MTD 315-860-000 User Manual

Page 1
OUTDOOR POWER EQUIPMENT
for all seasons
.75
26" and 33"
THROWERS
Model Numbers
315-800-000 315-860-000 315-960-000
Important:
Read Safety Rules and
Instructions Carefully
V
PRINTED IN U.S.A.
Thank you for purchasing an American-built product.
FORM NO. 770-3960
Page 2

INDEX

Safe Operation Practices.......................................................3
Assembly Instructions...........................................................4
Operation.................................................................................9
Adjustments.........................................................................11
Lubrication............................................................................14
Instructions given with this symbol are for per
A
sonal safety. He sure to follow them.
r
♦ ♦
♦ ♦
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For one year from the date of original retail purchase, MTD PRODUCTS INC will either repair or replace, at its option, free of charge, F.O.B. factory or authorized service firm, any part or parts found to be defective in material or workmanship. Transportation charges for
the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges fot any parts submitted for replacement under this warran ty must be paid by the purchaser u iless such return is requested by MTD PRODUCTS INC.
This warranty will not apply to an> part which has become inoperative due to misuse, ex cessive use, accident, neglect, imaroper maintenance, alterations, or unless the unit has been operated and maintained in accordance with the instructions furnished. This warran
ty does not apply to the engine, me tor, battery, battery chargeror component parts thereof. Please refer to the applicable mar ufacturer’s warranty on these items.

LIMITED WARRANTY

Maintenance .........................................................................15
Off-Season Storage..............................................................18
lilustrated Parts
Parts Lists.........................................................21,23,25,27,29
Parts information...................................................BackCover
...............................................
20,22,24,26,28
♦ ♦
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t
♦ ♦ ♦ ♦
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V
This warranty will not apply where the unit has been used commercially.
Warranty service is available through your local authorized service dealer or distributor. If you do not know the dealer or distr butor in your area, please write to the Customer Service Department of MTD.
The return of a complete unit will lot be accepted by the factory unless prior written per
mission has been extended by MID.
This warranty gives you specific from state to state.
;gal rights. You may also have other rights which vary
♦ ♦
J
Page 3
WARNING
AC
To reduce the potential for any injury, comply with the following safety instructions. Failure to comply with the instructions may result in personal injury.
SAFE OPERATION PRACTICES FOR SNOW THROWERS
TRAINING
1. Read this Owner’s manual carefully. Be thoroughly familiar with the controls and proper use of the equipment. Know how to stop the unit and dis engage the controls quickly.
2. Never allow children to operate equipment. Never allow adults to operate equipment without proper instructions.
3. No one should operate this unit while intoxicated or while taking medication that impairs the senses or reactions.
4. Keep the area of operation clear of all persons, especially small children and pets.
5. Exercise caution to avoid slipping or falling, espe cially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used and remove all door mats, sleds, boards, wires and other foreign objects.
2. Disengage all clutches and shift into neutral before starting engine.
3. Do not operate equipment without wearing ade quate winter outer garments. Wear footwear which will improve footing on slippery surfaces.
4. Handle fuel with care. It is highly flammable. (A) Use approved fuel container. (B) Never add fuel to a running engine or hot
engine.
(C) Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
(D) Replace gasoline cap securely and wipe up
spilled fuel.
5. Use a grounded three wire plug-in for all units with electric drive motors or electric starting motors.
6. Adjust collector housing height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while engine is running (except where specifically recom
mended by manufacturer).
8. Let engine and machine adjust to outdoor tem
perature before starting to clear snow.
OPERATION
1. Do not put hands or feet near rotating parts. Keep clear of discharge opening at all times.
2. Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.
3. After striking a foreign object, stop the engine,
remove wire from spark plug, and thoroughly in
spect the snow thrower for any damage. Repair the damage before restarting and operating the snow thrower.
4. If the snow thrower should start to vibrate abnormal
ly, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop engine whenever you leave the operating posi tion, before unclogging the collector/impeller hous ing or discharge guide, and making any repairs, ad justments, or inspections.
6. Take all possible precautions when leaving the vehi cle unattended. Disengage the power take-off, lower the attachment, shift into neutral, set the parking brake, stop the engine, and remove the key.
7. When cleaning, repairing, or inspecting, make cer
tain collector/impeller and all moving parts have stopped. Disconnect spark plug wire and keep away from plug to prevent accidental starting.
8. Do not run engine indoors, except when starting engine and transporting snow thrower in or out of building. Open doors. Exhaust fumes are dan gerous.
9. Do not clear snow across the face of slopes. Exer cise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
10. Never operate snow thrower without guards, plates,
or other safety protection devices in place.
11. Never operate snow thrower near glass enclosure, automobiles, window wells, drop off, etc., without
proper adjustments of s iow thrower discharge
angle. Keep children and p ¡ts away.
12. Do not overload machine c< r acity by attempting to clear snow at too fast a rate
13. Never operate machine at h slippery surfaces. Use care
14. Never direct discharge a anyone in iron. ^nit.
15. Disengage power to collector/impeller when transporting or not in use.
16. Use only attachments and accessories approved by the manufacturer of snow thrower (such as wheel weights, counter weights, cabs, etc.).
17. Never operate the snow thrower without good visibility or light. Always be sure of your footing and
keep a firm hold on the handles. Walk, never run.
MAINTENANCE AND STORAGE
1. Check shear bolts, engine mounting bolts, etc., at frequent intervals for proper tightness to be sure equipment is in safe working condition.
2. Never store machine with fuel in the fuel tank inside a building where open flame or spark are present. Allow engine to cool before storing in any enclosure.
3. Always refer to owner’s guide instructions for im portant details if snow thrower is to be stored for an extended period.
4. Run machine a few minutes after throwing snow to prevent freeze up of collector/impeller.
transport speeds on in backing,
ystanders or allow
Page 4
This owner’s manual covers various models of snow throwers. The uni illustrated may be different thar your unit.
This unit is shipped WITHOUT GAS OLINE or OIL. After assembly, see separate engine manual for propei fuel and engine oil recommenda tions.
FIGURE 3.

NOTE

NOTE
ASSEMBLY
NOTE
Reference to right hand or left hand side of machine is observed from the operating position.
Tools Required for Assembly:
9/16" Wrench
1/2" Wrench 7/16" Wrench or One Adjustable Wrench
Loose Parts in Carton:
(1) Handle Assembly (1) Chute Assembly (1) Parts taped together which include;
(1) Drive Clutch Rod Assembly (1) Auger Rod
-------
(1) Shift Rod
(1) Chute Crank Assembly
Contents of Hardware Pack:
A
(2) Hex Bolts 3/8-16 x 2” Long
B
(3) Belleville Washers 3/8" I.D.
C
(2) Hex Nuts 5/16-18 Thread
D
(1) Belleville Washer 5/16" I.D.
E
(3) Chute Flange Keepers
F
(6) Hex Lock Nuts V4-20 Thread
G
(1) Flat Washer 3/8" I.D. x 5/8" O.D.
H
(1) Large Flat Washer
I
(1) Hex Bushing
J
(1) Cotter Pin
K
(1) Hairpin Cotter
L
(1) Compression Spring
-M
(1) Elastic Lock Nut 3/8-24 Thread
N
(2) Ignition Keys
O
(2) Hex Bolts 5/16-18 x 1%" Long*
P
(2) Hex Lock Nuts 5/16-18 Thread*
G
(1) Shift Lever
the augers are secured to the spiral shaft with two hex bolts and hex lock nuts (see ref. nos. 40 and 50 on page 24). If you hit a foreign object or ice jam, the snow thrower is designed so that the hex bolts will shear. Two replacement hex bolts and nuts are provided in the hardware pack for your convenience. Store in a safe place until needed.
1. Remove snow thrower and all parts from the carton. Make certain that all loose parts and literature have been removed before the car
ton is discarded.
Extend throttle control assembly which is at
tached to engine at rear of the snow thrower and place on floor. Be careful not to bend or kink control wire. To assemble the handle, loosen one self tapping screw and belleville washer on each side of the unit. See figure 3. A 9/16" wrench or adjustable wrench is required.
Page 5
Hex Bolt (A)
Belleville
Washer (B)
FIGURE 4.
Slide the slotted end of the handles under the
4.
belleville washers on the self-tapping screws
which were loosened in step 3. Secure the upper hole in the handles with
5.
belleville washers (B) (cupped side against the
■handles) and hex bolts (A). See figure 4. Do not
tighten at this time.
6. Thread one hex nut (C) onto the eyebolt on the
chute crank assembly until there is approx imately VA" of threads showing between the
— nut and the head of the eyebolt. See figure 5.
Place the eyebolt into the hole in the left han
7.
dle and handle panel. See figure 5. Secure with belleville washer (D) (cupped side against
the handle panel) and hex nut (C). Tighten securely.
Tighten securely all bolts and nuts on the han
8
dle panel and all four bolts which secure the
handles to the frame.
Grease the chute opening.
9.
Place chute assembly over chute opening,
10.
with the chute facing the front of the unit.
Place chute flange keepers (E) beneath lip of chute assembly. Secure with hex lock nuts (F) as shown in figure 6. Tighten with a 7/16" wrench, then back off V4 turn to allow easier
movement.
Page 6
FIGURE 7.
11. Place hex bushing (I) into bracket beside the chute assembly. Position the hex bushing so the hole in the bushing is close to the chute
-------
assembly. See figure 7.
12. Place flat washer (G) on the end of the chute crank. Insert the chute crank into the hole in the hex bushing so that the spiral on the chute crank engages the teeth on the chute assem bly. Place large flat washer (H) on the end of the chute crank. Insert cotter pin (J) into hole in the end of chute crank. Secure by bending the ends of cotter pin in opposite directions.
13. Assembie the throttie control to the handle
panel as follows.
A. Hold the throttle control assembly
beneath the handle panel. Turn the control sideways and insert the lever up through the wide portion of the slot on the handle panel. See figure 8A.
B. After the end of the lever is through the
slot, turn and then tip the control forward as shown in figure 8B to slide it through the slot.
FIGURE 8.

NOTE

The lever must be all the way to the
back of the control housing as shown in figure 8B.
C. Push the control back into the slot in the
handle panel and press in place. Be certain the control is locked securely into the slot.
A
14.
---
Place shift lever (Q) through slot in handle panel, making sure flared edge of shift lever faces the detents on handle panel. Place the hole in the end of the shift lever over the han-
-------
die panel weld bolt. See figure 9.
Page 7
FIGURE 10.
15. Place the shift rod through the slot in the bot
tom frame cover. Thread rod into ferrule. See
■figure 10.
16. Move the shifting rod up or down until the
-------
drive clutch bracket shows in the locating
slot. See figures 10 and 11.
FIGURE 11.
FIGURE 12.
17.
-----
Place the shift lever in neutral (N) position.
Screw the shift rod in or out until it fits into
the hole in the shift lever (drive clutch must
still be showing in the locating slot). When
shift rod is adjusted to the correct length, in
sert the end into the hole in the shift lever.
Secure with hairpin cotter (K) as shown in
-------
figure 12.
Page 8
18. Secure with belleville washer (B) (cupped side goes against shift lever), compression spring
(L) and elastic lock nut (M). See figure 13. Tighten lock nut until compression spring
holds the shift lever into detent slot on handle panel.
19.
The lockout rods are labeled “L” and “R” for the left and right hand sides of the unit.
Approximate initial settings for the lockout
rods are as follows; The left hand lockout rod for the drive clutch should have approximately IV2 inches of thread showing below the nut. The right hand lockout rod for the auger clutch should have approximately Va inch of thread showing below the nut. See figure 14.
FINAL ADJUSTMENT MUST BE MADE AS DESCRIBED IN STEPS 21 AND 22. If the left
hand lockout rod is not adjusted correctly, the shift lever cannot be shifted past neutral. If the right hand lockout rod is not adjusted cor rectly, the augers will not stop rotating.
Hook in Lockout
Rod is to the
Outside of Unit
FIGURE 15.
Clutch
Grip
20. Hook the right hand lockout rod (labeled “R”)
into the hole provided in the right hand clutch
grip (auger clutch). Hook the left hand lockout
rod (labeled “L”) to the left hand clutch grip
(drive clutch). See figure 15. The hook is to the outside of the unit.
Page 9
21. Swing the left hand lockout rod down and
simply hold it beside the drive bracket. Do not pull on spring. Do not move bracket. The hook
on the end of the spring must line up with the center of the hole in the drive bracket. See
-------figure 16.
If it does not, adjust the nut on the lockout rod
until the hook on the spring aligns with the hole in the bracket as shown in figure 16.
Hook spring into drive bracket. See figure 17.
22. Adjust the right hand lockout rod in the same manner as the left hand lockout rod. Refer to Step 21. When adjustment is correct, hook the
-------
spring into the auger bracket. See figure 17.

PNEUMATIC TIRE PRESSURE

The tires are over inflated for ship
ping purposes. Check pressure and reduce to 15 to 20 p.s.i.
FIGURE 17.

OPERATION

CONTROLS

Auger Drive
Clutch Clutch
' Throttle Shift
Control Lever
NOTE
If the tire pressure is not equal in both tires, the unit may pull to
one side or the other.
Shift Lever (See figures 18 and 19)
The shift lever is located on the left hand side of
handle panel. The shift lever may be moved into one of eight positions. Run engine with throttle in the fast position. Use the shift lever to determine
ground speed.
a. Center position (N)—“NEUTRAL."
b. Forward position—One of five (5) forward
speeds. Position number one (1) is the slowest.
Position number five (5) is the fastest.
FIGURE 18.
c. Rear position—Two reverse (R) speeds. “R”
nearest the neutral (N) position is the slower of the two.
Page 10
FIGURE 19.
Throttle Control (See figures 18 and 20)
The throttle control is located on the righ hand side of the handle panel. It regulates the speed of the engine.
Drive Clutch (See figure 18)
The drive clutch is located on the left handle. Squeeze the clutch grip to engage drive. Release to stop.
Auger Clutch (See figure 18)
The auger clutch is located on the right handle.
Squeeze the clutch grip to engage the cugers. Release to stop the snow throwing action.
Chute Crank (See figure 18)
The chute crank is located on left hand side of the snow thrower.
To change the direction in which snow is th rown, turn chute crank as follows:
1. Crank clockwise to discharge to the left.
2. Crank counterclockwise to discharge o the
right.
Safety Ignition Switch (See figure 21)
The ignition key must be inserted in the s witch before the unit wili start. Remove the ignition key when snow thrower is not in use.

FIGURE 20.

FIGURE 21.

STARTING INSTRUCTIONS

1. Remove dipstick. Fill crankcase with oil. Oil level must be to full mark on dipstick. Refer to
separate engine manual packed with your snow thrower.
2. Fill fuel tank with fresh, clean regular gasoline.
WARNING
Ai
Never fill fuel tank indoors, with en gine running or while engine is hot.
3. Attach spark plug wire to spark plug.
4. Insert ignition key (do not turn).
5. Place shift lever in “NEUTRAL” (N) position.
6. Place throttle control in “START” (fast) posi tion.
WARNING
AC
Never run engine indoors or in en closed poorly vented area. Engine exhaust gases contain carbon mon oxide: an odorless and deadly gas.
7. Start engine, following appropriate instruc tions:
A. Cold engine start (engine has not been run
recently).
1. Turn choke knob to “full” position. See
figure 21.
2. Push primer two (2) or three (3) times.
See figure 21.
10
Page 11

NOTE

Additional priming may be required (for initial start only) if temperature
is below 15° F.
3. Grasp the starter rope handle and pull out rapidly. Return rope handle slowly. Repeat until engine starts. If engine fails to start, repeat steps 2 and 3 as
necessary until engine starts.
4. After engine starts, turn choke gradual
ly to “OFF” position.
B. Warm engine start (engine still warm from
recent running).
1. Grasp the starter rope handle and pull out rapidly. Return rope handle slowly.
Repeat until engine starts.
2. If engine fails to start after a number of attempts, choke engine. Repeat step one until engine starts. After engine
starts, turn choke knob off gradually.

Ac WARNING {

TO ENGAGE DRIVE

1. With the engine running near top speed, move
shift lever into one of the five forward posi tions or two reverse positions. Select a speed appropriate for the snow conditions that exist. Use the slower speeds until you are familiar with the operation of the snow thrower.
2. Squeeze the drive clutch grip (located on the left handle) and the snow thrower will move. Release it and the drive motion will stop.

NOTE

NEVER move shift lever without
first releasing the drive clutch.

ADJUSTMENTS

Ac WARNING ^

NEVER attempt to clean chute or make any adjustments while engine is running.
After the snow blower has been in operation, caution should be exer cised in the area of the muffler and surrounding surfaces.

TO STOP ENGINE

NOTE

Run engine for a few minutes before stopping to help dry off any mois
ture which may have accumulated on the recoil starter.
1. Move throttle control lever to “STOP” posi tion or pull out ignition key.
2. Remove ignition key to prevent accidental
starting.
A
Disconnect spark plug wire from spark plug and secure it so that it cannot accidentally contact spark plug. Observing this precaution will reduce the possibility of unauthor ized starting of engine while equip ment is unattended.

CAUTION

CHUTE ASSEMBLY ADJUSTMENT

The distance snow is thrown can be changed by adjusting the angle of the chute assembly. The sharper the angle, the shorter the distance snow
is thrown. See figure 22.
To adjust chute assembly, loosen the hand knob.
Pivot the top of the chute assembly to position
desired. Retighten the hand knob.
11
Page 12

SKID SHOE ADJUSTMENT

The space between the shave plate aid the
ground can be adjusted for close snow removal by placing skid shoes in the low position. Use middle or high position when area to be cleared is uneven. See figure 23.
To adjust skid shoes, loosen the four hex nuts and
carriage bolts. Move skid shoes to desired posi
tion. Retighten nuts and bolts securely.
H gh
Middle
L )w
FIGURE 23.

THROTTLE CONTROL ADJUSTMENT

If adjustment becomes necessary, the tirottle
control wire assembly can be reset as follc ws:
1. Loosen, but do not remove, screw securing throttle control wire assembly at engine. See figure 24.
2. Move throttle control lever on handle panel to
“FAST” position.
3. Move control lever on engine to full ope i posi tion. Retighten screw to secure throttle con trol wire assembly.

CARBURETOR ADJUSTMENT

WARNING
Ai
If any adjustments are made to the
engine while the engine is running (e.g. carburetor), keep clear of all moving parts. Be careful of heated surfaces and muffler.
Minor carburetor adjustment may be required to
compensate for differences in fuel, temperature,
altitude and load.
Refer to the separate engine manual packed with your unit for carburetor adjustment information.

DRIVE WHEELS (Model 800)

The wheels on the model 800 snow thrower may
be adjusted for three different methods of opera tion. The adjustment is made by placing the klick
pins in one of two different holes on each side of
the unit. See figure 25.
1. Free Wheeling Operation—Place both klick
pins in the outside hole in the axle. This posi
tion allows easier movement when the engine
is not running.
2. Both Wheels Driving—Place both klick pins in
the hole in the hub next to the rim. This posi tion is good for heavy snow as there is power drive in both wheels.
3. One Wheel Driving —Place klick pin in the out
side axle hole on one side and in the hole in the hub next to the rim on-the other. This posi
tion gives power drive to one wheel only, mak
ing the unit easier to maneuver.
FIGURE 24.
Hole in Hub
Next to Rim
Klick Pin Outside Hole
in Axle

FIGURE 25.

12
Page 13
DRIVE WHEELS (Models 860 and 960)
Snow throwers model 860 and 960 are equipped with a differential which makes the unit easy to maneuver, it may be adjusted for two different methods of operation. The adjustment is made by
placing the kiick pins in one of two different holes
on each side of the unit. See figure 25.
1. Differential Action —Place kiick pin in the out
side hole in the axle. This position allows easy maneuvering when blowing light to medium snow.
2. Straight Axle Action—Place kiick pin in the hole in the hub next to the rim on the right
wheel. This position should be used when blowing heavy snow or when greater traction
is needed (icy surfaces, etc.). The unit will be more difficult to maneuver.

DRIVE AND AUGER CLUTCH ADJUSTMENTS

To adjust the drive or auger clutch, unhook the spring from the drive or auger bracket. Refer to steps 21 and 22 under Assembly Instructions for proper adjustment.

SHIFT ROD ADJUSTMENT

To adjust the shift rod, place the shift lever in neutral. Remove the cotter pin which secures the shift rod to the shift lever. Adjust as specified in
step numbers 16 and 17 under Assembly Instruc tions.
13
Page 14

LUBRICATION

SPECIFICATIONS:

Lubricate once a season or after every 25 h 3urs of operation.
Oil—Use SAE 30 or equivalent. Grease—Use automotive multi-purpose groase. Lubricate chain once a season with enginii oil.
Grease Chute Opening Once
A Season
Engine—Remove oil fill plug and add oil until it is
to full mark on dipstick.
Change Oil—After first two (2) hours of operation
and every twenty-five (25) hours thereafter. Drain oil from oil drain plug.
Use viscosity grade SAE 5W-30 or SAE 10W oil.
Capacity—Approximately 1V2 pints.
Differential (Models 860 and 960)
is sealed at the factory and does not require checking. If dis
assembled for any reason, lubri cate with 3/4 oz. of Plastilube #0. Order part number 737-0166.
Gear case is lubricated with 4 oz. of Shell Alvania grease
EPROO (order part number
737-0168).
14
Page 15

MAINTENANCE

AUGERS

The augers are secured to the spiral shaft with two
hex boits and hex lock nuts (see Ref. Nos. 40 and 50 on page 24). if you hit a foreign object or ice jam, the snow thrower is designed so that the hex bolts will shear.
If the augers will not turn, check to see if the hex
bolts have sheared. Two replacement hex bolts and hex lock nuts have been provided with the snow thrower. For future use, order part number 710-0891 (hex bolt 5/16-18 x 1.75" long) and
712-0429 (hex insert lock nut 5/16-18 thread).

SHAVE PLATE AND SKID SHOES

The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. They should be checked periodically and replaced when necessary. Skid shoes and shave plate are revers ible for longer life. The skid shoes may also be in verted to extend their life even further.
To remove shave plate, remove the carriage boits,
lock washers and hex nuts which attach it to the
snow thrower housing. Reassemble new shave
plate, making sure heads of the carriage bolts are
to the inside of the housing. Tighten securely.
To remove skid shoes, remove the four carriage
bolts, believille washers, and hex nuts which at
tach them to the snow thrower. Reassemble new
skid shoes with the four carriage bolts, believille
washers (cupped side goes against skid shoes)
and hex nuts.
Remove the plastic belt cover on the front of
the engine by removing the three self-tapping
screws and flat washers. See figure 26.
FIGURE 26.
3. Remove the large shoulder bolt and spacer on the right hand side of the engine puliey with an adjustable wrench. Remove the shoulder
bolt and spacer from the idler bracket assembly with one hand. Use the other hand to catch the believille washer which is on the shoulder bolt between the idler bracket and engine plate. See figure 27.
;Belleville
Washer

BELT REMOVAL AND REPLACEMENT

Ac WARNING \
Remove the spark plug wire from the spark plug and ground. Drain gasoline from the fuel tank, or place a piece of plastic film underneath
the gas cap to prevent gasoline from
leaking.
To remove and replace either the auger drive belt
or the drive belt, proceed with the following in structions.
1. Remove the chute crank at the chute assembly by removing the cotter pin and flat washer.
Idler Bracket
Assembly
FIGURE 27.
4. Slip the auger drive belt (the front belt) off the
engine pulley. See figure 28.
Shoulder Bolt
Spacer
15
Page 16
Engine
Pulley
Auger
Drive
Belt
FIGURE 28.
5. Remove the top screws and lock washers which attach the auger housing asserr bly to the frame assembly. A 9/16" wrench is re quired. See figure 29.
Lift Up
on Handles
(Auger Clutch
Grip Squeezed)
FIGURE 30.
7. To Remove Auger Drive Belt:
a. Remove the hex screw and belleville
washer from the center of the pulley on the auger housing. Remove the pulley. See figure 31. Be careful not to lose the key.
FIGURE 29.
6. To separate the auger housing from the frame
assembly, two people are required. On 3 per son is in the operating position. Squeeze the auger clutch grip (right hand) as you raise up on the handles. See figure 30. The other per son is in front of the unit. Push down cn the housing or optional drift cutters. See figure
30. The unit will separate into two pieces.
\W
Auger Drive
Belt
Pulley
'--^Hex Screw / i
Belleville Washer y?

FIGURE 31.

b. Remove and replace auger drive belt. c. Reassemble pulley to auger housing with
hex screw and belleville washer (cupped
side is toward the pulley). Be certain key is in place on shaft.
8. To Remove Drive Belt:
a. Remove the cotter pin which holds the
linkage rod to the idler bracket assembly. See figure 32.
b. Unhook extension spring from the engine
plate. See figure 32.
16
Page 17

Changing the Friction Wheel

1. Tip the snow thrower forward and let it rest on
the housing or optional drift cutters.
2. Remove the four self-tapping screws holding
the rear cover.
3. Slide out the rear cover.
4. Using two V2" wrenches, loosen and then remove the three hex nuts and lock washers holding the friction wheel to the friction wheel adapter. See figure 33.
FIGURE 32.
c. Remove drive belt from the engine pulley
and bottom drive pulley.
d. Replace belt and reassemble in reverse
order.
9. Reassemble the two halves of the unit. Two
people are required.

NOTE

If the two halves do not reassemble easily, the idler pulley and/or the brake shoe may be behind the large pulley.
10. Secure the two halves with the two screws
and lock washers.
11. Slip the auger drive belt over engine pulley.
12. Reassemble the large shoulder bolt, spacer and belleville washer as shown in figure 27.
Belleville washer goes on shoulder bolt be tween the idler bracket assembly and engine plate (cupped side toward engine plate)

NOTE

Shoulder of the bolt must go through both sides of idler bracket assembly.
13. Reassemble belt cover and chute crank.
14. Remove plastic film from gas cap.
FIGURE 33.
5. Slide the friction wheel off the end of the hex
shaft. See figure 34.

NOTE

It may be necessary to strike the friction wheel with a soft hammer to knock it loose.
6. Assemble the new friction wheel so the cupped side is towards the friction wheel
adapter.
7. Fasten the friction wheel to the friction wheel
adapter with the three lock washers and hex
nuts. Tighten each nut in rotation until they
are finger tight. Spin the wheel to see that it is not cocked on the hub. Then tighten using two V2" wrenches.
17
Page 18
A. Run engine until engine starts to falter,
then use choke to continue engine opera tion until all fuel in tank and carburetor is exhausted.
B. Remove fuel line at tank or carburetor and
drain any remaining gasoline from system.
FIGURE 34.
8. Replace the rear cover.
A
Check engine and snow thrower fre quently for loose nuts, bolts, etc.
and keep these items tightened.
CAUTION

OFFSEASON STORAGE

Ac
WARNING

Drain fuel into approved container outdoors, away from open flame.

NOTE

Fuel left in engine during warm
weather deteriorates and will cause serious starting problems.
2. Remove spark plug and pour one (1) ounce of engine oil through spark plug hole into cylinder. Crank engine several times to distribute oil. Replace spark plug.
3. Remove all dirt from exterior of engine and equipment.
4. Follow lubrication recommendations on page
14.

NOTE

When storing any type of power equipment in an unventilated or
metal storage shed, care should be
taken to rust proof the equipment.
Using a light oil or silicone, coat the equipment, especially any chains,
springs, bearings and cables.
t
Ac WARNING ^
Never store engine with fuel in tank indoors or in poorly ventilated enclosures, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc.
If unit is to be stored over 30 days, prepare for storage as follows:
1. Remove all gasoline from fuel tank to )revent gum deposits from forming on these p£ rts and causing possible malfunction of engir e.
18
Page 19

Trouble Shooting Chart

Problem
Engine fails to start
Hard starting or loss
of power
Engine overheats
Augers will not turn
Possible Cause(s)
1. Check fuel tank for gas.
2. Key not in switch on engine.
3. Spark plug lead wire dis connected.
4. Faulty spark plug.
1. Spark plug wire loose.
2. Dirty air cleaner.
1. Carburetor not adjusted
properly.
2. Engine oil level low.
1. Bolts sheared in auger.
2. Misadjusted auger clutch rod.
3. Foreign object jammed in
augers.
4. Auger belt broken.
Solution
1. Fill tank if empty.
2. Insert key.
3. Connect lead wire.
4. Spark should jump gap be
tween control electrode and side electrode. If spark does not jump, replace the spark plug.
1. Connect and tighten spark
plug wire.
2. Service air cleaner as described
in engine manual.
1. Adjust carburetor. See engine
manual.
2. Fill crankcase with the proper
oil.
1. Replace shear bolts with bolts provided in hardware pack. NOTE: Do not use standard bolts.
2. Readjust auger clutch rod. See adjustment section.
3. Locate and remove foreign object.
4. Replace auger belt.
Hard to shift or will not shift
Wheels will not drive
Unit does not have reverse
Shift rod misadjusted
1. Misadjusted drive clutch rod.
2. Klick pins not in proper place
(on units so equipped). Sliding bracket hitting
neutral shoulder bolt.
Readjust shift rod. See adjust ment section.
1. Readjust drive clutch rod. See
adjustment section.
2. Place klick pins in wheel hub.
Adjust nut under spring on L.H.
lockout rod.
19
Page 20
Models 800,
860 and 960
IF YOU WRITE TO US ABOUT THIS ARTICLE
OR IF YOU ORDER REPLACEMENT PARTS AL
WAYS MENTION THIS MODEL & SERIAL NO
MODEL
20
Page 21
Models 800,
860 and 960
REF.
NO.
10 11 12
13 14
15 16 17 831-0692 18 19 20
21
22 23 24 05987 25
PART
COLOR
CODE
NO.
1
2 3
05988 720-0180 738-0560
Clutch Grip Ass’y.—R.H. Grip Shoulder Bolt .374 Dia. x
1.53" Lg. 4 5
738-0561 741-0402
Shid. Nut 1/4-20 Thd.
Hex Flange Plastic Bearing
.38" I.D. 6 7 8 9
711-0677
Part of Ref. No. 17 Part of Ref. No. 17 Part of Ref. No. 17
Adjustment Ferrule 05694 Shi ft Handle As s’ y- 712-0267 736-0242
Hex Nut 5/16-18 Thd.* Bell-Wash. .34" I.D. x .88"
O.D.
736-0105
Bell-Wash. .40" I.D. x .88"
O.D. 732-0193 712-0116
Compression Spring
Hex Ins. L-Nut 3/8-24 Thd. Part of Ref. No. 17
Throttle Control Box Ass’y. 746-0500 784-5002 714-0104 749-0594 749-0342 731-0496
Throttle Control Wire
Handle Panel Ass’y. Int. Cotter Pin 5/16" Dia. Upper Handle—R.H. 45 720-0171 Lower Handle—R.H. 46 736-0140 Plastic Plug Clutch Grip Ass’y.—L.H.
710-0487
Curved Carriage Bolt 5/16-18
X 2.0" Lg.
PARTS LIST FOR MODELS 800, 860 AND 960
DESCRIPTION
SNOW THROWERS
REF.
NEW
PART
NO.
26 749-0593 27
747-0461 Lockout Rod 28 749-0341 29 710-0600
30 736-0105 31 710-0555 32 05517
33 714-0507 34 736-0264
35 05522 36
05500 Drive Clutch Brkt. Ass’y.
37
710-0427
38 712-0324 39 732-0184 40 711-0374 41
05518 Auger Olutch Brkt.
42
732-0303
43 05981 44
726-0100
47
747-0416
48
735-0218
PART
NO.
COLOR
CODE
DESCRIPTION
Upper Handle—L.H. Lower Handle—L.H.
Hex Wash. Hd. Self-Tap Scr.
5/16-24 X .50" Lg.
Bell-Wash. .40" I.D. x .88"
O.D.
Pilot Hex Scr. 3/8-16 x .88"
Lg-
Frame Cover Cotter Pin 3/32" Dia.* FI-Wash. .345 I.D. x .62 O.D.
X .06
Shifting Linkage Brkt. Hex Bolt 3/8-16 X 2.0" Lg.*
Hex Ins. L-Nut V4-20 Thd. Ext. Spring .75" O.D. x 5" Lg. Shift Rod
Ext. Spring .38" O.D. x 3.18"
Lg-
Chute Crank Ass’y. Push Nut 3/8" Rod Knob 3/8" Rod FI-Wash. .40" I.D. x .62" O.D. Eyebolt 5/16-18 x 5.0" Lg. Grommet
NEW
PART
*For faster service obtain standard nuts, bolts and washers
locally. If these items cannot be obtained locally, order by part number and size as shown on parts list.
(488—Mack Truck Yellow)
When ordering parts, if color or finish is important use the ap propriate color code shown above, (e.g. Mack Truck Yellow Finish—05487 (488).)
The engine is not under warranty by the snow thrower manufacturer. If repairs or service is needed on the engine, please contact your nearest authorized engine service outlet. Check the “Yellow Pages” of your telephone book under “Engines—Gasoline.”
This instruction manual covers various models and all specifications shown do not necessari ly apply to your model. Specifications subject to change without notice or obligation.
21
NOTE
Find It Fast
In The
Yellow Pages
Page 22
Models 800,
IMPORTANT
860 and 960
Belts listed by Part Number are of special construction and siould be used when replacement is necessary. The dimen­s ons and description given are for general reference only and baits purchased by description and dimension generally will o niy provide temporary service.
22
Page 23
Models 800,
860 and 960
PARTS LIST FOR MODELS 800, 860 AND 960
REF.
NO.
10 11 712-0375
12 13
14 05487 —452 Frame Ass’y. 15
16 710-0378 17 736-0217 L-Wash. 3/8" Scr. H.D. 18 710-0555
19 736-0119 20 21 22 736-0217 23
24 756-0344 25 736-0158 26
27 28 738-0129
29 756-0243 30
PART
1 710-0600
NO.
COLOR
CODE
DESCRIPTION
Hex Wash. Self-Tap Scr.
5/16-24 X .50" Lg.
731-0321 Belt Cover 32
2
714-0118
3
---
4 5 6
' 712-0267 736-0119
7 717-0522
Sq. Key V4" X 1.50" Lg.
Engine 34 Hex Nut 5/16-18 Thd.* L-Wash. 5/16" Scr.* Engine Spacer Ass’y.
(Used w/Tech. Engine)
8 736-0105
Bell-Wash. .40 I.D. x .88
O.D. 37
9 738-0215
Shid. Scr. .498" Dia. x 3.00"
Lg. (800) 38 750-0227
711-0769 Stud 3/8-16 X 3.37" Lg. 39
(860 & 960)
732-0303 Ext. Spring .38 O.D. x 3.18"
Lg.
Hex Cent. L-Nut 3/8-16 Thd. 05491 710-0198
—452
Engine Brkt. Ass’y-'
Hex Sems Scr. 5/16-18 x
.75" Lg.*
736-0264
FI-Wash. .345 I.D. x .75 O.D.
X .060 46 710-0237
Hex Scr. 5/16-18 x 2.50" Lg.*
Pilot Scr. 3/8-16 X .88" Lg.
L-Wash. 5/16" Scr.* 712-0267 Hex Nut 5/16-18 Thd.* 712-0798
Hex Nut 3/8-16 Thd.*
L-Wash. 3/8" Scr. H.D. 738-0143 ShId. Scr. .498" Dia. x .340"
Lg.
V-Pulley .628 I.D. X 7.50 O.D. 52
L-Wash. for 5/8" Scr.* 712-0221 Hex Ins. Jam L-Nut 5/8-18
Thd.
05510
Brake Brkt. Ass’y.
Shid. Scr. .498" Dia. x 2.00"
Lg.
V-Pulley .875 I.D. x 10.12 O.D.
754-0194 “V”-Belt Vz" X 45.0" Lg.
SNOW THROWERS
REF.
NEW
NO.
PART
31 712-0116
756-0240
33 05531
712-0116
35
756-0240 756-0225
714-0104
36
738-0282
05493
40 747-0149 41
710-0191 42 736-0217 43 07386
44
756-0241
756-0429
45
754-0131
47
736-0242
48 05495 49
738-0281
50
736-0219
51 736-0264
737-0130
53
737-0132
54
736-0264
55 751-0360 56
710-0899
725-0954
PART
NO.
COLOR
CODE
DESCRIPTION
Hex Ins. Jam L-Nut 3/8-24
Thd. Fl-ldler w/Flanges 3.0 O.D. Brake Linkage Ass’y. Hex Ins. Jam L-Nut 3/8-24
Thd.
3.0" O.D. Fl-ldler w/Flanges (800)
Flat Idler Pulley (860 & 960) Int. Cot. Pin 5/16" Dia.
Shid. Scr. .625 Dia. x 2.750"
Lg.
Spacer .75 O.D. x 1.00" Lg.
Blower Idler Brkt. Ass’y.
Auger Clutch Rod .31" Dia. x
10.62" Lg.
Hex Bolt 3/8-24 x 1.25" Lg. L-Wash. 3/8" Scr. H.D.
FI-Wash.
Engine Pulley—Double
Groove (800)
Engine Pulley (860 & 960) “V”-Belt 3/8 X 35.5 Lg. Hex Scr. 5/16-24 X .62" Lg.* Bell-Wash. .345 I.D. x .88
O.D. X .060
Drive Idler Brkt. Ass’y. Shid. Scr.—.625" Dia. x .170"
Lg.
Bell-Wash. .40 I.D. x 1.12
O.D.
FI-Wash. .34 I.D. x .750 O.D.
X .05
Pipe Nipple—Vz" Pipe Thd.
X 3.00" Lg.
Hex Scr. 1/4-18 Pipe Thd. FI-Wash. .340 I.D. x .62 O.D.
X .62
Throttle Control Wire Clamp
Hex Sems Scr. #10-32 x .62"
Lg.
Ignition Key (Not Shown)
NEW
PART
(488—Mack Truck Yellow)
*For faster service obtain standard nuts, boits and washers
iocally. if these items cannot be obtained locaily, order by part number and size as shown on parts iist.
The engine is not under warranty by the snow thrower manufacturer. If repairs or service is needed on the engine, piease contact your nearest authorized engine service outiet. Check the “Yeilow
Pages” of your teiephone book under “Engines—Gasoiine.”
When ordering parts, if coior or finish is important use the ap propriate coior code shown above, (e.g. Mack Truck Yeliow
Finish—05487 (488).)
23
Find It Fast
In The
Yellow Pages
Page 24
Models 800,
860 and 960
Gearcase lubricant—4 oz. of Shell Alvania grease, part number
737-0168.
AUGER HOUSING
24
Page 25
Models 800, 860 and 960
PARTS LIST FOR MODELS
REF. PART
NO. NO. CODE
1 09966
736-0242
2
COLOR
DESCRIPTION
Hand Knob Ass’y­Bell-Wash. .345 I.D. x .88 41 05136 Plastic Bushing
O.D. X .060
3 736-0231
FI. Wash. .312 I.D. x 1.125 Lg.*
O.D. X .125 46
4 712-0158
05225 —488
5
710-0260
6
7 736-0179
05951 —488
8
9 710-0276
712-0107 Hex Cent. L-Nut V2-20 Thd.
10 11 05783 12 714-0507
736-0234
13
Hex Cent. L-Nut 5/16-18 Thd. 47 05845 Bearing Hsg.—-Spiral Hsg.
Top Chute Ass’y-
Carr. Bolt 5/16-18 x .62" Lg. FI-Wash. .53 I.D. x 1.25 O.D. 49 738-0490
X .100
Chute Ass’y. 50 710-0891 Hex Bolt 5/16-18 X 1.75" Lg. Carr. Bolt 5/16-18 x 1.00" Lg.
Chute Flange Keeper Ass’y. 53 741-0182 Flange Brg. 1.503 I.D. Cotter Pin 54 736-0266 FI-Wash. 1.50 I.D. x 2.00 C.D. FI-Wash. .390" I.D. x 1.50"
O.D.
14 736-0140
FI-Wash. .385" I.D. X .62" 56 741-0184 Thrust Brg. .88 I.D. x 1.44
O.D. C.D. X .078
741-0403
15 16 05981 17 710-0371
736-0242
18
Hex Bushing Chute Crank Ass’y. X .150 Hex L-Scr. 5/16-18 x .88" Lg. 58 Bell-Wash. .345 I.D. x .88
O.D. X .060 59 741-0217
19
756-0243
V-Pulley .875 I.D. x 10.12 60 717-0298 Complete Gear Hsg. Half—
O.D.
714-0126
20
712-0267
21 22 736-0119
05244
23
#9 Hi-Pro Key 3/16 X 3/4" Dia. Hex Nut 5/16-18 Thd.* 61 L-Wash. 5/16" Scr.‘ 62 Bearing Hsg.—Self Aligning 63 721-0145
Brg.
24
741-0185 711-0640 Stud 3/8-16 X 2.75" Lg.
25 26 736-0105
Self Aligning Brg. .875 I.D. 65 716-0111 Snap Ring for .875" Dia.
Bell-Wash. .400 I.D. x .88 66 714-0135
O.D. X .060 Dia.
712-0267 Hex Nut 5/16-18 Thd.*
28
784-5010 Blower Hsg. Ass’y.
29
(800 & 860)
784-5011
Blower Hsg. Ass’y. (960) 05378 30 784-5038 Slide Shoe 31 736-0105
Bell-Wash. .400 I.D. x .88
O.D. x .060
32 712-0342
710-0790 Carr. Bolt 3/8-16 X .62" Lg.
33 34 738-0276 35 715-0118
05812 Blower Fan Ass’y.
36
Hex Jam Nut 3/8-16 Thd. 73 712-0429
Blower Axle 75 710-0528
Spring Pin Spiral 5/16" Dia. 76 710-0726
X 1.75" Lg. Scr. 5/16-18 X .75" Lg.
37 717-0297 Complete Gear Hsg. Half— X .150
L.H. (Incl. Bearing) 78 737-0175 Filler Plug
38 714-0135
#91 Woodruff Key V4" x 3/4" 79 784-5076
Dia.
39 05463
26" Spiral Ass’y.—L.H.
(800 & 860)
05464 26" Spiral Ass’y—R.H.
(800 & 8601
05461
33" Spiral Ass’y.—LH. (960)
05462 33" Spiral Ass’y.—R.H. (960)
}00, 860 A
NEW REF.
PART
NO.
40 712-0429 Hex Ins. L-Nut 5/16-18 Thd. 42
48 736-0250 FI-Wash. 1.06 I.D. x 1.75"
51 721-0146 CM Seal 1.50" I.D.
52
55 717-0300 Double Threaded Worm Gear
57
64
67 712-0267 68
69 05000
N
70 71 72 736-0271
74
77
ND 960 SNOW THROWERS
PART COLOR
NO.
CODE
710-0198 Hex Sems Scr. 5/16-18 x .75" 741-0244
Flange Brg. w/Flats 1.0" I.D.
C.D. X .100
Spiral Axle—26" (800 & 860)
738-0491 Spiral Axle—33" (960)
738-0275
Worm Gear Shaft
X .030
736-0291 FI-Wash. .88 I.D. x 1.40 C.D.
717-0299 Double Threaded Worm—
LH.
Sleeve Brg. .875 I.D.
R.H. (Incl. Ref. Nos. 51 &
53) 710-0376 Hex Scr. 5/16-18 x 1.00" Lg. 721-0144 Gasket
CM Seal .875" I.D.
714-0126
#9 Hi-Pro Key 3/16 x 3/4" Dia.
Shaft
#91 Woodruff Key 1/4 x W
Hex Nut 5/16-18 Thd.*t
736-0119
L-Wash. 5/16" Scr.*t
Shave Plate—26" (800 & 860)
Shave Plate—33" (960)
710-0260
Carr. Bolt 5/16-18 x .62" Lg.f
05139 Drift Cutterf
Wave Wash. 5/16" Scr.*
Hex Ins. L-Nut 5/16-18 Thd.
784-5075
Gear Hsg. Support Plate N Hex Scr. 5/16-18 x 1.25" Lg. Hex Wash. Hd. Self-Tap
736-0291 FI-Wash. .88 I.D. x 1.40 C.D.
Gear Hsg. Support Brkt.
DESCRIPTION
NEW
PART
N
tOptional Parts
25
Page 26

Model 800

GEAR CASE BREAKDOWN
93 ,90
26
Page 27

Model 800

PARTS LIST FOR MODEL 800 SNOW THROWER
COLOR
1EF. NO.
1 05487 —452 2 736-0217 3 736-0163
4 741-0244 Flange Brg. 1.0" I.D. 5 6 05794 7
8 716-0102 Snap Ring for 1.00" Dia.
9 741-0301
10 710-0198 Hex Sems Scr. 5/16-18 x .75"
11 12 13 736-0119 L-Wash. 5/16" Scr.*
14 712-0267 15 16
17 714-0507
18
19
20 05522 Shifting Linkage Brkt. 21
22 23
24 25 27 28 734-1153 Wheel Ass’y. Comp. 16 x
29 30 738-0144 ShId. Scr. 32 33
34
37
38 39 40 732-0303
41
PART
NO.
CODE
DESCRIPTION
Frame Ass’y­L-Wash. 3/8" Scr.*
FI-Wash. 1.03" I.D. x 1.62"
O.D. X .03
710-0258
Hex Bolt V4-20 X .62" Lg.* Bearing Housing
712-0273
Hex L-Nut 5/16-24 Thd.
(2 Req’d.)
Shaft
Ball Brg. 25 mm x 52 mm x
15 mm
Lg-*
748-0281 05080
Friction Wheel Adapter Friction Wheel Ass’y-
Hex Nut 5/16-18" Thd.* 05521 Sliding Linkage Brkt. 747-0151
Sliding Rod—.31" Dia. x
2.00" Lg.
Cot. Pin 3/32" Dia. x .75"
Lg-*
747-0152
Shifting Linkage Rod .31"
Dia. X 2.25" Lg.
738-0281
Shid. Scr. .625" Dia. x .170"
Lg-
732-0121
Extension Spring .73 O.D. x 68
4.31" Lg. 710-0538 736-0264
712-0375 741-0246 734-1121
Hex L-Scr. 5/16-18 x .62" Lg.* FI-Wash. .345 I.D. x .75 O.D.
X .060
Hex Cent. L-Nut 3/8-16 Thd. Bearing Wheel Rim Ass’y.
4.5—L.H. 734-1152 Wheel Ass’y. Comp. 16 x
4.5—R.H. (Not Shown) 734-0808 734-0255 736-0105
738-0279 08253 741-0919
738-0281
Tire Only Air Valve Bell-Wash.
Drive Plate Spindle
Bearing Housing Ball Brg. .787 I.D. x 1.85 O.D.
X .56
Shid. Scr. .625" Dia. x .170"
Lg­05491 05518
—452 Engine Brkt. Ass’y.
Auger Clutch Brkt. 91
Extension Spring .38 O.D. x 93
3.18" Lg.
747-0149
Auger Clutch Rod .31" Dia. x
10.62" Lg.
NEW
PART
REF.
NO.
741-0133
42
05034 Bearing Housing
43
713-0320
45
PART
NO.
COLOR
CODE
DESCRIPTION
Ball Bearing
28 Tooth Sprocket—Hub
Ass’y.
710-0409 Hex Scr. 5/16-24 x 1.75" Lg.
46
(2 Req’d.)
738-0548 Axle—Free Wheeling
47
712-0287
48
736-0329
49
05523 Pivot Axle Brkt.
50
736-0264 FI-Wash. .345" I.D. x .75"
51
Hex Nut 1/4-20 Thd.* L-Wash. 1/4" Scr.*
O.D. X .060
748-0184 Flange Brg.—.630" I.D.
55
750-0277 Spacer .51" I.D. x .69" O.D.
56
58 59
710-0629 750-0275
X .44
Hex Scr. 3/8-24 x 2.75" Lg. Sprocket Hub Tubing 1.900"
Lg.
736-0242 Bell-Wash. .345" I.D. x .88
63
O.D. X .060
713-0270 #41 Chain—1/2" Pitch x 43
64
Links 713-0723 Master Link 738-0278
65
713-0199 #41 Chain 1/2" Pitch x 19
66
Sliding Support Axle
Links 713-0723 713-0193 9 and 14 Teeth Sprocket Hub
67
Master Link
Ass’y. 748-0204 05520 Chain Support Brkt.
69
712-0116 Hex L-Jam Nut 3/8-24 Thd.
70
714-0129 #9 Hi-Pro Key 3/32 x 5/8"
71
8 Teeth Sprocket
Dia.
713-0194 9 and 32 Teeth Sprocket Hub
72
Ass’y.
73 738-0280 Hex Shaft
713-0269 #420 Chain—1/2" Pitch x 37
74
Links 713-0154 Master Link 712-0896 Hex Ins. Jam L-Nut V4-28"
75 79 81
05497 714-0388
Drive Plate Mtg. Brkt. Ass’y.
#61 Hi-Pro Key 3/16 X 5/8"
Dia.
82 83
717-0302 747-0150
Aluminum Drive Plate
Drive Clutch Rod .31" Dia. x
7.38" Lg.
05500 Drive Clutch Brkt. Ass’y.
84
710-0253 Hex Scr. 3/8-16 X 1.00" Lg.
85
05502 Sliding Brkt. Ass’y.
86
710-0195 Hex Scr. 1/4-28 x .62" Lg.*
87
714-0151 Klick Pin
90
95 97
714-0104 716-0102 738-0347 736-0227
Internal Cot. Pin 5/16 Dia. Snap Ring 1.0" Shaft Shid. Spacer 5/8" I.D. FI-Wash.
NEW
PART
27
Page 28

Models 860 and 9(30

.90
93 9i
‘NOTE:
If these parts are to be disassem
bled for any reason, it is necessary to heat them after driving the spiral
pin out in order to separate as they
are treated with loc-tite.
HANDLE AND CONTROLS
28
Page 29
Models 860 and 960
PARTS LIST FOR MODEL 860 AND 960
SNOW 1
PART
lEF. MO.
1 2 3 4 5
6 8 9
736-0217 710-0258 741-0244 715-0136
05794 716-0102 741-0301
COLOR
NO.
CODE
05487 —452
DESCRIPTION
Frame Ass’y. 46 L-Wash. 3/8" I.D. Hex Bolt V4-20 X .62" Lg.* 47
Flange Brg. w/Flats 1.00" I.D. 48
H-Spring Pin Spiral 3/16" Dia.
X 1.25" Lg. 50
Bearing Housing 51 Snap Ring —1.00" Dia. 52 Ball Brg. 25 mm x 52 mm x
15 mm Thk. 54 710-0559
10
710-0198
Hex Sems Scr. 5/16-18 x .75"
Lg.*
11 748-0281
05080
12 13 736-0119
712-0267 Hex Nut 5/16-18" Thd.* 63
14
05521
15 16 747-0151
Friction Wheel Adapter 58 710-0629 Friction Wheel Ass’y. 59 750-0275 L-Wash. 5/16" Scr.*
Sliding Linkage Brkt. 64 713-0270 Sliding Rod —.31" Dia. x Links
2.00" Lg. 713-0723
17 714-0507
747-0152
18
Cot. Pin 3/32" Dia. x .75" Lg.*
Shifting Linkage Rod .31"
Dia. X 2.25" Lg. Links
19 738-0281
05522
20
732-0121
21
Shid. Scr. .625" Dia. x .170" Shifting Linkage Brkt.
Extension Spring .73 O.D. x
4.31" Lg. 68
22 710-0538
736-0264
23 24 712-0375
05819
25
Hex L-Scr. 5/16-18 x .62" Lg.* FI-Wash. .345 I.D. x .75 O.D. Hex Cent. L-Nut 3/8-16 Thd. 71 Differential Shaft Ass’y.—
L.H. (860)
05820
Differential Shaft Ass’y.—
L.H. (960) (Incl. Ref. Nos. 5,
47 & Brg.)
26 712-0798
734-0824 Wheel Rim Ass’y. (860) 75 712-0896 Hex Ins. Jam L-Nut V4-28"
27
734-0825
28
Hex Nut 3/8-16 Thd. (860) 713-0154 Master Link
Wheel Ass’y. Comp. 16.0 x
4.80-8 (860) 79 05497
734-0808
29 712-0193
09262
30
734-0748
31
Tire Only (860)
Cone Nut 3/8-24 Thd. (960)
Wheel Rim Ass’y. (960) Wheel Ass’y. Comp. 16.0 x
6.50 (960) 84 05500 Drive Clutch Brkt. Ass’y.
734-0275
Tire Only 16 X 6.50-8 (960)
32 738-0279 Drive Plate Spindle
08253
33 34
741-0919 734-0255
35
05034 Bearing Housing
36 37
741-0133 05491 —452 Engine Brkt. Ass’y.
38
05518
39 40 732-0303
Bearing Housing
Ball Brg. .787 I.D. x 1.85 O.D. Air Valve
Ball Bearing
Auger Clutch Brkt.
Extension Spring .38 O.D. x
3.18" Lg.
41 747-0149
Auger Clutch Rod .31" Dia. x
10.62" Lg. 94 736-0187
748-0222 Differential Housing
42
748-0224 20 Tooth Spur Gear
43 44 748-0223 45 713-0198
9 Tooth Spur Gear 28 Teeth Sprocket
rHROWEF ts
NEW
REF.
PART
NO.
49 736-0329
53
55
56
65 738-0278 66 713-0199
67 713-0193
69 70 712-0116
72 713-0194 9 and 32 Teeth Sprocket Hub
73 738-0280 Hex Shaft 74 713-0269
78 712-0138 Hex Nut 1/4-28 Thd.
81 714-0388
82 717-0302 83 747-0150 Drive Clutch Rod .31" Dia. x
85 86 87 88 89
90 714-0143 Klick Pin 1/4" Dia. x 1.75" Lg. 91 92 93 716-0115
95 96 736-0169 L-Wash. 3/8" I.D.* (860 Only) 97
PART
NO.
COLOR
CODE
DESCRIPTION
05484 Differential Hsg. Support
Plate
738-0284
Differential Connecting Shaft
712-0287 Hex Nut 1/4-20 Thd.*
L-Wash. 1/4" Scr.*
05523
Pivot Axle Brkt. 736-0264 FI-Wash. .345" I.D. x .75" O.D. 738-0144 ShId. Scr. 736-0105
Bell-Wash.
Hex Scr. 1/4-28 x 1.75" Lg.* 748-0184 Flange Brg.—.630" I.D. 750-0277
Spacer .51" I.D. x .69" O.D.
Hex Scr. 3/8-24 x 2.75" Lg.
Sprocket Hub Tubing 1.900"
Lg.
736-0242 Bell-Wash. .345" I.D. x .88 O.D.
#41 Chain—1/2" Pitch x 43
Master Link
Sliding Support Axle
#41 Chain 1/2" Pitch x 19
713-0723
Master Link
9 and 14 Teeth Sprocket Hub
Ass’y. 748-0204 8 Teeth Sprocket 05520 Chain Support Brkt.
Hex L-Jam Nut 3/8-24 Thd.
714-0129
#9 Hi-Pro Key 3/32 x 5/8" Dia.
Ass’y.
#420 Chain —1/2" Pitch x 37
Links
Drive Plate Mtg. Brkt. Ass’y. #61 Hi-Pro Key 3/16 X 5/8" Dia. Aluminum Drive Plate
7.38" Lg.
710-0253
05502
710-0195 741-0305
Hex Scr. 3/8-16 X 1.00" Lg. Sliding Brkt. Ass’y.
Hex Scr. 1/4-28 x .62" Lg.* Sleeve Brg.
05534 Differential Tubing Ass’y.—
R.H. (860)
05637
Differential Tubing Ass’y.—
R.H.(960)
714-0104 738-0304
Internal Cot. Pin 5/16 Dia.
Differential Pin Snap Ring .625 Shaft
FI-Wash. .62 I.D. x 1.25 O.D.
738-0347
Shid. Spacer 5/8" I.D.
07386 FI-Wash.
NEW
PART
29
Page 30
Page 31
Page 32

PARTÍ) INFORMATION

POWER EQUIPMENT PARTS AND SERVICE
Parts and service are available through the authorized .'.ervice firms listed below. All orders should specify the model number of
your unit, part numbers, description of parts and the quar tity of each part required.
NOTE: If any parts are found to be missing or defective upon assembly of this unit, write to advise the factory so
that immediate replacement can be made.
ALABAMA
Auto Electric & Carburetor Co.
ARKANSAS
CALIFORNIA
COLORADO
Spitzer industrial Products Co. .
FLORIDA
GEORGIA
East Poin
ILLINOIS INDIANA
Parts & Sales Inc.
IOWA
Power Lawn & Ga
LOUISIANA
Suhren Engine C(
MARYLAND
MASSACHUSETTS
Morton B. Collins Co.
MICHIGAN
MINNESOTA
Hance Distributing Inc.
MISSISSIPPI
Biloxi Sales & Service, I
MISSOURI
NEW JERSEY
Lawnmower Parts ln(
NEW MEXICO
Spitzer Eng. & Parts
NEW YORK
Gamble Dist., Inc. . .
BIRMINGHAM
. . 2625 4th Ave.S...................
, 35233
NORTH LITTLE ROCK
. . 5301 Roundtop Drive
Box 368, Rt.4
....................
,72117
PORTERVILLE
. . 75 North D Street . . . .
93257
DENVER
. . 6601 N.
Washington St
..................
80229
JACKSONVILLE
. . 4909 Victor St.
Box 5459
..........................
32207
OPA LOCKA
. . 2351 N.W. 147th St. . .
EAST POINT
. . 2834 Church St
..................
33054
30344
LYONS
. . 8615 Ogden Ave
ELKHART
. . 2101 Industrial Pkwy..
................
60534
46516
DUBUQUE
. . 2551 J.F. Kennedy . . .
,52001
NEW ORLEANS
. . . 8330 Earhart Blvd. . .
ТАКОМА PARK
. . . 6867 New Hampshire
Ave...................................
.70118
.20912
SPRINGFIELD
. . . 300 Birnie Ave
.................
.01107
LANSING
. .. 2500 S. Pennsylvania .48910
MOUNT CLEMENS
. . . 340 Hubbard
....................
.48043
HOPKINS
. . . 420 Excelsior Ave. W.
.55343
BILOXI
. . . 506CaillavetSt.................. .39533
KANSAS CITY
. . . 3117 Holmes St
...............
.64109
ST. JOSEPH
. . . 8th and Monterey . ..
.64503
ST. LOUIS
. .. 2015 Lemay Ferry Rd. .63125
BELLMAWR
. . . 717 Creek Rd
...................
.08030
ALBUQUERQUE
. . . 1023 Third Ave. N.W. .87103
CARTHAGE
. . . West End Ave
....................
.13619
SCHOHARIE
. .. Rt. 30P.O. Box 527..
.12157
BRIGGS AND STRATTON, TECUMSEH AND PEERLESS PARTS
AND SERVICE
Briggs & Stratton, Tecumseh and Peerless parts and service should be handled by your nearest authorized engine service firm. Check the yellow pages of your telephone directory under the listing Engines—Gasoline, Briggs & Stratton or Tecumseh Lauson.
NORTH CAROLINA
Smith Hardware Co..............................
GOLDSBORO
. 515 N. George St
GREENSBORO
Dixie Sales Company
..........................
. 335 N. Green......................
OHIO CARROLL
Stebe’s Mid-State MowerSupply . Box 366, 71 High St.. .
CLEVELAND
Bleckrie, Inc.......................................... . 7900 Lorain Ave
WADSWORTH
National Central
...................................
. 687 Seville Rd....................
YOUNGSTOWN
Burton Supply Co
................................
. 1301 Logan Ave.
Box 929
OKLAHOMA MUSKOGEE
Victory Motors, Inc...............................
. 605 S. Cherokee
OREGON PORTLAND
Kenton Supply Co................................
. 8216 N. Denver Ave. . . 97217
PENNSYLVANIA HARRISBURG
EECOInc................................................ . 4021 N.6thSt
PHILADELPHIA
Thompson Rubber Co
.........................
. . 5222-24 N. Fifth St....
PITTSBURGH
Bluemont Co
........................................
. . 11125 Frankstown Rd.
PUNXSUTAWNEY
Frank Roberts & Sons ........................
. R.D.2...................................
SCRANTON
Scranton Auto Ignition Co
..................
. . 1133-35 Wyoming Ave. 18509
TENNESSEE KNOXVILLE
Master Repair Service
........................
. 2000 Western Ave. . . . 37921
MEMPHIS
American Sales & Service, Inc. . . 3035-43 Bellbrook . . . 38116
TEXAS
Marr Brothers, Inc................................
DALLAS
.. 423 E. Jefferson
FORT WORTH
Woodson Sales Corp........................... . 1702 N. Sylvania
HOUSTON
Bullard Supply Co
...............................
. . 2409 Commerce St. . . 77003
SAN ANTONIO
Engine House Inc.................................
UTAH
A-1 Engine & MowerCo
.......................
VIRGINIA
RBI Corp
........................ ......................
WASHINGTON
Bailey’s Inc
...........................................
WISCONSIN
Automotive Supply Co
........................
. . 8610 Botts Lane
P.O. Box 17867
SALT LAKE CITY
. . 439 E. 900 So.....................
ASHLAND
.. 101 Cedar Ridge Dr. . .
SEATTLE
. . 1414 14th Ave
APPLETON
.. 123 S. Linwood Ave.
P.O. Box 798 .................... .54911
CHILTON
Horst Dist..............................................
. . 444 N. Madison
...............
................
............................
................
......................
.................
...............
................
....................
..................
27530
27402
43112
44102
44281
44501
74401
17110
19120
15235
15767
75203
76111
78217
.84111
.23005
.98122
.53014
WARRANT
The purpose of warranty is to protect the customer fro time of manufacture. It does not provide for the unlimi sibility of the customer. The manufacturer cannot assi the manufacturer’s fault, it’s the manufacturer’s respor
CLAIMS AGAINSTTHE MANUFACTURER’S WARRANT' INCLUDES:
1. Replacement of Missing Parts on new equipment.
2. Replacement of Defective Parts within the warrantyperiod.
3. Repair of Defects within the warranty period.
MTD PRODUCTS INC P. Э. BOX 36900
Y PARTS AND SERVICE POLICY (0783)
n defects in workmanship and materials, defects which are NOT detected at the ed and unrestricted replacement of parts. Use and maintenance are the respon­ime responsibility for conditions over which it has no control. Simply put, if it’s sibility; if it’s the customer's fault, it’s the customers's responsibility.
All claims MUST be substantiated with the following
information:
1. Model Number of unit involved.
2. Date unit was purchased or first put into service.
3. Date of failure.
4. Nature of failure.
CLEVELAND, OHIO 44136
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