MTD 2P5 User Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Op e r a t O r s Ma n u a l
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-04001
(April 18, 2007)
To The Owner
Thank You
Thank you for purchasing a Snow Thrower manufactured by MTD LLC. It was carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the unit, its
features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 7
Controls & Features...............................................10
Operation ................................................................12
Maintenance & Adjustment..................................14
1
This product has met the rigid safety standards of the Outdoor Power Equipment Institute and an independent testing
laboratory. If you have any problems or questions concerning the unit, phone your local authorized MTD service dealer or contact us directly. MTD’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for
more information.
Engine Maintenance ..............................................15
Service .....................................................................18
Troubleshooting .................................................... 20
Replacement Parts .................................................21
Record Product Information
Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by standing at the operator’s position and looking down at the rear of the deck. This information will be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer.
MO d e l nu M b e r
se r i a l nu M b e r
Customer Support
Please do NOT return the unit to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.mtdproducts.com
Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
Write us at MTD LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019
2
Important Safe Operation Practices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing foreign objects. Failure to observe the following safety instructions could result in serious injury or death.
2
Training
Read, understand, and follow all instructions on the 1. machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
Be familiar with all controls and their proper operation. 2. Know how to stop the machine and disengage them quickl y.
Never allow children under 14 years of age to operate this 3. machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult.
Never allow adults to operate this machine without proper 4. instruction.
Thrown objects can cause serious personal injury. Plan 5. your snow-throwing pattern to avoid discharge of material toward roads, bystanders and the like.
Keep bystanders, pets and children at least 75 feet from the 6. machine while it is in operation. Stop machine if anyone enters the area.
Exercise caution to avoid slipping or falling, especially 7. when operating in reverse.
Preparation
Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires and other foreign objects, which could be tripped over or thrown by the auger/impeller.
Always wear safety glasses or eye shields during operation 1. and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
Do not operate without wearing adequate winter outer 2. garments. Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
Use a grounded three-wire extension cord and receptacle 3. for all machines with electric start engines.
Adjust collector housing height to clear gravel or crushed 4. rock surfaces.
Disengage all control levers before starting the engine. 5. Never attempt to make any adjustments while engine is 6.
running, except where specifically recommended in the operator’s manual.
Let engine and machine adjust to outdoor temperature 7. before starting to clear snow.
3
Safe Handling of Gasoline
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
Use only an approved gasoline container.a. Extinguish all cigarettes, cigars, pipes and other b.
sources of ignition. Never fuel machine indoors. c. Never remove gas cap or add fuel while the engine is d.
hot or running. Allow engine to cool at least two minutes before e.
refueling. Never over fill fuel tank. Fill tank to no more than ½ f.
inch below bottom of filler neck to provide space for fuel expansion.
Replace gasoline cap and tighten securely.g. If gasoline is spilled, wipe it off the engine and h.
equipment. Move machine to another area. Wait 5 minutes before starting the engine.
Never store the machine or fuel container inside i. where there is an open flame, spark or pilot light (e.g. furnace, water heater, space heater, clothes dryer etc.).
Allow machine to cool at least 5 minutes before j. storing.
Never fill containers inside a vehicle or on a truck k. or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
If possible, remove gas-powered equipment from l. the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel m. tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Operation
Do not put hands or feet near rotating parts, in the auger/1. impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.
The auger/impeller control lever is a safety device. Never 2. bypass its operation. Doing so makes the machine unsafe and may cause personal injury.
The control levers must operate easily in both directions 3. and automatically return to the disengaged position when released.
Never operate with a missing or damaged chute assembly. 4. Keep all safety devices in place and working.
Never run an engine indoors or in a poorly ventilated area. 5.
Engine exhaust contains carbon monoxide, an odorless
and deadly gas. Do not operate machine while under the influence of 6.
alcohol or drugs. Muffler and engine become hot and can cause a burn. Do 7.
not touch. Keep children away. Exercise extreme caution when operating on or crossing 8.
gravel surfaces. Stay alert for hidden hazards or traffic.
Exercise caution when changing direction and while 9.
operating on slopes. Plan your snow-throwing pattern to avoid discharge 10.
towards windows, walls, cars etc. Thus, avoiding possible property damage or personal injury caused by a ricochet.
Never direct discharge at children, bystanders and pets or 11. allow anyone in front of the machine.
Do not overload machine capacity by attempting to clear 12. snow at too fast of a rate.
Never operate this machine without good visibility or light. 13. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
Disengage power to the auger/impeller when transporting 14. or not in use.
Never operate machine at high transport speeds on 15. slippery surfaces. Look down and behind and use care when backing up.
If the machine should start to vibrate abnormally, stop 16. the engine, disconnect the spark plug wire and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
Disengage all control levers and stop engine before you 17. leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the chute assembly, making any adjustments, or inspections.
Never put your hand in the discharge or collector 18. openings. Always use the clean-out tool provided to unclog the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine and remain behind handles until all moving parts have stopped before unclogging.
Use only attachments and accessories approved by the 19. manufacturer (e.g. wheel weights, tire chains, cabs etc.).
When starting engine, pull cord slowly until resistance 20. is felt, then pull rapidly. Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result.
If situations occur which are not covered in this manual, use 21. care and good judgment. Contact Customer Support for assistance and the name of your nearest servicing dealer.
4 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Maintenance & Storage
Never tamper with safety devices. Check their proper 1. operation regularly. Refer to the maintenance and adjustment sections of this manual.
Before cleaning, repairing, or inspecting machine 2. disengage all control levers and stop the engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
Check bolts and screws for proper tightness at frequent 3. intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
Do not change the engine governor setting or over-speed 4. the engine. The governor controls the maximum safe operating speed of the engine.
Snow thrower shave plates and skid shoes are subject to 5. wear and damage. For your safety protection, frequently check all components and replace with original equipment
manufacturer’s (OEM) parts only. “Use of parts which do
not meet the original equipment specifications may lead to improper performance and compromise safety!”
Check control levers periodically to verify they engage 6. and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
Maintain or replace safety and instruction labels, as 7. necess ary.
Observe proper disposal laws and regulations for gas, oil, 8. etc. to protect the environment.
Prior to storing, run machine a few minutes to clear snow 9.
from machine and prevent freeze up of auger/impeller. Never store the machine or fuel container inside where 10.
there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.
Always refer to the operator’s manual for proper 11. instructions on off-season storage.
Check fuel line, tank, cap, and fittings frequently for cracks 12. or leaks. Replace if necessary.
Do not crank engine with spark plug removed.13.
According to the Consumer Products Safety Commission 14. (CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years, or 60 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
Do not modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
Spark Arrestor
WARNING! This machine is equipped with an
internal combustion engine and should not be used on or near any unimproved forest-covered, brush covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws
apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
5se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
WARNING— ROTATING BLADES Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside
WARNING— ROTATING BLADES Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside
WARNING— ROTATING AUGER Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.
WARNING—THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING—GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING— CARBON MONOXIDE Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
WARNING— ELECTRICAL SHOCK Do not use the engine’s electric starter in the rain
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
6 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
SAVE THESE INSTRUCTIONS!
Assembly & Set-Up
Contents of Carton
Two Ignition Keys One 20 oz. Bottle 5W-30 Oil One Snow Thrower Operator’s
3
Manual
NOTE: This Operator’s Manual covers several models. Snow
thrower features may vary by model. Not all features in this manual are applicable to all snow thrower models and the snow thrower depicted may differ from yours.
NOTE: All references to the left or right side of the snow thrower are from the operator’s position. Any exceptions will be noted.
Assembly
Positioning the Upper Handle
Pivot the upper handle into the operating position making 1. sure not to pinch the cable in the process, as illustrated in Fig. 3-1 until it clicks into place.
Figure 3-1
Tighten the wing knobs to secure the handle in place. 2. See Fig. 3-2.
Figure 3-2
Fuel Recommendations
Use automotive gasoline (unleaded or low leaded to minimize combustion chamber deposits) with a minimum of 87 octane.
Gasoline with up to 10% ethanol or 15% MTBE (Methyl Tertiary Butyl Ether) can be used. Never use an oil/gasoline mixture or
dirty gasoline. Avoid getting dirt, dust, or water in the fuel tank.
DO NOT use E85 gasoline.
Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored.
Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.
Avoid repeated or prolonged contact with skin or breathing of vapor.
7
Adding Fuel
Fill
between
the high and low
marks
Fuel Level Indicator
Top View
WARNING! Use extreme care when handling
gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running.
Extinguish cigarettes, cigars, pipes and other
sources of ignition.
WARNING! Always keep hands and feet clear of
equipment moving parts. Do not use a pressurized
starting fluid. Vapors are flammable. Clean around fuel fill before removing cap to fuel.1. A fuel level indicator is located in the fuel tank. Fill tank 2.
until fuel reaches the fuel level indictor, Fig. 3-3. Be careful not to overfill.
Adding Oil
CAUTION: The engine is shipped without oil in the
engine. You must fill the engine with oil before operating. Running the engine with insufficient oil can cause serious engine damage and void the engine warranty.
Remove the oil filler cap/dipstick and wipe the dipstick 1. clean. See Fig. 3-4.
Figure 3-3
Figure 3-4
Slowly add oil until the oil level registers between high 2.
(H) and low (L), Fig. 3-4. Refer to the Engine Maintenance
section for the correct oil viscosity and engine oil capacity.
NOTE: Do not overfill. Overfilling the engine with oil may result
in the engine smoking, hard starting or spark plug fouling.
8 se c t i O n 3— as s e M b l y & se t -up
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