MTD 31AS3DDE729 Owner’s Manual

Page 1
Safety ,, Assembly ,, Operation ,,Tips & Techniques ,, Maintenance ,,Troubleshooting ,, Parts Lists ,,Warranty
OF A O A AL
i I
i I I
i I l /
r I
III j '
II/
rI /
"Tw0-Stage 3- peed n0wThr0wer- el
iMPORTANT
READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION
Warning: Thisunit isequippedwithan internalcombustionengineandshouldnot beusedon or nearanyunimprovedforest-covered,brush- coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwithasparkarrestermeetingapplicablelocalorstatelaws(if any). If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderbytheoperator.IntheStateofCaliforniatheaboveisrequiredbylaw (Section4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.A sparkarrester forthe mufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO.Box361131Cleveland,
Ohio44136-0019.
FORMNO.769-01939
PRINTEDIN U.S.A.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
07/2005
Page 2
This Operator's Manual is an important part of your new snow thrower, it will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
.
Safety Labels ............................................... 3
2.
Safe Operation Practices ........................... 4
3.
Setting Up Your Snow Thrower .................. 6
4.
Know Your Snow Thrower .......................... 8
5.
Operating Your Snow Thrower ................. 10
6.
Maintenance & Service ............................ 13
7. Off-Season Storage .................................. 16
8. Troubleshooting ........................................ 17
g. Parts List ................................................... 18
10. Notes .......................................................... 22
Warranty .................................... Back Cover
Finding and Recording Model Number
BEFOREYOU STARTASSEMBLING YOURNEW EQUIPMENT,
please locatethe modelplate onthe equipmentand copy the informationto the sample modelplate providedtothe right. Youcan locatethe model plateby standingat the operating
position and lookingdown atthe rearofthe snow thrower. Thisinformationwill be necessaryto use the manufacturer's website and/or obtain assistancefromthe CustomerSupport
Departmentoran authorizedservice dealer.
Model Number
_www. rntdprod ucts.corn
Serial Number
MTD LLC
P.O. BOX 361131
CLEVELAND, OH 44136 330-220-4683
800-800-7310j
Customer Support
Please do NOTreturn the unit to the retailer from which it was
purchased, without first contacting Customer Support.
If you have difficulty assemblingthis product orhave any questions regardingthe controls, operation,ormaintenanceof this unit,you canseek help fromthe experts.Choose from the options below:
1. Visit mtdproducts.com Clickonthe Service & Support menuoption.
2. Phonea Customer Support Representative at 1 (800) 800-7310.
3. The engine manufacturer is responsiblefor all engine-relatedissueswith regardsto performance,power-rating,specifica- tions,warranty andservice. Pleasereferto theengine manufacturer'sOwner's/Operator's Manual,packedseparatelywith
your unit, for moreinformation.
MTD _rit_r_fi_a_
Award Winning _rod_f_ O,_rCc,mp_y
Ser,_ice 8_Supper± Product. Registration
Priwey P_y
2
Page 3
1.KEEPAWAYFROMROTATINGIMPELLER ANDAUGER.CONTACTWITHIMPELLEROR
AUGERCANAMPUTATEHANDSANDFEET.
USECLEAN-OUTTOOLTOUNCLOG
,
DISCHARGECHUTE. DISENGAGECLUTCHLEVERS,STOPENGINE,
3. ANDREMAINBEHINDHANDLESUNTILALL
MOVINGPARTSHAVESTOPPEDBEFORE UNCLOGGINGORSERVICINGMACHINE.
TOAVOIDTHROWNOBJECTSINJURIES,
,
NEVERDIRECTDISCHARGEATBYSTANDERS. USEEXTRACAUTIONWHENOPERATINGON
GRAVELSURFACES.
5. READOPERATOR'SMANUAL.
WARNING
Thissymbolpoints out importantsafety
instructionswhich,if notfollowed,could endangerthepersonal safetyand/or property
of yourselfandothers.
Readandfollowall
instructionsinthis
manualbeforeat- temptingto operate
this machine.Failure to complywiththese
instructionsmayresult in personalinjury.When
youseethis symbol.
HEED ITS WARNING!
ChuteClean-out Tool
Achuteclean-outtool is fastenedtothetop ofthe augerhousingwitha mountingclip.Thetoolis designed tocleara chuteassemblyofice andsnow. Thisitemisfastenedwitha cabletie atthe factory.Cut thecabletiebeforeoperatingthesnowthrower.
_ ARNING: Never use your
hands to clear a clogged chute
assembly. Shut off engine and
remain behind handles until
all moving parts have stopped
before using the clean-out tool
to clear the chute assembly.
3
Your Responsibility
Restrictthe use ofthis power machine
to persons who read,
understand and follow thewarnings
and instructions
in this manual and onthe machine.
Page 4
WARNING: EngineExhaust,some of itsconstituents,andcertain vehiclecompo- nentscontain or emit chemicals knownto State of Californiato cause cancer and
birth defects or other reproductiveharm.
DANGER: This machinewas builtto be operatedaccordingto the rulesfor safe operationinthis manual.As with anytype of powerequipment,carelessness or erroronthe part ofthe operatorcan result in seriousinjury.This machineiscapableof amputatinghands andfeet andthrowing objects.
Failureto observethe followingsafety instructionscould resultin serious injury or death.
WARNING
Thissymbolpoints out importantsafety
instructionswhich,if notfollowed,could
endangerthe personal
i safetyand/or property I ofyourselfand others.
Readandfollowall instructionsinthis
manualbeforeat-
temptingto operate
i this machine.Failure I to complywiththese
instructionsmayresult
i inpersonalinjury.When
youseethis symbol.
i HEED ITS WARNING!
Your Responsibility
Restrictthe use ofthis powermachine
to personswho read,
_understand
ano followthe warnings and instructions
inthis manual
and on the machine.
Training
1. Read,understand,andfollowall instructionson the 1. machineandin themanual(s)beforeattemptingto
assembleandoperate.Keepthis manualina safe placefor futureandregularreferenceandfor orderingreplacement
parts. 2.
2. Befamiliarwithall controlsandtheirproperoperation. Knowhowto stopthe machineanddisengagethemquickly.
3. Neverallowchildrenunder14yearsoldto operatethis machine.Children14yearsold andovershouldreadand understandtheoperationinstructionsand safetyrulesin 3. thismanualand shouldbetrainedand supervisedbya parent.
4. Neverallowadultsto operatethis machinewithoutproper instruction.
5. Thrownobjectscancauseseriouspersonalinjury.Plan 4. yoursnow-throwingpatternto avoiddischargeof material
towardroads,bystandersandthe like.
6. Keepbystanders,helpers,petsandchildrenat least75feet 5. fromthe machinewhileit isin operation.Stopmachineif
anyoneentersthearea. 6.
7. Exercisecautiontoavoidslippingor falling,especially 7. whenoperatingin reverse.
Preparation
Thoroughlyinspecttheareawheretheequipmentisto be used.Removealldoormats,newspapers,sleds,boards,
wiresand otherforeignobjects,whichcouldbetripped over orthrownbythe auger/impeller. Alwayswearsafetyglassesor eyeshieldsduringoperation andwhile performinganadjustmentorrepairto protectyour eyes.Thrownobjectswhichricochetcancause serious injurytothe eyes.
Do notoperatewithoutwearingadequatewinterouter garments.Donotwearjewelry,longscarvesorother looseclothing,whichcould becomeentangledin moving parts.Wearfootwearwhich willimprovefootingonslippery
surfaces. Useagroundedthree-wireextensioncordand receptacle
forall unitswithelectric startengines. Adjustcollectorhousingheighttocleargravelorcrushed
rocksurfaces. Disengageallcontrolleversbeforestartingthe engine.
Neverattemptto makeanyadjustmentswhileengineis running,exceptwherespecificallyrecommendedinthe operator'smanual.
8,
Letengineandmachineadjusttooutdoortemperature beforestartingtoclearsnow.
9.
Toavoidpersonalinjuryorpropertydamageuseextreme careinhandlinggasoline.Gasolineisextremelyflammable andthe vaporsare explosive.Seriouspersonalinjurycan occurwhengasolineis spilledonyourselforyourclothes, whichcanignite.Washyourskinand changeclothes immediately.
a. Useonlyanapprovedgasolinecontainer. b. Extinguishallcigarettes,cigars, pipesandothersources
ofignition.
c. Neverfuel machineindoors. d. Neverremovegascap oradd fuelwhilethe engineis hot
or running.
e. Allowengineto coolat leasttwo minutesbeforerefuel-
ing.
f. Neveroverfillfuel tank.Filltankto nomorethanY2inch
belowbottomoffiller neckto providespacefor fuel expansion.
g. Replacegasolinecap andtightensecurely. h. If gasolineis spilled,wipe itoff theengineandequip-
ment.Movemachinetoanotherarea.Wait5minutes beforestartingtheengine.
i. Neverstorethe machineorfuel containerinsidewhere
there isan openflame,sparkor pilotlight(e.g.furnace,
waterheater,spaceheater,clothesdryeretc.).
j. Allowmachinetocool at least5 minutesbeforestoring.
4
Page 5
Operation
1. Donot puthandsorfeetnearrotatingparts,inthe auger/impellerhousingor chuteassembly.Contactwiththe
rotatingpartscanamputatehandsandfeet.
2. The auger/impellercontrolleveris asafetydevice.Never bypassitsoperation.Doingso makesthe machineunsafe
andmaycausepersonalinjury.
3. The controlleversmustoperateeasilyin bothdirections
andautomaticallyreturntothe disengagedpositionwhen
released.
4. Neveroperatewitha missingor damagedchuteassembly. Keepall safetydevicesinplaceandworking.
5. Neverrunan engineindoorsor in apoorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,anodorlessand
deadlygas.
6. Donotoperatemachinewhileunderthe influenceofalcohol
or drugs.
7. Mufflerandenginebecomehotandcan causea burn.Do nottouch.
8. Exerciseextremecautionwhenoperatingonorcrossing
gravelsurfaces.Stayalertfor hiddenhazardsortraffic.
9. Exercisecautionwhenchangingdirectionandwhileoperat- ingonslopes.
10.Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc.Thus,avoidingpossibleproperty damageor personalinjury causedby aricochet.
11.Neverdirectdischargeatchildren,bystandersand petsor allow anyoneinfrontofthe machine.
12.Donotoverloadmachinecapacitybyattemptingto clear snowattoofast of arate.
13.Neveroperatethis machinewithoutgoodvisibility or light. Alwaysbe sureofyourfootingandkeepa firmholdonthe
handles.Walk,neverrun.
14.Disengagepowerto the auger/impellerwhentransportingor
notinuse.
15.Neveroperatemachineat hightransport speedsonslippery surfaces.Lookdownand behindandusecare when
backingup.
16.Ifthe machineshouldstartto vibrateabnormally,stopthe engine,disconnectthesparkplugwireandgroundit against the engine.Inspectthoroughlyfordamage.Repairany damagebeforestartingandoperating.
17.Disengageallcontrolleversandstopenginebeforeyou
leavethe operatingposition(behindthe handles).Wait untilthe auger/impellercomestoa completestop before uncloggingthe chuteassembly,makinganyadjustments,or inspections.
18.Neverputyourhandin thedischargeor collectoropenings. Alwaysuse theclean-outtoolprovidedtounclogthe dis- chargeopening.Donot unclogchuteassemblywhileengine
isrunning.Shut offengineandremainbehindhandlesuntil
all movingpartshavestoppedbefore unclogging.
19.Useonly attachmentsandaccessoriesapprovedbythe
manufacturer(e.g.wheelweights,tirechains,cabsetc.).
20. Ifsituationsoccurwhichare notcoveredinthis manual, usecareand goodjudgment.Contactyourdealeror call (800)800-7310forassistanceandthe nameofyournearest
servicingdealer..
Maintenance & Storage
1. Nevertamperwithsafetydevices.Checktheir proper operationregularly.Refertothe maintenanceandadjust-
mentsectionsofthis manual.
2. Beforecleaning,repairing,orinspectingmachinedisen- gageall controlleversandstopthe engine.Wait untilthe auger/impellercometoa completestop. Disconnectthe sparkplugwireand groundagainstthe engineto prevent unintendedstarting.
3. Checkbolts andscrewsfor propertightnessatfrequent intervalstokeepthe machineinsafeworkingcondition. Also,visuallyinspectmachinefor anydamage.
4. Do notchangetheenginegovernorsettingor over-speed theengine.The governorcontrolsthemaximumsafe operatingspeedoftheengine.
5. Snowthrowershaveplatesandskidshoesaresubjectto wearanddamage.Foryoursafetyprotection,frequently
checkallcomponentsandreplacewith originalequipment manufacturer's(OEM) partsonly."Useof partswhichdo
notmeetthe originalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!"
6. Checkcontrolsperiodicallytoverify theyengageand disengageproperlyandadjust,if necessary.Referto the adjustmentsectioninthis operator'smanualfor instructions.
7. Maintainor replacesafetyandinstructionlabels,as neces- sary.
8. Observeproperdisposallawsandregulationsfor gas,oil, etc.toprotectthe environment.
9. Priorto storing,run machineafew minutestoclearsnow frommachineandpreventfreezeupof auger/impeller.
10.Neverstorethemachineorfuel containerinsidewhere thereisan openflame,sparkor pilotlightsuchas a water
heater,furnace,clothesdryeretc.
11.Alwaysreferto theoperator'smanualforproperinstructions onoff-seasonstorage.
Do not modify engine Toavoidseriousinjuryordeath,donot modifyengineinany
way.Tamperingwiththegovernorsettingcan leadto a runaway engineandcauseit tooperateat unsafespeeds.Nevertamper withfactorysettingofenginegovernor.
Notice regarding Emissions Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOff RoadEquipment) arecertifiedto operateonregularunleadedgasoline,andmay includethefollowingemissioncontrolsystems:EngineModifica- tion(EM)andThreeWayCatalyst(TWO)ifso equipped.
Your Responsibility
Restrictthe useofthis powermachineto personswhoread,un- derstandandfollowthe warningsandinstructionsin thismanual andon themachine.
Operation
WARNING
Thissymbol points out importantsafety instructions,which if notfollowed,could
endangerthe personal safety and/or property
of yourselfand others.
Readand followall
instructions inthis man- ual before attemptingto
operatethis machine.
Failureto comply with
these instructionsmay result in personalinjury.
Whenyou seethis symbol.
HEED IT'S WARNING!
YourResponsibility
Restrictthe use
of this powermachine to personswho read.
understand and followthe warnings and instructions
in this manua and on the machine.
5
Page 6
Adjustment
IMPORTANT:Thisunit isshippedwiththeenginefull of oil.Afterassembly,seethe EngineOwner'smanualfor
fuelandoil details.
Removing From Carton
1. Cutthecornersofthecartonandlaythesidesfiaton theground. Removeall packinginserts.
2. Theupperhandleispackagedunattachedtothe snowthrower,thoughconnectedbycanes. Move thesnowthrowerandupperhandleout ofthecarton.
3. Makecertainthecartonhasbeencompletely emptiedbeforediscardingit.
Before Assembly
WARNING
Disconnectthe
sparkplugwire
and ground
itagainst the
engine to prevent
unintended starting.
Do not lift the
snowthrower at
any time by the
i chute handle.
CAUTION:
Be careful not to
bend or kink the
cables.
__lh WARNING:Disconnectthe sparkplug NOTE:Referencetoright,left,frontor rearofthe unitis
fromtheoperatingpositionunlessotherwisestated.
wireand Ground it againstthe engine to preventunintendedstarting.
Setting Up The Handle
1. Loosenandremovethewingknob,saddlewasher, handletabandcarriagescrewoneach sideof the lowerhandle.SeeFigure1.
2. Liftthe upperhandleupandpositionitoverthe lowerhandle,aligningtheholeswherethewing knobswereremoved.SeeStep1inFigure2.
CAUTION:Be careful not to bendor kink the cables.
.
Insertacarriagescrewfromtheoutsidethrougha handletab,theupperandlowerhandles,a saddle washerandintothewingknob. Repeatonotherside.
.
Tightenthewingknobsoneachsideofthe handle. Referto Step2 inFigure2.
6.
Loosenthechuteknobonthe upperchute(l)and pivottheupperchuteupwards(2)as faras itwillgo. SeeFigure3.
7. Rotatechutehandletodesiredoperatingposition. SeeFigure3.
8. Tightenthechutewingknobon theupperchute makingsurethe flatwasherandthecarriageboltare correctlypositioned.
Figure 1
f
Figure 2
f
Chute Handle
NOTEI
AIi referencestoleft
orright Sideof the
snow thrower is
theopera#g
position on8
,d_ WARNING:Donot liftthe snow thrower at
any time by thechute handle.
Clean-Out Tool
Thistool,andtheelectricextensioncord,maybe fastenedwithacable tieto therearof theaugerhousing forshippingpurposes.Inthatcase,cutthecabletieand
removetheextensioncordnow.
Final Adjustments
IMPORTANT:Checktheadjustmentsasinstructedand makeanyfinaladjustmentsnecessarybeforeoperating theunit.Checkall nutsandboltsfortightness.Failureto followtheseinstructionsmaycausedamagetounit.
'_. j
Figure 3
6
Page 7
F
f
DriveCable
//
J
Figure 4
Figure 5
\\
i j
i '
; i
HighPosition MiddlePosition
LowPosition
Tire Pressure (Pneumatic Tires)
Thetiresareover-inflatedforshippingpurposes.Checktire pressureandreducepressure,ifneeded.Seetiresidewall forproperPSIfillinformation.Maintainequalpressureon
bothwheelsofsnowthrower.
WARNING:Seethe tire sidewallfor
properPSIfill information.Equaltire pressureshouldbemaintainedat all
times. Excessivepressurewhen seating beadsmaycausetire/rim assembly to burstwith force sufficientto cause
seriousinjury.
Skid Shoe
Thespacebetweentheshaveplateandthegroundcanbe adjusted.Referto Figure6forlocationd shaveplateandskid
shoes.Forclosesnowremoval,placeskidshoesinthelow position.Whentheareatobeclearedisuneven,placeskid
shoesinthemiddleorhighposition.SeeFigure4.
NOTE:Operationofthissnowthrowerongravelisnot recommendedas loosegravelcanbeeasilypicked upandthrownbythe augercausingpersonalinjuryor damageto thesnowthrower.If youhavetooperateiton gravel,keepskidshoeinhighestpositionformaximum
clearance.
1. Adjustskidshoesbylooseningtwohexnutsand carriageboltsoneachskidshoe,andmoveskidshoe
tothedesiredposition.SeeFigure4.
2. Makecertainthe entirebottomsurfaceof skidshoe isagainstthe groundtoavoidunevenwearonthe
skidshoes.
3. Tightennutsandboltssecurely.
Routing The Drive Cable
1. Thedrivecable,andaugercable routedownthrough thespeedcontrolboxonthe leftsideofthe handle. Theaugercable,andspeedcontrolcablethenroute
downthe leftlowerhandle.The drivecable isrouted acrossthetopof thelowerhandleandfinallydown therightlowerhandle. SeeFigure5.
.
Threecabletieshavebeenusedtolooselytiethetwo controlcablestothe lowerhandle.Twoofthesecable
tiesareoneacharm,andthirdonthetopcrossbarof thelowerhandle.Tightenthesecabletiestosecure
cablestothe lowerhandle.SeeFigure5.
Auger Control Test
IMPORTANT:Performthefollowingtestbeforeoperat- ingthesnowthrowerfor thefirsttimeandatthestartof
eachwinterseason. Checktheadjustmentofthe augercontrolasfollows:
1. Whenaugercontrolisreleasedand inthedisen- gaged"up"position,cableshouldhaveverylittle
slack,butshouldNOTbetight.
WARNING:Do notover-tighten the cable.Over-tightening maypreventthe auger from disengagingand compro-
misethe safetyof thesnowthrower.
2. In a well-ventilatedarea,start thesnowthrower engineasinstructedonpage10undertheheading
"ToStartEngine."Makesurethethrottleissetin the FASTposition.
3. Whilestandinginoperator'sposition(behindunit) engageauger.
4. Allowaugerto remainengagedforapproximately ten(10)secondsbeforereleasingtheaugercontrol.
Repeatthisseveraltimes.
5. WiththeenginerunningintheFASTpositionandthe augercontrolinthedisengaged"up"position,walk tothe frontofthe machine.
6. Confirmthattheaugerhas completelystopped rotatingandshowsNOsignsofmotion.
IMPORTANT:IftheaugershowsANYsignsofrotating,im- mediatelyreturntotheoperator'spositionandshutoffthe engine.Waitforallmovingpartstostopbeforereadjusting theaugercontrolcableasshownonpage14.
WARNING
See the tire sidewall
for proper PSifill
information.Equal
tire pressureshould
be maintained at all
times. Excessive
pressurewhen seat-
ingbeads may cause
tire/rim assembly
to burstwith force
sufficientto cause
seriousinjury.
Do not over-tighten
the auger cable.
Over-tightening may
preventthe auger
from disengaging
and compromise
the safety of the
snowthrower.
See Page 14for
instructionson
how to adjust
the auger cable.
7
Page 8
Gasoline Cap
Upper Chute
IMPORTANT:
Refer tOAuger Control
TeSton page7 priorto
operatng your snoW
throweriRead and
folloW aii instructions
Carefullyandperform
all adjuStmentsto
verifyyoursnow
thrower iSoperating
safey and properly;
l
sh ft gears;theun t
must be runningand
the drive control must
bereleased:
I
Clean-out Tool
ChuteAssembly.
_- Chute Handle
Knob
//
Shave Plate
Auger
SkidShoe
Figure 6
_ ARNING:Befamiliar with all the controls on the snowthrower andtheir properoperation. Know
NOTE:CompareFigures6&7 withyourequipmentand followdescriptionof controls,givenbelow,togetfamiliar withtheiroperation.
Drive Control
Locatedon theundersideof the upperhandle,thedrive controlisusedtoengage/disengagewheels.Squeeze thedrivecontrolagainsttheupperhandletoengagethe wheels;releasetodisengage.
Auger Control
Theaugercontrolis adjacenttothe upperhandle. Squeezethe augercontrolagainsttheupperhandleto engagetheaugers;releasetodisengagetheaugers.
_lll/i ARNING:Nevermakeadjustments to
IMPORTANT:Referto AugerControlTestonpage7 priortooperatingyoursnowthrower.Readandfollow all instructionscarefullyandperformalladjustments toverifyyoursnowthroweris operatingsafelyand properly.
Chute Handle
Thedirectionof snowthrowingcorrespondsto the directionof the chuteopening.Usethe chutehandle
how to stop the machineand disengage themquickly.
Chute Knob
Thedistancesnowisthrowncan beadjustedbyeither raisingorloweringtheupperchute.Loosenthechute knobon thesideof theupperchutetoadjust.Pivotthe upperchutetodesiredposition,andretightenthechute
knob.
Speed Selection Lever
Yoursnowthrowerisequippedwitha3-speedpower propelleddrivesystem.The speedis controlledbythis speedselectionlever,locatedontheleft sideofthe upperhandle. Threespeedsareprovided.Withthelever allthewaydown,towardstheengine,speed1isyour slowestspeed.
the chute assembly unless both auger and drive controlsare disengaged and the operator isstanding beside the unit.
IMPORTANT:Toshiftgears,the unitmustberunning andthedrivecontrolmustbe released.
Shave Plate
Theshaveplate maintainscontactwithpavementas thesnowthroweris propelled,allowingsnowcloseto pavement'ssurfaceto bedischarged.
Skid Shoe
Thespacebetweentheshaveplateandthegroundcan beadjusted.Forclosesnowremoval,placeskidshoesin thelowposition.Usemiddleor highpositionwhenareato beclearedis unevenoron gravelsurfaces.
toturnthechuteassemblyinthe directionyouwishto throwthesnow.
8
Page 9
/_Muffler Spark Oil Fill GasolineCap
Ign,tionl \b/Y \Starter
Key/ "Handle
Figure7
Clean Out Tool
Thecleanouttool isprovidedto unclogthedischarge opening.Donotunclogdischargechutewhileengineis
running.
,_llhlk WARNING:Before unclogging, shut
Choke Control
Activatingchokecontrolclosesthechokeplateon carburetorandaidsin startingengine.Theimagebelow
representsthe speedsof thethrottlecontrol. Forinforma-
tiononchokeusage,see page10ofthismanual.
off engineandremain behind handles until all movingpartshavestopped completely.Neverput yourhandinthe discharge or collectoropenings.Always usethe clean-outtool provided.
iii
Recoil Starter & Starter Handle
Thismotorisfitted witha recoilactionpull startanda mittengriphandlefor easyaccesswhilewearinggloves
or mittens.
Electric Starter Button
Pressingtheelectricstarterbuttonengagesthe engine'selectricstarterwhenpluggedintoa 120V
powersource
Electric Starter Plug
Requiresuseof atwo-prongoutdoorextensioncord (packedwiththe snowthrower)anda 120Vpower
source/walloutlet.
Ignition Key
Theignitionkeyisnecessaryfortheengineto start. Insertkeyandsnapin place;do notturn it to start/stop theunit.Removekeywhenthe unitisnotinuse.
Primer
Depressingprimerforcesfueldirectlyinto engine'scarburetortoaid incold-weather starting.Refertothe startinginstructions inthe Operationsectionof thismanualfor properprimerusage.
Oil Fill
Removeoil cap toaddoil. Refertothe EngineOwner's manualforcheckingandaddingoil instructions.
Gasoline Cap
Removegas capto addfuel.Unitrunson regulargas. NOTE:Thisunit mayincludea fuel plug,whichisonly
usedduringassemblyto keepdirt anddebrisoutof fuel tank. Discardthefuelplugbeforefillingthefueltank.
Throttle Control
Thethrottlecontrolislocatedonthe engine. It regulatesthespeedofthe engineandalso stopsthe engine.The imageto the right representsthe speedsofthe throttlecontrol.
O
PUSH FOR A
©
WARNING
Before unclogging,
shut off engine
and remain behind
handles untilall
moving parts have
stopped completely.
Never put your hand
in the discharge or
collector openings.
Always use the clean-
out tool provided.
@
9
Page 10
WARNING
Gasolineisflammable
i and cautionmust be
used when handling
or storing it. Donot
fill fuel tank while
the snowthrower is
running,when it is
hotor when itis inan
enclosed area.
Keepyour snow
thrower awayfrom
any openflame or an
electricalsparkand
do notsmokeduring
fueling.
Besurenooneother
thanthe operatoris
standingnearthe
snowthrowerwhile
startingoroperating,
Donotoperatethis
i snowthrowerunless i thechuteassembly
hasbeenproperly
installedandis
secured.
The electricstarter
must be properly
groundedat all
i times to avoidthe i possibilityofelectric
i shock to the operator. i if your house wiring
systemis nota
i three=wire grounded
system,do not use this electricstarter
underanyconditions.
Before Starting Engine
Engine Oil
Theengineisshippedwithoil init.Checktheoillevel beforefirstuse.
Stopengineandwaitseveralminutesbeforecheck- ingoillevel.Removeoilfillcap anddipstick.
.
Wipedipstickclean,insertitintooil fillholeand tightensecurely.
.
Withengineonlevelground,oil mustbe to FULL markon dipstick.Ifoil levelislow,addoil.
FULL MaintainOilLevel
_ BetweenFULLandADD
ADD
Adding Engine Oil
Besureto usethegradeofengineoilspecifiedin enginemanual.Toaddoil:
1. Removethedipstickfromtheoilfill.Pourfreshoil slowlythroughtheplug.Replacedipstick.
2. Checkandmakesurethatthe levelof oil isupto the FULLmarkonthedipstick.
IMPORTANT:Forcompletedetailedengineinformation,
seetheseparateengineowner'smanualincludedwith thisunit.
Gasoline
,_ WARNING:Gasolineis flammable and
__L WARNING:Keepyoursnowthrower
1. Neverfillthefueltankcompletely.Fill thetankto nomorethan 1/2inchbelowbottomoffiller neckto
providespaceforexpansionoffuel.
NOTE:Thisunit mayincludea fuel plug,whichis only usedduringassemblyto keepdirt anddebrisoutoffuel tank. Discardthefuelplugbeforefillingthefueltank.
2. Alwaysuseclean,fresh,unleadedgradeautomotive gasoline.Fillthe fueltankoutdoorsanduseafunnel orspouttopreventspilling.Makesurethatthe containerfromwhichyoupourthegasolineisclean andfreefromrustor otherforeignparticles.Make
caution must be usedwhen handling or storing it.Donot fill fuel tank while the snow thrower is running, when itis
hot or when it is inanenclosedarea.
awayfrom anyopenflameoranelectrical sparkanddo notsmokeduringfueling.
sureto wipeoff any spilledfuelbeforestartingthe engine.
3. At theendof thejob, emptythefueltank ifthesnow throwerisnotgoingtobe usedfor30daysorlonger. Storegasolineina cleancontainerandkeepthecap in placeonthe container.
CAUTION:Never useengine or carburetor cleaner
products in thefuel tank.
To Start Engine
_ ARNING:Be sure nooneother than
NOTE:Forlocationofallthe enginecontrolsreferredtoin thissection,referto Figure7.
the operator is standing near thesnow thrower while starting or operating. Do not operate this snow thrower unless the chute assembly has beenproperly
installed andis secured.
For A Cold Start
Electric Starter
Somemodelsof thesnowthrowermaybeequipped withanoptional120voltA.C.electricstarter.This electricstarter,witha three-wirepowercordandplug, is designedtooperateon120voltAC householdcurrent. Followthestepsbelowto usethe electricstarter.
_ ARNING:Theelectricstarter must
-- avoid the possibilityof electric shock.
.
Determinethatyour housewiringisa three-wire groundedsystem.Aska licensedelectricianifyouare
notcertain.
2. If your homewiring system is not a three-wire grounded system, do notusethiselectricstarter underanyconditions.
3. If your homeelectricalsystem isgrounded, but a three-holereceptacleisnot available,oneshould beinstalledby a licensedelectricianbeforeusingthe
electricstarter.
4. If youhavea grounded three-prong receptacle, proceedasfollows.
5. MoveChokeControlto the"Full"position.
6. PushPrimerthree(3)times,makingsureto cover ventholewhenpushing.
7. Connectpowercordtoswitchboxondashpanel. Plugtheotherendof powercordintoa three-prong
120-volt,grounded,ACreceptacle.
8. Pushstarterbuttonto crankengine.
9. Whenenginestarts,releasestarterbutton,andmove chokegraduallyto 1/2Chokeuntil theengineruns smoothly.NextmoveChoketoOFE If enginefalters,
be used with a properlygrounded three-prong receptacleat all times to
Followall instructionscarefullypriorto
operating the electric starter.
10
Page 11
movechokeimmediatelyto FULLandthengradually to 1/2thento OFF.
10.Disconnectthepowercord.Alwaysunplugfromthe outletfirst,andthenfromthe snowthrower.
Recoil Starter
1. MovechokelevertoFULLchokeposition(coldengine start).
2. Ifengineiswarm,placechokeinOFFpositioninstead of FULL.
3. PushPrimerthree(3) times,makingsureto cover ventholewhenpushing.
4. Ifengineiswarm,push primerbuttononlyonce.
NOTE:Alwayscoverventholein primerbuttonwhen pushing.Additionalprimingmaybenecessaryforfirst startif temperatureis below15degreesFahrenheit.
5. Graspstarterhandleand pullropeout slowly,untilit
pullsslightlyharder.Letroperewindslowly.
6. Pullstarterhandlerapidly.Donotallowhandleto snap
back.Allow itto rewindslowlywhilekeepinga firm holdon thestarterhandle.
7. Asenginewarmsupandbeginstooperateevenly,rotate
chokeleverslowlytothe 1/2Chokeposition.Whenthe enginebeginsto runsmoothly,movethechoketothe OFFposition.Ifenginefalters,returntoFULLchoke,then slowlymoveto 1/2thenOFFposition.
For A Warm Start:
1. If restartingan engineafteratemporaryshut-down, rotatechoketoOFFinsteadof FULLanddonotprime. Useelectricstart featureor pullthestarterhandleas
instructedbefore.
Clearing The Snow
CAUTION:Checkthearea tobe clearedfor foreign objects. Removeforeign objects, if any.
1. Startthe enginefollowingstartinginstructions.
2. Allowtheengineto warmup fora fewminutesas theenginewill notdevelopfullpoweruntilit reaches operatingtemperature.
3. Rotatethechuteassemblytothedesireddirection, awayfrombystandersand/orbuildings.
4. Makingcertainno bystandersor obstaclesarein frontof the unit,squeezetheaugercontrolcom- pletelyagainsttheupperhandleto fullyengagethe
augers.
5. Whiletheaugercontrolisengaged,squeezethedrive controlcompletelyagainsttheupperhandletoengage
thewheels.Donot"feather"thedrivecontrol.
6. As thesnowthrowerstartsto move,maintaina firm holdonthehandle,andguidethesnowthrower alongthepathto becleared.
7. Releasetheaugeranddrivecontrolstostopthe snowthrowingactionandforwardmotion.
NOTE:Yourunitisequippedwithaclutch inthe transmission.If thewheelsstopturningwhiletryingto dischargelargevolumesofsnow,immediatelydisen- gagethedrivecontrolandallowthe rotatingaugersto dischargesnowfromthehousing.Reducetheclearing widthandcontinueoperation.
8. Oneach succeedingpass,readjustthechute assemblytothe desiredpositionandslightlyoverlap thepreviouslyclearedpath.
WARNING
temperature
of muffler and the
surrounding areas
may exceed 150° F.
Avoidthese areas:
Before Stopping
1. Runengineforafew minutesto helpdryoff any moistureonengine.
2. Toavoidpossiblefreeze-upof thestarter,followthese steps:
Recoil Starter
a. Withtheenginerunning,pullthe starterropewitha
rapid,continuousfullarm strokethreeorfourtimes.
To Stop The SnowThrower
1. Tostopthewheels,releasethedrivecontrol.
2. To stopthrowingsnow,releasetheaugercontrol.
3. To stopengine,pushthrottlecontrollevertoOFFand pulloutthe key.Do notturn key.
_ WARNING:Thetemperatureof muffler
andthesurroundingareasmayexceed 150°F.Avoidtheseareas.
11
Page 12
WARNING
Stopengine by
movingthrottle lever
to stop position and
wait for all moving
parts to stop before
usingthe
cleanoout tool.
Never use your
handsto clean snow
and ice from the
chute assembly or
auger housing.
Speed Selector Lever
Yourunitisequippedwitha 3-speedpowerpropelled drivesystem. Speedposition1,whentheleveris depressedallthewaydowntowardthe motor,isslow. Speedposition2 isa littlefasterand3 isthe fastest. SeeFigure8.
Tooperatethisfunction,followtheseinstructions:
1. Shiftyoursnowthroweronlywhileengineisrunning.
2. Releasedrivecontrolhandlebeforeshifting.
Operating Tips
1. Formostefficientsnowremoval,removesnow immediatelyafteritfalls.
2. Dischargesnowdownwindwheneverpossible. Slightlyoverlapeachpreviousswath.
3. Settheskidshoes1/4"belowtheshaveplatefor normalusage.Theskidshoesmaybeadjusted upwardforhard-packedsnow.
NOTE:Itis notrecommendedthatyouoperatethis snowthrowerongravelas loosegravelcanbeeasily pickedupandthrownbythe augercausingpersonal injuryand/or damagetothesnowthrower.
.
Iffor somereason,youhavetooperatethesnow throweron gravel,keepthe skidshoeinthe highest positionformaximumclearancebetweentheground andtheshaveplate.
5. Cleanthesnowthrowerthoroughlyaftereach use.
Cleaning The
/
Speed Selector
Lever
Figure8
Chute Clean-out
Tool
Chute Assembly
Theclean-outtool isconvenientlyfastenedtothe auger housingwitha mountingclip.
Whensnowandice collectin the chuteassemblyduring operation,usethis toolto safelycleanthe chuteand chuteopening.Followthestepsbelowtooperateit.
__k WARNING:Stop engineby moving
1. Releasebothaugeranddrivecontrols.
2. Stoptheengineby movingthrottleleverto stop position.
3. Removetheclean-outtool fromtheclip which securesittothe rearoftheaugerhousing.
4. Usethe shovel-shapedendof theclean-outtool to dislodgeandscoopanysnowandicewhichhas formedinand nearthechuteassembly.
_ ARNING:Neveruse yourhands to
throttle leverto stop positionandwait for all moving partsto stop before
using the clean-outtool.
clean snow and icefrom thechute assembly oraugerhousing.
\
Figure9
5. Re-fastentheclean-outtoolto themountingclipon theaugerhousing.Youcan startoperatingyoursnow throwernow. SeeFigure9.
NOTE:The handleofthe clean-outtoolshouldbeplaced withthehandleto theRightsideonthesnowthrower augerhousing.
Housing
J
12
Page 13
ShearPin
Cotter Pin
.
Toreplace,removetwocarriageboltsand hexnuts securingeachskidshoetothe augerhousing. See Figure10.
2. Reassemblenewskid shoeswith hardwarejust removed.Makesure shoesareadjustedtobe level.
3. To removeshave plate: Removeboth skidshoes andhardwareincludingcarriagebolts,andhex nutswhichattachshaveplateto thesnowthrower housing.Forlocationof shaveplate,seeFigure10.
4. Reassemblenewshaveplate,makingsureheads ofthe carriageboltsareto theinsideofthehousing. Reinstallskidshoes.Tightensecurely.
Bolt HexNut
Figure10
Lubricate
Figure 11
General Recommendations
1. Alwaysobservesafetyruleswhenperformingany maintenance.
2. The warrantyonthis snowthrowerdoesnotcover itemsthat havebeensubjectedtooperatorabuseor negligence.Toreceivefullvaluefromthe warranty, operatormustmaintainthesnowthroweras instructed
in thismanual.
3. Periodicallycheckallfastenersandhardwareto make surethesearetight.
lubricatingor inspecting,disengage all
_ WARNING: Before servicing, repairing,
controls and stop engine. Wait until all moving parts have come to a complete
stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting. Alwayswearsafety glassesduring operation or while per- forming anyadjustments or repairs.
Replacing the Shave
Plate and Skid Shoes
Theshaveplateandskidshoeson thebottomofthe snowthrowerare subjecttowear.Theseshouldbe checkedperiodicallyand replacedwhennecessary
Servicing Augers
Theaugersaresecuredtothe spiralshaftwithfour shearpinsandcotterpins.If youhita foreignobjector icejam,the snowthrowerisdesignedsothatthepins mayshear.Referto Figure10.
If theaugersdo notturn,checkifthe pinshavesheared. Replace,ifneeded,withpropershearpins. Referto item42on page19forpart number.
IMPORTANT:NEVERreplacetheaugershearpinswith standardpinsorfasteners.Anydamagetotheauger gearboxorothercomponents,as a resultofdoingso, willNOTbecoveredby yoursnowthrower'swarranty.
Lubrication
Fora viewof thelubricationpointsonthe snowthrower, seeFigure11.
1. Lubricatepivotpointsonthe augercontrolanddrive controlwitha lightengineoiloncea season.
2. Lubricatetheaugeridlerbracketwithalight engine oiloncea season.
Engine
Listedbelowaregeneralrecommendationsabout maintainingyoursnowthrowerengine.Forfurther details,refertothe accompanyingenginemanual.
1. Beforeoperatingsnowthrower,checkthe oil level.
2. Changeengineoil afterfirsttwo hoursofoperation andevery25 hoursthereafter.
3. Cleansparkplugand resettheelectrodegapto
0.030"atleastonceaseasonorevery100hoursof operation;replaceevery200hoursofoperation
Check V-Belts
Followinstructionsbelowtocheckconditionofdrive beltsevery50 hoursofoperation.
1. Removetheplasticbeltcoveronthe frontofthe enginebyremovingthe self-tappingscrewand pressingtheplastictabsto releasethebeltcover.See Figure13.
2. Visuallyinspectforfrayed,cracked,orexcessivelyworn outbelts.Replace,ifnecessary,followinstructions beginningonpage14.
WARNIN
Beforeservicing
repairing,lubricating
or inspecting,
disengage allcontrols
and stop engine.
Wait until all moving
parts havecome
to a completestop,
DisconneCt spark
plug wire and ground
it aga!nst the engine
to preventunintended
starting: Alwayswear
safety glassesduring
OpEration or while performing
any adjustments
NOTE:
NEVERreplacethe
auger shear pins
with standardpinsor
fasteners.Anydamage
totheaugergearboxor
other components,as
a resultofdoingsO;Wil
NOT beCoveredbyyour
snowthrower'swarrantyl
13
Page 14
Maintenance
Replacing Belts
NOTE:Therearetwo beltson thissnowthrower:an augerbeltanddrivebelt. Itis recommendedthat both
beltsbe replacedat thesametime.
1. Removethesparkplugwirefromsparkplugandground itagainsttheenginetopreventaccidentalstarting.
2. Draingasolinefromthe gastankbelow1/2tankor runthemachinebelowhalfa tank,or placea piece ofplasticsheetunderneaththe gascap toprevent gasolineleakage.
Bracket
\
WARNING
Performbelt
maintenanceoutdoors
assomegasmay
possiblyleakfrom
thecarburetoreven
thoughyouplaced
asheetof plastic
underneath the gas
i capto preventthe gas
capfrom leaking.
_|11 ARNING: Performbelt maintenance
outdoors assomegas maypossibly
leakfrom the carburetoreventhough
you placedasheetof plasticunder-
neaththe gascapto preventthe gas capfrom leaking.
Adjusting The Auger Cable
Periodicadjustmentto theaugercontrolcablemaybe requireddueto normalstretchandwearon the belt. Adjustmentisneededif theaugersseemtohesitate whileturning,buttheenginemaintainsspeed,or continueturningwiththe augercontroldisengaged.
1. Loosentherearhexboltonthe cableadjustment bracket.SeeFigure12.
2. Slidethecableadjustmentbracketbackwardstaking outthe slackin theaugercable.
3. Retightenthe rearhexbolt
4. Startengineandverifyaugercontrolengagesand disengagesproperly.
NOTE:if augercontinuesto rotatewiththecontrol disengaged,shutoff engineandreadjust.
Auger Belt
1. Loosentherearscrewontheaugercableadjustment
bracketusinga 3/8" wrenchand slidethebracket allthewayforwardto providemaximumslackinthe augercable. SeeFigure12.
2. Removethebelt coverscrewusinga 5/16socket
withextensionand slightlyraisebeltcover.Youmust alsouncliptheplastictabonthe othersidetoraise thisup.Do notattemptto removethebeltcoverfrom theunitatthistime. SeeFigure13.
3. Loosenthebottomaugerhousingmountingscrew
oneachsideonefullturn usinga 1/2"socket.See Figure12.
4. Usingthe samesocketwrench,removethetopauger
housingmountingscrewsoneach side.
NOTE:The topaugerhousingscrewonthe leftside alsosecurestheaugercablebracketandcableroller. Payattentiontoits locationandhowit is positionedfor referenceduringreassembly.SeeFigure12.
5. Pushdownonthe unit'shandle,thiswillallowthe
beltcoverto beeasilyremovedandwillgiveaccess forthefollowingbeltmaintenanceprocedures.
Figure12
Figure 13
WoodBlock
J
Figure14
14
Page 15
fControl
Ar
Figure15
Belt LocatorPin
6. Afterremovingthebeltcover,slipthe frontauger beltoff of theenginepulleybypushingit forwardand
rollingin offof the pulley.
7. Pushdownonthe unit'shandlefurtheropeningthis areaand providingbetteraccesstotheaugerpulley. Youmaywishtoplaceawoodblockundertheauger
housingtoholdtheunit open.SeeFigure14 Maintenance
8. Pushtheaugerbelt idlerpulleyin releasingthe augerbrake,whichisthe tabthatholdsthebeltonto
theaugerpulley.Removethebelt.
9. Replacewithnewbeltafter replacingthedrivebelt.
NOTE: Ifnot replacingdrivebelt,thenproceedtoStep 5 inthe DriveBeltsection.
Drive Belt
NOTE:ToreplacetheDriveBelt,youmustfirstfollow AugerBeltinstructions.Replacethe drivebelt before reassemblingthe newaugerbelt.
1. Removehairpinclipand pivotrodfromunit. See Steps1and2 in Figure15.
2. Maneuvercontrolarmoutanddisconnectdrive cable.SeeStep3.
3. Pullidlerpulleyon righthandside out,releasing tensionondrivebelt. Removedrivebeltfromidler
pulleyandtransmissionpulley. SeeSteps1thru3 in Figure15.
4. Rotatecontrolarminorderto maneuverbeltfrom unit. Removebeltandreplacewithnewbelt.
NOTE: Besuretomaintainpositionof themulti-speed pulleyassemblysothatthebelt Iocatorpininthetop position. SeeFigure16.
5. Reassembleinthe exactoppositeorder.
6. Afterreassemblyiscompleted,be sureto adjustthe augercable.Refertothe "AdjustingAugerCable" instructionson Page14of this manual.
ToreplacetheDrive
Belt,youmustfirstfollow
AugerBeltinstructions.
Replacethe drivebelt
beforereassemblingthe
Besureto maintain
positionofthe multi-
speedpulleyassembly
sothat thebeltIocator pin inthetopposition.
NOTE:
newaugerbelt.
Figure16
15
Page 16
WARNING
Never store snow
thrower withfuel
in tank indoors or
in poorlyventilated
areas, where fuel
fumes may reach an
open flame, spark
or pilot light as on a
furnace, water heater,
clothes dryer or
gas appliance.
Drainfuel intoan
, approved container i outdoors, away from
any open flame. Be
certain engine is
cool. Do notsmoke.
Fuelleft in engine
duringwarmweather
deteriorates and
i will causeserious
starting problems.
Donot drain
carburetor if using
fuel stabilizer.
Never use engine or
I carburetor cleaning
products inthe fuel
tank or permanent
damage may occur.
Ifthe snowthrowerwillnotbe usedfor30 daysor longer,orifitistheendof thesnowseasonwhenthe lastpossibilityof snowis gone,the equipmentneedsto bestoredproperly.Followstorageinstructionsbelowto ensuretopperformancefromthe snowthrowerformany
moreyears.
Preparing Engine
NOTE:Referto theenginemanualformoredetailed informationon preparingthesnowthrowerenginefor storage.
_ ARNING:Neverstore snowthrower
NOTE:Itis importantto preventgumdepositsfrom forminginessentialfuelsystempartsof theenginesuch asthe carburetor,fuel filter,fuelhoseor tankduring storage.
CAUTION:Alcohol blended fuels (calledgasohol
or using ethanol ormethanol) canattract moisture
which leads to separation andformation ofacids during storage.Acidic gas can damagethe fuel system of anenginewhile in storage.
Toavoidengineproblems,thefuelsystemshouldbe emptiedbeforestoragefor30daysor longer.Follow theseinstructionstoprepareyoursnowthrowerfor storage:
_ ARNING:Drainfuel intoan approved
1. Removeallgasolinefromthecarburetorandthefuel tanktopreventgumdepositsfromformingonthese partsandharmingtheengine.
2. Runtheengineuntilthefuel tankisemptyandit stopsdueto lackoffuel.
3. Draincarburetorbypressingupwardon bowldrain, locatedbelowthecarburetorcover. SeeFigure17.
f Carburetor _"
with fuel intank indoorsor in poody ventilated areas,wherefuel fumes
may reachan open flame, spark or pilotlightas on a furnace, water heater,clothes dryer or gas appliance.
container outdoors, awayfrom any openflame. Becertain engineiscool. Donot smoke.Fuelleft in engine during warmweatherdeteriorates and
will cause serious starting problems.
0ow0 anv =,r --
Figure17
_ ARNING:Donotdrain carburetorif
NOTE:Fuelstabilizer(suchas STA-BIL)is anaccept- ablealternativein minimizingtheformationoffuelgum depositsduringstorage.Addstabilizertogasolineinfuel tankorstoragecontainer.Alwaysfollowmixratiofound onstabilizercontainer.Runengineat least10minutes afteraddingstabilizertoallowit to reachthecarburetor.
Donotdraincarburetorifusingfuelstabilizer.
4. Removethesparkplugandpourone(1)ounce ofengineoil throughthesparkplugholeintothe cylinder.Coversparkplugholewitha ragandcrank theengineseveraltimestodistributetheoil. Replace sparkplug.
NOTE:Referto theenginemanualformoreinformation onpreparingthe snowthrowerenginefor storage.
usingfuel stabilizer.Neveruse engineor carburetorcleaningproducts in thefuel tankor permanentdamagemayoccur.
Preparing Snow Thrower
1. Whenstoringthesnowthrowerinan unventilatedor metalstorageshed,careshouldbetakento rustproof theequipment.Usinga lightoilor silicone,coatthe equipment,especiallyanychains,springs,bearings
andcables.
2. Removealldirtfromexteriorof engineandequipment.
3. Followlubricationrecommendationson page13.
4. Storeequipmentina clean,dryarea.
16
Page 17
Problem Possible Cause(s) Solution
Engine fails tostart tankempty,or stalefuel tankwith cleanfreshgasoline:
21 Blockedfuelline 2: Cleanfuelline: & Keynotsnappedintopiace
4. Spark plugw redisconnected 4, Connectwireto sparkp!ug. & Fau!tyspaikplug c!ean sparkplug, readjustgap;or
replace:
6: Enginenotprimed 61Prime enginefourtimeSl
7:Eng nefoodedfromexcessive 7: waitat easttenminutesbefore
priming starting.
Enginerunserratic
1. Unitrunningonchoke
2. Fuellineblocked,orstalefuel
3. Waterordirt in fuelsystem
4. Carburetoroutofadjustment
1. MovechokelevertoOFFposition.
2. Cleanfuellineandfill tankwith fresh,cleangasoline.
3. Referto enginemanualfor remedy.
4. Referto enginemanualfor remedy.
I Engineoverheats 1. Carburet rout ofadjustment-- 1. Referto enginemanualfor instructio.i
Lossof power 1. Sparkplugwireloose 1. Firmlyconnectsparkplugwire.
2. Ventingascap plugged 2. Clearvent.
Excessivevibration
Unitfails to self-propel
Augerscontinueto rotate
Unit fails to discharge
snow
1. Loosepartsor damagedauger 1. Stopengineimmediatelyand disconnectsparkplugwire.Check forpossibledamage.Tightenall boltsand quts.Repairasneeded.If theproblempersists,takeunitto an
authorizedservicedealer.
1. Drivebelt looseordamaged 1. Replacedrivebelt.
1. Cableoutof adjustment. 1. Adjustaugercontrolcableas shownin "AdjustingTheAuger Cable"on page14.
1 Chuteassemblyclogged.
2. Shearpinsheared.
3. Foreignobjectlodgedinauger
4 Augercontrolcableoutof
adjustment.
5. Augerbelt looseordamaged.
1. Stopengineanddisconnectspark plugwire.Cleanchuteandinside ofaugerhousingwithclean-out
toolor stick.
2. Replaceshearpin.
3. Stopengineimmediatelyand disconnectthesparkplugwire. Removeobjectfromauger.
4. Adjustaugercontrolcable
5. Replaceaugerbelt.
P easeao,VOr
returntheunit to the retailerfrom which it
was purchase&
without first contacting
Customer Sup_rti
onto
www,mtdproducts;com
or call a customer
service representative
at 1(800)800,7310 or
(330)220,4683,
You wi// need the
model number and
serial number ff
and when calling
Customer Support,
loggingonto
manual
NOTE:Forrepairsbeyondtheminoradjustmentslistedabove,contactyournearestauthorizedservicerepresentativeor
call1-800-800-7310fortheCustomerSupportCenter.Refertotheenginemanualformoreenginerelatedinformation.
17
regarding locating
and recording your
model and serial
number&
Page 18
For parts and/or
accessories
please call
1-800-800-7310,or
1-330-220-4683.
www.mtdproducts.com
18
Page 19
1 684-04037 ChuteAssembly 1 2 710-04071 CarriageBolt5/16-18x1.0" 1 3 710-0451 CarriageBolt5/16-18 11 4 712-3068 FlangeLockNut,5/16-18 1 28 738-0281
5 720-04032 NutKnob5/16-18 1 29 741-0245
6 731-04388A ChuteHandle 1 30 741-0309
7 731-04426A UpperChute 1 31 750-04191 8 736-0159 FiatWasher.349x .879x .063 2 32 756-04035
9 731-04127 LowerChute 1 33 784-0434
10 731-04353 ChuteRing 1 34 790-00075 11 731-2636A ChuteAdapter5" Dia. 1 35 618-04293 12 732-04111 ChuteAdjustmentSpring 1 36 684-04113 13 712-04064 FlangeLockNut1/4-20 5 37 684-04114
14 731-2643 Clean-outTool 1 38 684-04165 15 731-2635 Clean-outToolMount 1 39 714-04040
16 725-0157 CableTie 1 40 731-04870 17 710-0134 CarriageScrew1/4-20x 0.62" 5 41 736-0351
18 710-0520 HexBolt3/8-16x 1.50" 1 42 738-04124A 19 710-0604A ABScrew5/16-18x.625 4 43 741-0493A
20 712-04063 FlangeLockNut,5/16-18 10 44 790-00087A 21 712-04065 FlangeLockNut,3/8-16 1 45 790-00120
22 712-0266 HexLockNut3/8-16 1 46 784-5580
23 715-04020 Spiral Pin 2 47 746-04246 24 726-04012 PushOnNut 2 48 736-0258
25 731-04218B Impeller 1 26 732-0611 ExtensionSpring 1
27 736-0174 WaveWasher 1
ShoulderScrew3/8-16 1 Hex FlangeBearing 2
BallBearing 1 Spacer 1
FlatIdler 1
AugerIdler Bracket 1 BearingHousing 1 AugerGearboxAssembly 1 AugerAssembly- LH 2 AugerAssembly- RH 2 AugerHousing,24" 1
BowTieCotterPin72 4 Spacer,1.25x.75x 1.00 4
FlatWasher 2
ShearPin,.25x 1.50 4
FlangeBushing 8
HexBearingHousing 2 ShavePlate2.25x23.66 LG 1
SkidShoe 2 AugerCable 1
FlatWasher 1
For parts and/or
accessories
please call
1-800-800-7310,or
1-330-220-4683.
www.mtdproducts.com
19
Page 20
Model Series 3DD
i i
[]
[]
2O
Page 21
1 710-0449 CarriageScrew5/16-18x2.25" 2
2 710-0106 HexScrew1/4-20x 1.25" 2 3 710-1260A Screw,5/16-18x .75" 4 4 712-04064 FlangeLockNut 1/4-20 2
5 720-0284 Lock NutKnob5/16-18 2
6 725-0157 CableTie 3
7 746-04256 DriveCable 8 746-04246 AugerCable
9 711-04478 PivotRod 10 747-04405 DriveControl 11 749-04147 LowerHandle
12 749-04236 UpperHandle 1 13 790-00053 HandleTab 2
14 618-04296 TransmissionAssembly 1 15 710-0604A ABScrew5/16-18x.625 4
16 710-0809 Screw,1/4-20x 1.25" 2 17 711-1364 ClevisPin
18 714-0115 CotterPin,1/8x 1.0 19 714-04040 BowTie CotterPin72
20 715-0249 RollPin 21 717-04066 Pinion14T
22 717-04073A Gear70T 1 23 732-0409 ExtensionSpring 1
24 736-0192 FiatWasher 2 25 738-04184 ShoulderScrew1/4-20 1
26 738-0924 CarriageScrew1/4-28 1 27 741-0245 HexFlangeBearing 2 28 741-04108 HexFlangeBearing 2
29 756-0625 CableRoller 1 30 784-0419B DriveHousingFrame 1
31 790-00223 AugerCableBracket 1 32 790-00224 AugerCableAdj.Bracket 1 33 634-0232A WheelAssblySnowHogGray 2
34 710-0627 LockBolt5/16-24x0.75" 5 35 736-0242 BellWasher 2 36 738-1231 Axle 1
37 710-0224 HexScrew,#10-16x.500 1 38 710-0654A TTSemsScrew3/8-16x 1.0" 4
39 710-0696 HexBolt3/8-24x 0.875" 1 40 710-1245B LockBolt5/16-24x0.875" 1 41 731-05364 BeltCover 1
42 736-0247 FlatWasher,.4061Dx 1.250D 1 43 736-0505 FiatWasher,.341Dx 1.500D 1 44 748-04067 Pulley:Adapter,.75Dia. 1 45 748-0234 ShoulderSpacer 1
1
46 750-04568 ShoulderSpacer 1
1
47 754-04102 V-Belt,3Lx 25.00LG 1
1
48 754-04014 V-Belt,3/8 x 26.680Lg. 1
1
49 756-04024 Auger Pulley 1 50 756-0569 PulleyHalf 2 51 710-0456 Screw,#10-16x.500 1
52 790-00064 HeatShield 1 53 710-1667A Screw#10-16 3
54 731-05358 SpeedSelectorHousing- Lwr 1
1
55 731-05359 SpeedSelectorHousing- Upr 1
2
56 731-05360 SpeedSelectorHousing-Lever 1
2
57 732-0627 6 SpeedShiftLeverSpring 1
1
58 746-04244 SpeedControlCable 1 59 710-04329 Screw.159x.610 2
1
60 736-3092 FiatWasher.265x1.0x .030 2 61 782-7596A 6-SpeedControlArm 1
62 790-00234 ActuatorMountingBracket 1 63 790-00235 DriveWheel IdlerBracket 1
64 656-0613 Multi-SpeedPulleyAssembly 1 65 682-7527 6 SpeedAssemblyCup 1 66 741-0545 BallBearing 1 67 756-0613 PulleyHalf 1 68 756-0612A DrivePulleyHalf 1 69 684-04168 IdlerPulleyAssembly 2 70 747-04394 AugerControlBail 1
71 736-0451 SaddleWasher 2 72 736-0232 WaveWasher.531x .781x .013 1
73 750-04571 ShoulderSpacer.60x.790x.538 2 74 710-1652 Screw,1/4-20x 1.25" 1 75 753-05426 PressureLimitingValveKit
PartList:
Stage
lOW
Thrower
For parts and/or
accessories
please call
1-800-800-7310,or
1-330-220-4683.
www.mtdproducts.com
21
Page 22
For parts and/or
accessories
please call
1-800-800-7310,or
1-330-220-4683.
www.mtdproducts.com
22
Page 23
iii!iiiii _ i!il _ i
NOTES:
Use this page to make
notes and write down
For parts and/or
accessories
please call
1-800-800-7310,or
1-330-220-4683.
www.mtdproducts.com
23
Page 24
MANUFACTURER'S LiMiTED WARRANTY FOR
Thelimitedwarrantysetforthbelowisgivenby MTDLLCwithrespectto newmerchandisepurchasedandusedin the UnitedStates,itsposses-
sionsandterritories. "MTD"warrantsthisproductagainstdefectsin materialandworkmanship
fora periodof two(2) yearscommencingonthedateoforiginalpurchase andwill,atits option,repairor replace,freeofcharge,anypartfoundto bedefectiveinmaterialsorworkmanship.Thislimitedwarrantyshallonly applyif this producthasbeenoperatedandmaintainedinaccordance withtheOperator'sManualfurnishedwiththeproduct,andhasnotbeen subjectto misuse,abuse,commercialuse,neglect,accident,improper maintenance,alteration,vandalism,theft,fire,water,ordamagebecause ofotherperilor naturaldisaster.Damageresultingfromthe installationor useof anypart,accessoryorattachmentnotapprovedbyMTDforuse withtheproduct(s)coveredbythis manualwillvoidyourwarrantyasto anyresultingdamage. Normalwearpartsarewarrantedto befreefromdefectsinmaterialand workmanshipfora periodof thirty(30)daysfromthe dateof purchase. Normalwearpartsinclude,butare notlimitedto itemssuchas: batteries, belts,blades,bladeadapters,grassbags,riderdeckwheels,seats,snow throwerskidshoes,shaveplates,augerspiralrubberandtires. HOW TO OBTAIN SERVICE: Warrantyservice isavailable,WITH PROOFOF PURCHASE, throughyour localauthorized service dealer.To locate the dealer in your area, check yourYellowPages,or
contact MTD LLC at RO. Box 361131,Cleveland,Ohio 44136-0019,or call 1-800-800-7310or 1-330-220-4683or log on to ourWeb site at
www.mtdproducts.com. Thislimitedwarrantydoesnot providecoverageinthefollowingcases: a. Theengineor componentpartsthereof.Theseitemsmaycarrya
separatemanufacturer'swarranty.Refertoapplicablemanufacturer's warrantyfortermsandconditions.
b. Logsplitterpumps,valves,andcylindershavea separateoneyear
warranty.
c. Routinemaintenanceitemssuchaslubricants,filters,blade
sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,andnormaldeteriorationof theexteriorfinishdueto use
orexposure.
d. Servicecompletedbysomeoneotherthananauthorizedservice
dealer.
e. MTDdoesnotextendanywarrantyforproductssoldor exported
outsideofthe UnitedStates,itspossessionsandterritories,except thosesoldthroughMTD'sauthorizedchannelsofexportdistribution.
f. ReplacementpartsthatarenotgenuineMTDparts. g. Transportationchargesandservicecalls.
No impliedwarranty,includinganyimpliedwarranty of merchant- ability of fitness for aparticularpurpose,applies after the applicable periodof expresswritten warranty above as to the partsas identi- fied. Noother expresswarranty, whether written or oral, exceptas mentionedabove,givenby any personor entity,includinga dealer or retailer,with respect to anyproduct,shallbind MTD.Duringthe periodof the warranty, the exclusiveremedyisrepairor replacement of the productassetforth above. Theprovisionsas set forth inthis warranty providethe sole and exclusive remedyarising from the sale.MTDshall not be liable for incidentalorconsequential loss or damageincluding,without limitation, expensesincurredfor substitute or replacementlawncare services or for rentalexpensesto temporarily replaceawarranted
product.
Somestatesdo not allowtheexclusionorlimitationofincidentalor consequentialdamages,or limitationson howlonganimpliedwarranty
lasts,sothe aboveexclusionsor limitationsmaynotapplyto you.
Innoeventshall recoveryof anykind begreaterthantheamountof the purchasepriceof theproductsold.Alterationof safetyfeatures of the productshall void this warranty. Youassumetheriskandliabilityfor loss,damage,orinjurytoyouandyourpropertyand/ortoothersandtheir propertyarisingout ofthe misuseorinabilityto usetheproduct. Thislimitedwarrantyshallnotextendto anyoneotherthantheoriginal purchaseror tothe personforwhomitwaspurchasedasa gift.
HOWSTATELAWRELATESTOTHISWARRANTY: Thislimitedwar-
rantygivesyouspecificlegalrights,andyoumayalsohaveotherrights whichvaryfromstateto state. IMPORTANT:OwnermustpresentOriginalProofofPurchasetoobtain warrantycoverage.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
Loading...