MTD 246-660-000 User Manual

Page 1
OWNER’S GUIDE
OUTDOOR POWER EQUIPMENT
for all seasons
Spring
1.00

VACUUM

Model Numbers

246-660-000 24665C

Important:

Read Safety Rules and Instructions Carefully

PRINTED IN U.S.A.
Thank you for purchasing an American-built product.
FORM NO. 770-5207A
Page 2

INDEX

Safe Operation Practices Assembly Instructions Operation Adjustments
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Instructions given with this symbol are
for personal safety. Be sure you follow
them.
7
3 4
8
Maintenance
illustrated Parts..........................................................
Replacement Parts List
.............................................................
..................................................
8
A
^ WARNING {
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest­covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective workin
order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at your nearest engine authorized service center.
2
Page 3
A
is suggested that this manual be read in its entirety before attempting to assemble or operate. Keep this manual a safe place for future reference and for ordering replacement parts.
This unit is shipped WITHOUT GASOLINE or OIL. After assembly, see separate engine manual for proper fuel and engine oil recommendations.

IMPORTANT

SAFE OPERATION PRACTICES FOR POWER VACUUMS

1. Read this operating and service instructing manual carefully. Be thoroughly familiar with the controls and proper use of the power vacuum.
2. Never allow children to operate this power vacuum.
3. Keep the area of operation clear of all persons, particularly small children and pets.
4. No one should operate this unit while intoxicated or while taking medication that impairs the senses or reactions.
5. Check fuel before starting engine. Do not fill fuel tank indoors, when engine is running, or while engine is hot. Wipe off any spilled fuel before starting engine.
6. Do not change engine governor settings.
7. Do not put hands near rotating parts for any
reasoh.
8. If the power vacuum should start to vibrate abnormally, stop the engine and check immedi
ately for the cause. Vibration is generally a
warning of trouble.
9. Before cleaning, repairing or inspecting, make certain all moving parts have come to a complete stop. Disconnect spark plug wire and keep wire away from plug to prevent accidental starting. Also keep throttle control lever in the stop position.
10. If the power vacuum should become blocked with debris at any point, shut engine off and wait
until the impeller comes to a complete stop
before attempting to remove the obstruction.
Disconnect spark plug wire to prevent accidental
starting.
11. Check all bolts for tightness at frequent periods.
12. Never store this power vacuum with fuel in the
tank. Allow engine to cool before storing in any enclosure.
13. Never operate this power vacuum unless air duct
and vacuum bag are properly affixed in their place. Large zippered end of bag must be closed when operating to prevent objects from being blown out.
13. Keep bag and equipment free of debris when not
in use.
15. Never empty vacuum bag when engine is running.
16. Never change auxiliary hose attachment when
engine is running.
17. The manufacturer recommends that the operator
wear safety glasses or some other suitable eye protection when operating this machine.
18. Check the vacuum bag frequently for wear and
replace when necessary.
Page 4

ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED:

(2) 9/16" Wrenches (2) 7/16" Wrenches (1) Hammer or Rubber Mallet

LOOSE PARTS IN CARTON (See figure 1):

FIGURE 1
ё)
A В C D E
CONTENTS OF HARDWARE PACK (See figure 2):
G
H 1 (4) Hex Nuts 3/8-16 Thread
J
— К
L M N 0 (4) P Q R
S (2) T (2)
Lower Handle
(1)
Rear Wheels
(2)
Upper Handle
(1)
Air Duct Assembly
(1)
Bag
(1)
(2) Hex Bolts 3/8-16 X 3/4" Long
Lock Washers 3/8" I.D.
(2) (2) Hex Bolts 3/8-16 X 1-1/2" Long
(2) Belleville Washers 3/8" I.D. x 1-1/8" O.D,
Spacers 1/2" I.D. x 15/16" Long
(2)
Flat Washers 1/2" I.D. x 1" O.D.
(4)
Black Push Caps
(2)
Hex Bolts 1/4-20 x 1-3/4" Long Hex Lock Nuts 1/4-20 Thread
(4)
Thumb Screw 5/16-18 Thread
(1)
Belleville Washer 5/16" I.D. x 7/8" O.D.
(1)
Stud Pins Push-On Speed Nuts
FIGURE 2
FIGURE 3
Remove the vacuum, loose parts, hardware pack
1.
and literature from the carton. Make certain all parts and literature have been removed before the carton is discarded.
Raise the back of the unit off the floor approxi mately 3 inches and block it so that the lower handle and rear wheels may be assembled.
Place lower handle (A) in position on the vacuum, lining up the holes in the handle with the holes on the frame. See figure 3. Place hex bolts (G) (3/4" long) through lower hole in handle and frame. Secure with lock washers (H) and hex nuts (I) on the inside of frame, finger tight only.
Place hex bolts (J) through upper hole in handl' and frame. Secure with belleville washers (K, (cupped side against the frame) and hex nuts (I).
Tighten all four nuts and bolts using two 9/16" wrenches.
Page 5
SPACER (L)
FIGURE 4
AXLE SHAFT
Slide spacers (L) onto the axle shafts. Place one flat washer (M) on each shaft next to the spacers. See figure 4.
FLAT
WASHER (M)
Place rear wheels in position on the shafts, then another flat washer (M). Secure with black push cap (N) by placing the push cap in position and tapping on with hammer or rubber mallet. See figures.
FIGURE 5
PUSH CAP (N)
UPPER HANDLE
Place the upper handle (C) in position over lower handle. Fasten with four hex bolts (O) and hex lock nuts (P) provided. See figure 6. Two 7/16" wrenches are required.
LOWER HANDLE
FIGURE 6
Page 6
9. Place the stud pins (S) in holes in upper handle (head of pins go to the inside of handle). Secure pins with push-on speed nuts (T) by holding speed nut with box wrench and tapping pin with hammer. See figure 7.
10. Place the tabs on the air duct assembly (D) into the slots in the frame as shown in figure 8. Raise the air duct into position.
THUMB SCREW (Q)
11. Secure air duct with thumb screw (Q) and belle­ville washers (R). Cupped side of washer must be against the air duct. See figure 9.
Page 7
12. Assemble the bag (E) by slipping the top straps on the bag over upper handle. Hook the two small straps over the stud pins on handle. See figure 10.
13. Slip the elastic opening of the bag over the arr duct assembly, making certain the elastic opening is secured behind the flanges on all four sides of on the air duct. See figure 11.
FIGURE 11

OPERATION

BEFORE STARTIIMG Service engine with gas and oil. See engine manual
packed with vacuum for complete instructions for care and maintenance of engine. READ DIREC TIONS CAREFULLY.
CAUTION
A
Revolving Blades - Keep hands and
feet away from all openings.
J START ENGINE
After the engine has been properly fueled and oiled (refer to engine operating and maintenance instruc tions), start engine as follows.
1. Move throttle control lever on engine to START position.
2. Crank engine. Pull recoil with quick firm pull. Do not pull out so far the rope stops with a jerk
as this will cause rope failure. Do not allow rope and handle to snap back into place.
3. After two or three full firm pulls on recoil (or as soon as engine fires), move speed control to RUN
position.
TO STOP ENGINE
1. To stop engine, move throttle control lever to STOP position.
2. Disconnect spark plug wire and ground to prevent accidental starting while equipment is unattended.
Operate a new engine at intermediate speeds and light
load for the first few hours as you would a new
automotive engine.
Page 8
The bag may be emptied using the large zipper as shown in figure 12. Be certain the zipper is closed when operating the unit.
FIGURE 12.
CARBURETOR ADJUSTMENT
A \ WARNING \
If any adjustments are made to the engine while the engine is running (e.g. carburetor), disengage all clutch es. Keep clear of all moving parts. Be careful of heated surfaces and muffler.
If carburetor needs adjustment to start or for oper­atidn, see "Carburetor Adjustment" section of engine manual.

MAINTENANCE

ADJUSTMENTS

CAUTION
A
Do not at any time make any adjust ment to the unit without first stopping engine and disconnecting spark plug wire.
HEIGHT ADJUSTMENT An adjusting plate and thumb lever at both front
wheels provide height adjustment for the vacuum. See figure 13. Each adjusting plate has nine positicins. Height will be changed when the thumb leve- is
moved from one position to another. Simply dep ess thumb lever towards wheel and move wheel and lever assembly to desired position. Both wheels must be placed in the same relative position. Lower the front of the unit to obtain more suction.
WARNING
A
Disconnect spark plug wire and ground it against the engine before performing
any repairs or maintenance.
BAG
Under normal usage the bag is subject to wear, anu should be checked periodically. Be sure any re placement complies with the manufacturer's recom mendation. Wash bag periodically with water. Allow to dry thoroughly in the shade. Do not use heat.
ENGINE
Refer to engine manual for proper maintenance procedures. Follow instructions carefully.
OFF-SEASON STORAGE The following steps should be taken to prepare the
vacuum for storage.
1. Clean the engine and the entire unit thoroughly.
2. Refer to engine manual for correct engine storage
instructions.
3. Store in a clean, dry area.
NOTE
When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to
rust proof the equipment. Using a light oil or silicone, coat the equip ment especially all moving parts.
Page 9

TROUBLE SHOOTING CHART

PROBLEM
1. Engine fails to
to start.
2. Hard starting or
loss of power.
3. Engine over heats.
4. Excessive
vibration.
NOTE: For repairs beyond the minor adjustments listed above, please contact your local authorized service dealer.
A. Check fuel tank for gas. B. Spark plug lead wire
C. Faulty spark plug.
A. Spark plug wire loose. B. Dirty air cleaner.
A. Carburetor not adjusted
B. Air flow restricted.
C. Engine oil level low.
A. Bent crankshaft.
B. Impeller assembly out
CAUSE
disconnected.
properly.
of balance.
REMEDY
A. Fill tank if empty. B. Connect lead wire. C. Spark should jump gap between control electrode and side
electrode. If spark does not jump, replace the spark plug.
A. Connect and tighten spark plug wire. B. Clean air cleaner as described in engine manual.
A. Adjust carburetor. See engine manual.
B. Remove blower housing on engine and clean as described in the
engine manual.
C. Fill crankcase with the proper oil.
A. Replace crankshaft (should be done by an authorized service
dealer).
B. Replace impeller assembly.

Hose Attachment Kit Model 296-210-000 and Blower Conversion Kit Model 296-211-000

are available as optional equipment.
Page 10
Model 660 and 24665
10
Page 11
Model 660 and 24665
PARTS LIST FOR MODEL 660 POWER VACUUM
Color
Part
No.
Code
1
749-0664
749-0480
Upper Handle (Painted) 28 736-0272
Upper Handle (Chrome) 2 Engine 3 710-0260 4
15784 - 488
710-0654 Hex Tap Scr. 3/8-16 x 1.00" Lg..
5
Carriage Bolt 5/16-18 x .62" Lg.* Blower Housing Ass'y- 30
6 15786 Impeller Ass'y.
736-0217 L.-Wash. 3/8" I.D.*
7 8 710-0591
Hex Bolt 3/8-24 X 1.0" Lg. 32 736-0331 Bell.-Wash. .39" I.D. x 1.12"
w/Patch O.D.
722-0137 P.V.C. Foam Strip (4-Pcs. 12"
9
Lg.)
10 15780 -- 488
11
15796
12
15788 15790
13
14 728-0123
15 735-0222
712-0267
16
736-0242
17
738-0102
18
Vacuum Deck Ass'y. 35 710-0201 Hex Bolt 3/8-16 X .75" Lg.*
Front Baffle Ass'y.
Lower Baffle Ass'y. 37 736-0242
Wiper Retaining Strip
Pop Rivet .188" Dia. 39
Nozzle Wiper Rear
Hex Nut 5/16-18 Thd.*
Bell.-Wash. .34" I.D. x.87"O.D. 42 764-0208
Shid. Bolt 1/2" Dia. x 1.45"
Lg. (3/8-16)
19 734-1139
Wheel Ass'y. Comp. 8 x 1.75"
- Front R.H.
) 736-0331
Bell.-Wash. .39" I.D. x 1.12"
O.D.
21
22 23
15262 15261
736-0331
Wheel Pivot Bar 45 1539-019 Push Speed Nut .25" Dia.
Index Plate
Bell.-Wash. .39" I.D. x 1.12"
O.D.
712-0798
24 25 14832
738-0507
26
Hex Nut 3/8-16 Thd.* Spring Lever Ass'y. w/Knob Shoulder Bolt .500" x 7/16"
Lg. (3/8-16)
27 726-0128
Push Cap .50" Rod (Black)
Description
Mew Part
Ref.
No.
Part
No.
Color
Code
Description
Fl.-Wash. 1/2" I.D. x 1.0" O.D.
X .06
734-1140 Wheel Ass'y. Comp. 10 x 1.75"
29
- Rear
736-0272 Fl.-Wash. 1/2" I.D. x 1.0" O.D.
X .06
31 750-0588
Wheel Spacer 1/2" I.D. x 15/16'
Lg.
712-0798 Hex Nut 3/8-16 Thd.*
33
15779 Air Duct Ass'y.
34 36
710-0344
Hex Bolt 3/8-16 X 1.50" Lg.* Bell.-Wash. .34" I.D. x .87" O.D.
720-0170 Thumb Scr. 5/16-18 x .75" Lg.
38
712-0107 Hex Cent. L.-Nut 1/4-20 Thd. 40 712-0113 41
710-0136
Wing Nut 1/4-20 (Plastic)
Hex Bolt 1/4-20 X 1.75" Lg.* Vacuum Bag (6.6 Bushel)
43
749-0592
749-0665
Lower Handle (Painted) Lower Handle (Chrome)
44 14578 Height Adjuster Ass'y. Comp. -
14579 Height Adjuster Ass'y. Comp -
L.H. (Not Shown)
711-0737 Stud Pin .250" Dia. x 1.75" Lg.
46 47 714-0105 Sq. Key 3/16 X 3/16 X 1.00" Lg.
735-0221
48 49 15789
Nozzle Wiper Side
Wiper Retaining Strip
50 710-0302 Hex Wash. Hd. "F" Tap Scr.
#10
51 736-0169 L-Wash. 3/8" I.D.*
*For faster service obtain standard nuts, bolts and washers
locally. If these items cannot be obtained locally, order by part number and size as shown on parts list.
(488 - Mack Truck Yellow) (615-Red)
When ordering parts, if color or finish is important use the
appropriate color code shown above, (e.g. Mack Truck Finish - 14542 (488).)
OTE: The engine is not under warranty by the vacuum manufacturer ... If repairs or service is needed
on the engine, please contact your nearest authorized engine service outlet. Check the "Yellow Pages" of your telephone book under "Engines - Gasoline."
This instruction manual covers various models and all specifications shown do not necessarily apply to your model. Specifications subject to change without notice or obligation.
NOTE
11
Find It Fast
In The
Yellow Pages
Page 12
MTD PRODUCTS INC
P.O. BOX 36900 • CLEVELAND OHIO 44136
........................................... YaRD-MaN COMPANY
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