MTD 242-595A User Manual

OIWNER’S

MANUAL

EDGER

.75

Model Numbers

242-595A 24596-A

Important:

Instructions Carefully
Thank you for purchasing an
American built product.
PRINTED IN U.S.A.
FORM NO. 770-1803
INDEX
Safe Operation Practices Assembly Instructions Operation Adjustments Lubrication
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♦ ♦
For one year from the date of original retail purchase, MTD PRODUCTS INC will either repair or replace, at its option, free of charge, F.O.B. factory or authorized service firm, any
part or parts found to be defective in material or workmanship. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warran ty must be paid by the purchaser unless such return is requested by MTD PRODUCTS INC.
♦ ♦
♦ ♦
This warranty will not apply to any part which has become inoperative due to misuse, ex cessive use, accident, neglect, improper maintenance, alterations, or unless the unit has been operated and maintained in accordance with the instructions furnished. This warran ty does not apply to the engine, motor, battery, battery chargeror component parts thereof. Please refer to the applicable manufacturer’s warranty on these items.
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LIMITED WARRANTY

3 4 7 7 8
Maintenance................................................................. 8
Off-Season Storage
Illustrated Parts............................................................
Parts List
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♦ ♦ ♦
t
1 I
This warranty will not apply where the unit has been used commercially. Warranty service is available through your local authorized service dealer or distributor. If
you do not know the dealer or distributor in your area, please write to the Customer Service Department of MTD.
The return of a complete unit will not be accepted by the factory unless prior written per
mission has been extended by MTD.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
J
WARNING
(D

TO PURCHASERS

OF INTERNAL COMBUSTION ENGINE EQUIPPED
MACHINERY OR DEVICES IN THE STATE OF CALIFORNIA
The equipment which you have just purchased does not have a spark arrester. If this equipment is used on any forest covered land, brush covered land, or grass covered unimproved land in the State of California, before using on such land, the California law requires that a spark arrester be provided. In addition, spark arrester is required by law to be in effective working order. The spark arrester must be attached to the exhaust system and comply with Section 4442 of the California Public Resources Code.
♦ ♦ ♦

IMPORTANT

It is suggested that this manual be read in its entirety before attempting to assemble or operate. Keep this
j|g g ^g^^ p|ac6 for futurB referencB and for ordering replacement parts.
This unit is shipped WITHOUT GASOLINE or OIL. After assembly, see operating section of this manual for
proper fuel and engine oil recommendations.
SAFE OPERATION PRACTICES FOR EDGERS
TRAINING
1. Read this Operating and Service Instruction Manual carefully. Be thoroughly familiar with the
controls and the proper use of the equipment.
2. Never allow children to operate a power edger.
3. Keep the area of operation clear of all persons, particularly small children and pets.
PREPARATION
Thoroughly inspect the area where the equipment
is to be used and remove all stones, sticks, wire, bones and other foreign objects.
2. Do not operate equipment when barefoot or wearing open sandals. Always wear substantial footwear.
3. Check the fuel before starting the engine. Do not fill the gasoline tank indoors, when the engine is running, or while the engine is still hot.
Wipe off any spilled gasoline before starting the engine.
4. Disengage the blade clutch on units so equipped
before starting the engine.
5. Never attempt to make a wheel adjustment
while the engine is running.
6. Never operate the equipment in wet grass. Always
be sure of your footing; keep a firm hold on the handle and walk, never run.
OPERATION
Do not change the engine governor settings or overspeed the engine.
2. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at
all times.
3. Stop the blades(s) when crossing gravel drive, walks or roads.
4. After striking a foreign object, stop the engine,
remove the wire from the spark plug, thoroughly inspect the edger for any damage, and repair the damage before restarting and operating the edger.
5. If the equipment should start to vibrate abnor mally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
6. Stop the engine whenever you leave the equip ment, before cleaning the guard assembly, and when making any repairs or inspections.
7. When cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
8. Do not run the engine indoors.
9. Shut the engine off and wait until the blade comes to a complete stop before unclogging guard assembly.
MAINTENANCE AND STORAGE
1. Check the blade and engine mounting bolts at frequent intervals for proper tightness.
2. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
3. Never store the equipment with gasoline in the tank inside of a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
4. To reduce fire hazard, keep the engine free of grass, leaves, or excessive grease.
A
---
mämttmm
B—* c—* c n—► *"
FIGURE 1

ASSEMBLY

TOOLS REQUIRED
;
-im
F-
f-
r*w
%
ft
G-
(1) Adjustable wrench or 3/4" open end or bov^
wrench (2) 7/16" open end or box wrench (1) 9/16" open end or box wrench
■CONTENTS OF HARDWARE PACK
(See figure 1) A
(3)
Shoulder Bolts 3/8-16 Thread
B
(3)
Belleville Washers
C
(3) Lock Washers
D
(3) Hex Nuts 3/8-16 Thread
E
(2) Hex Bolts 1/4-20 x 1 1/4" Long F G (6) H 1
J
Lock Washers 1/4" I.D.
(6)
Hex Nuts 1/4-20 Thread Compression Spring
(1) (4) Carriage Bolts 1/4-20 x 1 1/4" Long (2) Cotter Pins
FIGURE 2
LOOSE PARTS IN CARTON
(See figure 2) K
L M N 0 P
Your new edger is shipped preassembled with the^
exception of the handle, rear wheels and front whr
1. Remove the edger and all parts from the cartoti.
Make certain that all loose parts and literature are removed from carton before carton is dis­carded.
Upper Handle
(1)
Preassembled Clutch 1
(1)
Lower Handle
(1)
Clutch Rod
(1)
Front Wheel 6"
(1)
Rear Wheels 7"
(2)
Dia.
Dia.
SHOULDER BOLT (A)
BELLEVILLE
WASHER (B)
FIGURES.
SHOULDER
BOLT (A)
FRONT
WHEEL (O)
LOCK WASH
Place lower handle into the slots in the rear frame. See figure 3.
Line up holes in handle with holes in frame.
See figure 3. Secure rear wheels (P) and lower handle (M) to
frame with shoulder bolts (A), belleville washers (B), lock washers (C) and hex nuts (D). See
figure 3.
Assemble the front wheel (O) as shown in figure
4. Place shoulder bolt (A) through wheel, then belleville washer (B) (between wheel and frame). Secure with lock washer (C) and hex nut (D). See figure 4.
.BELLEVILLE;
WASHER (B)
FIGURE 4.
LOWER HANDLE
FIGURE 5.
Assemble the upper handle (K) to lower handle.
Place the head of carriage bolts (I) to the outside of handle. Secure with lock washers (F) and and hex nuts (G). See figure 5.
LEFT HAND
SIDE OF UPPER
HANDLE
PREASSENIBLED CLUTCH PLATE ASSEMBLY (L)
NOTE
Right and left hand side is determined
from behind the edger, in the opera
tor's position.
L’OCK WASHER (F),
HEX NUT (G)
FIGURE 6.
HEX BOLT (E)
CLUTCH ROD (N)
7. Place preassembled clutch plate assembly (L) on the left hand side of upper handle. Secure in place with hex bolts (E), lock washers (F) and hex nuts (G). See figure 6.
8. Place compression spring (H) over straight end of clutch rdd (N). Place end of rod in spindle bracket assembly and secure with cotter pin (J),­See figure 7.
FIGURE?.
FIGURES.
COTTER PIN U)
V’V.
9. Place hook end of clutch rod (N) in clutch
lever. Secure with cotter pin (J). See figure 8.
CLUTCH
LEVER
CLUTCH
ROD (N)

OPERATION

1. Fill the crankcase with oil using a high quality detergent oil classified "For Service MS". Use SAE 30 oil. Nothing should be added to the
recommended oil.
Place the engine level. Remove oil fill cap. FILL THE OIL SUMP TO POINT OF OVERFLOW. Pour slowly. See figure 9.
.CAUTION
A
The manufacturer recommends that the operator wear safety glasses or some other suitable eye protection.
To stop the edger engine, push the grounding clip against the spark plug. See figure 11.
FIGURE 9.
2. Fill the gasoline tank with "regular" gasoline.
3. Pull the choke control out to "choke" position
if necessary. See figure 10.
PULL OUT TO CHOKE
FIGURE 11.
Depth Control Adjustment - The clutching and declutching of the belt is accomplished by moving the clutch lever. To declutch, pull the clutch lever towards you as you operate the edger. The farther you push the clutch lever forward, the deeper the cut.

ADJUSTMENTS

WARNING
i
Disconnect the spark plug wire and ground against the engine before per forming any adjustments, repairs or maintenance.
t
FIGURE 10.
4. Grasp the starter handle and pull out the cord
rapidly. Return it slowly to the engine.
5. After engine starts, push choke control in grad ually.
Front Wheel Adjustment The front wheel may be raised or lowered to give
added cutting depth.
Loosen the second bolt on the front wheel support bracket. Pivot the bracket up or down to desired height. Retighten bolt. See figure 12.
WHEEL SUPPORT^ BRACKET
SPIIMDLJE BOLT
SPINDLE NUT
FIGURE 12.

LUBRICATION

Engine - Refer to separate engine manual for lubrica
tion instructions. Wheels - The wheels require no lubrication. Spindle Bearing - The ball bearing in the spindle is
lubricated and sealed at the factory and requires no lubrication. Lubricate all other moving parts with engine oil.

MAINTENANCE

i WARNING j
(D
Disconnect the spark plug wire and ground against the engine before per forming any adjustments, repairs or maintenance.
FIGURE 13.
Belt Removal - Remove the spark plug wire and ground. Remove the gasoline.
1. Tip the edger back so that it rests on the handle.
2. Remove the cotter pin securing the castle nut on the bottom of belt cover. See figure 14.
FIGURE 14.
3. Lift off the hex castle nut, belleville washer and belt cover. See figure 15.
4. Remove the old belt and replace with new belt.
Blade Removal - Hold head of spindle bolt with
a 3/4" or adjustable wrench and remove spindle nut.
See figure 13. Engine Oil - Check oil level before starting engine
and after every 5 hours of operation. Add oil as
necessary to keep level full to point of overflowing. Before removing plug, clean area around plug to pre
vent dirt from entering oil fill opening. Change oil after first 5 hours of operation. There
after, change every 25 hours. Change oil while engine is warm. Oil may be drained thru oil drain plug. See figure 9. Crankcase capacity - 1 1/4 pints.
NOTE
While the belt cover is removed, it is a good idea to apply a little grease to the pivot point on belt cover. See figure 15.
5. Reassemble the belt cover, making sure the new
belt is over the engine pulley.
6. When tightening the castle nut, only tightt, enough to line up hole in bolt for cotter pin. DO
NOT OVER TIGHTEN. Belt cover must pivot
freely. See figure 15.
MOUNTING
BOLT
COTTER PIN CASTLE NUT
BELLEVILLE WASHER
FIGURE 15.
Set edger back on its wheels. Replace spark plug
wire.

OFF-SEASON STORAGE

The following steps should be taken to prepare unit for storage.
1. Clean and lubricate unit thoroughly.
2. Refer to engine manual for correct engine storage instructions.
3. Coat unit's cutting blade with chassis grease to prevent rusting.
4. Store unit in a dry, clean area.

Models 595 and 596

IF YOU WRITE TO US ABOUT THIS ARTICLE
OR IF YOU ORDER REPLACEMENT PARTS Al
WAYS MENTION THIS MODEL & SERIAL NO
MODEL
45
43 f44
¿2 41
10

Models 595 and 596

PARTS LIST FOR MODELS 595 and 596 EDGERS
Part
Color
No.
Code
1
712-0107
2
09950 Clutch Plate
3
710-0106
4
714-0115
Hex Cent. L.-Nut 1/4-20 Thd. Hex Bolt 1/4-20 x 1.25" Lg.*
Cotter Pin 1/8" Dia. x 1.0"
DESCRIPTION
Lg.*
5
720-0142 Grip 6 7
09948
747-0358
Clutch Handle Ass'y­Clutch Rod
8 732-0171 Compression Spring .50"
O.D. X 1.40" Lg.
9 736-0264
Fl.-Wash. .33" I.D. x .63"
O.D. X .063
10
712-0158
11 12
714-0105 Sq.Key 3/16 X 3/16 X 1.0"
Hex Cent. L.-Nut 5/16-18 Thd. Engine
Lg.*
13
710-0938 Set Sc r. 1/4-28 x 1/4" Lg.
14
710-0442 Hex Bolt 5/16-18 X 1.50'^' Lg.*
15 711-0421
Engine Pulley 49 734-0480 16 08253 Bearing Housing 17
736-0242 Bell.-Wash. .34" I.D. x 88"
O.D. X .060
18
710-0528 Hex Bolt 5/16-18 X 1.25" Lg.*
19 09954
20
736-0112 Bell.-Wash. .535" I.D. x 1.50"
Blade
O.D. X .052 53 749-0’
712-0239 Hex Cent. L.-Nut 1/2-20 Thd.
-2
736-0112 Bell.-Wash. .535" I.D. x 1.50" 55
O.D. X.052
23 748-0190 Spacer .513" I.D. x .703"
O.D. X .69" Lg. 58 13330 -497
24
732-0330
Compression Spring .57"
O.D. X 1.92" Lg.
25 736-0112 Bell.-Wash. .535" I.D. x 60
1.50" O.D. X .052
712-0114
26
27 711-0716
726-0111 Push Cap
28
09952
29 30 748-0298
Hex Castle Nut 1/2-20 Thd. 62
Shoulder Spacer 63 Guide 65
Spacer .354" I.D. x .635"
O.D. X .510" Lg.
14341
31 32 741-0919
- 497 Blade Guard Ball Bearing .787" I.D.
x4.85" O.D. X .551 X .090
13333 - 497
33 34 736-0119
712-0267
35
756-0361 Pulley
36
Spindle Bracket Ass'y-
L-Wash. 5/16" I.D.*
Hex Nut 5/16-18 Thd.
Ref.
New Part
No.
37 38
39 40 41
42 43
44 45 46
47 710-0623 48 738-0213
50 736-0105 51
52 710-0111
54 56 736-0169
57 59
61
64 14427 66
67 68 69 70
Part
Color
No.
Code
736-0112 710-0515
738-0213 734-0481 736-0169
712-0267 736-0119 712-0798 13332 736-0105
749-0455-
736-0329 712-0287
712-0798 714-0115
754-0142 712-0267 736-0119 718-0144
711-0720 731-0532 710-0380
736-0192 736-0272 710-0116
DESCRIPTION
Bell.-Wash. .535" I.D. x 1.50"
O.D. x .052 Hex Bolt 1/2-20x3.50" Lg.* Shoulder Bolt .498" Dia. x
1.450
Wheel Ass'y. Comp. 6" Dia.
X 1.50
L-Wash. 3/8" I.D.* Hex Nut 5/16-18 Thd.* L-Wash. 5/16" I.D.* Hex Nut 3/8-16 Thd.* Front Wheel Support Bell.-Wash. .400" I.D. x 88"
O.D. Hex Wash. Hd. Self Tap Scr.
3/8-16 X .75" Lg.
Shoulder Bolt .498" Dia. x
1.450
Wheel Ass'y. Comp. 7" Dia.
X 1.50
Bell.-Wash. .400" I.D. x 88"
O.D.
Lower Handle
Carriage Bolt 1/4-20 x 1.25"
Lg.*
Upper Handle
L-Wash. 1/4" I.D. * Hex Nut 1/4-20 Thd.* L-Wash. 3/8" I.D.* Hex Nut 3/8-16 Thd.* Base Ass'y.
Cotter Pin 1/8" Dia. x 1.0"
Lg.* 3V-Belt31.2" Lg. Hex Nut 5/16-18 Thd.*
L-Wash. 5/16" I.D.* Grip (Optional) Flap Bracket Hinge Pin Debris Deflector Hex Bolt 5/16-18 X 1.75"
Lg.*
Fl.-Wash. .53 I.D. x.93 O.D. Fl.-Wash. .51 I.D. x 1.00
O.D. X.060
Hex Bolt 5/16-18 X 2.00"
Lg.*
New Part
*For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by part number and
size as shown or parts list.
The engine is not under warranty by the edger manufacturer. If repairs or service is needed on the engine, please contact your nearest authorized engine service outlet. Check the “Yellow Pages” of your telephone book under “Engines — Gasoline.”
Find It Fast
In The
Yellow Pages
11
MTD PRODUCTS INC
YaRD-MaN COMPANY
P.O. BOX 36900 • CLEVELAND OHIO 44136
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