OWNER’S
MANUAL
5 and 8 H.P.
LOG SPLITTERS
.75
Model Numbers
242-642A
242-645A
24642-A
24645-A
important:
Read Safety Rules and
Instructions Carefully
Thank you for purchasing an
American built product.
PRINTED IN U.S.A.
FORM NO. 770-1801
INDEX
Safe Operation Practices
Assembly Instructions ....................................................4
Operation .......................................................................5
Adjustments ...................................................................8
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LIMITED WARRANTY
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For one year from the date of original retail purchase, MTD PRODUCTS INC will either
repair or replace, at its option, free of charge, F.O.B. factory or authorized service firm, any
part or parts found to be defective in material or workmanship. Transportation charges for
the movement of any power equipment unit or attachment are the responsibility of the pur
chaser. Transportation charges for any parts submitted for replacement under this warran
ty must be paid by the purchaser unless such return is requested by MTD PRODUCTS INC.
This warranty will not apply to any part which has become inoperative due to misuse, ex
cessive use, accident, neglect, improper maintenance, alterations, or unless the unit has
been operated and maintained in accordance with the instructions furnished. This warran
ty does not apply to the engine, motor, battery, battery chargeror component parts thereof.
Please refer to the applicable manufacturer’s warranty on these items.
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Maintenance ................................................................. 8
Off-Season Storage
Illustrated Parts .....................................................10,
Repair Parts List
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11,12
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This warranty will not apply where the unit has been used commercially.
Warranty service is available through your local authorized service dealer or distributor. If
you do not know the dealer or distributor in your area, please write to the Customer Service
Department of MTD.
The return of a complete unit will not be accepted by the factory unless prior written per
mission has been extended by MTD.
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This warranty gives you specific legal rights. You may also have other rights which vary
from state to state.
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^ WARNING I
TO PURCHASERS
OF INTERNAL COMBUSTION ENGINE EQUIPPED
MACHINERY OR DEVICES IN THE STATE OF CALIFORNIA
The equipment which you have just purchased does not have a spark arrester. If this equipment is used on
any forest covered land, brush covered land, or grass covered unimproved land in the State of California,
before using on such land, the California law requires that a spark arrester be provided. In addition, spark
arrester is required by lawn to be in effective working order. The spark arrester must be attached to the
exhaust system and comply with Section 4442 of the California Public Resources Code.
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IMPORTANT
It is suggestsd that this manual be read in its entirety before attempting to assemble or operate Keep
^ this manual in a safe place for future reference and for ordering replacement parts.
This unit is shipped WITHOUT GASOLINE or OIL. After assembly, see operating section of this manual
for proper fuel and engine oil recommendations.
Your log splitter is a precision piece of power equipment, not a plaything. Therefore exercise extreme
caution at all times.
SAFE OPERATION PRACTICES FOR LOG SPLITTERS
TRAINING
1. Know the controls and how to stop quickly-READ THE OWNER'S MANUAL.
2. Do not allow children to operate. Do not allow
adults to operate it without proper instruction.
Only persons well acquainted with these rules of
safe operation should be allowed to use your log
splitter.
PREPARATION
1. Do not wear loose fitting clothing that could get
caught on the moving parts.
2. Do not operate equipment when barefoot or wearing open Sandies. Always wear substantial foot
wear.
3. Check the fuel before starting the engine. Do not
fill the gasoline tank indoors, when the engine is
running, or while the engine is still hot. Wipe off
any spilled gasoline before starting the engine.
4. Use only in daylight or in good artificial light.
5. Never operate the equipment in the rain. Always
be sure of your footing.
OPERATION
C. Open doors if engine is run in garage-
exhaust fumes are dangerous. Do not run
engine indoors.
6. Always operate the log splitter from the engine
side of the beam.
Stand behind the ram when operating. See drawings.
Be careful not to touch the muffler after the
engine has been running. It is HOT.
1. Do not change the engine governor settings or
overspeed the engine. Excessive engine speeds are
dangerous.
2. Do not put hands or feet near rotating or moving
parts.
3. If the equipment should start to vibrate abnor
mally, stop the engine and check immediately for
the cause. Vibration is generally a warning of
trouble.
4. When cleaning, repairing or inspecting, make
certain all moving parts have stopped. Disconnect
the spark plug wire, and keep the wire away from
the plug to prevent accidental starting.
Handle gasoline with care--it is highly flammable.
A. Use approved gasoline container.
B. Never remove cap or add gasoline to a running
or hot engine or fill guel tank indoors. Wipe
up spilled gasoline.
MAINTENANCE and STORAGE
1. Keep all nuts, bolts, screws, hose clamps and
hydraulic fittings tight to be sure equipment is
in safe working condition.
2. Never store the equipment with gasoline in the
tank inside of a building where fumes may reach
an open flame of spark. Allow the engine to cool
before storing in any enclosure.
3. To reduce fire hazard keep engine free of grass,
leaves, wood chips, excessive grease and oil.
4. Do not change the engine governor settings or
overspeed the engine. Excessive engine speeds
are dangerous.
5. Never store outside without a waterproof cover.
Rain will cause rust on the inside of the cylinder.
FIGURE 1
C-
D-
-ii
-F
-G
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED:
(1) Raw Hide or Plastic Hammer
(1) 1-1/8" Wrench or Adjustable Wrench
(1) 3/4" Wrench
OTHER MATERIALS NEEDED:
(A) One gallon of regular grade gasoline (for engine)
(B) 1-1/2 pints of SAE 30 or 10W-30 oil (for engine)
(C) Approximately 3 gallons of Dexron II automatic
transmission fluid. (May be obtained at your
local service station or auto parts store).
(E)
Automotive Grease
(F)
Funnel
CONTENTS OF HARDWARE PACK (See Figure 1):
(A) (2) Spacers
(B) (2) Tapered Roller Bearings
(C) (2) Hex Castle Nuts 3/4-16 Thread
(D) (2) Cotter Pins
(E) (2) Hub Caps
(F) (1) Shoulder Bolt
(G) (1) FlatWasher
FIGURE 2
1. Pack the tapered roller bearings with automotive
grease.
NOTE
Do not put any grease in the hub caps.
Place one spacer (A) on axle, then one wheel and
tapered roller bearing (B). See figure 2.
Thread hex castle nut (C) on axle. Tighten castle
nut until snug, then back off approximately 1/3
turn or until one of the slots on the castle nut lines
up with hole in axle. Secure castle nut to axle
with cotter pin (D). See figure 3.
FIGURES