MTD 215-355AB2 User Manual

Owner's Operating
Service Instruction
10*
Manual
ASSEMBLY OPERATION
REPAIR PARTS
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Model Nos.
5 H.P. SINGLE-SPEED
HORIZONTAL TILLERS
WARRANTY
For one year from date of purchase, MTD Products Inc will replace for the original purchaser, free of charge, F.O.B. factory or authorized service firm, any part or parts found to be defective in material or workmanship. All transportation charges on parts submitted for replacement under this warranty must be paid by the purchaser. This warranty does not include repl^ment of parts which become inoperative through misuse, excessive use, accident, neglect, improper maintenance or alterations by unauthorized persons. This warranty does not include the engine, motor, battery, battery charger or any component parts thereof. For service on these units, refer to the applicable manufacturer's warranty.
The above warranty will apply only to the original owner and will be eff^ive only if the warranty
card has been properly processed. It will not apply where the unit has been used commercially.
Warranty service is available through your local authorized service dealer or distributor. UNDER
NO CIRCUMSTANCES WILL THE RETURN OF A COMPLETE UNIT BE ACCEPTED BY THE FACTORY UNLESS PRIOR WRITTEN PERMISSION HAS BEEN EXTENDED.
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MTD PRODUCTS INC
PRINTED IN U.S.A.
5389 WEST 130th STREET
P. 0. BOX 2741 CLEVELAND OHIO 44111
FORM NO. 770-5633
1. Your tiller is a precision piece of power equipment. Exercise extreme caution at ail times.
2. Do not attempt to start engine with the clutch con trol in the engaged or FORWARD position.
3. Stand clear of tines when starting engine. Never stand in front of, or work on tines while the en
gine is running.
4. NEVER place hands or feet in the vicinity of the tines while the engine is running.
5. Always stop engine when tiller is not in actual use.
6. Always disconnect spark plug wire during repairs or refueling operations.
7. Do not fill gas tank while engine is running. Do not spill gasoline on hot engine.
Your rotary tiller is designed to take the work out of gardening and other related chores. It can be used for seed bed preparation, tilling, cultivating, furrow ing, composting and mulching. Like any other piece of power equipment, it requires a certain amount of care and maintenance. In return for this, it will give a maximum of service and efficiency. Read these in structions carefully before assembling or operating
<your tiller. Through proper care and operation, you
will obtain long, efficient service and trouble-free
operation.

NOTE

The engine is shipped without oil in the crankcase. See engine manual for correct type and amount.

ASSEMBLY

Your rotary tiller is shipped complete in a single car ton. The tines, wheels, handle, controls, depth bar and tailpiece are to be assembled. This is done in the man
ner described below.

WHEEL ASSEMBLY

Insert axle bolt into wheel. Place Belleville washer on threaded part of axle bolt. Crown of washer should be positioned towards the wheel. Insert axle bolt in wheel mounting hole of handle/wheel bracket assembly and fasten with lockwasher and hex nut. See figure 1.

TINE ASSEMBLY

Step 1. The inner tine assemblies are already assem
bled to the tiller.
Step 2. The outer tine assemblies are inverted on the
tine shaft and MUST be removed and turned around.
Step 3. Remove the outer tine assembly and turn
around so that the sharp edge of the tines enters the soil first. Secure with bolt and lock
nut. See page 12.
HANDLE ASSEMBLY
CONTROL ROD
Assemble the handle to the bracket w^ith four cap screws, washers and hex nuts. See figure 2.
Hex Nuts and Lockwashers
Hex Cap Sere
FIGURE 2. HANDLE ASSEMBLY
CLUTCH CONTROL
Place the clutch control lever through the handle pan el. Attach it to the bracket with a screw and hex nut.
Two metal washers and a rubber washer are positioned
betwen the bracket and clutch control as shown in
figure 3.
Place the clutch control lever in neutral as shown in figure 4. Screw the ferrule onto the control rod so that approximately Va inch of threads are showing below
the ferrule. Assemble the ferrule to the pivot idler
bracket and secure with a cotter pin.
Adjust the ferrule location on the control rod so both
the forward and reverse belts are slack with the clutch
control lever in the NEUTRAL position. Secure with a
cotter pin.
Clutch Control Lever
Cotter Pin*
Control Rod

Cotter Pin

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FIGURE 4. CONTROL ROD
Cotter Pin

THROTTLE

Assemble throttle control as shown in figure 5.
FIGURE 3. CLUTCH CONTROL
FIGURE 5. THROHLE CONTROL
TAILPIECE

CHECK LIST BEFORE OPERATION

Attach the tailpiece to tiller with "U" clevis pin and secure with spring pin. See figure 6.

NOTE

The "U" channel bracket assembly has
been assembled loose so that the tail piece can be easily assembled to the
unit. After assembly of tail piece tighten
nuts and bolts tightly. See figure 6.
FIGURE 6. TAILPIECE

DEPTH BAR

Attach the depth bar to the tailpiece with a clevis pin and secure with the.spring pin. See figure 7.
1. Remove spark plug wire from spark plug and ground. Check tiller tines for proper installation. With throttle control lever set on STOP position and the clutch control handle set in FORWARD position,
slowly crank engine to determine direction of tine rotation. Be sure all tines are mounted so the sharp ened edges enter the soil first.
2. Place the clutch control lever in the NEUTRAL po sition. Slowly crank engine. Ishe tines should
not rotate. If they do, readjust control rod.
3. Check all nuts and bolts for correct tightness. This is especially important during the initial operation period. Make the same check periodically there after.
4. Check throttle control for proper setting. Move throttle control knob to STOP position. Move lever, to which control wire is fastened at engine, to CLOSE position and retighten screw to secure throt tle control wire assembly.
5. Check gear case for proper lubricant level. With til ler on a level surface, lubricant level should be up to the front pipe plug opening. This can be checked by removing front pipe plug. Maintain correct lu bricant level with Molilube SAE 140 gear oil or equivalent. The gear case holds five (5) ounces of lubricant.
6. Fill fuel tank. Clean, fresh, regular grade gasoline should be used at all times.
7. Check engine crankcase for proper oil level. The en gine is shipped without oil in the crankcase. Be sure crankcase is FULL. See engine manual.

STARTING YOUR TILLER

1. Be sure clutch control lever is in NEUTRAL posi tion.
2. Move throttle control lever to STOP position.
3. Move choke lever, located at the engine, to CHOKE position. Refer to your engine manual.
4. Pull the starter rope to start the engine. More than one pull may be required the first time. When the engine fires, move the throttle control lever to RUN
position.
6. Use Choke as needed to keep engine operating during warm-up period.
7. Check and make sure tines do not turn in NEUTRAL position.
8. To stop engine, move throttle control lever to STOP position. Keep throttle control lever in STOP posi tion at ail times when tiller is not in use.

NOTE

OPERATING INSTRUCTIONS

A brief break-in period is essential to insure maximum engine life. This con sists of running the engine at half speed for a period of time required to use one tank of gasoline. This is necessary on the initial run only. It is also recom
mended that the oil be changed after five (5) hours of operation. This allows for the removal of impurities which may have accumulated during the break­in period. Subsequent oil changes should be made as stated in the engine
manual. Always check oil before using
your tiller especially during the break-in period. Be sure oil level is adequate.

HANDLE ADJUSTMENT

The handle may be adjusted to five different heights by loosening the adjusting screw on each side of the handel and pivoting the handle up or down. See figure
8.
For your own convenience and safety, observe all safe
ty suggestions shown on page 2. Your tiller is not a toy, it is a precision piece of power equipment. Treat it as such.
It is important to recognize the fact that the forward and penetrating action of the rotary tiller is obtained from the rotating action of the tines in the soil. The depth bar acts as a brake for the tiller and controls the depth and speed at which the machine will operate. By
lowering the setting of the depth bar, the forward
speed of the machine is reduced and the working
depth of the tines is increased. Raising the setting of the depth bar increases the forward speed and reduce^ the working depth. When soil conditions are severe
and several passes must be made over a certain area, the depth bar setting should be lowered each time a pass is made. Further control of tilling depth and travel speed can be obtained by variation of pressure on the
handle or the throttle setting. A downward pressure
on the handles will increase the working depth and
reduce the forward speed. An upward pressure on
the handies will reduce the working depth and in crease the forward speed. The type of soil and working conditions will determine the actual setting of the depth bar and the handle pressure required.
NOTE
FIGURE 8. HANDLE ADJUSTMENT

TAILPIECE ADJUSTMENT

The tailpiece can be made stationary or free floating.
To be free floating simply lift the "U" clevis and rotate "U" clevis to engage forward hole and push down. See figure 8. See figure 2 for stationary position.
If the tines tend to bounce instead of cutting into the soil, one or more sets of tines may be on backwards. The cut ting edge of the tines should enter the soil first.
1. Tine engagement and forward travel is achieved by moving the clutch control lever to FORWARD po sition. Tine rotation and forward motion are stooped by moving the clutch control handle to NEUTRAL position. Reverse tine action and reverse travel mo
tion can be maintained by HOLDING the clutch con trol lever in REVERSE position. Releasing the lev er stops reverse operation automatically.
2. The throttle control lever adjusts the engine speed. It also gives finger tip control of the carburetor and magneto stop switch. With the throttle control knob pushed completely forward, the carburetor is in
START position. Pulling the knob back slightly ad justs the engine speed to FAST. Pulling, the knob back further reduces the engine speed to SLOW.
When the knob is pulled completely back, the mag
neto stop switch grounds out the spark and stops
the engine.
3. With the depth bar positioned out of ground engagement position, self propelled transporting
of the tiller is easily achieved. With no pressure
on the handles and the throttle control set for SLOW
engine speed, move the clutch control handle to
the FORWARD position and let the tiller gently pro
pel itself.
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