MTD 242-632-000 User Manual

OWNER’S GUIDE

• ASSEMBLY • OPERATION • MAINTENANCE • PARTS •

VERTICAL

LOG SPLITTERS

$1.00

Important: Read Safety Rules and Instructions Carefully

Model Numbers

242-622-000

(5 H.P. 20 Ton)

242-632-000

(5 H.P. 22 Ton)

IMPORTANT!

Record the Model No. and Mfg. Code which appear on your unit in the space below. You must have these numbers, along with the date of purchase, in order to receive warranty or ser vice.

MEETS ANSI SAFETY STANDARDS

MODEL NO. MFG. CODE

Made ^ in AMERICA

WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 360900, Cleveland, Ohio 44136.

FORM NO. 770-7803G

IMPORTANT INFORMATION FOR LOG SPLITTER USERS

ALWAYS:

Use clean fluid and check fluid level regularly Use Dexron II Automatic Transmission Fluid or

low non-foaming hydraulic fluid. Use a filter (clean or replace regularly) Use a breather cap on fluid reservoir Keep end of reservoir return tube below fluid hvel Make certain pump is mounted and aligned properly Use a flexible “spider” type coupling between engine

and pump driveshafts Keep hoses clear and unblocked Bleed air out of hoses before operating Flush and clean hydraulic system before starti ip after

any malfunction or servicing

Use “pipe dope” on all hydraulic fittings

Allow time for warmup before splitting wood Prime the pump before initial startup by turning over

the engine with spark plug disconnected

Split wood with the grain (lengthwise) only

NEVER:

Use fluid below 0° F., or above 150° F. Use a solid engine/pump coupling Force pump when mounting Operate through relief valve for more than several

seconds

Attempt to adjust unloading or relief valve settings

without pressure gauges Operate with air in hydraulic system Use Teflon tape on hydraulic fittings Warm up engine apart from pump in cold weather Attempt to cut wood across the grain

CONDITIONS WHICH WILL VOID YOUR WARRANTY

Failure to maintain proper fluid level in reservoir will void your warranty, causing permanent damage to pump by allowing air to be drawn into pump. Fluid will become foamy. Refer to “Initial Preparation” in the Operation Section of this manual.

Changing the relief valve setting or prc ssure adjustment of control valve without proper knowledge and instruction from the factory will void your /varranty. A very minor adjustment could destroy the structural and safety limits for which the unit was designed. The system will produce more power than the structure will with stand. Higher pressure could cause the f oses to burst, cylinder to rupture and intense fluid releases, which could result in serious personal injury.

Disassembling the pump will void your warranty. If replacment is necessary, merely disconnect and replace. Do not attempt to adjust pump settings, as they are adjusted by the manufacturer at the factory.

Use of incorrect hydraulic fluid will void your warranty. Use only Dexron II automatic transmission fluid or low non-foaming hydraulic fluid.

The flexible pump coupler must be ins pected regularly. Allowing the coupler to deteriorate will void your warranty. Deterioration of spider insert and prolonged use after deterioration will destroy pump bearings and engine bearings, along with total destruction of coupler hubs.

Improper beam lubrication will cause pr smature wear and looseness. Lubricate the beam regularly. Lack of lubrication will void your warranty.

Improper adjustment of splitting wedgn will void your warranty. Become familiar with the proper tolerance required for adjustment of the splitting wedge as instructed in the adjustment section of this manual.

a. If wedge is too loose, cylinder beam and wedge wear will result. Allowing the wedge to loosen and be

used under operating stress will cause damage which will not be covered under warranty.

b. If wedge is too tight, severe beam dam age will result which will not be covered under warranty.

Warranty card must be mailed or delivnred directly to factory. Proper information must be completed and mailed as per instructions. No warranty records on file may result in delay.

Do not overheat the hydraulic system. Excessive heat will destroy the hydraulic system with hardened Orings and excessive friction.

10.

Do not attempt to start in temperatures under 20° F. without pre-heating fluid in reservoir. Excessively cold fluid cannot circulate and draw into pump. Warranty will be void.

11.

Repair any leaks in hydraulic system inmediately. Unattended leaks will cause air to enter system and/or decrease fluid level in reservoir, causing damage to the hydraulic system which will not be covered by warranty.

IMPORTANT

RULES FOR SAFE OPERATION

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSON AL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE AHEMPTING TO OPERATE YOUR LOG SPLIHER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSON AL INJURY. WHEN YOU SEE THIS SYMBOL— HEED ITS WARNING.

Your log splitter was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, careiessness or error on the part of the operator can result in serious injury. If you violate any of these rules, you may cause serious injury to yourself or others.

TRAINING

1. Before operating this splitter, read and understand this manual completely. Become familiar with it for your own safety. To fail to do so may cause serious injury. Do not allow anyone to operate your splitter who has not read this manual. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Never use your splitter for any other purpose than splitting wood. It is designed for this use and any other use may cause an injury. Your log splitter is a precision piece of power equip ment, not a playtoy. Therefore, excercise extreme caution at all times.

3. Never allow children to operate your log splitter. Do not allow adults to operate it without proper instruction. Only persons well acquainted with these rules of safe operation should be allowed to use your log splitter.

4. Only the operator is to be near your log splitter during use. Keep all others, including pets and children, a minimum of 20 feet away from your work zone. Flying wood can be hazardous. If a helper is assisting in loading logs, never activate the con trol until the helper is clear of the area. More accidents occur when more than one person operates the log splitter than at any other time.

5. No one should operate this unit while intoxicated or while tak ing medication that impairs the senses or reactions. A clear mind is essential for saifety. Never allow a person who is tired or otherwise not alert to use your splitter.

PREPARATION

1. Never wear loose clothing or jewelry that can be caught by moving parts of your log splitter and pull you into it. Keep

clothing away from all moving parts of your log splitter.

2. Wear proper head gear to keep hair away from moving parts. Always wear protective hearing devices as needed.

3. Always wear safety shoes. A dropped log can seriously injure your foot.

4. Always wear safety glasses or goggles while operating your splitter. A piece of splitting log could fly off and hit your eyes.

5. If you wear gloves, be sure they are tight fitting without loose cuffs or draw strings.

6. Use your log splitter in daylight, or under good artificial light.

7. Never operate your splitter on slippery, wet, muddy or icy sur faces. Safe footing is essential in preventing accidents. Never

operate your splitter while attached to a towing vehicle.

DANGER

8. Only operate your splitter on level ground and not on the side of a hill. It could tip, or rolling logs or poor footing could cause an accident. Operating the splitter on level ground also pre vents the spillage of gasoline from the fuel tank.

9. Never attempt to move the log splitter over hilly or uneven ter rain without a tow vehicle or adequate help.

10. Always block the wheels to prevent movement of log splitter while in operation.

11. Check the fuel before starting the engine. Gasoline is an extremely flammable fuel. Do not fill the gasoline tank indoors, when the engine is running, or while the engine is still hot.

Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.

12. Both ends of each log must be cut as square as possible to

help prevent the log from riding out of the splitter during oper

ation.

OPERATION

1. Stand behind the reservoir tank when operating. See illustra tions.

2. Know how to stop the unit and disengage the control >.

3. Never place hands or feet between log and splitting wedge or between log and end plate during forward or reverse stroke. To do so may result in crushed or amputated fingers (r toes, or worse, you may lose an arm or foot.

4. Do not straddle the splitter when using it. A slip in ar y position could result in a serious injury.

5. Do not step over your log splitter when the engine i > running. You may trip or accidentally activate the splitting we Jge if you step over. If you need to get to the other side, walk around.

6. Never try to split two logs on top of each other. Or e may fly out and injure you.

7. When loading the log splitter, place your hands on tie side of

the log, not at the ends. Never attempt to load yojr splitter while the splitting wedge is in motion. You may get oaught by the wedge and injured.

8. Only use your hand to operate the splitting wedge ir control

lever. Never use your foot or a rope or any other extension device. This could result in your ability to stop yo jr splitter quickly enough and cause injury.

9. Always keep fingers away from any cracks that open in the log

during splitting operation. They can quickly close ami pinch or amputate your fingers.

10. Never attempt to split woods across the grain. Som; types of wood may burst or fly out of your splitter and result i i injury to you or a bystander.

11. For logs that are not cut square, the longest portion of the log should be rotated down and the most square er d placed against the splitting wedge.

12. Keep your work area clean. Immediately remove solit wood around your splitter so that you do not stumble ove' it. Clean chips and dirt off end plate (wood platform) after e ich log is split, or whenever necessary to maintain flat contac: between wood and end plate (platform).

13. Never move the log splitter while the engine is runnin j.

14. Never leave your log splitter unattended with the ergine run ning. Shut off the engine if you are leaving your spl Her, even for a short period of time. Someone could accidental y activate the splitting wedge and be injured.

15. Do not run engine in an enclosed area. Exhaust gasf s contain carbon monoxide. This odorless gas can be deafly when inhaled.

16. Be careful not to touch the muffler after the engine has been

running as it is HOT.

17. If the equipment should start to vibrate abnormally stop the engine and check immediately for the cause. Vibratidn is gen erally a warning of trouble.

18. When cleaning, repairing or inspecting, make certair all mov

ing parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental start ing.

3. Replace all damaged or worn parts such as hydraulic hoses and fittings immediately with manufacturer approved replace ment parts.

4. Do not change the engine governor settings or overspeed the engine. This increases the hazard of personal injury. The maxi

mum engine speed is preset by the manufacturer and is within

safety limits.

5. Do not alter your splitter in any manner such as attaching a

rope or extension to the control lever or adding to the width or height of the wedge. Such alterations may cause your splitter

to be unsafe.

6. Perform all recommended maintenance procedures before you use your splitter.

7. Do not service or repair your log splitter without disconnecting the spark plug wire.

8. Never store the equipment with gasoline in the tank inside of a building where ignition sources are present, such as hot water and space heaters, clothes dryers and the like. Allow the engine to cool before storing in any enclosure.

9. Always store gasoline in an approved, tightly sealed container. Store the container in a cool, dry place. Do not store in a build ing where ignition sources are present.

10. To reduce fire hazard, keep engine free of grass, leaves, wood chips, and excessive grease and oil.

11. The hydraulic system of your log splitter requires careful inspection, along with the mechanical parts. Be sure to replace frayed, kinked, or otherwise damaged hydraulic components.

12. Fluid escaping from a very small hole can be almost invisible. Do not check for leaks with your hand. Escaping fluid under pressure can have sufficient force to penetrate skin, causing serious personal injury. Leaks can be located by passing a piece of cardboard or wood over the suspected leak and look ing for discoloration.

13. Should it become necessary to loosen or remove any hydraulic fitting or line, be sure to relieve all pressure by shutting off the engine and moving the control handle back and forth several times.

14. Do not remove the cap from the hydraulic tank or reservoir while your log splitter is running. Hot oil under pressure could cause injury.

15. The pressure relief valve on your splitter is preset at the facto ry. Do not adjust the valve. Only a qualified service technician should perform this adjustment.

16. Completely drain fuel tank prior to storage. This guards against accumulation of fuel fumes which could result in a fire hazard.

17. Never store log splitter outside without a waterproof cover.

Rain will cause rust on the inside of the cylinder.

MAINTENANCE

1. Do not operate your splitter in poor mechanical condition or when in need of repair.

2. Periodically check that all nuts, bolts, screws, hose cl imps and hydraulic fittings are tight to be sure equipment s in safe working condition. Where appropriate, check all safety guards and shields to be sure they are in the proper positi in. Never

operate your splitter with safety guards, shields or (ther pro

tective features removed. These safety devices are for your

protection.

TOWING

1. This unit should not be towed on any street, highway or public road without checking the existing federal, local or state vehi cle requirements. Any licensing or modifications such as taillights, etc., needed to comply with the existing federal, local or state vehicle requirements is the sole responsibility of the pur chaser.

2. Before towing, be certain the log splitter is correctly and securely attached to the towing vehicle, and the safety chains are in place. Leave slack in chains for turning allowance.

3. Do not allow anyone to sit or ride on your splitter. They can easily fall off and be seriously injured.

ASSEMBLY INSTRUCTIONS

Tools Required for Assembly

(1) Soft Hammer or Mallet

9/16" Wrenches*

(2)

1/2" Wrenches*

(2)

Adjustable Wrench

(1)

Screwdriver

(1)

Pair of Pliers

(1)

*Adjustable Wrenches may be used. Other Materials Required for Assembly:

Engine Oil Unleaded Gasoline (regular grade gasoline is an

acceptable substitute)

Approximately 7.6 Gallons of Dexron II Automatic

Transmission Fluid or 10W Non-Foaming Hydraulic

Fluid

IMPORTANT: This unit has been shipped without gasoiine or oii in the engine. After assembly, refer to separate engine manuai for proper fuel and engine oii information.

UNPACKING

Remove the log splitter parts from the carton by cut ting the corners of the carton. Make certain all parts and literature have been removed from the carton before the carton is discarded.

Four roller bearings, two grease seals and two hub caps are packed in a plastic bag. All hardware for assembly of the log splitter has been placed in posi tion on the various parts.

- Parts in Carton (See figure 1) Reservoir Tank Assembly Engine and Pump Assembly (Bolted to bottom of

carton)

Tongue Assembly

Wedge, Beam and Cylinder Assembly Hitch Assembly Wheels Fenders (Not Shown—Model 632 Only)

INSTALLATION OF WHEELS

Attach the wheels to the reservoir tank as follows. See figure 2.

1. Block up the reservoir tank assembly.

2. Remove the roller bearings, grease seals and hub caps from the plastic bag.

3. Pack the tapered roller bearings with wheel bear ing grease. Insert a bearing into the inside hub of each wheel (valve stem is on the outside of the wheel). Insert a grease seal into the inside hub of each wheel. Tap on using a soft hammer or mallet.

NOTE: A large socket can be placed against the

grease seal to aid in properly seating the seal.

- 4. Remove the cotter pin, hex slotted nut and flat

washer from each axle. Place one wheel on each axle, hub side toward the log splitter (valve stem facing outward).

5. Place a tapered roller bearing on each axle (make certain they have been packed with grease).

6. Place one flat washer removed in step 4 on each axle. Secure with hex slotted nut. Tighten slotted nut until snug, then back off approximately 1/3 turn or until one of the slots on the slotted nut lines up with the hole in the axle.

7. Insert cotter pins through slots in nuts and holes in axle. Secure by bending the ends of the cotter pins in opposite directions, using a pair of pliers.

Check the assembly of the wheels. There should be no side to side play, and the wheel should spin freely.

Place hub caps in position on wheels and tap on

9. with a soft hammer or mallet.

ATTACHING TONGUE TO RESERVOIR TANK

The tongue is shipped with the jack stand already

attached to the tongue. The jack stand is in the transport position. Remove the spring pin and cle vis pin. Pivot the jack stand to the operating posi tion (90°), and secure with the clevis pin and spring pin. See figure 3.

Remove the two hex bolts, lock washers and hex

nuts on the front of the reservoir tank. Two 9/16" wrenches are required. Place the tongue in posi tion, and secure with hardware just removed. See figure 4.

FIGURE 5.

Hex Lock

INSTALLING THE HITCH

1. Using two 9/16" wrenches, remove the hardware which is assembled through the sides of the hitch.

Do not remove the one washer, chain and spacer

from the one hex bolt.

Place the hitch in position on the end of the tongue as shown in figure 5. Using hole closest to the jack stand, insert the hex bolt (with hardware attached) through hitch and tongue.

Place the other spacer, safety chain and flat washer on the hex bolt. Secure with hex lock nut.

Secure front of tow hitch to tongue with the other

hex bolt, lock washer and hex nut just removed,

using the forward hole in hitch and tongue.

5. Tighten both bolts and nuts securely using two 9/16" wrenches.

ATTACHING THE WEDGE, BEAM AND CYLINDER ASSEMBLY

1. Stand the wedge, beam and cylinder assembly upright.

2. Remove the cotter pin from the hinge pin, located

on top of the reservoir tank assembly. Move the

reservoir tank assembly in position against the beam. See figure 6.

3. Insert hinge pin just removed through welded brackets on beam and reservoir tank assembly.

Secure with cotter pin, bending the ends of the

pin in opposite directions.

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