MTD 31AS3CAD799 Owner’s Manual

Operator's Manual
®
Electric Start 22-INCH 4-CYCLE SNOW THROWER
Model No. 247.885550
CAUTION: Before using this product, read this
manual and follow all safety rules and operating
instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.sears.com/craftsman FORMNO,,769-0t910C
SAFETY
ASSEMBLY
OPERATION
MAINTENANCE
PARTS LIST
ESPANOL P. 27
7/23/2007
WarrantyStatement.........................................................................Page2
SafetyLabels.......................................................................................Page3
RulesofSafeOperation...........................................................Pages4-5
SetUp&Adjustment......................................................Pages6-7
KnowYourSnowThrower............................................Pages8-9
Maintenance and Service ..........................................................Pages 12-15
Off Season Storage & Troubleshooting ...............Page 16-17
Parts List .....................................................................Pages 18-25
EspaEol ............................................................................Page 27
Service Numbers ......................................................................Back Cover
Operation..............................................................................Pages10-11
Two-YearWarrantyonCraftsmanSnowThrower
Fortwoyearsfromthedateof purchase,whenthisCraftsmanSnowThrowerismaintained,fubricatedandtunedupaccordingtotheinstructions intheowner'smanual,Searswirlrepair,freeofcharge,anydefectinmaterialandworkmanship.IfthisCraftsmansnowthrowerisusedfor
commercialor rentalpurposes,thiswarrantyappliesforonly30daysfromthedateofpurchase.. Thiswarrantydoesnotcover:.
Expendableitemswhichbecomewornduringnormaluse,suchas skidshoes,shaveplateandsparkplugs.
Repairsnecessarybecauseof operatorabuseornegligence,includingbentcrankshaftsandthefailureto maintaintheequipmentaccording totheinstructionscontainedintheowner'smanual.
WARRANTYSERVICEISAVAILABLEBYRETURNINGTHECRAFTSMANSNOWTHROWERTOTHENEAREST
SEARSPARTS& REPAIRCENTERiNTHEUNITEDSTATES..
ThiswarrantyappliesonlywhilethisproductisinuseintheUnitedStates
TOLOCATETHENEARESTSEARSPARTS&REPAIRCENTERORTOSCHEDULESERVICE,
SIMPLYCONTACTSEARSAT1-800-4-MY-HOME®
ThiswarrantygivesyouspecificIegalrightsandyoumayalsohaveotherrightswhichmayvaryfromstatetostate
SEARS,ROEBUCKANDCO.,D/817WA,HOFFMANESTATES,IL 60179
RepairProtectionAgreements
CongratulationsonmakingasmartpurchaseYournewCraftsman® productis designedandmanufacturedforyearsofdependableopera- tion.Butlikeallproducts,itmayrequirerepairfromtimetotime.That's
whenhavinga RepairProtectionAgreementcan saveyoumoneyand aggravation
Here'swhat'sincludedintheAgreement: , Expertserviceby our12,000professionalrepairspecialists
, Unlimitedserviceandnochargeforpartsandlaboronallcovered
repairs
Productreplacementifyourcoveredproductcan'tbefixed
, Discountof 10%fromregularpriceofserviceandservice-related
partsnotcoveredbytheagreement;also,10%offregularpriceof preventivemaintenancecheck
Fasthelpbyphone- phonesupportfromaSearstechnicianon
productsrequiringin-homerepair,plusconvenientrepair scheduling
Engine Oil: Fue!:
Spark Plug: Engine:
SAE 5W-30 Unleaded Gasoline Champion® RJ19LM
Tecumseh LH195SP
Purchasea RepairProtectionAgreementnowandprotectyourself
fromunexpectedhassleandexpense OnceyoupurchasetheAgreement,a simprephonecall isalfthatit
takesforyouto scheduleserviceYoucancallanytimedayornight,or scheduleaserviceappointmentonline.
Searshasover12,000professionalrepairspecialists,whohave
accessto over4 5millionqualitypartsandaccessoriesThat'sthe
kindof
professionalismyoucancountontohelpprolongthelifeofyournew purchaseforyearstocome.PurchaseyourRepairProtectionAgree-
menttodayt Somelimitations andexclusionsapply,Forprices andadditional
informationcall1-800-827-6655,
SearsInstallationService
ForSearsprofessionalinsta!lationofhomeappliances,garagedoor
openers,waterheaters,andothermajorhomeitems,intheUSA. call
I_800-4-MY-HOME@
Record the model number, serial number
and date of purchase above
I I
1.KEEPAWAYFROMROTATINGIMPELLER ANDAUGER°CONTACTWITHIMPELLEROR
AUGERCANAMPUTATEHANDSANDFEET.
2. USECLEAN-OUTTOOLTOUNCLOG DISCHARGECHUTE.
3. DISENGAGECLUTCHLEVERS,STOPENGINE,
ANDREMAINBEHINDHANDLESUNTILALL
MOVINGPARTSHAVESTOPPEDBEFORE UNCLOGGINGORSERVICINGMACHINE.
4_TOAVOIDTHROWNOBJECTSINJURIES,
NEVERDIRECTDISCHARGEATBYSTANDERS. USEEXTRACAUTIONWHENOPERATINGON GRAVELSURFACES.
5. READOPERATOR'SMANUAL.,
CLEAN-OUTTOOL
lIIj Igr.llhl_ _l+:_!ql_I_IH:I_+;'_
Ii_ii_]H I1.,1,1t.lI_Iitii -_i!_']_II_I!!:|_I[i]liII|i]i]IIJ};Ir_!Jt]t]t]_I_I_ii[_]_'IIIII
which,ifnotfollowed,couldendangerthepersonal
_IL Thissymbolpointsoutimportantsafetyinstructions
safetyand/orpropertyofyourselfandothers Read andfollowallinstructionsinthismanualbefore
attemptingtooperatethismachineFailuretocomplywiththese
instructionsmayresultinpersonalinjuryWhenyouseethissymbol, HEED ITSWARNING!
Thismachinewasbuilttobeoperatedaccordingto the rulesfor
safeoperationinthismanualAswithanytypeof powerequipment, carelessnessorerroronthepartoftheoperatorcanresufIinserious
injury,Thismachineis capableof amputatinghandsandfeetand throwingobjectsFailuretoobservethefollowingsafetyinstructions
couldresultinseriousinjuryordeath
YourResponsibility: Restricttheuseofthispowermachineto personswhoread,understand,andfollowthewarningsandinstruc-
tionsinthismanualandonthemachine
TRAINING
Road, understand, and follow air instruclionsonthe machine and in the manual(s) before attempting to assembfe and operate Keep this
manual in a safe place for future and regular reference and for ordering replacementparts
Be familiar with afl controls andtheir proper operation Know how to stop the machine and disengage them quickly
Never atlow children under t4 years old to operate this machine Chi!- dren 14years old and over should read and understand the operation
instruclions and safety rules in lhis manual and should be trained and supervised by aparent
Never allowadults to operate this machine withoutproper instruction
Thrown objects cancause serious personalinjury Planyour snow° Ihrowing pattern to avoid discharge of material toward roads, byslanders
and thelike
" Keep bystanders, helpers, pets and children atleast 75 feet from the
machine while itis in operation, Stop machine if anyone enters the area
Exercise caution to avoid slipping or falling, especially when operating in reverse
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremil chemicalsknowntoStateofCaliforniato
Icausecancerandbirthdefectsorolherreproductiveharm
PREPARATION
Thoroughly inspect the area wherethe equipment istobe used Removeall doormats, newspapers,sleds, boards, wires and other foreign objects, which could betrippedover or thrownby the augeriimpeller
Always wear safety glasses oreyeshieldsduring operation andwhiEe performing an adjuslmenl or repair to protect your eyes Thrown obiects which ricochet can cause serious injurytotheeyes
Donot operate withoutwearingadequate winlerouter garments Do not
wearjewelry, Iongscarves or other loose clothing,whichcould become entangledinmoving pads Wear 'footwearwhichwill improvefooling on
slippery surfaces
,, Use a grounded three-wire extension cord and receptacle for all units
withelectric start engines
Adjust collectorhousing height to clear gravel or crushed rocksurfaces,
Disengage all control 1oversbefore starling the engine
Neverattempt to make any adjustmentswhile engine isrunning, except where specifically recommendedin the operalor's manual
Letengine andmachine adjust to outdoor temperature before starling to cleer SNOW,
Safe Handling of Gasoline To avoid personal injury or property damage use extremecare in handling
gasoline Gasoline is extremely flammable and thevapors are explosive Sedeus personal injury can occur whengasoline is spilled on yourself or your
clothes, whichcanignile Wash your skin and change clothes immediately
Useonty an approved gasoline container
Exlinguish sit cigarettes,cigars, pipes and other sources ofignilion
Neverfuel machine indoors
Neverremove gas cap or add fuel whilethe engine is hot or running
Allow engine to coolatleast two minutes before refueling
Neverover fltlfuel tank Fitltank to no more than _hinch below bottom of filter neck to provide space for fuel expansion
Replace gasoline cap andtighten securely
Ifgasoline is spiIled,wipe it off the engine and equipment, Move
machine to another area Wail 5 minutes before starting the engine
Neverstore the machine OFfuel containerinside where there is an open flame, spark or pilot light (e g furnace, water heater, space heater,
clothes dryer ere,r),,
Allow machine to cool atleast 5 minutes before storing
4
OPERATION
" Do not putbands orfeet near rotating parts,in the auger!impeller
housing or chute assembly Contact wilb the rotatingparts can amputate hands and feet.
The augedimpeUer control lever is a safety device Never bypass its operetion_Doingso makes the machine unsafe and may cause personal
injury
The control levers must operate easily in both directionsand automatl- calty return to the disengaged position whenreleased
Never operatewith a missing or damaged chute assembly Keep all safety devices in place and working
Never run an engineindoorsor in a poorlyvenlitated area Engine exhaustcontains carbon monoxide, an odorless anddeadly gas
,, Do not operate machine while under the influence of a!eohol or drugs
Muffler and engine become hot andcan cause a bum Do nat touch
. Exercise extremecaution when operatingonor crossing gravel surfaces
Stay alert for hidden hazards or traffic
,, Exercise cautionwhen changing direction and whiteoperatingon slopes
Ran your snow-throwing patternto avoiddischarge towards windows, wails, cars eta Thus, avoiding possible propertydamage or personal
injury caused by a ricochet
Never direct discharge at children, bystanders and pets or allow anyone infront ofthe machine
Do not evedoad machine capacity by attempting to clear snow attoo fast of a rate.
Never operate thismachine withoutgood visibility or light Always be sure of your footing and keep a firm hold on the handles Walk, never
tun,
Disengage powerto the augedimpeller when transporting or not inuse
,, Never operate machine at high transport speeds on slipper] surfaces
Look down and behind and use care when backing up
If the machine should start to vibrate abnormally, slop the engine. disconnect the spark plugwire end ground itagainst the engine Inspect
theroughfyfordamage Repair any damage before starting and operat- ing
Disengage all control levers and stop enginebefore you Ieave the operating position(behind the handles) Wait until the auger/impel}or
comes to a cempiete stop before unclogging the chuteassembly,making any adjustments, or inspections
,, Never put your hand in the discharge orcollector openings, Always
use the clean-outtoolprevldedtounclog the discharge opening Do not unclog chute assembly while engine is running Shut off engine
and remain behind handles until ell moving parts have stepped before unclogging
Use only attachments and accessories approved by 1hemanufacturer (e g whoa!weights, tire chains, cabs etc )
ffsituafions occur which are not covered inthis manual, use care and good judgment Conlact your Sears Service Center for assistance_
MAINTENANCE & STORAGE
Never tamper withsafety devices Check theirproperoperation regufarly Refertothe maintenance end adjustment sections ofthis
manual
Before cleaning, repairing, or inspecting machine disengage all control levers and stop the engine Wait until the auger_mpeller cometoa
complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting
Check bo_tsand screws for propertightness at frequent intervalsto keep the machine insafe workingcondition Also, visually inspectmachine for any damage
. Donotchange the engine governor setting or over-speed the engine
The governorcontrolsthe maximumsafe operating speed ofthe engine
Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection, frequentlycheck al!components
end replace with original equipmenlmanufacturer's (OEM) parts only "Use of partswhich do not meet the origina! equipment specifications may lead toimproper performanceand compromise safety!"
Check controls periodically to verify they engage and disengage properlyand adjust, if necessary Refer to the adjustment section inth;s
operators manual for instructions
Maintain or replace salety and instruction labels, as necessary
,, Observe proper disposal laws and regulations for gas, oil, etc to protest
the environment
Pdor to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller
Never store the machine orfuelcontainer inside where there is an open flame, spark or pilol fight suchas a waterheater,furnace,clothes dryer etc
Always refertotheoperalor's manual for proper instructions on off-season storage
Do not modify engine
Toavoidseriousinjuryordeath,donotmodifyengineinanywayTampering withthegovernorsettingcanleadtoa runawayengineandcauseittooperate atunsafespeedsNevertamperwithfactoryself!rigofenginegovernor
Notice Regarding Emissions Engines which erecertifiedtocomply with Cafilornia and federal EPAemission
regulations forSORE (Small Off Road Equipment) are certified to operate on reguiarunleadedgasoline, and mayincludethefollowing emission controlsys-
tems: Engine Modification (EM) and Throe WayCatalysl (TWC)i! so equipped
IMPORTANT:Thisunitisshippedwiththeenginefullofoft After assembly,seepage10forfuelandoildetails
Removing From Carton
t.. Cutthe cornersof thecartonandlaythesidesflatontheground
Removeallpackinginserts.
2 Movethe snowthroweroutofthecarton_ 3 Makecertainthecartonhasbeencompletelyemptiedbefore
discardingit
Before Assembly
'';1Ill
Disconnectthesparkplugwireand grounditagainsttheengineto preventunintendedstarting J
NOTE;Referencetoright,left,frontorrearoftheunitisfromthe operatingpositionunlessotherwisestated
Setting Up The Handle
1_Cutthecabletiethatsecurestheupperhandletothechute
assemblyforshippingpurposes
NOTE:BecarefuINOTtoremovethethreelooselyfittedcableties thatwillbeutilizedlatertosecurecables
2. Loosenthewingknobontheupperchuteandpivottheupperchute upwardsasfarasitwiltgo_Thentightenthewingknobonthe
upperchutemakingsurethecarriageboltiscorrectlypositioned. Referto Figure1.
Figure i
f
DO NOTlift thesnowthrowerby thechutehandle
3 Loosenthewingknobandtaboneachsideof thehandle.See
Figure2
4. Beingcarefulnottobendorkinkthecables,holdbothcontrols againstupperhandleandpullupasshowninStept ofFigure
2.Makesurethattheupperhandlelocksoverthelowerhandle andhandletabsalignwiththe handle.Youmayhavetocarefully
maneuvertheupperhandletoclearchuteassembly.
Becarefulnottobendorkinkthecables.
5. TightenthewingknobsoneachsideofthehandleRefertoStep2 in Figure2
NOTE:Theaugercableroutesclowntheleftsideofthehandlewhile thedrivecableisroutedacrossthetopofthelowerhandleanddown
therightsideof thelowerhandleSeeFigure3 6 Removeprotectiveplasticsleevesfromupperandlowerhandles. 7 Threecabletieshavebeenusedtolooselytiethecontrolcables
tothelowerhandle..Positioncabletiesnow,asinFigure3,and tightento securecablestothelowerhandle.Trimoffexcess
materialofcableties.
Figure 2
f
Drive Cable
erCable
J
Figure 3
J
/
/
/
Figure 4
\
Position
Skid Shoe
Thespacebetweentheshaveplateandthegroundcanbeadjusted.Refer
toFigure5onpage8forlocationofshaveplateandskidshoes.Forclose snowremoval,placeskidshoesinlowpositionWhenareatobeclearedis
uneven,placeskidshoesinthemiddleorhighposition_SeeFigure4 NOTE:Operationof thissnowthrowerongravelisnotrecommendedas
loosegravelcanbeeasilypickedupandthrownbytheaugercausing personalinjuryordamagetothesnowthrowerIfyouhavetooperateit ongravel,keepskidshoein highestpositionfor maximumclearance.
1. Adjustskidshoesbylooseningtwonutsandcaniageboltsoneach skidshoe,andmovingskidshoetothedesiredposition,SeeFigure4.
2. Makecertaintheentirebottomsurfaceof skidshoeisagainstthe groundtoavoidunevenwearontheskidshoes
3 Tightennutsandboltssecurely.
Auger Control Test
IMPORTANT:Performthefollowingtestbeforeoperatingthesnow
throwerforthefirsttimeandatthestartofeachwinterseason.
Checktheadjustmentof theaugercontrolasfollows: I Whenaugercontrolisreleasedandinthedisengaged"up"posi-
tion,cableshouldhaveverylittleslack,but shouldNOTbetight
Donotover4ightenthecable.Over-tighteningmaypreventtheauger
fromdisengagingandcompromisethe safetyofthesnowthrower.
2 Inawell-ventilatedarea,startthesnowthrowerengineasin-
structedonpage10undertheheadingStartingEngineMakesure thethrottleissetintheFAST position..
3. Whilestandinginoperator'sposition(behindunit)engageauger.
4. Allowaugertoremainengagedforapproximatelyten(10)seconds beforereleasingtheaugercontrolRepeatthissevera!times
5 WiththeenginerunningintheFAST_ positionandtheauger
controlinthedisengaged"up"pesitionTwalktothefrontof the machine
6 Confirmthattheaugerhascompletelystoppedrotatingandshows
NOsignsofmotion
IMPORTANT:IftheaugershowsANYsignsofrotating,immediatelyreturn
totheoperatorspositionandshutofftheengineWaitforatlmovingparis tostopbeforereadiustingtheaugercontrolrableasshownonpage14.
Clean-Out Tool
Thistoolhasbeenfastenedwithacabletietotherearoftheaugerhousing forshippingpurposesCutandremovecabletie
Final Adjustments
IMPORTANT:Checktheadjustmentsasinstructedandmakeany finaladjustmentsnecessarybeforeoperatingtheunffCheckallnuts andboltsfortightness.Failureto followlheseinstructionsmaycause
damagetounit..
Tire Pressure
Theproperinflationpressureis 20psi Checkthetirepressureperiodi- rallyandmaintainequalpressureinbothtiresat alltimes.Excessive
pressure(wellabove20psi)maycausethewheel(tire/rim)assembly toburstwithsufficientforceto causeseriousinjury..Donotover-inflate
thetire.Useamanualpumporportableelectrictireinflatortoprevent over-inflation.NEVERUSEANAIRCOMPRESSOR.
7
f
Drive Control
SkidShoe
Figure 5
BefamiliarwithallthecontrolsonthesnowthrowerandtheirproperoperationKnowhowIDstopthemachineanddisengagethemquickly
NOTE:CompareFigures5 &6withyourequipmentandfollowdescrip-
tionofcontrols,givenbelow,tobecomefamiliarwiththeiroperation
Drive Control
Locatedontheundersideoftheupperhandle,thedrivecontrolisused
toengageldisengagewheelsSqueezethedrivecontrolagainstthe
upperhandletDengagethewheels;releasetodisengage.
Auger Control
Theaugercontrolisadjacenttotheupperhandle.Squeezetheauger conlrolagainsttheupperhandletoengagetheaugers;releaseto
disengagetheaugers.
Chute Handle
ThedirectionofsnowthrowingcorrespDndstothedirectionofthe chuteopening.Usethechutehandletoturnthechuteassembtyin the
directionyouwishtothrowthesnow.
Chute Knob
Thedistancesnowis throwncanbe adjustedbyeitherraisingor
[Dwedngtheupperchute.Loosenthe chuteknobonthesideofthe upperchutetoadjust.PivottheupperchutetDdesiredposition,and
retightenthechuteknob
Shave Plate
Theshaveplatemaintainscontactwithpavementasthesnow throweris propelled,allowingsnowclosetopavement'ssurfacetobe
discharged
Skid Shoe
IMPORTANT:RefertoAugerContrD!Testonpage7priortooperating
yoursnowthrDwe_Readandfollowall instructionscarefullyand performalladjustmentstoverifyyoursnowthrowerisoperatingsafely
andpropedy_
Thespacebetweentheshaveplateandthegroundcanbeadjusted
Forclosesnowremoval,placeskidshoesinthelowposition.Use middleorhighpositionwhenareatobeclearedisunevenorongravel
surfaces
Starter
Choke
Control Primer Starter
Threttie / Recoit
OilDrain
Figure6
Handle
Clean Out Tool
Thecleanouttool isprovidedto unclogthedischargeopening.Donot
unclogdischargechutewh{leengineisrunning
Recoil Starter & Starter Handle Thismotoris fittedwitharecoilactionpullstartandamittengrip
handleforeasyaccesswhileweadngglovesor mittens Ignition Key
Theignitionkeyisnecessaryfortheengineto start Insertkeyand snapinplace;donotturnitto start/stoptheunit.Removekeywhen
theunitisnotinuse.
Electric Starter Button
Pressingtheelectricstarterbuttonengagestheengine'setectric starterwhenpluggedintoa 120Vpowersource.
Electric Starter Outlet
Requirestheuseofathree-prongoutdoorextensioncord(included) anda 120Vpowersource/walloutlet
Primer
Depressingprimerforcesfueldirectlyintoengine'scarburetorto
aidincold-weatherstarting.Refertothestartinginstructionsinthe Operationsectionofthismanualfor properprimerusageTheimage belowleft,correspondswiththelabelontheengineidentifyingthe
primer..
Oil Fill
Removeoilcaptoaddoil Refertopage14forcheckingandadding 0ilinstructions.
Beforeunclogging,shutoffengineandremainbehindhandlesuntil allmovingpartshavestoppedcompletelyNeverputyourhandinthe
dschargeorcolectoropenings.Alwaysusetheclean-outtoolprovided..
Choke Control
Activatingchokecontrolbyturningitallthewaytotherightclosesthe chokeplateoncarburetorandaidsinstartingengine.Forinforma-
tiononchokeusage,seepage10ofthismanual..Theimageabove correspondswiththelabelontheengineidentifyingtheChokecontrol
Off On
Gasoline Cap
Removegascaptoaddfuel.Unitrunsonregulargas. NOTE:Thisunitmayincludeafuelplug,whichisonlyusedduring
assemblytokeepdirtanddebrisoutoffueltank Discardthefuelplug beforefillingthefueltank.
Throttle Control
Thethrottlecontrolislocatedonthe engineitregulates thespeedoftheengineandwiflshutofftheengine whenpusheddowncompletelyThe imageto the
rightrepresentsthespeedsof thethrottlecontroland correspondswiththelabelontheengineTheimages belowillustratethedefinitionofeachsymbol
Start/Run/ Slow/Idle Engine Off
Fast
Before Starting Engine
Engine Oil
Theengineisshippedwithoilinit.Checktheo11levefbeforefirstuse.
Forsubsequenl_Fups,usethegradeofengineoilspecifiedonpage
14.Toaddoil:
1. Removethedipstickfromtheoilfill.,Pourfreshoilslowlythrough theplug,Replacedipstick
2 CheckandmakesurethatthelevelofoilisuptotheFULLmarkon
thedipstick.
Gasoline
Gasolineisflammableandcautionmustbeusedwhenhandling
I orsloringit, Donotfillfueltankwhitethesnowthroweris running, [whenitishotorwhenitis in anenclosedarea.
! - ,
I o anel trica I
L_moke duringfuek'ng I 1, Neverfillthefueltankcompletely.Fillthetanktonomorethan112
inchbeJowbottomoffillernecktoprovidespaceforexpansionoffuel
NOTE:Thisunitmayincludeafuetplug,whichis onlyusedduring assemblytokeepdirtanddebrisoutoffueltanK,Discardthefuelplug beforefillingthefueltank,
2, Alwaysuseclean,fresh,unleadedgradeautomotivegasolineFill
thefueltankoutdoorsanduseafunnelorspouttopreventspilling Makesurethatthecontainerfromwhichyoupourthegasolineis cleanandfreefromrustorotherforeignparticlesMakesureto wipeoffanyspilledfuelbeforestartingtheengine,
3 Attheendofthejob,emptythefueltankif thesnowthrowerisnot
goingtobeusedfor30daysorlongerStoregasolinein aclean containerandkeepthecapinplaceonthecontainer,
Neveruseengineorcarburetorcleanerproductsin thefueltank,
Starting Engine
line!! A ._ _L _ .... -
Besurenooneotherthantheoperatorisstandingnearthesnow throwerwhilestartingoroperating°Donotoperatethissnowthrower unassthechuteassemblyhasbeenproperlyinstalledandissecured
NOTE:Forlocationof alltheenginecontrolsreferredtointhissection, refertoFigure6
Electric Starter
1,, Determinethatyourhome'swidngisa three-wiregroundedsystem,
AskaI]censedelecfdcianifyouarenotcertain.
Theoptionalelectricstarteris equippedwithagroundedthree-wire
_ewercordandplug,andisdesignedtooperateon120voltAC
householdcurrenLItmustbeusedwithaproperlygroundedthree_ prongreceptacleat alltimestoavoidthe possibilityofelectricshock
Ifyourhome'swiringsystemis notathree-wiregroundedsystem, donotusethiselectricstarterunderanyconditions,Ifyourhome
electricalsystemisgrounded,butathree-holereceptacleisnot available,do notuseyoursnowthrower'selectricstarterFollowall
instructionscarefullypriortooperatingthe electricstartez
youhaveagroundedthree-prongreceptacle,proceedasfollows:
1.,Plugtheextensioncordintotheoutletlocatedontheengine's surface,,Plugtheotherendof extensioncordintoathree-prong
120-volt,grounded,ACoutletinawelFventilaledarea
2 Movethrottlecontrolto FAST 3, PushkeyintotheignitionslotsothatitsnapsintoplaceDonottumkey 4, RotatechokecontroltoFULL ],_1 chokeposition(foracolctStart)r. NOTE:Iftheengineis alreadywarm,placechokecontrolintheOFF
(chokeknobturnedallthewaytoleft)positioninsteadof FULL!,#'1 , 5 Pushtheprimertwoorthreetimesforcoldenginestart,making
suretocoverventholeinthecenteroftheprimerwhenpushing
NOTE:DONOTusepdmertorestartawarmengineafterashortshutdown 6, Pushstarterbuttontostartengine.
7 Oncetheenginestarts,releasestarterbutton
8. Astheenginewarms,slowlyrotate(left)thechokecontroltothe OFFpositionIfthe enginefalters,quicklyrotatethechokecontrol
backtoFLILLI.,#1andthenslowlyintotheOFFpositionagain
9 Whendisconnectingtheextensioncord,alwaysunplugtheendat
thethree-prongwalloutletbeforeunpluggingtheoppositeendfrom thesnowthrower,
position_
Recoil Starter
1,, Rotatechokecontrol(right)to FULL l.#l chokeposition(cold
enginestart)°
NOTE:{ftheengineis alreadywarm,placechokecontrolinthe OFF (knobturnedaftthe waytotheleft)positioninsteadof FULLIJ(I
2., MovethrottlecontroltoFAST
3, PushkeyintotheignitionslotsothatitsnapsintoplaceDonottumkey 4_ Pushthe primertwoorthreetimesforcoldenginestart,making
suretocoverventholeinthecenteroftheprimerwhenpushing,
NOTE:DONOTuseprimertorestartawamlengineafterashortshutdown NOTE:Additionalprimingmaybenecessaryifthetemperatureis
below15°Fahrenheit
5. Grasptherecoilstarterhandleandslowlypulltheropeout Atthe
pointwhereit becomesslightlyharderto pulltherope,slowlyallow
theropeto recoil,,
6 Pullthe starterhandlewithafirm,rapidstrokeDonotreleasethe
handleandallowitto snapback,Keepafirmholdonthestarter handleandallowittoslowlyrecoil,,
position,
10
7, Astheenginewarms,slowlyrotate(left)thechokecontrolto the
OFFpositioniftheenginefalters,quicklyrotatethechokecontrol backtotheFULL IJl positionandthenslowlyintotheOFF
positionagain
NOTE:Allowthe enginetowarmupforafewminutesafterstarting Theenginewillnotdevelopfull poweruntilit reachesoperating
temperatures,
Before Stopping
1..Runengineforafewminutestohelpdryoffanymoistureonengine
2 Toavoidpossiblefreeze-upofthestarter,followthesesteps:
Recoil Starter
a Withtheenginerunning,pullthestarterropewitharapid,
continuousfull armstrokethreeorfourtimes
To Stop The Snow Thrower
1. Tostopthewheels,releasethedrivecontrol. 2 Tostopthrowingsnow,releasetheaugercontrol.
3. Toslopengine,pushthrottlecontrollevertoOFF_ andpullout thekey Do notturnkey
........................... ,i
Thetemperatureofmufflerandthesurroundingareas y
t50°EAvoidtheseareas
Clearing The Snow
CAUTION:Checktheareatobeclearedforforeignobjects_Remove foreignobjects,ifany
1 Starttheenginefollowingstartinginstructions. 2 Allowtheenginetowarmupfor afewminutesastheenginewill
notdevelopfull poweruntilitreachesoperatingtemperature.
3. Rotatethechuteassemblyto thedesireddirection,awayfrom bystandersand/orbuildings
4 Makingcertainnobystandersorobstaclesareinfrontoftheunit,
squeezetheaugercontrolcompieletyagainsttheupperhandleto
fullyengagetheaugers.
5 Whiletheaugercontrolisengaged,squeezethedrivecontrol
completelyagainsttheupperhandletoengagethewheelsDonot =feather"theddveconlrol_
6 Asthesnowthrowerstartstomove,maintainafirmholdonthe
handle,andguidethe snowthroweralongthepathtobecleared
7 Releasetheaugeranddrivecontrolstostopthesnowthrowing
actionandforwardmotion
NOTE:Yourunitisequippedwilhaclutchinthetransmission..If the
wheelsstopturningwhiletryingtodischargelargevolumesofsnow,
immediatelydisengagethe drivecontrolandallowtherotatingaugers
todischargesnowfromthehousing.Reducetheclearingwidthand
continueoperation. 8 Oneachsucceedingpass,readjustthechuteassemblytothe
desiredpositionandslightlyoverlapthepreviouslyclearedpath
Positioning Discharge Chute
Loosenthechuteknobandpivotupperchutetodesiredposition..Tighten thechuteknobmakingsurethecarriageboltiscorrectlypositioned
Rotatechutehandletodesiredoperatingposition
Donot liftthesnowthroweratanytimebythechutehandle..
Operating Tips
1. Formostefficientsnowremoval,removesnowimmediatelyafteritfalls.
2.. DischargesnowdownwindwheneverpossibleSlightlyoverlap eachpreviouspath
3 Settheskidshoes1/4"belowtheshaveplatefornormalusage
Theskidshoesmaybeadjustedupwardforhard-packedsnow.
NOTE:itis netrecommendedthatyouoperatethissnowthroweron
gravelasloosegravelcanbeeasilypickedupandthrownbytheauger causingpersonalinjuryandtordamagetothesnowthrower
4 Iffor somereason,youhaveto operatethesnowthrowerongravel,
keeptheskidshoeinthehighestpositionformaximumclearance betweenthegroundandtheshaveplate.
5. Cfeanthesnowthrowerthoroughlyaftereachuse
Cleaning The Chute Assembly
Theclean-outtoolisconvenientlyfastenedtotheaugerhousingwitha
mountingclip, Whensnowandicecollectinthechuteassemblyduringoperation,
usethistooltosafelycleanthechuteandchuteopeningFollowthe stepsbelowtooperateit..
Stopenginebymovingthrottlelevertostop_ positionandwaitfor allmovingpartsto stopbeforeusingtheclean-outtool.
1 Releasebothaugeranddrivecontrols 2 Stoplheenginebymovingthrottleleverto stop_ position
3 Removetheclean-outtoolfromtheclipwhichsecuresit totherear
ofthe augerhousing.
4. Usetheshovel-shapedendoftheclean-outtoolto dislodgeand scoopanysnowandicewhichhasformedin andnearthe chute
assembly
Neveruseyourhandstocleansnowandicefromthechuteassembty1
Ioraugerhousng_ 1
5 Re-fastentheclean-outtool,withthehandleontherightsideofthe
housing,to themountingcliponthe augerhousingYoucanstart operatingyoursnowthrowernow
11
General Recommendations
I. Alwaysobservesafetyruleswhenperforminganymaintenance..
2. Thewarrantyonthissnowthrowerdoesnotcoveritemsthathave beensubjectedtooperatorabuseornegligenceToreceiveful_
valuefromthewarranty,operatormustmaintainthe snowthrower asinstructedinthismanual°
3. Periodicattycheckallfastenersandhardwaretomakesurethese aretight.
Cotter Pin
SkidShoe
Beforeservicing,repairing,lubricatingorinspecting,disengageaI{controls andstopengineWaituntilallmovingpartshavecometoacompletestop.
Disconnectsparkplugwkeandgroundit againsttheenginetoprevent unintendedstartingAlwayswearsafetygiassesduringoperationorwhile performinganyadiustmentsorrepair&
Replacing the Shave Plate and Skid Shoes
Theshaveplateandskidshoesonthebottomofthesnowthrowerare
subjecttowear Theseshouldbecheckedperiodicallyandreplaced
whennecessary
1..Toreplace,removetwocarriageboilsandnutssecuringeachskidshoe tot,.heaugerhousingSeeFig7
2 Reassemblenewskidshoeswithhardwarejustremoved.Makesurethe
skidshoesareadjustedtobelevel.
3. Toremoveshaveplate:Removebothskidshoesandhardware includingcarriageboltsandnutswhichattachshaveplatetothe
snowthrowerhousingFortocationofshaveplate,seeFigure7
4 Reassemblenewshaveplate,makingsureheadsofthecarriagebolts
aretotheinsideofthehousing.ReinstallskidshoesTightensecurely.
Servicing Augers
Theaugersaresecuredto thesplratshaftwithfourshearpinsand cotterpinsIfyouhit aforeignobjectoricejam,thesnowthroweris
designedsothatthepinsmayshear.RefertoFigure7
Iftheaugersdonotturn,checkifthepinshavesheared.Replace,if needed,withpropershearpins Referto item42onpage19forpart
number IMPORTANT:NEVERreplacetheaugershearpinswithstandardpins
or fastenersAnydamagetothe augergearboxorothercomponents, asaresultof doingso,willNOTbecoveredbyyoursnowthrower's warranty..
Lubrication
Foraviewofthe lubricationpointsonthesnowthrower,seeFigure8 t. Lubricatepivotpointsontheaugercontrolanddrivecontrolwitha
lightengineoiloncea season.
2 Lubricatetheaugeridlerbracketwithalightengineoilonceaseason
Engine
Listedbelowaregeneralrecommendationsaboutmaintainingyour snowthrowerengine.
I Beforeoperatingsnowthrower,checktheoillevel
2. Changeengineoilafterfirsttwohoursofoperationandevery25 hoursthereafter
Carriage Bolt
ShavePlate / /
LockNut CarriageBolt
LockNut
Figure7
/
""-4
Figure8
3. CleansparkplugandresettheelectrodegaptoO.r030natleast
onceaseasonor every100hoursof operation;replaceevery200 hoursofoperation.
Check V-Belts
FoIlowinstructionsbelowtochockconditionofdrivebeltsevery50 hoursofoperation.
1. Removethe plasticbeltcoveronthe frontoftheengineby removingtheself-tappingscrewandpressingtheplastictabsto
releasethebeltcove[
2. Visuallyinspectfor frayed,cracked,orexcessivelywornoutbelts. Replace,ifnecessary,followinstructionsbelow
Replacing Belts
NOTE:Therearetwobeltsonthissnowthrower:anaugerbo!land drivebelt Itis recommendedthatbothbeltsbereplacedat thesame
time
1.Removethesparkplugwirefromsparkplugandgrounditagainst theenginetopreventaccidentalstarting
2 Draingasolinefromthegastankorplaceapieceofplasticsheet
underneaththegascapto preventgasolineleakage.
12
f
f
BeltKeeper
\
Engine Pulley
Drive
Belt----T-_
Figure9
Figure10
Figure11
Belt
Auger Pulley
_'X BeltKeeper
IdlerBracket
! £ L_L L
Performbeltmaintenanceoutdoorsassomegasmaypossibly leakfromthecarburetoreventhoughyouplacedasheetofplastic
underneaththegascaptopreventthegascapfromleaking.
3 Removetheself+tappingscrewshowninFigure8,andpressthe
plastictabstoreleasethebeltcover+Pullthebeltcoverupandout fromaroundthe engineandchuteassembly.Setit asideandsave+
Auger Belt
IMPORTANT:Gascouldleakfromthecarburetoratthispoint,thegas capshouldhavebeencoveredwithplasticaspreviouslyinstructed.
1+Tipthesnowthrowerupandforwardsothatitrestsontheauger
housing Removethe beltkeeperascalledoutin FigureI1+Return thesnowthrowertoitsuprightpositiontocompletethefollowing
J
steps+
2. Slipthefrontaugerbeltoffofthe enginepulieypushingitforward androllinginoffofthepulley,SeeFigure10
3. Squeezetheaugercontrolhandletoreleasetheaugerbrake, whichisthetabthatholdsthebeltontotheaugerpulleyRemove
thebeit
4. Replacewithnewbeltafterreplacingthedrivebelt.
Drive Belt
NOTE:Replacethedrivebeltbeforereassemblingthenewaugerbelt I Tipthesnowthrowerupandforwardsothatitrestsontheauger
housing.
IMPORTANT:Remember,gascouldleakfromthecarburetorat this
point,thegascapshouldhavebeencoveredwithplasticaspreviously
instructed+
2 Removethespringthatconnectsthetransmissiontoa boltonthe
J
engineframe SeeFigure11.
NOTE:itmaybeeasiertofirstremovetheflangelocknut,thenuse
needle+nosedplierstofirmlygripspringandremovefromboll 3 Pivotthetransmissionforwardtoreleasepressureonthedrivebelt.
Removebeltfromtransmissionpu!tey.
4+Removethedrivebeltfromaroundtheenginepulley,andaway
fromthe unit
5. Placethenewdrivebeltintothegrooveonthe enginepulley,See Figure10.
6+Tiltthetransmissionforwardandpositionthedrivebeltontothe
transmissionpulley
7 Reconnectthespringtotheboltontheengineframeandsecure
thetransmissionReinstalltheflangelocknut..
8. Installnewaugerbeltr
9. Reassemblethebeltcoveronthesnowthrower
J
10Reassemblethebeltkeeperto thehousing.
13
Adjusting The Auger Cable
Periodicadjustmenttotheaugercontrolcablemayberequireddue tonormalstretchandwearonthebeR1Adjustmentisneededif the
augersseemto hesitatewhileturning,buttheenginemaintainsspeed, orcontinueturningwiththeaugercontroldisengaged..
1. Loosentherearhexboltonthe cableadjustmenlbracket.See Figure12.
2 SIidethecableadjustmentbracketbackwardstakingouttheslack
intheaugercable
3 Retightentherearhexbolt
4. Startengineandverifyaugercontrolengagesanddisengages properly.
NOTE:Ifaugercontinuesto rotatewiththecontroldisengaged,shut offtheengineandreadjustthecablebracketforwardThenrecheck
theaugeroperation
Checking Oil Level
Beforeoperatingsnowthrower,checktheoil]evetbyfollowingsteps below..
1. Withengineonlevelground,oilmustbetoFULLmarkondipstick
SeeFigure13
2. Stopengineandwaitseveralminutesbeforecheckingoillevel
Removeoilfillcapanddipstick
3. Wipedipstickclean,insertitintooilfillholeandtightensnugly
4 Removedipstickandcheck IfoilisnotuptotheFULLmarkon
dipstick,addoil
Changing Oil
Changeengineoilafterfirsttwohoursofoperationandevery25hours thereafter.Inordertochangeoil,youwillhavetofirstdraintheused engineo1Ifromtheengineandthenrefillwithfreshoil
1 DrainoilwhileengineiswarmRemoveoiidrainpluglocatedatthebot-
tomoftherecoilstarteroftheengine.Catchoilinasuitablecontainer 2 Whenengineisdrainedofelioil,replacedrainplugsecurety 3 RemovethedipstickfromtheoilIibLForiocationoftheoilfill,see
Figure6.Pourfreshoilslowlythroughtheplug Replacedipstick
4. CheckandmakesurethatthelevelofoilisuptotheFULLmarkon
thedipstick. NOTE:Althoughmulti-viscosityoils (5W30,10W30,etc.)improve
startingincoldweather,theycouldalsoresultinhigheroilconsump-
tionwhenusedabove32' E Checkyoursnowthrower'sengineoil
levelmorefrequentlyto avoidpossibleenginedamagefromrunning lowonoil. SeetheViscosityChartinFigureI4
F
HousingScrew _\
FULL
_ BetweenFULLandADD
ADD
I
I I
I
\
\
Figure12
Figure13
R_commcndcdOiLU_g_
Auger Cabie_
Adjustment
Bracket
TopAuger _=
HousingScrew
MaintainOil Level
'14
Sy_thelicMultiSr_d_]
SAE0W-30
J
Figure14
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