MTD 21A-240D731, 21A-241E729 Owner’s Manual

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Safety Assembly Operation Tips & Techniques Maintenance Troubleshooting Parts Lists Warranty
A O A AL
Model241shown
Front Tine Tiller -- Model Series 240
IMPORTANT
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: Thisunit isequippedwithaninternalcombustionengineandshouldnot beusedonornearanyunimprovedforest-covered,brush-
coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkarrestermeetingapplicablelocalorstatelaws(if any). If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderbytheoperator.IntheStateofCaliforniatheaboveisrequiredbylaw (Section4442oftheCaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.Asparkarrester forthe mufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO.Box361131Cleveland,
Ohio44136-0019.
FORMNO.769-02153
PRINTEDIN U.S.A.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
12/20/2005
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This Operator's Manual is an important part of your new tiller, it will help you assemble,
prepare, and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Safety Labels ...................................................... 3
Safety ................................................................... 4
Assembly ............................................................. 6
Operation ............................................................. 8
Adjustments ...................................................... 12
Finding and Recording Model Number
BEFOREYOU ASSEMBLINGYOUR NEW EQUIPMENT, please locatethe modelplate onthe equipmentandcopythe
informationtothe sample model plate provided tothe right. Youcan locatethe modelplateby looking at the rear of the
tineshield.This informationis importantfor usewhen visiting the manufacturer'sweb site,obtainingassistance from the
CustomerSupportDepartment,orwhencommunicatingwith an authorizedservice dealer.
Maintenance ...................................................... 13
Troubleshooting ................................................ 14
Off-Season Storage .......................................... 15
Parts List ........................................................... 16
Warranty ............................................ Back Cover
f
Model Number
www.mtdproducts.com
Serial Number
MTD LLC
P.O. BOX 361131
CLEVELAND, OH 44136 330=220=4683
800-800-731 0
Customer Support
Please do IVOTretum the unit to the retailer from which it was
purchased, without first contacting Customer Support.
Ifyou have difficultyassemblingthis productorhave anyquestions regardingthe controls, operation,or maintenanceof this unit,youcanseek helpfromthe experts.Choosefrom the options below:
Visit www.mtdproducts.com. Click on the Service & Supportmenuoption.
Phonea Customer Support Representative at 1-800-800-7310.
The engine manufacturer is responsiblefor all engine-relatedissueswith regardsto performance, power-rating,specifica- tions,warranty and service. Pleasereferto the engine manufacturer'sOwner's/Operator's Manual,packedseparatelywith your unit, for moreinformation.
MTD _er_afio_a_ Aw®_8Wi_mir_@_r®d_cf_ O¢_rCompa_y
Product Menu
S,'.::hr_,iceS ,::_Jpp,._rt Produd: Registration
Coa_ad__J_ ?riwcy Porky
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Safety Labels Found On Your Tiller
TO AVOID SERIOUS iNJURY
i_ii__iii_iI i__ii_
1.READTHEOPERATOR'SMANUAL.
2.KNOWLOCATIONANDFUNCTIONSOFALL
CONTROLS.
3.KEEPALLSAFETYDEVICESANDSHIELDS iNPLACEANDWORKING.
4.NEVERALLOWCHILDRENOR UNINSTRUCTEDADULTSTOOPERATE
TILLER.
5. SHUT OFF ENGINE BEFOREUNCLOGGING
TINES OR MAKING REPAIRS.
6.KEEPBYSTANDERSAWAYFROMMACHINE.
7,KEEP AWAY FROM ROTATING PARTS.
8.USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE
TOWARDS YOU.
Labels
WARNING
S32147
DONOT remove safety (or any) labels from tiller for any reason.
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Operat on
WARNING
Thissymbol points outimportant safety instructionswhich, if notfollowed,could
endangerthe personal safetyand/or property
of yourself and others.
Readand follow all instructionsinthis man-
ualbeforeattempting to operatethis machine.
Failureto complywith
these instructions
mayresult in personal injury.When you see
i this symbol, HEED ITS
WARNING!
WARNING: EngineExhaust,some of its constituents, andcertain vehicle compo- nentscontain or emit chemicals knownto Stateof Californiato cause cancer and
birth defects or other reproductiveharm.
DANGER: This machinewas built to beoperatedaccording to the rulesforsafe operationin this manual.As with any type of powerequipment,carelessness or error on the part ofthe operatorcan
result in seriousinjury.This machine is capable of amputatinghands andfeet andthrowing objects.
Failureto observethe followingsafety instructionscould resultinserious injury ordeath.
Training
1. Read,understand,andfollow all instructionsonthemachine andinthe manual(s)beforeattemptingto assembleand
operate.Keepthismanualina safeplaceforfutureand
regularreferenceand fororderingreplacementparts.
2. Befamiliarwithall controlsand theirproperoperation.Know howtostopthe machine.
3. Neverallowchildrenunder14yearsoldto operatethis machine.Children14yearsold andovershouldreadand understandthe operationinstructionsand safetyrules in
this manualandshouldbe trainedand supervisedby a
parent.
4. Neverallowadultsto operatethis machinewithoutproper instruction.
5. Keepbystanders,helpers,petsandchildrenatleast75feet
fromthe machinewhileitis inoperation.Stopmachineif anyoneentersthearea.
Preparation
1. Thoroughlyinspectthe areawheretheequipmentisto be used.Removeallstones,sticks,wire, andotherforeign
objectswhichcouldbetrippedoverandcausepersonal
injury.
2 Wearsturdy,rough-soledworkshoesand closefitting
slacksandshirt.Loosefittingclothesor jewelrycan be caughtin movableparts.Neveroperatethis machinein bare
feetorsandals.
3. Disengageclutchleversand shift(if provided)intoneutral ("N")beforestartingthe engine.
4. Neverleavethis machineunattendedwiththe engine running.
5. Neverattemptto makeanyadjustmentswhile engineis running,exceptwherespecificallyrecommendedinthe
operator'smanual.
6. Toavoid personalinjury orpropertydamageuseextreme
carein handlinggasoline.Gasolineis extremelyflammable andthevaporsare explosive.Seriouspersonalinjurycan occurwhengasolineisspilledonyourselforyourclothes whichcanignite.Washyourskin andchangeclothes
immediately.
7. Useonly anapprovedgasolinecontainer.
8. Extinguishallcigarettes,cigars,pipesand othersourcesof ignition.
9. Neverfuelmachineindoors.
10.Neverremovegascapor addfuel whiletheengineishot or running.
11.Allowenginetocool at leasttwo minutesbeforerefueling
12.Neveroverfillfueltank.Filltankto nomorethanY2inch belowbottomof fillerneckto providespacefor fuel
expansion.
13. Replacegasolinecapandtightensecurely.
14. Ifgasolineisspilled,wipeit offtheengineand equipment.Movemachinetoanotherarea.Wait5 minutesbeforestartingthe engine.
15. Neverstorethe machineorfuelcontainerinside nearan openflame,spark or pilotlight(e.g.furnace,wateror
spaceheater,clothesdryer,etc.).
16. Allowmachineto cool 5minutesbeforestoring.
Operation
1. Do notput handsor feetnear rotatingparts.Contactwith
the rotatingpartscanamputatehandsandfeet.
2. Do notoperatemachinewhileunderthe influenceofalcohol or drugs.
3. Neveroperatethismachinewithoutgoodvisibility orlight. Alwaysbe sureof yourfootingand keepafirm hold onthe
handles.
4. Keepbystanders,helpers,pets,and childrenat least75feet fromthe machinewhileitis inoperation.Stopthe machineif anyoneentersthearea.
5. Becarefulwhentillingin hardground.Thetines maycatch in thegroundandpropelthe tillerforward. Ifthis occurs,let goof the handlebars anddo notrestrainthe machine.
6. Exerciseextremecautionwhenoperatingonor crossing gravelsurfaces.Stayalertfor hiddenhazardsor traffic.
7. Neveroperatethe machineat hightransportspeedson hard or slipperysurfaces.
8. Exercisecautionto avoidslippingorfalling.
9. Lookdownand behindandusecarewhenin reverseor pullingmachinetowardsyou.
10.Startthe engineaccordingtotheinstructionsfoundin this manualandkeepfeet wellawayfromthetinesat alltimes.
11.Afterstrikingaforeignobject,stoptheengine,disconnect the sparkplugwireandgroundagainstthe engine Thoroughlyinspectthe machinefor anydamage.Repairthe damagebeforestarting andoperating.
12.Disengageallclutchlevers(if fitted)andstopenginebefore youleavetheoperatingposition(behindthe handles).Wait untilthetinescometoa completestopbeforeunclogging thetines, makinganyadjustments,orinspections.
13.Neverrun anengineindoorsor inapoorlyventilatedarea.
Engineexhaustcontainscarbonmonoxide,an odorlessand
deadlygas.
14.Mufflerand enginebecomehotandcancausea burn.Do nottouch.
15.Usecautionwhentillingnearfences,buildingsand undergroundutilities.Rotatingtinescancauseproperty damageor personalinjury.
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16.Donotoverloadmachinecapacityby attemptingtotill soilto deepattoofast of arate.
17.Ifthe machineshouldstartmakinganunusualnoiseor vibration,stopthe engine,disconnectthe sparkplugwire andgroundit againstthe engine.Inspectthoroughlyfor damage.Repairanydamagebeforestartingandoperating.
18.Keepallshields,guards,andsafetydevicesin placeand operatingproperly.
19.Neverpick upor carrymachinewhiletheengineis running.
20.Use onlyattachmentsandaccessoriesapprovedbythe manufacturer.Failuretodoso can resultinpersonalinjury.
21. Ifsituationsoccur whichare notcoveredinthis manual,use careandgoodjudgment.Contactyourdealerortelephone
1-800-800-7310forassistanceandthe nameof your
nearestservicingdealer.
Maintenance & Storage
1. Nevertamperwith safetydevices.Checktheirproper operationregularly.
2. Checkboltsandscrewsfor propertightnessatfrequent intervalsto keepthe machineinsafe workingcondition. Also,visuallyinspectmachineforany damage.
3. Beforecleaning,repairing,orinspecting,stopthe engine andmakecertainthe tinesand all movingpartshave stopped.Disconnectthesparkplugwireandgroundit againstthe engineto preventunintendedstarting.
4. Do notchangethe enginegovernorsettings orover-speed the engine.Thegovernorcontrolsthe maximumsafe operatingspeedofthe engine.
5. Maintainor replacesafetyand instructionlabels,as necessary.
6. Followthismanualfor safeloading,unloading,transporting, andstorageofthis machine.
7. Neverstorethemachineor fuelcontainerinsidewhere there isanopenflame,sparkorpilotlightsuchas awater
heater,furnace,clothesdryer,etc.
8. Alwaysrefertothe operator'smanualfor properinstructions on off-seasonstorage.
9. Ifthe fueltank hasto bedrained,dothis outdoors.
10.Observeproperdisposallawsand regulationsforgas,oil, etc.to protectthe environment.
Your Responsibility
1. Restrictthe useofthispowermachineto personswhoread, understand,andfollowthe warningsandinstructionsinthis
manualandonthemachine.
2. Thesafetylabelsonthetillerareshowninthe "Safety Labels"section.Toensuresafeoperationofthe tiller,follow theinstructionsonalllabelsclosely.
ces
WARNING
Thissymbol points out importantsafety
instructionswhich, if notfollowed,could
endangerthe personal safety and/or property
ofyourselfand others.
Readandfollowall
instructions inthisman- ual before attemptingto
operatethis machine.
Failureto complywith
these instructions mayresult in personal
njury.Whenyou see
this symbol, HEED ITS
WARNING!
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NOTE: Stand behind
the tilleras if you were
goingto operate it. Your righthand corresponds
to the right sideof the tiller; your left hand
correspondsto the left sideof the tiller.
NOTE:This operator's manualmay cover
various modelsof tillers.
The unitsillustrated mayvary slightlyfrom
your unit. Followonly those instructionswhich
pertainto your model number.
Assembly
1. Removethe star handle knobs andcarriage boltsfrom the lowerhandle, Figure3-1.
J
Figure3-1:Removehardwarefrom lowerhandle.
2. Positionthe upper handleontothe lower handle,Step A Figure3-2.Alignthe holes
onlowerhandlewith the holes on the upper handle(choosethe upper or lower holes dependingon the desired handleheight).
3. Insertcarriage boltsthroughtheholesand se- cure with star knobs,Step B Figure 3-2. Make certain carriageboltsare seated securely into
one ofthetwo positions provided.
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4. Insert leftendof tine clutch control into the holeon the leftside of the upper handle,
Figure3-3.
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Figure3-3: Installleftsideofthe tineclutchcontrol.
5. InserttheZ-fittingon the clutch cable into the hole on the tine clutch control. Hook the
"Z" end into the opening from the insideto theoutside as shown in Figure3-4.
iMPORTANT
::Thisunit is shipped
without gasoline or oi
iinthe engine. Fillup igasolineand oil as
instructedintheaccom- panyingenginemanual
iBEFOREoperatingyour machine.
'_ _j
Figure3-2:Attachandsecureupperhandle.
....... J
Figure3-4: Hookcableintotineclutchcontrol.
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6.Squeezethetineclutchcontrolinward. Insertrightendintotheholeontherightside
oftheupperhandle,Figure3-5.
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,,_ .y
Figure3-5: Installrightend oftineclutchcontrol.
NOTE: Stand behind
thetiller as if you were
goingto operate it. Your
ighthand corresponds to the rightside ofthe tiller; your left hand
correspondstothe left side of the tiller.
NOTE: This operator's manualmay cover
various modelsoftillers. The units illustrated
mayvary slightlyfrom
our unit. Followonly those instructionswhich
)ertain to your mode[
number.
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You rTiller
WARNING
Thetine clutch control
isasafetydevice.
Neverattempt to
bypass its operation.
Rec0il
Starter
Clutch Cable
Rear Wheel
with Depth
Stake
Useextremecare
when handling gasoline.Gasoline is
extremely flammable and the vapors are explosive.Neverfuel
the machine indoors
i orwhilethe engine
ishot or running. Extinguishcigarettes,
cigars, pipes, and other sources of
ignition.
Keephandsand feet
awayfrom the tines.
Referto warning label
on the unit.
Figure4-1:The majorpartsofthetiller (model241shown).
_ ARNING:Read,understand, and
follow ail instructionsandwarnings
postedonthe machine and inthis manualbefore operating.
Tine Clutch Control
Theclutchcontrolleverislocatedontheupperhandle. Squeezingthe leveragainstthe handleengagesthefine drive.Releasetheleverto stopthe tinesfromturning.
Rear Wheel with Depth Stake
Thedepthstakeandwheelare locatedatthe rearof thetiller.Bothmaybeadjusted.Refertothe "Wheel Position"and"DepthStake"sectionsfor instructions.
Handle Knobs
Thehandleheightmaybeadjusted.Loosentheknobs andremovethecarriageboltstochangetheposition. Reinstallandtightenthe hardwarewhencomplete.
Engine Controls
NOTE:Seetheseparateenginemanualforadditional engineinformationand functions.
Throttle Control
Thethrottlecontrolleveris locatedon theengine,it controlstheengine'sspeedandstopstheengine.
* Withthe throttlecontrolmovedcompletelyto theleft,
thecarburetorisin STARTor FASTposition.Use maximumenginespeedfor deeptilling.
* Movethe throttlecontrollevertotherightto reduce
enginespeed.ThrottlecontrolshouldbeatIDLEfor transportingthe tiller.
Movethethrottleallthewaytothe rightto stopthe engine.
Primer
Theprimer,locatedonthe engine,is usedto pumpgas intothe carburetorandaid instartingthe engine.Useit tostarta coldengine,butdonotuseitto restartawarm engineaftera shortshutdown.
Recoil Starter
Therecoilstarteris locatedon theengineandisusedto manuallystartthe engine.
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_ ARNING:Read,understand,and
follow all instructionsandwarnings
postedonthe machine and in this manualbefore operating.
manyotherusefullaborsavingtasksinthe garden.After engineis runningandappropriatespeedseton throttle, squeezefineclutchcontrol(seeFigure4-1)against upperhandleto engagethefinedrive.Releasethelever tostopthetinesfromturning.
Before Starting
Gas And Oil Fill-Up
Servicetheenginewithgasolineandoil asinstructedin theseparateenginemanualpackedwithyourtiller.Read instructionscarefully.
_._|1_ ARNING:Useextremecarewhen
handlinggasoline. Gasolineisex- tremely flammable and thevaporsare explosive.Neverfuel machine indoors or while the engineishot or running.
Starting Engine
_ WARNING:Besureno one is standing
1. Attachsparkplugwireto sparkplug. Makesurethe metalcapontheendofthesparkplugisfastened securelyoverthemetaltip on thesparkplug.
2. Makesurethatthefineclutchcontrolisdisengaged.
3. PlacethethrottlecontrolintheFASTposition.
4. Forfirsttimestart-up,firmlypressengineprimerfive (5)times.Forallfuturestarts,pressthree(3) times. Waitabouttwo secondsbetweeneachpress.
5. Placelefthandongas tank.Grasprecoilstarterand pullropeoutslowlyuntilenginereachesthebeginning ofitscompressioncycle(ropewillpull slightlyharder atthispoint).
6. Pullropewitharapid,continuous,fullarmstroke. Keepa firmgripon handle.Letroperewindslowly.Do notlet recoilstartersnapbackagainstengine.Repeat untilenginestarts.
infront of the tiller while the engineis runningor being started.
Wheel Position
Thetiller isshippedwiththewheeladjustedsuchthat the unitsitslevel.Beforetilling,thewheelmustberaised.To dothis,removethe clevisandcotterpins,raisethewheel tothe desiredposition,thenreattachpinsto secure, Figure4-2.Fortransportingthetiller,reversethestepsto
lowerthewheel.
Figure4-2:WheelAdjustment
Depth Stake
Thedepth stakeactsasabrakeforthetillerandcontrols thedepthand speedat whichthemachinewilloperate, Figure4-3. Removethe clevisandcotterpins,raiseor lowerthedepthstake,thenreattachpinstosecure.
Your Tiller
WARNING
Besorenooneother
thanthe operator :is
standing near the tiller
while starting engine or operating the unit.
Never run engine
indoorsor in enclosed,
poorly ventilated
areas. Engine exhaust contains carbon
monoxide, an odorless and deadly
hands, feet, hair and
loose clothing away
fromanymo. ngparts
Stopping Engine
1. MovethrottlecontrollevertoSTOPor OFFposition.
2. Disconnectsparkplugwirefromsparkplugand groundagainsttheengine.
Using Your Tiller
Yourtiller(alsoknownasacultivator)isa precisionbuilt machinedesignedforseedbedpreparation,cultivating, furrowing,andmulching.It isengineeredto minimize thehardestworkinthevegetableor flowergarden,to till thesoilforplantingandcultivating,andto perform
See your engine manual packaged with
your unit for detailed
instructions pertaining
to starting the engine,
Figure4-3:The DepthStake
_ii_i_;i/;I_I:_I_I_I_I_I_I_I_I_I_I_I_I!!il
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i ¸
Fortilling,thedepthstakemustbeloweredandthe wheelmustbe raised,Figure4-4.
Byincreasingthedepthof thedepthstake,theforward speedof themachineis reducedandthe workingdepth isincreased.Whenthe depthstakeis raised,theworking depthof themachineis reducedandthe forwardspeed isincreased.Theworkingdepthofthemachinemay bepredeterminedbysettingthedepthstakesothatthe wheelsareaboutfourinchesfromthegroundwhenthe tinesanddepthstakearerestingonthe ground.This settingwill permitaworkingdepthof aboutfourinches. Whenpresettingtheworkingdepth,the handlesshould beadjustedsothehandgripsarea littleabovewaist. Thetiller willbelowerwhenthe tinesand depthstake penetratetheground.
Figure4-4:Lowerthedepthstakeandraisethe wheelwhen
tilling.
Controlling Speed and Tilling Depth
Whentilling,leaveapproximately8 inchesof untilledsoil betweenthefirst andsecondtillingpaths,thenmake thethirdpathbetweenthefirstandsecond,Figure4-5. Insomesoils,thedesireddepthis obtainedthefirst timeoverthe garden.Inothersoils,thedesireddepth isobtainedbygoingoverthegardentwoorthreetimes. Passesshouldbemadeacrossthelengthandwidth ofthe gardenalternately.Rockswhichareturnedup shouldberemovedfromthe gardenarea.
J
Figure4-5:Recommendedtillerpaths.
Thetypeof soilandworkingconditionswilldeterminethe actualsettingof thedepthstakeandthehandlepressure required.
Cultivating
Forcultivating,a twotothreeinchdepth isdesirable.The throttleshouldbe settocontrolforwardmovementto a
slowwalkingspeed.Withtheoutertinesinstalled,the workingwidthofthe machineis22 or24inches.
Forcultivation,thismaybereducedto 13inchesby removingtheoutertines,refertotheAdjustmentSection. Whenlayingoutplant rows,besuretoallowenough widthto permitcultivationbetweentherows.Ingrowing cornor similarcrops,check-rowplantingwillpermitcross cultivationandpracticallyeliminatehandhoeing,Figure
4-6.
Handle Pressure
Furthercontroloftillingdepthandtravelspeedcanbe obtainedbyvariationofpressureonthe handles.
A downwardpressureon thehandleswillreducethe workingdepthandincreasetheforwardspeed.An upwardpressureon the handleswillincreasethe workingdepthandreducetheforwardspeed.
Figure4-6:Allowenoughareabetweenrows.
Thetiller hasmanyusesotherthantillingandcultivating a garden.Oneof theseisthepreparationoflawnarea forseeding.Thetillerwillprepareadeepseedbedwhich
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willbefreeofharduntilledspots,allowingabetterstandofgrassto grow.Thetillerisveryusefulforlooseninghard soilfor excavationwitha shovel;Notedioushandworkwillbenecessary.Yourtillermaybe usedformixingcompost in thepileorfor mixingitwiththesoil inyourgarden.Thisshouldbedoneafterthesoil hasbeenbrokentothefull workingdepth.Thecompostshouldbe workedin toadepthofsix to seveninches.Thismaybedonebyworkingthe lengthof thegardenandthenbymakingseparatepassesacrossits width.Theadditionofdecayedorganicmatterwill substantiallyincreasethefertilityofyourgarden.Forproperdecayingaction,fertilizershouldbeappliedandworkedin withthemulchmaterials.Breakingupleavesandstrawandmixingitwithseveralinchesof soilallowsproperaeration ofthe plantrootsystemandretardsthe growthofweeds.
Transporting and Storing the Tiller
Totransportthetiller,lowerthewheeland movethe Tostorethe tiller,lowerthe wheelandorientthedepth depthstaketothehighestposition,Figure4-7. stakeso botharetouchingthe ground,Figure4-8.
J _ J
Figure4-7:Fortransport,lowerwheelandraisedepthstake. Figure4-8:Forstorage,lowerwheelanddepthstake.
Your Tiller
Besurenooneother
than the operator is
standing near the tiller
while starting engine
or operating the unit; Never engine
indoorsOrinenclosed, poorlyventilated
areas. Engine exhaust
containscarbo
monoxide, anodorless
and deadly gas:Keep
hands, feet, hair and
looseclothingaway
from any moving parts
11
See your engine
manual packaged with
your unit for detailed instructions pertaining
to starting the enginei
Page 12
Making Adjustments
i¸ : / i:!
NOTEi This operator,s manual may coverVari_
ous modelsoftillerS:
The unts illuStrated
mayVaryslightlyfrom
your unit.Followon!y those instructions
Whichpertain to your
model numberl ...........
Warning: Disconnectthe spark plugwire and ground it against
the engine before performing
any adjustments.
Engine Adjustment Referto the separateengine manualfor engine
adjustmentinstructions.
Tine Width Adjustment The tilling width ofthe unit is22 inches.Tilling
width can increaseto 24 inchesby removing the clevis and cotter pins, sliding each outer
tine out one inch, and securingin this position with the pins. Forcultivation, reduce thetine
width to 13inches byremovingthe outer tines completely,Figure 5-1.
f
,€ 24-inch
2-inch
NOTE: Stand behind thetiller as if you were
goingto operate it. Yourrighthand cor-
respondsto the right side of the tiller; your
left hand corresponds
:othe left side of the :iller.
J
Figure5-1:Tinewidthadjustment.
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Page 13
nect sparkplug,andgroundagainst
performingany maintenanceon your machine.
Engine
Refertothe separateenginemanualforenginemainte-
nanceinstructions.
Maintainengineoilas instructedintheseparate enginemanualpackedwithyourunit.Readandfollow
instructionscarefully.
Serviceair cleanereveryten hoursundernormal
conditions.Cleaneveryhourunderextremelydusty conditions.Poorengineperformanceandflooding usuallyindicatesthattheair cleanershouldbe serviced.Toservicetheaircleaner,refertothe separateenginemanualpackedwithyourunit.
'_,'_) MPORTANT:Neverrunyourenginewithout
air cleanercompletely assembled.
Thesparkplugshouldbecleanedandthegap reset every25hoursofengineoperation.Sparkplug
replacementis recommendedat thestartofeachtiller season;checkenginemanualforcorrectplugtype andgap specification.
Cleantheengineregularlywitha clothor brush. Keepthecoolingsystem(blowerhousingarea)clean
to permitproperaircirculationwhichisessentialto engineperformanceand life.Becertainto removeall
dirtandcombustibledebrisfrommufflerarea.
Lubrication
Transmission
Thetransmissionispre-lubricatedandsealedatthefac- tory.It requiresnochecking.Seean authorizedservice dealerforany serviceissues.
Tine Shafts
Removetine assembliesand lubricatethetine shaftsat
leastoncea season.
Wheel Shaft
Removewheelassemblyandlubricatetheaxleshaftat
leastoncea season.
Yourtillerhas beenengineeredwitha beltmadeof specialmaterialforlongerlifeand betterperformance. It shouldnotbe replacedwithanoff-the-shelfbelt.See theretailerfromwhichyoupurchasedyourtiller,an
authorizedMTDServiceDealer,orcall 1-800-800-7310 forinformationregardingpriceandavailability.
1. Removetheframeandenginebyremovingthesix screwsandlocknutsholdingtheengineandframeto theshield,Figure6-1.
Figure6-1:Removeengineandframetogainaccesstothebelt. (Model241shown)
2. Loosenthelocknut showninStepAFigure6-2.
3. Unloopthebeltfromthepulleys,StepB Figure6-2.
4. Reassemblethe newbelt andtightenthelocknut.
5. Reattachframeandengineusingthehardware removedearlier.
Alwaysstop engine,
disconnectspark
plugland ground
ga nstenginebefore
cleaningl lubricat-
mgor performing maintenance on your
machine:
IMPORTANT:Never usea pressurewasher
to clean yourtiller. Water can penetrate tightareas ofthetiller
causing serious damage to the unit.
Cleaning Tine Area
Cleanthe undersideofthefineshieldaftereach use. Thedirt washesoffthetineseasierifrinsedoff im-
mediatelyinsteadof afteritdries.Alwaystoweldrythe tillerafterwardsandapplya lightcoatofoil or siliconeto preventrustingorwaterdamage.
(]_,_j) IMPORTANT:Neveruse a "pressure washer"
to clean your tiller. Water can penetratetight areasof the tiller causing serious damage.
IMPORTANT:Never run
your engine withoutthe
aircleaner completely
assembled.
Figure6-2:Loosenthenuttoremovethebelt.
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Page 14
Problem Cause Remedy
Engine fa! s tOstart wi!ed ! connect wireto spa[k
I 2 Fue tankemptyorstaefue 2 F tankwthcean freshgaso ne
3. Throttle control!evernotincorrect 3, Movethrottlelevertostart position. sta_ingPosition(i!equipped)position I
4, Chokenot n ON post on. 5: clean fuelline.
&Blocked fue! 6 C!ean:adjustgaROr[epiace:
Fau!tysPa[k wait afew rninutesto restartlbutdo
7, Engnefood ng. . not prme(f equpped)
For repairs beyond
the minor adjust.
merits listed here,
contact an authorized
service dealer.
Engineruns erratic
1. Sparkplugwireloose.
2. Unitrunningon CHOKE.
3. Blockedfuellineor stalefuel.
4. Ventplugged.
5. Waterordirtin fuelsystem.
6. Dirtyair cleaner.
7. Carburetorout ofadjustment.
1. Connectandtightenspark plugwire.
2. MovechokelevertoOFE
3. Cleanfuelline;filltankwithclean, freshgasoline.
4. Clearvent.
5. Drainfueltank. Refillwith freshfuel.
6. Cleanfollowingenginemanual.
7. Referto enginemanual.
I
Engineoverheats !; Engineoi!!eve!low: 1; E!!crankcasew thProPeroi!:
2 Di!tYa[fi!ter: 2 c!eanai[C!eaiei:
Ai[f!ow iest[cte& Removeblowerhousingandc!eanr
4. Carburetornotadjustedproperly. 4. Referto enginemanual.
Tines do no engage
1. Foreignobjectlodgedintines.
2. Tineclevispin(s)missing.
3. Beltwornand/orstretched.
4. Pulleyandidlernotincorrectadjust- ment.
1. Stop tillercompletely,checkand discardforeignobject.
2. Replacefineclevispin(s).
3. Replacebelt.
4. Takeunit toauthorizedservice
14
Page 15
Off-Season Storage
ifthe tillerwill notbeusedforaperiodlongerthan30 days,the followingstepsshouldbetakentopreparethe tillerfor storage.
Cleantheexteriorofengineandthe entiretiller
thoroughly.Lubricatethetillerasdescribedin the
lubricationinstructions.
Wedonotrecommendtheuseof pressurewashersto cleanyour unit.Theymaycausedamageto spindles,
pulleys,bearings,orthe engine.Theuseofpressure
washerswill resultin shortenedlifeand reduce
serviceability.
Refertothe enginemanualforcorrectenginestorage instructions.
Wipetineswithoiledragto preventrust.
Storetillerin aclean,dryarea.Donotstorenextto
corrosivematerials,suchas fertilizer. Whenstoringanytypeofpowerequipmentinan
unventilatedor metalstorageshed,careshouldbe takentorustprooftheequipment.Usinga lightoil or silicone,coatthe equipmentandespeciallyany
springs,bearings,andcables.
NOTE: When storing anytype of power equipment inan unven-
tilatedor metalstorage shed.careshould be
takento rustproofthe equipment.Usinga
Ight oil or silicone,coat theequipmentand
especiallyany springs, bearings,and cables.
15
Page 16
16
Page 17
1 749-04282 UpperHandle 2 720-04072 StarHandle Knob 3 749-04281 LowerHandle
4 710-04398 FlangeScrew5/16-18x7.5 5 754-04123 Belt
6 756-04163 idlerPulley 7 748-04125 ShoulderSpacer
8 686-04080 IdlerBracket 9 712-04065 FlangeLockNut:3/8-16
10 710-0654A TT Screw3/8-16x 1.00
11 786-04303 Frame
Parts List
12 710-0514 HHCapScrew3/8-16x 1.00
13 732-0418 ExtensionSpring
14 738-04139 Stud33x 1.5x 3/8-16
15 756-04217 FlywheelPulley
16 710-0591 HHCapScrew3/8-24x 1.00
17 710-0520 HHCapScrew3/8-16x 1.50
18 786-04256 TineShield61cm
19 711-0415 ClevisPin 20 642-0005 OuterTineAssemblyLH
21 642-0003 InnerTineAssemblyLH 22 714-0149B internalCotterPin
23 710-0809 TT Screw1/4-20x 1.25 24 GW-9727 PipePlug3/8 NPT
25 642-0002 InnerTineAssemblyRH 26 642-0004 OuterTineAssemblyRH
27 618-04276A CaseAssembly 28 721-04157 Gasket
29 726-0299 PushCap 30 734-0973 Wheel5 x 1.38
31 749-04265 DepthStakeTube 32 711-04520 Axle Shaft
33 710-1007 TT Screw3/8-16x 1.50 34 786-04296 WheelBracket 35 749-04266 RearWheelTube 36 714-3020 internalCotterPin
37 712-04063 FlangeLockNut:5/16-18 38 710-0487 CarriageBolt
39 731-05385 ClutchCableFitting 40 746-04247 ClutchCable
41 710-0599 TT Screw1/4-20x.50 42 786-04307 Cable MountBracket 43 747-04508 Clutch Bail 44 736-0300 FiatWasher.406x .875x .059
_FACTORY PARTS
To order
replacement parts, call
1-800-800-7310
or visit
www.mtdproducts.com
Fora properworking
machine,use Fac- tory Approved Parts. V-BELTSare specially
designed to engageand disengagesafely. A
substitute (nomOEM) V-Belt canbe danger-
ous by not disengaging completely.
Tiller features/compo-
nentsvarybymodel.
Someparts listed may not be availableonyour
unit.
17
Page 18
Notes
Use this page to take notes.
_ ii_ _ i_ill i_ii i_iii_ _ I_
Page 19
Use this page to take notes.
Notes
19
Page 20
MANUFACTURER'S LiMiTED WARRANTY FOR
ThelimitedwarrantysetforthbelowisgivenbyMTDLLCwithrespect tonewmerchandisepurchasedandusedin theUnitedStates,its possessionsandterritories. "MTD"warrantsthisproductagainstdefectsinmaterialandworkman- shipfor a periodoftwo (2)yearscommencingonthedateoforiginal purchaseandwill,at itsoption,repairor replace,freeof charge,any partfoundto bedefectiveinmaterialsorworkmanship.Thislimitedwar- rantyshallonlyapplyifthisproducthasbeenoperatedandmaintained inaccordancewiththe Operator'sManualfurnishedwiththeproduct, andhasnotbeensubjectto misuse,abuse,commercialuse,neglect, accident,impropermaintenance,alteration,vandalism,theft,fire,water, ordamagebecauseofotherperilor naturaldisaster.Damageresulting fromthe installationor useof anypart,accessoryor attachmentnot approvedby MTDforusewiththeproduct(s)coveredbythis manual willvoid yourwarrantyasto anyresultingdamage. Normalwearpartsarewarrantedto befreefromdefectsinmaterialand workmanshipfora periodof thirty(30)daysfromthedateof purchase. Normalwearpartsinclude,butare notlimitedto itemssuchas: batter- ies,belts,blades,bladeadapters,grassbags,riderdeckwheels,seats, snowthrowerskidshoes,shaveplates,augerspiralrubberandtires. NOW TO OBTAIN SERVICE: Warrantyservice isavailable,WITH PROOFOF PURCHASE, throughyour localauthorizedservice dealer.To locate the dealer in your area, check yourYellowPages,
or contact MTDLLCat RO.Box361131,Cleveland,Ohio44136- 0019,or call 1-800-800-7310or 1-330-220-4683 or log on to our
Website at www.mtdproducts.com. Thislimitedwarrantydoesnotprovidecoverageinthefollowingcases: a. Theengineor componentpartsthereof.Theseitemsmaycarrya
separatemanufacturer'swarranty.Refertoapplicablemanufacturer's warrantyfortermsandconditions.
b. Logsplitterpumps,valves,andcylindershavea separateoneyear
warranty.
c. Routinemaintenanceitemssuchaslubricants,filters,blade
sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,andnormaldeteriorationof theexteriorfinishdueto
useor exposure.
d. Servicecompletedbysomeoneotherthananauthorizedservice
dealer.
e. MTDdoesnotextendanywarrantyforproductssoldor exported
outsideofthe UnitedStates,its possessionsandterritories,except thosesoldthroughMTD'sauthorizedchannelsofexportdistribution.
f. ReplacementpartsthatarenotgenuineMTDparts. g. Transportationchargesandservicecalls.
Noimpliedwarranty,includingany impliedwarrantyof mer- chantabilityof fitness for a particular purpose,appliesafter the applicable periodof express written warranty aboveasto the partsasidentified.Nootherexpresswarranty, whetherwritten or oral, except as mentioned above,givenby any personor entity,
includinga dealeror retailer, withrespect to any product,shall bindMTD.Duringthe periodof the warranty,the exclusiveremedy isrepairor replacementof the productassetforth above. Theprovisionsas set forth inthis warrantyprovidethesoleand exclusiveremedy arising from the sale.MTDshallnot be liable
for incidentalor consequentiallossor damageincluding,without limitation, expensesincurredfor substituteor replacementlawn careservicesor for rentalexpensesto temporarily replacea warranted product.
Somestatesdo notallowthe exclusionor limitationofincidentalor consequentialdamages,orlimitationsonhowlongan impliedwarranty
lasts,sothe aboveexclusionsor limitationsmaynotapplytoyou. Innoeventshallrecoveryofanykindbegreaterthantheamountofthe
purchasepriceof theproductsold.Alterationof safetyfeaturesof the product shallvoid this warranty. Youassumethe riskand liability forloss,damage,or injuryto youandyourpropertyand/ortoothersand theirpropertyarisingoutofthemisuseor inabilitytousethe product. Thislimitedwarrantyshallnotextendtoanyoneotherthantheoriginal purchaserorto the personforwhomitwaspurchasedasa gift.
HOWSTATELAWRELATESTOTHISWARRANTY:Thislimited warrantygivesyouspecificlegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate. IMPORTANT:OwnermustpresentOriginalProofof Purchaseto obtain warrantycoverage.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683
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