Page 1
OUTDOOR POWER EQUIPMENT
for all seasons
,75
2H.P.
EDGER
Important:
Read Safety Rules and Instructions Carefully
V
PRINTED IN U.S.A.
Model Numbers
245-596-000
24596S
Thank you for purchasing
an American-built product.
J
FORM NO 770-4058
Page 2
INDEX
Safe Operation Practices
Assembly Instructions . .
Operation
Adjustments
Lubrication
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r
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For one year from the date of original retail purchase, MTD PRODUCTS INC will either
repair or replace, at its option, free of charge, F.O.B. factory or authorized service firm, any
part or parts found to be defective in material or workmanship. Transportation charges for
the movement of any power equipmsnt unit or attachment are the responsibility of the pur
chaser. Transportation charges for my parts submitted for replacement under this waranty must be paid by the purchaser un ess such return is requested by MTD PRODUCTS INC.
♦
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This warranty will not apply to an^ part which has become inoperative due to misuse, ex
cessive use, accident, neglect, imp oper maintenance, alterations, or unless the unit has
been operated and maintained inaccordance with the instructions furnished. This warranty
does not apply to the engine, moto", battery, battery charger or component parts thereof.
Please refer to the applicable manufc cturer's warranty on these items.
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This warranty will not apply where the unit has been used commercially.
Warranty service is available througi your local authorized service dealer or distributor. If
you do not know the dealer or distri butor in your area, please write to the Customer Service
Department of MTD.
The return of a complete unit will not be accepted by the factory unless prior written per
mission has been extended by MTD.
This warranty gives you specific lejal rights. You may also have other rights which vary
from state to state.
3 Maintenance .................................................................. 8
A
4 Off-Season Storage
7 Troube Shooting Chart
7 Illustrated Parts
8 Replacement Parts List...............................................11
Instr jctions given with this symbol are
for personal safety. Be sure to follow
then-.
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.................................................... . 9
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LIMITED WARRANTY
9
10
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V
AC WARNING {
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved
forest-covered, brush-covered or grass-covere f land unless the engine's exhaust system is equipped with a
spark arrester meeting applicable local or state laws ( if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code),
Other states may have similar laws. Federal la vs apply on federal lands. A spark arrester muffler is available at
your nearest engine authorized service center.
Page 3
WARNING
A
t
reduce the potential for any injury, comply with the following safety instructions. Failure to comply with the
structions may result in personal injury.
t
SAFE OPERATION PRACTICES FOR EDGERS
TRAINIMG
1. Read this owner's manual carefully in its en
tirety before attempting to assemble or operate
this machine. Be completely familiar with the
controls and the proper use of this machine be
fore operating it. Keep this manual in a safe place
for future and regular reference and for ordering
replacement parts.
2. Your edger is a precision piece of power equip
ment, not a plaything. Therefore, exercise extreme
caution at all times.
3. Never allow children to operate a power edger.
Only persons well acquainted with these rules of
safe operation should be allowed to use your
edger.
4. Keep the area of operation clear of all persons,
particularly small children and pets. Stop engine
when they are in the vicinity of your edger. Althoughtthe area of operation should be complete
ly cleared of foreign objects, an object may have
been overlooked and could be accidently thrown
by the edger in any direction and cause serious
■V personal injury to the operator or any others
allowed in the area.
d. No one should operate this unit while intoxicated
or while taking medication that impairs the senses
or reactions.
PREPARATION
1. Thoroughly inspect the area where the equip
ment is to be used. Remove all stones, sticks,
wire, bones and other foreign objects which
could Be picked up and thrown by th.e edger in
any direction and cause serious personal injury to
the operator or any others allowed in the area.
2. Do not operate equipment when barefoot or wear
ing open sandals. Always wear substantial foot
wear.
3. Checkthefuel before starting the engine. Gasoline
is an extremely flammable fuel. Do not fill the
gasoline tank indoors, while the engine is running,
or while the engine is still hot. Wipe off any
spilled gasoline before starting the engine as it
may cause a fire or explosion.
4. Disengage the blade clutch on units so equipped
before starting the engine.
Never attempt to make a wheel adjustment while
the engine is running.
6. Never operate the equipment in wet grass. Always
be sure of your footing. A slip and fall can cause
serious personal injury. Keep a firm hold on the
handle and walk, never run.
OPERATION
1. Never operate this edger unless wearing safety
glasses or some other suitable eye protection at
all times the engine is running.
2. Do not change the engine governor settings or
overspeed the engine.
3. Do not put hands or feet near or under rotating
parts. Keep clear of the discharge opening at all
times as the rotating blade can cause injury.
4. Stop the blade when crossing gravel drives, walks
or roads.
5. After striking a foreign object, stop the engine,
remove the wire from the spark plug, and thor
oughly inspect the edger for any damage. Repair
the damage before restarting and operating the
edger.
6. If the equipment should start to vibrate abnor
mally, stop the engine and check immediately
for the cause. Vibration is generally a warning
of trouble.
7. Stop the engine whenever you leave the equip
ment, before cleaning the guard assembly, and
when making any repairs or inspections.
8. Before cleaning, repairing or inspecting, make
certain the blade and all moving parts have stop
ped. Disconnect the spark plug wire, and keep
the wire away from the spark plug to prevent
accidental starting.
9. Do not run the engine indoors.
10. Shut the engine off and wait until the blade
comes to a complete stop before unclogging
guard assembly.
11. Never operate edger without proper guards, plates
or other safety protective devices in place.
12. Always operate the edger so that the protective
guard guide is positioned between the walk and
the rotating blade. Never allow the rotating blade
to operate directly against concrete walk or drive.
MAINTENANCE AND STORAGE
1. Check the blade and engine mounting bolts at
frequent intervals for proper tightness.
2. Keep all nuts, bolts, and screws tight to be sure
the equipment is in safe working condition.
3. Never store the equipment with gasoline in the
tank inside of a building where fumes may reach
an open flame or spark. Allow the engine to
cool before storing in any enclosure.
4. To reduce fire hazard, keep the engine free of
grass, leaves, or excessive grease.
Page 4
NOTE
ASSEMBLY
This unit is shipped WITHOUT GAS
OLINE or OIL. After assembly, see
operating section of this manual for
proper fuel and engine oil recom
mendations.
FIGURE 1
NOTE
Right and left hand side is determined
from behind the edger, in the opera
tor's position.
TOOLS REQUIRED
(1) Adjustable wrench or 3/4" open end or box
wrench
(2) 7/16" open end or box wrench
(1) 9/16" open end or box wrench
CONTENTS OF HARDWARE PACK
- (See figure 1)
A (3) Shoulder Bolts 3/8=16 Thread
B (3) Belleville Washers 3/8" I.D.
C (3) Lock Washers 3/8" I.D.
D (3) Hex Nuts 3/8-16 Thread
E (4) Carriage Bolts 1/4-20 x 1 1/4" Long
F (4) Lock Washers 1/4" I.D.
G (4) Hex Nuts 1/4-20 Thread
H (2) Hex Bolts 1/4-20 x 1 1/4" Long
I (2) Hex Lock Nuts 1/4-20 Thread
J (1) Hex Bolt 5/16-18 X 1 3/4" Long
K (1) Compression Spring 1 3/8" Long
L (1) Flat Washer 5/16" I.D.
M (1) Hex Lock Nut 5/16-18 Thread
N (1) Grip
0 (1) Compression Spring 2" Long
P (2) Cotter Pins
FIGURE 2
LOOSE PARTS IN CARTON (See figure 2)
R
S
T
U
V
w
X
Your new edger is shipped preassembled with the
exception of the handle, rear wheels and front wh^ “'
1. Remove the edger and all parts from the carte
carded.
Upper Handle
(1)
Clutch Handle
(1)
Lower Handle
(1)
Clutch Rod
(1)
Front Wheel 6"
(1)
(2) Rear Wheels 7"
Clutch Plate
(1)
Make certain that all loose parts and literature
are removed from carton before carton is dis
Dia.
Dia.
Page 5
HANDLE THROUGH
SLOT IN FRAME
SHOULDER
BOLT (A)
BELLEVILLE
WASHER (B)
FIGURES.
HEX NUT (D)
t
LOCK
WASHER (C)
BELLEVILLE
WASHER (B)
FRONT
WHEEL
2.
Place lower handle into the slots in the rear
frame. See figure 3.
3.
Line up holes in handle with holes in frame.
See figure 3.
4.
Secure rear wheels (P) and lower handle (M) to
frame with shoulder bolts (A), belleviile washers
(B) (cupped side of washer against the frame),
lock washers (C) and hex nuts (D). See figure 3.
5. Assemble the front wheel (O) as shown in figure
4. Place shoulder bolt (A) through wheel, then
belleviile washer (B) (between wheel and frame,
cupped side against the frame). Secure with lock
washer (C) and hex nut (D). See figure 4.
FIGURE 4.
HEX NUT,
(D)
6. Assemble the upper handle (R) to lower handle.
Place the head of carriage bolts (E)to the outside
of handle. Secure with lock washers (F) and
and hex nuts (G). See figure 5.
Page 6
HEX LOCK-T
NUT (M) 1
FIGURE 7
7. Place clutch plate (X) on the left hand side of the
upper handle as shown in figure 6. Secure in
place with hex bolts (H) and hex lock nuts (I).
CLUTCH
RCID (U)
8. Place hex bolt (J) through bottom hole in clutch
handle as shown in figure 7, then through hole in
adjustment bracket.
9. Secure hex bolt with compression spring (K).
fiat washer (L) and hex lock nut (M) on the inside
of the adjijstment bracket.
HEX BOLT (J)
COMPRESSION
SPRING (K)
10. Place compression spring (O) over straight end
of clutch rod (U). Place end of rod in spindle
bracket assembly and secure with cotter pin (P).
See figure 8.
11. Secure bent end of clutch rod to clutch handle
with cotter pin (P). See figure 7.
12. Slip the handle grip (N) on the end of the elute’
handle. It will slip on more easily if it is firs,
soaked in warm, soapy water.
Page 7
OPERATION
1. Fill the crankcase with oil using a high quality
detergent oil classified "For Service MS". Use
SAE 30 oil. Nothing should be added to the
recommended oil.
Place the engine level. Remove oil fill cap. FILL
THE OIL SUMP TO POINT OF OVERFLOW. Pour
slowly. See figure 9.
_____
A
Rotating cutting blade may throw
objects causing personal injury. Always
wear safety glasses or some other
suitable eye protection at all times the
engine is running. Keep area clear of
bystanders and do not operate without
guards in place.
To stop the edger engine, push the grounding clip
against the spark plug. See figure 11.
SPARK
PLUG
CAUTION
, Fill the fuel tank with clean, fresh, lead-free,
low-lead or regular grade leaded gasoline. DO
NOT MIX OIL WITH GASOLINE.
3. Pull the choke control out to "choke" position
if necessary. See figure 10.
PULLOUT
TO CHOKE
FIGURE 10
■i. Grasp the starter handle and pull out the cord
rapidly. Return it slowly to the engine.
5. After engine starts, push choke control in grad
ually.
FIGURE 11
Depth Control Adjustment - The clutch handle
controls the clutching and declutching of the belt. To
declutch, the handle is pulled back toward the
operator. To move the clutch handle, first move it to
the left so the handle is out of the notch.
ADJUSTMENTS
AC WARNING \
Disconnect the spark plug wire and
ground against the engine before per
forming any adjustments, repairs or
maintenance.
Front Wheel Adjustment
The front wheel may be raised or lowered to give
added cutting depth.
Loosen the second bolt on the front wheel support
bracket. Pivot the bracket up or down to desired
height. Retighten bolt. See figure 12.
Page 8
SECOND
BOLT
WHEEL
SUPPORT
BRACKET
FIGURE 12
LUBRICATION
Engine - Refer to separate engine manual for lubr ca
tion instructions.
Wheels - The wheels require no lubrication.
Spindle Bearing - The ball bearing in the spindh is
lubricated and sealed at the factory and requires no
lubrication. Lubricate all other moving parts vith
engine oil.
MAINTENANCE
A I*WARNING
FIGURE 13
Belt Removal - Remove the spark plug wire and
ground. Remove the gasoline.
1. Tip the edger back so that it rests on the handle.
2. Remove the cotter pin securing the castle nut
on the bottom of belt cover. See figure 14.
Disconnect the spark plug wire and
ground against the engine before per
forming any adjustments, repairs or
maintenance.
Blade Removal - Hold head of spindle bolt \/ith
a 3/4" or adjustable wrench and remove spindle lut.
See figure 13.
Engine Oil - Check oil level before starting en pne
and after every 5 hours of operation. Add oi as
necessary to keep level full to point of overflowing.
Before removing plug, clean area around plug to Dre-
vent dirt from entering oil fill opening.
Change oil after first 5 hours of operation. There
after, change every 25 hours. Change oil while engine
is warm. Oil may be drained thru oil drain plug.
See figure 9. Crankcase capacity - 1 1/4 pints.
FIGURE 14
3. Lift off the hex castle nut, belleville washer and
belt cover. See figure 15.
4. Remove the old belt and replace with new belt.
NOTE
While the belt cover is removed, it is
a good idea to apply a little grease to
the pivot point on belt cover. See
figure 15.
5. Reassemble the belt cover, making sure the new^
belt is over the engine pulley.
6. When tightening the castle nut, only tighten
enough to line up hole in bolt for cotter pin. DO
NOT OVER TIGHTEN. Belt cover must pivot
freely. See figure 15.
Page 9
ENGINE
PULLEY
7. Set edger back on its wheels. Replace spark plug
wire.
MOUNTING/^
BOLT
BELLEVILLE
WASHER
FIGURE 15
OFF-SEASON STORAGE
The following steps should be taken to prepare unit
for storage.
1. Clean and lubricate unit thoroughly.
2. Refer to engine manual for correct engine storage
instructions.
3. Coat unit's cutting blade with chassis grease to
prevent rusting.
4. Store unit in a dry, clean area.
BELT
NOTE
When storing any type of power
equipment in an unventilated or metal
storage shed, care should be taken to
rustproof the equipment. Using a
light oil or silicone, coat the equip
ment, especially springs and bearings.
TROUBLE SHOOTING CHART
PROBLEM CAUSE
1. Engine fails A. Check fuel tank for gas.
to start.
2. Hard starting'
or loss of power.
3. Engine over
heats.
4. Excessive
vibration at
blade.
5. Belt slips. A. Belt worn or stretched. A. Replace bolt.
______________________
NOTE; For repairs beyond the minor adjustments listed above, please contact your local service dealer.
B. Spark plug lead wire,
disconnected.
C. Faulty spark plug.
A. Spark plug wire loose.
B. Dirty air cleaner.
A. Carburetor not adjusted
properly.
B. Air flow restricted.
C. Engine oil level low.
A. Spindle bolt bent.
B. Ball bearing worn out.
B. Clutch handle will not
remain in clutch plate.
A. Fill tank if empty.
B. Connect lead wire.
C. Spark should jump gap between control electrode and side
electrode. If spark does not jump, replace the spark plug.
A. Connect and tighten spark plug wire.
B. Clean air cleaner as described in engine manual.
A. Adjust carburetor. See engine manual.
B. Remove blower housing on engine and clean as described in the
engine manual.
C. Fill crankcase with the proper oil.
A. Replace spindle belt.
B. Replace ball bearing.
B. Readjust spring tension at clutch handle.
REMEDY
Page 10
Models 596 and 24596
IF YOU WRITE TO US ABOUT THIS ARTICIE
OR IF YOU ORDER REPLACEMENT PARTS AL
WAYS MENTION THIS MODEL & SERIAL NO
MODEL
10
4/ 46
Page 11
Models 596 and 24596
—
PARTS LIST FOR MODEL 596 EDGER
PART
ÌF,
.JO.
1
712-0107
NO.
COLOR
CODE
DESCRIPTION
Hex Cent. L.-Nut 1/4-20 Thd.
2 781-0081 Clutch Plate N
3
710-0106 Hex Bolt 1/4-20 x 1.25" Lg.*
4
714-0115
Cotter Pin 1/8" Dia. x 1.0"
Lg.*
5 720-0120 Grip
6
7
8
749-0666
747-0358
732-0369
Clutch Handle
Clutch Rod
Compression Spring .50"
O.D. X 1.38" Lg.
9 736-0264
Fl.-Wash. .34" I.D. x .62"
O.D. X .063
10
712-0158
11
12
714-0105 Sq.Key 3/16 x 1.0" Lg.*
13
710-0938
14
710-0442
15 711-0421
Hex Cent. L.-Nut 5/16-18 Thd.
Engine
SetScr. 1/4-28X 1/4" Lg. 3/8-16 X. 75" Lg.
Hex Bolt 5/16-18 X 1.50'^' Lg.*
Engine Pulley
16 08253 Bearing Housing
17
736-0242
Bell.-Wash. .34" I.D. x 88"
O.D. x .060
18 710-0528
Hex Bolt 5/16-18 X 1.25" Lg.*
19 09954 Blade
20 736-0112 Bell.-Wash. .535" I.D. x 1.50"
O.D. X .052
712-0239
.2
736-0112 Bell.-Wash. .535" I.D. x 1.50"
Hex Cent. L.-Nut 1/2-20 Thd.
O.D. X .052
23
24
711-0564
732-0330
Spacer
Compression Spring .57"
O.D. X 1.92" Lg.
25
736-0112
Bell.-Wash. .535" I.D. x
1.50" O.D. X .052
712-0114
26
711-0716
27
726-0111
28
09952
29
30 748-0298
Hex Castle Nut 1/2-20 Thd.
Shoulder Spacer
Push Cap
Guide
Spacer .354" I.D. x .635"
O.D. X .510" Lg.
14341 - 497
31
741-0919
32
13333 - 497 Spindle Bracket Ass'y.
33
34 736-0119
712-0267
35
756-0361
36
Blade Guard Ass'yBall Bearing .787" I.D.
X 1.85" O.D. X .551
L-Wash. 5/16" I.D.* O.D. X .060
Hex Nut 5/16-18 Thd. 70 710-0116
Pulley
NEW
>AR1
N
REF.
NO.
COLOR
CODE
DESCRIPTION
Bell.-Wash. .535" I.D. x 1.50"
NO.
37
PART
736-0112
O.D. X .052
38
39
710-0515
738-0108
Hex Bolt 1/2-20x3.50" Lg.*
Shoulder Bolt .498" Dia. x
1.450
40
734-1175
41
736-0169
42
712-0267
43
736-0119 L-Wash. 5/16" I.D.*
44
712-0798
45 13332
46
736-0105
Wheel Ass'y. Comp. 6" Dia.
X 1.50
L-Wash. 3/8" I.D.*
Hex Nut 5/16-18 Thd.*
Hex Nut 3/8-16 Thd.*
Front Wheel Support
Bell.-Wash. .400" I.D. x 88"
O.D. X .060
47 710-0623
48
738-0108
Hex Wash. Hd. Self Tap Scr.
Shoulder Bolt .498" Dia. x
1.450
49
734-1176 Wheel Ass'y. Comp. 7" Dia.
X 1.50
50
736-0105
Bell.-Wash. .400" I.D. x 88"
O.D.
749-0453
51
52 710-0111
Lower Handle
Carriage Bolt 1/4-20 x 1.25"
Lg.*
53
749-0452
54
736-0329
712-0287
55
56 736-0169
57 712-0798
13330 — 615
58
59
714-0115
Upper Handle
L-Wash. 1/4" I.D. *
Hex Nut 1/4-20 Thd.*
L-Wash. 3/8" I.D.*
Hex Nut 3/8-16 Thd.*
Base Ass'y.
Cotter Pin 1/8" Dia. x 1.0"
Lg.*
60 754-0142
712-0267
61
62 736-0119
63 718-0144
64 14427
65 711-0720
66 731-0532
67 710-0380
3V-Belt31.2" Lg.
Hex Nut 5/16-18 Thd.*
L-Wash. 5/16" I.D.*
Grip (Optional)
Flap Bracket
Hinge Pin
Debris Deflector
Hex Bolt 5/16-18 X 1.75"
Lg.*
736-0272
69
Fl.-Wash. .51 I.D. x 1.00
Hex Bolt 5/16-18x2.00"
Lg.*
NEW
PARI
*For faster service obtain standard nuts,
size as shown or parts list.
The engine is not under warranty by the edger manufacturer. If repairs or service is needed on the
engine, please contactyour nearest authorized engine service outlet. Check the "Yellow Pages" of
your telephone book under "Engines — Gasoline."
bolts and washers locally. If these items cannot be obtained locally, order by part number and
Find It Fast
In The
Yellow Pages
11
Page 12
MTD PRODUCTS INC
.......
...........
P.O. BOX 36900 • CLEVELAND OHIO 44136
*.......................... YaRD-MaN COMPANY
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