Repair Parts ......................................................12, 13
.................................................
............................................
11
9
^ ^ WARNING {
A
This unit is equipped with an internal combustior engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark ar
rester meeting applicable local or state laws {if any). If a spark arrester is used, it should be maintained in effective
working order by the operator.
In the State of California the above is required oy law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal lav apply on federal lands. A spark arrester muffler is available at
your nearest engine authorized service dealer.
♦
WARNING
To reduce the potential for any injury, comply with the following safety instruc
♦
tions. Failure to comply with the instructions may result in personal injury.
RULES FOR SAFE OPERATION
TRAINING
1. Read this owner's manual carefully in its entirety
before attempting to assemble or operate this
machine. Be completely familiar with the controls
and the proper use of this machine before operating
it. Keep this manual in a safe place for future and
regular reference and for ordering replacement
parts.
2. Children must never be allowed to operate this
equipment.
3. No one should operate this unit while intoxicated or
while taking medication that impairs the senses or
reactions.
4. This equipment should never be operated in the
vicinity of children, pets or other persons.
5. Never run your machine in an enclosed area as the
exhaust from the engine contains carbon monox
ide, which is an odorless, tasteless and deadly
poisonous gas.
6. Never allow your hands or any part of your body or
clothing inside the feeding chamber, discharge
chute, or near any moving part while the machine
or engine is running.
7. If it is necessary for any reason to inspect or repair
the feeding chamber or any part of the machine
where a moving part can come in contact with your
body or clothing, stop the machine, allow it to cool,
and disconnect the spark plug wire from the spark
plug before attempting such inspection or repair.
PREPARATION
1. Wear safety glasses provided with your unit
while operating the chipper-shredder to prevent in
jury from any chips which may be ejected out of
the openings.
extremely flammable fuel.
A. Check the fuel before starting the engine. Do
not fill the fuel tank indoors, while the engine
is running, or while the engine is still hot. Turn
the unit off and let the engine cool before
refueling.
B. Fuel your shredder in a clean area. Do not
smoke while refueling.
C. Fuel tank cap must be secure at all times
except during refueling.
D. Avoid spilling gasoline or oil. Wipe the unit
clean of any spilled fuel or oil.
E. Store fuel and oil in approved containers, away
from heat or open flame, and out of reach of
children.
4. This machine should be operated only upon an
level earthen surface.
5. Assure that all screws, nuts and bolts and other
fasteners are properly secured.
OPERATION
1. When feeding shreddable material into this equip
ment, be extemely careful that pieces of metal,
rocks, bottles, cans or other foreign objects are not
included.
2. If the cutting mechanism strikes any foreign object
or if your machine should start making an unusual
noise or vibration, immediately stop the engine and
disconnect the spark plug wire from the spark plug.
Allow the machine to stop and take the following
steps:
A. Inspect for damage.
B. Replace or repair any damaged parts.
C. Check for any loose parts and tighten to assure
continued safe operation.
3. The engine must be kept clean of debris and other
accumulations.
4. Do not allow an accumulation of processed material
to build up in the discharge area as this will pre
vent proper discharge and can result in kick-back
from feed opening.
5. Never allow your hands or any other part of your
body or clothing inside the feeding chamber,
discharge chute or near any moving part while the
engine is running.
6. Keep all guards and deflectors in place and in
good working condition to assure continued safe
operation.
7. Always stand clear of the discharge area when
operating this machine.
8. Keep your face and body back from the feed
opening to avoid accidental bounce back of any
material.
9. Do not over-reach. Keep proper balance and
footing at all times.
10. The engine governor settings on your machine
must not be altered, changed, or tampered with.
The governor controls the maximum safe operating
speeds and protects the engine and all moving
parts from damage caused by overspeed.
11. Do not transport machine while engine is running.
12. Do not operate engine if air cleaner or cover
directly over carburetor air intake is removed,
except for adjustment. Removal of such parts
could create a fire hazard.
MAINTENANCE AND STORAGE
1. When this equipment is stopped for servicing,
inspection, storage or to change an accessory,
make sure the spark plug wire is disconnected from
the spark plug. The machine should be allowed to
cool down before making such inspection, ad
justments, service, etc Maintain your machine with
care and keep it clean for the best and continued
safe operation.
2. Do not use flammable solutions to clean the air
filter.
3. When not in use, your machine should be stored out
of the reach of children. Keep where gasoline fumes
will not reach an open flame or spark. For long
periods of storage, the gasoline should be drained
and disposed in a safe manner. Always allow the
machine to cool before storing in any enclosure.
NOTE
This unit is shipped WITHOUT GASOLINE
or OIL. After assembly, see separate
engine manual for proper fuel and engine
oil recommendations.
ASSEMBLY INSTRUCTIONS
Tools Required for Assembly:
(2) 7/16" Open End or Box Wrenches*
(1) 1/2" Socket Wrench
* An Adjustable Wrench may be used in place of one
of the wrenches.
The right and left side of your shredder
is determined from behind the unit.
FIGURE 1.
NOTE
rrri mi rni Ern
UNPACKING
Remove the shredder and loose parts from the
carton. Make certain all parts and literature have been
removed before the carton is discarded.
B (8) Hex Lock Nuts 1/4-20 Thread
C (6) Hex Washer Head Self-Tapping Screws
5/16-18 X 3/4" Long
D (2) Keepers
CHUTE DEFLECTOR INSTALLATION
1. Place the chute deflector in position on the
discharge opening (on the left side of the shred-
----
der). See figure 2.
2. Secure chute deflector to discharge opening with
hex bolts (A) and hex lock nuts (B). Heads of the
hex bolts are inside the discharge opening. Hex nuts
go on the outside.
3. Tighten all four nuts and bolts securely.
Hopper-^
Self-Tapping
Screws (C)
FIGURE 3.
Lower Leaf
Ramp Section
INSTALLATION OF HOPPER AND UPPER GUIIDE
EXTENSION
1.
The lower leaf ramp section on the shredder is
placed in an upright position for shipping
purposes. Lower this section.
2.
Place the hopper in position on the shredder.
■ See figure 3. Start four hex washer head self
tapping screws (C) by hand, then tighten securely
using a 1/2" socket wrench.
Assemble the keepers (D) to the sides of the unit
with two hex washer head self-tapping screws (C),
using a 1/2" socket wrench. Tighten securely.
I
4.Place upper leaf ramp section inside the lower leaf
ramp section. Secure with four hex bolts (A) and
hex lock nuts (B). Tighten securely. See figure 5.
ATTACHING THE CATCHER BAG
Your unit is equipped with a nylon bag which attaches
to the discharge opening. If desired, place the end of
the bag over the chute deflector. Depress plunger, pull
on the drawstring, and release plunger to lock it in
■ position. See figure 6.
OPERATION
GAS AND OIL FILL UP
NOTE
ENGINE IS SHIPPED WITHOUT OIL. FILL
CRANKCASE WITH OIL BEFORE STAR
TING.
Service engine with gasoline and oil as instructed in
the separate engine manual packed with your i shred
der. Read instructions carefully.
TO START ENGINE
1. Attach spark plug wire to spark plug.
2. Place the throttle control lever in START poiftion.
See figure 7.
NOTE
For Tecumseh engines, place throttle con
trol lever in RUN position. Place choke
lever in CHOKE position (cold engine start
only). See figure 7A.
Throttle Control
Lever in Start
Position
Choke
Lever
FIGURE 7A. - Tecumseh Engine
3. Grasp starter handle (see figure 8) and pull rope
out slowly until engine reache.s start of compres
sion cycle (rope will pull slightly harder at this
point). Let the rope rewind slowly.
4. Pull rope with a rapid, continuous, full arm stroke.
Keep a firm grip on start handle. L4t rope rewind
slowly. Do not let starter handle snap back against
starter.
FIGURE 7. - Briggs and Stratton Engine
Repeat preceding instructions 3 and 4 until engine
fires.
6. After engine starts, move throttle control lever on
engine to slow position for a few minutes warm up.
Then move throttle control lever to RUN position
for shredding operations.
NOTE
For Tecumseh engines, move choke lever
gradually to OFF position after engine
starts.
TO STOP ENGINE
1. Move throttle control lever to STOP position.
If it becomes necessary to push materials into the
shredder, use a small diameter stick, NOT YOUR
HANDS. The stick should be small enough that it will
be ground up if it gets into the impeller assembly.
WARNING
Do not deposit material larger then 1/2"
diameter in the hopper or upper guide
extension. Any material heavier then 1/2"
should be fed into the chip-it guide.
2. Disconnect spark plug wire from spark plug and
ground against the engine to prevent accidental
starting while equipment is unattended.
HOW TO USE YOUR SHREDDER
Your shredder is designed for safe, efficient operation.
KEEP HANDS AND FEET AWAY FROM ALL OPENINGS.
AC WARNING \
Wear the safety glasses provided with
your unit while operating the shredder to
prevent injury from any chips which may
be ejected out of the openings. Make
certain chip-it guide is closed when not
in use.
Wear gloves when handling material. Feed material in
to the shredder at a steady rate. It is possible to feed
too fast. Experiment with feeding rates to determine
what rate provides the best results without stalling the
engine or plugging the discharge chute.
The discharge chute will direct the shredded material
into a pile, a container or the bag provided with your
shredder.
Leaves and smaller branches can be fed into the
hopper with the leaf ramp raised as shown in figures
9 and 10.
No larger than
1/2 inch diameter
Hopper
Chip-it
Guide
Ac
WARNING
The shredder discharges material with
considerable velocity. Keep away from the
area around the discharge chute. Always
stop the engine and disconnect the spark
plug wire when removing or attaching the
bag, when changing containers or when
removing the shredded material.
Leaf
Ramp
FIGURE 10
Lower the leaf ramp by holding the handle and p jlling
up on the release bar. See figure 11. Leaves and small
twigs can be raked into the shredder with the leaf ramp
in this position. See figure 12.
NOTE
Bulky material, such as stalks or heavy
branches (anything over 1/2" diameter),
should be fed into the chip-it guide. See
figure 14. Do not force or jam material in
to the chip-it guide. Make certain leaf
ramp is raised as shown in figure 14 when
using the chip-it guide.
WARNING
Ac
Make certain chip-it guide door is closed
when not in use.
Keep Leaf Ramp Raised
When Using Chip-lt Guide
FIGURE 12.
Small branches can also be fed into the leaf ramf. See
figure 13.
No larger than
1/2 inch diameter
iiastic
Lock
Nuts
Leaf Ramp
FIGURE 13.
/< r///(Li. (( (l\
FIGURE 14.
ADJUSTMENTS
CARBURETOR ADJUSTMENT
^ WARNING {
A
If any adjustments are made to the engine
while the engine is running (e.g. car
buretor), keep clear of all moving parts.
Be careful of heated surfaces and muffler.
Minor carburetor adjustment may be required to com
pensate for differences in fuel, temperature, altitude
or load. If adjustment is needed, refer to the separate
engine manual packed with your shredder.
NOTE
A DIRTY AIR CLEANER WILL CAUSE
ENGINE TO RUN ROUGH. BE CERTAIN
AIR CLEANER IS CLEAN AND ATTACH
ED TO THE CARBURETOR BEFORE
ADJUSTING CARBURETOR. DO NOT
MAKE UNNECESSARY ADJUSTMENTS.
FACTORY SETTINGS ARE SATISFAC
TORY FOR MOST APPLICATIONS AND
CONDITIONS.
MAINTENANCE
Ac WARNING \
Disconnect spark plug wire and ground
it against the engine before performing
any repairs or maintenance.
ENGINE
Refer to the separate engine manual packed with your
unit for all engine maintenance procedures. Read
instructions carefully.
AIR CLEANER
The air cleaner prevents damaging dirt, dust, etc., from
entering the carburetor and being forced into the engine
and is important to engine life and performance.
Never run your engine without air cleaner completely
assembled.
To service air cleaner; refer to the separate engine
manual packed with your unit.
5.Hold the blade retainer on the impeller assembly
with an adjustable wrench to keep the blade from
turning as shown in figure 15.
Remove the blade by removing the center bolt, lock
washer and flat washer.
NOTE
LUBRICATION.
Wheels - The wheels require no lubrication.
Flails and Fingers - If the unit is disassembled for any
reason, lubricate the flails and fingers with a light oil
(engine oil may be used).
CUTTING BLADE
The cutting blade may be removed for grinding or
replacement as follows.
1. Lower the upper guide extension.
2. Block up the housing. See figure 15.
3. Remove the four elastic lock nuts from the back
of the housing using a 1/2" wrench. Refer to figure
13. Separate the shredder into two halves.
4. Remove the back-up plate. See figure 15.
NOTE
When reassembling, make certain the
opening on the back-up plate is toward
the bottom of the unit. The back-up plate
may be reversed to provide a new cutting
edge.
Use caution when removing the blade to
avoid contacting the weld bolts
protruding from the housing.
WARNING
AC
The blade is reversible and can be
assembled to the crankshaft with either
side showing.
When sharpening the blade, follow the original angle
of grind as a guide It is extremely important that each
cutting edge receives an equal amount of grinding tp
prevent an unbalanced blade. An unbalanced blade will
cause excessive vibration when rotating at high speeds
and may cause damage to the unit.
The blade can be tested by balancing it on a round shaft
screwdriver or nail. Remove metal from the heavy side
until it balanced evenly. See figure 16.
When reassembling the blade, tighten to between 375
and 450 inch pounds, or lacking torque wrench, t ghten
securely.
FLAILS AND FINGERS
The flails and fingers may be reversed when they
become dull. It is suggested that this procedure be
performed by your nearest authorized service dealer.
OFF-SEASON STORAGE
If the shredder is to be inoperative for a period longer
than 30 days, the following precautions are
recommended.
1. Working outdoors, drain all fuel from the fut I tank.
Run the engine until it stops from lack of fuel.
WARNING
AC
DO NOT DRAIN FUEL WHILE SMOKING,
OR IF NEAR AN OPEN FIRE.
2. Drain all the oil from the crankcase (this she uid be
done after the engine has been operated anc is still
warm) and refill crankcase with fresh oil.
3. Protect the inside of the engine for storage as
follows.
Remove spark plug, pour approximately 1/2 ounce
(approximately one tablespoon) of engine oil into
cylinder and crank slowly to distribute oil. Raplace
spark plug.
4. Clean the engine and the entire unit thoroughly.
NOTE
When storing any type of power
equipment in an unventilated or metal
storage shed, care should be taken to
rustproof the equipment. Using a light oil
or silicone, coat the equipment, especially
all moving parts.
5. Store in a clean, dry area.
10
TROUBLE SHOOTING CHART
SYMPTONPOSSIBLE CAUSE(S)
Engine fails to start1.
2.
3.Faulty spark plug.
Hard starting or loss of
power
2.Dirty air cleaner.
Engine overheats
2. Air flow restricted.2. Remove blower housing and clean
3.
Material not shredding
Engine bogs down or
stalls
SOLUTION
Check fuel tank for gas.1. Fill tank if empty.
Spark plug lead wire
disconnected.
1.
Spark plug wire loose.
1.
Carburetor not adjusted
properly
Engine oil level low.3. Fill crankcase with the proper oil.
Blade and/or flails not sharp.Sharpen or reverse blade and flails.
1. No fuel in fuel tank.1. Fill tank if empty.
2. Feeding, material into the2. Do not force material into the opening
machine too quickly.Feed gradually.
2. Connect lead wire.
3. Clean, adjust gap or replace.
1. Connect and tighten spark plug
wire.
2. Clean air cleaner as described in
separate engine manual.
1. Adjust carburetor. See maintenance
separate engine manual.
as described in the separate engine
manual.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service.
*For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order part
number andTsTzeass) shown on parts list.
463—Topflite Red
621 —Brilliant Firemist (24650)
The engine is not under warranty by the shredder manufacturer. If repairs or service is needed on the engine,
please contact your nearest authorized engine service outlet. Check the "Yellow Pages" of your telephone
book under "Engines—Gasoline."
When ordering parts if color or finish is important, use color code shown at left,
[i.e. (part no.)—463 for Topflite Red Finish].
Find n Fast
In The
Yellow Pages
NOTE
Specifications subject to change without
notice or obligation.
13
MTD PRODUCTS INC ................................................ VaRD-MaN COMPANY
P.O. BOX 36900 • CLEVELAND OHIO 44136
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