine untilitstops.
2. Carefullypivotthesnowthrowerupandforwardsothat it restson theaugerhousing.
3. Removethe lowerframecoverfromthe undersideofthesnow throwerbyremovingtheself-tappingscrewswhichsecureit.
4. Applya lightcoatingofengineoil (or3-in-1oil) to the hexshaft. SeeFigure16.
NOTE:Whenlubricatingthehexshaft,be carefulnottogetanyoilon thealuminumdriveplateor rubberfrictionwheel.Doingsowillhinder thesnowthrower'sdrivesystem.Wipeoff anyexcessor spilledoil.
Wheels Atleastoncea season,removebothwheels.Cleanandcoattheaxles
witha multipurposeautomotivegreasebeforereinstallingwheels.
Chute Directional Control Oncea season,lubricatetheeyeboltbushingand thespiralwith3-in-1
oil.
Figure16
f
Auger Shaft Atleastoncea season,removetheshearpinson augershaft.Spray
lubricantinsideshaft,andaroundthespacersandflangebearings foundat eitherendof theshaft.SeeFigure17.
SHAVE PLATE AND SKID SHOES
Theshaveplateandskidshoesonthebottomofthesnowthrowerare subjecttowear.Theyshouldbecheckedperiodicallyandreplaced whennecessary.
NOTE:Theskidshoeson thismachinehavetwowearedges.When onesidewearsout,theycanbe rotated1800to usetheotheredge.
Toremoveskidshoes:
1. Removethetwocarriagebolts,washers,andhexflangenutsthat secureeachskidshoeto the snowthrower.
2. Reassemblenewskidshoeswiththe fourcarriagebolts(twoon eachside),washers,andhex flangenuts.RefertoFigure18.
Toremoveshaveplate:
1. Removethecarriageboltsand hexnutswhichattachit tothe snowthrowerhousing.
2. Reassemblenewshaveplate,makingsureheadsofcarriage boltsareto the insideof housing.Tightensecurely.SeeFigure18.
Figure17
NOTE:Augers not shown for clarity.
/
/
/
/
18
Figure18
ADJUSTMENTS
Shift Cable
If thefull rangeofspeeds(forwardandreverse)cannotbeachieved, referto the figuretotherightandadjusttheshiftcableas follows:
1. Placethe shiftleverinthefastest forwardspeedposition(F6).
2. Loosenthehex nuton theshiftcableindexbracket.SeeFigure
19.
3. Pivotthebracketdownwardto takeupslackinthe cable.
4. Retightenthehexnut.
Drive Control Whenthedrivecontrolisreleasedandin thedisengaged"up"position,
thecableshouldhaveverylittle slack.It shouldNOTbetight.Also, ifthereis excessiveslackin thedrivecableor iftheunitexperiences intermittentdrivewhileusing,thecable mayneedtobeadjusted. Checktheadjustmentof the drivecontrolasfollows:
1. Withthedrivecontrolreleased,pushthesnowthrowergently forward.Theunitshouldrollfreely.
2. Engagethe drivecontrolandgentlyattemptto pushthesnow throwerforward.Thewheelsshouldnotturn.Theunitshouldnot
rollfreely.
3. Withthedrivecontrolreleased,movetheshiftleverbackand forthbetweenthe R2positionandtheF6positionseveraltimes.
Thereshouldbeno resistancein the shiftlever.
4. If anyoftheabovetestsfailed,thedrivecable is in needof adjustment.Proceedasfollows:
5. Shutoff theengineas instructedintheOperationsection.
6. Loosenthelowerhexbolt onthedrivecable bracket.SeeFigure
20.
7. Positionthe bracketupwardtoprovidemoreslack(or downward toincreasecabletension).
8. Retightenthelowerhex bolt.
Figure19
f
Chute Bracket If the spiralatthe bottomofthechutedirectionalcontrolisnotfully
engagingwiththe chuteassembly,thechutebracketcanbeadjusted. Todo so:
1. Loosenthetwonutswhichsecurethechutebracketandreposi- tionitslightly.See Figure21.
2. Retightenthenuts.
Figure20
f
Figure21
19
Auger Control f "_ RefertotheAssemblysectionforinstructionsonadjustingtheauger
controlcable.
Skid Shoes RefertotheAssemblysectionforinstructionsonadjustingtheskid
shoes.
BELT REPLACEMENT
Auger Belt
Toremoveandreplaceyoursnowthrower'saugerbelt,proceedas follows:
1. Topreventspillage,removeall fuelfromtank byrunningengine untilitstops.
2. Removethe plasticbeltcoveronthe frontoftheenginebyremov- ingthetwoself-tappingscrews.SeeFigure22.
3. Rolltheaugerbeltoff theenginepulley.See Figure23.
4. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.
5. Removetheframecoverfromtheundersideofthesnowthrower byremovingfourself-tappingscrewswhichsecureit.SeeFigure
24.
Figure22
f
J
2O
Figure 23
f
//
J
Figure24
6. Removethebeltasfollows.RefertoFigure25. a. Loosenandremovetheshoulderscrewwhichactsasabelt
keeper.
b. Unhooktheaugerbrakebracketspringfromtheframe.
7. Removethebeltfromaroundtheaugerpulley,andslipthebelt betweenthesupportbracketandtheaugerpulley.SeeFigure26.
8. Reassembleaugerbeltbyfollowinginstructionsinreverseorder.
9. PerformtheAugerControltestoutlinedintheAssemblysection ofthismanual.
NOTE:DoNOTforgettoreinstalltheshoulderscrewandreconnect thespringtotheframeafterinstallingareplacementaugerbelt.
Drive Belt Toremoveandreplaceyoursnowthrower'sdrivebelt,proceedas
follows:
1. Topreventspillage,removeallfuel fromtankby runningengine untilit stops.
2. Removetheplasticbelt coveronthefrontoftheenginebyremov- ingthetwoself-tappingscrews.SeeFigure22on previouspage.
3. Removethebeltasfollows.RefertoFigure27. a. Rolltheaugerbeltoff theenginepulley.
b. Useawrenchto pivottheidlerpulleytowardthe right. c. Liftthedrivebelt off enginepulley.
Figure25
21
Figure26
Figure27
4, Carefullypivotthesnowthrowerupandforwardsothatitrestson
theaugerhousing.
5. Removetheframecoverfromtheundersideofthesnowthrower byremovingtheself-tappingscrewswhichsecureit.Referto
Figure24,
6. Backoutthestopbolttoincreasetheclearancebetweenthe frictionwheeldiscandfrictionwheel,SeeFigure28,
7. Slipthedrivebeltoffthepulleyandbetweenfrictionwheeland frictionwheeldisc,SeeFigure28,
8, Removeandreplacebeltinthereverseorder,Besuretoreinstall
thestopbolt.
FRiCTiON WHEEL REMOVAL
Ifthe snowthrowerfailstodrivewiththedrivecontrolengaged, andperformingthe drivecontrolcableadjustmentfailsto correct theproblem,thefrictionwheelmayneedtobe replaced.Followthe instructionsbelow.Examinethefrictionwheelfor signsof wearor crackingandreplaceifnecessary.
1. Topreventspillage,removeall fuelfromtank byrunningengine untilitstops.
2. Placethe shiftleverin third Forward(F3)position.
3. Carefullypivotthesnowthrowerupandforwardsothat it restson theaugerhousing.
4. Removetheframecoverfromtheundersideofthesnowthrower byremovingtheself-tappingscrewswhichsecureit.
5. Removethe right-handwheelbyremovingthescrewandbell washerwhichsecureitto theaxle.See Figure29.
6. Carefullyremovethehexnut andwasherwhichsecuresthe hex shaftto the snowthrowerframeand lightlytaptheshaft'send todislodgetheballbearingfromthe rightsideof theframe.See Figure30.
Stop Bolt
Figure28
/ ii
J
Figure29
22
J
Figure30
NOTE:Becarefulnottodamagethethreadson theshaft,
7. Carefullypositionthehexshaftdownwardandtotheleft before carefullyslidingthefrictionwheelassemblyoff theshaft.See Figure31.
NOTE:Ifyou'rereplacingthefrictionwheelassemblyas a whole, discardthewornpartand slidethenewpartontothe hexshaft.
8. Followthe stepsaboveinreverseorderto reassemble components.
9. Performthetest previouslydescribedinthe DriveControl section.
If you'redisassemblingthefrictionwheeland replacingonlytherubber ring,proceedasfollows:
1. Removethefourscrewswhichsecurethe frictionwheel'sside platestogether.SeeFigure32.
2. Removetherubberringfrombetweentheplates.
3. Reassemblethesideplateswitha newrubberring. NOTE: Whenreassemblingthefrictionwheelassembly,makesure
thattherubberringis centeredandseatedproperlybetweentheside plates.Tighteneachscrewonlyone rotationbeforeturningthewheel clockwiseandproceedingwiththe nextscrew.Repeatthisprocess severaltimestoensurethe platesaresecuredwithequalforce (between6 ft-lbsand 9 ft-lbs).
Figure31
4. Slidethe frictionwheelassemblybackonto the hexshaftand followthestepsabovein reverseorderto reassemble
components.
5. Performthetestpreviouslydescribedin theDriveControl
section.
t j
Figure32
23
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