MTD 248-623-003 User Manual

VERTICAL
DUCRR
MODEL NUMBERS
PRO/20
(248-622-003)
424/LCD/20
(248-623-003) Fro as.
IMPORTANT:
•Read this Manual Before Attempting
to Assemble and
VP UJ
LOG SPLITTERS
V9L / '
L.t
Use
Read Safety
Rules and Instructions
Carefully
Protect Your
Warranty —
Read Separate Log Splitter Information Sheet Carefully
(Model PRO/20 Shown)
DUERR INC. • E. 12122 DM MOUNT ROADMEAD, m. 99021
(509) 238-6124 - A/o/^/V M ^ OJoAb
-y7p/l
INDEX
Rules for Safe Operation..........................................3
Assembly Instructions............................................. . 5
Operation..................................................................9
Adjustments
Maintenance...........................................................12
.........................................................
.11
Off-Season Storage.................................................13
Trouble Shooting Chart............................................13
Illustrated Parts........................................................V
Repair Parts List......................................................1
Limited Warranty......................................Back Cover
A
WARNING
This unit is equipped with an internal combustion engine and should not be used on or near any unim
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is requi Code). Other states may have similar lawi
the muffler is available through your nearest engine authorized service center or through DUERR INC. Order Briggs and Stratton service part number 392390.
ed by law (Section 4442 of the California Public Resources
Federal laws apply on federal lands. A spark arrester for
2
A
IMPOFnANT
RULES FOR SAFE OPERATION
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE
PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR LOG SPLITTER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL
Your log splitter was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. If you violate any of these rules, you may cause serious injury to yourself or others.
- A HEED ITS WARNING.
DANGER
A
TRAINING
A
1. Before operating this splitter, read and understand this manual completely. Become familiar with it for your own safety To fail to do so may cause serious injury. Do not allow anyone to operate your splitter who has not read this manual. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Never use your splitter for any other purpose than splitting wood. It is designed for this use and any other use may cause an injury. Your log splitter is a precision
piece of power equipment, not a playtoy. Therefore, exercise extreme caution at all times. Never allow children to operate your log splitter. Do not
^ allow adults to operate it without proper instruction.
Only persons well acquainted with these rules of safe operation should be allowed to use your log splitter.
4. Only the operator is to be near your log splitter during use. Keep all others, including pets and children, a minimum of 20 feet away from your work zone. Flying wood can be hazardous. If a helper is assisting in loading logs, never activate the control until the helper is clear of the area. More accidents occur when more than one person operates the log splitter than at any other time.
5. No one should operate this unit while intoxicated or while
taking medication that impairs the senses or reactions.
A clear mind is essential for safety. Never allow a person who is tired or otherwise not alert to use your splitter.
Never operate your splitter on slippery, wet muddy or icy surfaces. Safe footing is essential in preventing accidents. Never operate your splitter while attached to a towing vehicle. Only operate your splitter on level ground and not on the side of a hill. It could tip, or rolling logs or poor footing could cause an accident. Operating the splitter on level ground also prevents the spillage of gasoline from the
fuel tank.
9.
Never attempt to move the log splitter over hilly or uneven terrain without a tow vehicle or adequate help.
10.
Always block the wheels to prevent movement of log
splitter while in operation.
Check the fuel before starting the engine. Gasoline is an
11.
extremely flammable fuel. Do not fill the gasoline tank indoors, when the engine is running, or while the engine
is still hot. Replace gasoline cap securely and wipe off any splilled gasoline before starting the engine as it may cause a fire or explosion.
12.
Both ends of each log must be cut as square as possible to help prevent the log from riding out of the splitter during operation.
OPERATION
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1. Stand behind the reservoir tank when operating. See illustration.
A
PREPARATION
1. Never wear loose clothing or jewelry that can be caught by moving parts of your log splitter and pull you into it. Keep clothing away from all moving parts of your log splitter.
2. Wear proper head gear to keep hair away from moving parts. Always wear protective hearing devices as needed.
3. Always wear safety shoes. A dropped log can seriously injure your foot.
4. Always wear safety glasses or goggles while operating
your splitter. A piece of splitting log could fly off and hit your eyes.
If you wear gloves, be sure they are tight fitting without loose cuffs or draw strings.
6. Use your log splitter in daylight, or under good artificial light.
2. Know how to stop the unit and disengage the cor trols.
3. Never place hands or feet between log and splitting v /edge or between log and end plate during forward or reverse stroke. To do so may result in crushed or ampi fated fingers or toes, or worse, you may lose an arm or foot.
4. Do not straddle the splitter when using it. A slip in any position could result in a serious injury.
5. Do not step over your log splitter when the eng ne is running. You may trip or accidentally activate the splitting wedge if you step over. If you need to (¡et to
the other side, walk around.
6. Never try to split two logs on top of each other. Dm! may fly out and injure you.
7. When loading the log splitter, place your hands on th s side of the log, not at the ends. Never attempt to loac your splitter while the splitting wedge is in motion. Yon may get caught by the wedge and injured.
8. Only use your hand to operate the splitting weege or control lever. Never use your foot or a rope or any other extension device. This could result in your ability to stop your splitter quickly enough and cause injury.
9. Always keep fingers away from any cracks that open in the log during splitting operation. They can quickly close
and pinch or amputate your fingers.
10. Never attempt to split wood across the grain. Some types of wood may burst or fly out of your splitter and result in injury to you or a bystander.
11. For logs that are not cut square, the longest portion of the log should be rotated down and the most square end placed against the splitting wedge.
12. Keep your work area clean. Immediately removí split wood around your splitter so that you do not stumble over it. Clean chips after each log is split, or whenever necessary to main tain flat contact between wood and end plate (platlorm).
13. Never move the log splitter while the engine is running.
14. Never leave your log splitter unattended with the e ngine
running. Shut off the engine if you are ieaving your s plittei; even for a short period of time. Someone could ac ;iden­tally activate the splitting wedge and be injured.
15. Do not run engine in an enclosed area. Exhaust gases contain carbon monoxide. This odorless gas cm be deadly when inhaled.
16. Be careful not to touch the muffler after the engir e has
been running as it is HOT.
17. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vi! ¡ration
is generally a warning of trouble.
18. When cleaning, repairing or inspecting, make certain all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
and dirt off end plate (wood pleiform)
MAINTENANCE AND STORAGE
1. Do not operate your splitter in poor mechanical condition or when in need of repair.
2. Periodically check that all nuts, bolts, screws, hose c lamps and hydraulic fittings are tight to be sure equiprr ent is in safe working condition. Where appropriate, chuck all safety guards and shields to be sure they are ;n the proper position. Never operate your splitter with safety guards, shields or other protective features removed. These safety devices are for your protection.
3. Replace all damaged or worn parts such as hydraulic hoses and fittings immediately with manufacturer approv
ed replacement parts.
4. Do not change the engine governor settings or overspeed the engine. This increases the hazard of personal injury. The maximum engine speed is preset by the manufac-" turer and is within safety limits.
5. Do not alter your splitter in any manner such as attaching a rope or extension to the control lever or adding to the width or height of the wedge. Such alterations may cause your splitter to be unsafe.
6. Perform all recommended maintenance procedures before you use your splitter.
7. Do not service or repair your log splitter without disconnecting the spark plug wire.
8. Never store the equipment with gasoline in the tank inside of a building where ignition sources are present, such as hot water and space heaters, clothes dryers and the like. Allow the engine to cool before storing in any enclosure.
9. Always store gasoline in an approved, tightly sealed container. Store the container in a cool, dry place. Do not store in a building where ignition sources are present.
10. To reduce fire hazard, keep engine free of grass, leaves, wood chips, and excessive grease and oil.
11. The hydraulic system of your log splitter requires careful inspection, along with the mechanical parts. Be sure to
replace frayed, kinked, or otherwise damaged hydraulic components.
12. Fluid escaping from a very small hole can be almost invisible. Do not check for leaks with your hand. Escaping fluid under pressure can have sufficient force
to penetrate skin, causing serious personal injury. Leaks can be located by passing a piece of cardboard or wo'’'" over the suspected leak and looking for discoloratic
13. Should it become necessary to loosen or remove any
hydraulic fitting or line, be sure to relieve all pressure by shutting off the engine and moving the control
handle back and forth several times.
14. Do not remove the cap from the hydraulic tank or reservoir while your log splitter is running. Hot oil under
pressure could cause injury.
15. The pressure relief valve on your splitter is preset at the
factory. Do not adjust the valve. Only a qualified service technician should perform this adjustment.
16. Completely drain fuel tank prior to storage. This guards
against accumulation of fuel fumes which could result in a fire hazard.
17. Never store log splitter outside without a waterproof cover. Rain will cause rust on the inside of the cylinder
TOWING
A
1. This unit should not be towed on any street, highway or public road without checking the existing federal, local
or state vehicle requirements. Any licensing or modifica tions such as taillights, etc., needed to comply with the existing federal, local or state vehicle requirements is the sole responsibility of the purchaser.
2. Before towing, be certain the log splitter is correctly and securely attached to the towing vehicle, and the safr ' " chains are in place. Leave slack in chains for turnr
allowance.
3. Do not allow anyone to sit or ride on your splitter. They can easily fall off and be seriously injured.
IMPORTANT
ASSEMBLY
This unit has been shipped without gasoline or oil in the engine. After assembly, refer to separate engine manual for proper fuel and engine oil information.
Reservoir Tank
Assembly
Wedge and Beam Assembly
__________Jl_______
Tongue Assembly
\
Pivot
Latch
\ Hydraulic-
Assembly
Cylinder and
Valve Assembly
FIGURE 1
FIGURE 2
Hydraulic
Filter Head
Filter
Engine and
Pump Assembly
Hoses
Wheels
Hub Cap
Stripper
Assembly

UNPACKING

Remove all parts from the carton. Make certain all parts and literature have been removed from the
carton before the carton is discarded.

NOTE

All hardware for assembly of the log splitter has been placed in position on the various parts.

Other Materials Required for Assembly:

Wheel Bearing Grease Loc-tite Hydraulic Sealer or Equivalent
Engine Oil Unleaded Gasoline (regular grade gasoline is an
acceptable substitute)
Approximately 6-1/2 Gallons of 10 Weight AW type
fluid or Dexron 11 Automatic Transmission Fluid
Loose Parts in Carton: (See figure 1)
(1) Reservoir Tank Assembly (2) Wheels (1) Wedge and Beam Assembly
(1) Tongue Assembly (1) Pivot Latch (1) Hitch Assembly (1) Engine and Pump Assembly (3) Hoses (taped together) (1) Cylinder and Valve Assembly (1) Stripper Assembly (two halves)
(2) Fenders (Not Shown —Model 424/LCD/20)
(1) Filter Head^ (1) Hydraulic Filter*
*May be already assembled to the reservoir tank.

INSTALLATION OF WHEELS

Attach the wheels to the reservoir tank as follows. See figure 2.
1. Pry off the hub caps which are attached to the wheels. Remove one tapered roller bearing from
inside each wheel. See inset, figure 2.
2. Remove the cotter pin, hex slotted nut and one flat washer from each axle (leave spacers and two flat washers in place on axles).
3. Place one wheel on each axle, with the valve
stem facing outward.
4. Pack the tapered roller bearings with wheel bearing grease, and place one on each axle.
5. Place one flat washer removed in step 2 on each axle. Secure with hex slotted nut. Tighten slotted nut until snug, then back off approx
imately 1/3 turn or until one of the slots on the
slotted nut lines up with the hole in the axle.
6. Check the assembly of the wheels. There should
be no side to side play, and the wheels should
spin freely.
7. Place hub caps in position on wheels and tap on with a rubber mallet or plastic hammer.
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