MTD 214-200A User Manual

Owner's Operating
Service Instruction Manual

ASSEMBLY OPERATION REPAIR PARTS

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Model Nos.
214-200A 214-255A
WARRANTY
For one year from date of purchase, MTD Products Inc will replace for the original purchaser, free of charge, F.O.B. factory or authorized service firm, any part or parts found to be defective in material or workmanship. All transportation charges on parts submitted for replacement under this warranty must be paid by the purchaser. This warranty does not include replacement of parts which become inoperative through misuse, excessive use, accident, neglect, improper maintenance or alterations by unauthorized persons. This warranty does not include the engine, motor, battery, battery chai^r or any component parts thereof. For service on these utiits, refer to the applicable manufacturer's warranty.
The above warranty will apply only to the original owner and will be effective only if the warranty
card has been properly processed. It will not apply where the unit has been used commercially.
Warranty service is available through your local authorized service dealer or distributor. UNDER
NO CIRCUMSTANCES WILL THE RETURN OF A COMPLETE UNIT BE ACCEPTED BY THE FACTORY UNLESS PRIOR WRITTEN PERMISSION HAS BEEN EXTENDED.
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MTD PRODUCTS INC
PRINTED IN U.S.A.
5389 WEST 130th STREET
P. 0. BOX 2741 CLEVELAND OHIO 44111
FORM NO. 770-4923
1. Your tiller is a precision piece of power equipment. Exercise extreme caution at all times.
2. Do not attempt to start engine with the clutch con trol in the engaged or FORWARD position.
3. Stand clear of tines when starting engine. Never stand in front of, or work on tines while the en
gine is running.
4. NEVER place hands or feet in the vicinity of the
tines while the engine is running.
5. Always stop engine when tiller is not in actual use.
6. Always disconnect spark plug wire during repairs or refueling operations.
7. Do not fill gas tank while engine is running. Do not spill gasoline on hot engine.
Your rotary tiller is a precision built machine designed to take the work out of gardening and other related chores. It can be used for seed bed preparation, tilling, cultivating, furrowing, composting and mulching. Like
any other piece of power equipment, it requires a cer tain amount of care and maintenance. In return for this, it will give a maximum of service and efficiency. Read these instructions carefully before assembling or operating your tiller. Through proper care and opera tion, you will obtain long, efficient service and trouble free operation.
Handle — Assemble the handle brackets (10) to the handle (2) with hex head screw (13), lockwashers (11)
and hex nuts (12). DO NOT tighten. Place the handle
brackets (10) in the tail piece slots. Fasten the lower hole in the handle brackets to the frame with a car riage bolt 5/16-18 x%" Lg. (21), lockwasher (15) and hex nut (14). Tighten all screws and nuts. (See page 6.)
CLUTCH CONTROL LEVER ASSEMBLY
Lockout Lever — Assemble in this order: rubber wash er (44), steel washer (43), lockout rod (45) (rod bracket to the front), steel washer (43) and lock nut (42). Tight
en until rubber washer compresses slightly. (See page
6.)
Clutch Control Assembly — Screw the ferrule (39) on the threaded end of the lock out rod (40) until about
’/2" of the threads show. Insert the ferrule through the
control lever (38), fasten with flat washer (37) and
hair pin cotter (36). Put the lockout handle in the neu--
tral position. Insert the lockout rod in the bracket on the lockout lever and secure with a hairpin cotter (36)
through the center of the bracket. Adjust the ferrule
so both belts are slack when the lockout lever is in
the neutral position. (See page 6.)
Grips — Assemble grips (1) to handle bars.
CHECK LIST BEFORE OPERATION
1. Check tiller tines for proper installation. With throttle lever set on STOP position and the clutch control handle set in FORWARD position, slowly crank engine to determine direction of tine rota tion. Be sure all tines are mounted so the sharpened edges enter the soil first.
ASSEMBLY
Your rotary tiller is shipped complete in a single car
ton. The tines, wheels, handle and deptK bar are to be
assembled. This is done in the manner described be low.
Tines—Mount tines on tine shaft as shown. (See page
8.) Tines must be mounted with the cutting edges fac ing the front. The tiller will not operate properly unless the sharpened surface of the tines enter the soil first. Secure tines in position on tine shaft with cap screws (41), and nuts (32).
Note: Dust pads (29 and 30) are provided in screw
pack. These must be assembled as shown. (See Page 8.)
Wheels — Insert axle bolts (25) and washer (28) into wheel hubs. Secure with nuts (31) and washers (30) tightened only enough to allow free movement of the wheels (27). Attach wheel and axle assemblies to out
side of tiller legs (29) and (32). (See page 8.)
2. Check all nuts and bolts for proper tightness. This is especially important during the initial operation period. Make the same check periodically there after.
3. Check gear case for proper lubricant level. With tiller on a level surface, lubricant level should be up to the front pipe plug opening. This can be checked by removing front pipe plug. Maintain cor rect lubricant level with Mobilube SAE 140 Gear Oil or equivalent. The gear case holds five (5) ounces of lubricant.
4. Check fuel tank. Clean, fresh, regular gasoline
should be used at all times.
5. Check engine crankcase for proper oil level. The engine is shipped without oil in the crankcase. Be sure to fill crankcase before starting engine. Be sure crankcase is FULL.
STARTING YOUR TILLER
1. Be sure clutch control handle is in NEUTRAL po sition.
2. Move throttle lever to START position (to the left).
3. After cranking the engine several times or as soon as the engine fires, move the throttle lever to RUN position.
4. Adjust throttle lever for desired operating speed.
5. To stop engine, move throttle lever to the left (STOP position). Keep throttle lever in STOP position at
all times when tiller is not in use.
NOTE: A brief break-in period is essential to insure maximum engine life. This consists of running the en
gine at half speed for a period of time required to use one tank of gasoline. This is necessary on the ini tial run only. It is also recommended that the oil be
changed after first five (5) hours of operation. This al lows for the removal of impurities which may have ac cumulated during the break-in period. Subsequent oil
changes should be made as stated in the engine man
ual. Always check oil before using your tiller. Be sure
crankcase is full.
1. Tine engagement and forward travel is achieved by moving the clutch control handle to FORWARD po sition. Tine rotation and forward motion are stopped by moving the clutch control handle to NEUTRAL position. Reverse tine action and reverse travel mo tion can be maintained by HOLDING the clutch con trol handle in REVERSE position. Releasing the han dle stops reverse operation automatically.
2. The throttle lever adjusts the engine speed. It also gives fingertip control of the carburetor and mag neto stop switch. With the throttle lever pushed completely to the left, the carburetor is in START position. Moving the lever right slightly, adjusts the engine speed to FAST. Moving the lever fur ther to the right reduces the engine speed to SLOW. When the lever is moved completely to the right the magneto stop switch grounds out the spark and stops the engine.
3. With the depth bar raised out of operation, self­propelled transporting of the tiller is easily
achieved. With no pressure on the handles and the
throttle lever set for SLOW engine speed, move the clutch control handle to the FORWARD position and let the tiller gently propel itself.
OPERATING INSTRUCTIONS
For your own convenience and safety, observe all safe ty suggestions shown in this manual. Your tiller is
not a toy, it is a precision piece of power equipment.
Treat it as such.
It is important to recognize the fact that the forward and penetrating action of the rotary tiller is obtained from the rotating action of the tines in the soil. The depth bar acts as a brake for the tiller and controls the depth and speed at which the machine will operate. By lowering the setting of the depth bar, the forward speed of the machine is reduced and the working depth of the tines is increased. Raising the setting of the depth
bar increases the forward speed and reduces the work
ing depth. When soil conditions are severe and sev eral passes must be made over a certain area, the depth bar setting should be lowered each time a pass is made. Further control of tilling depth and travel speed can be obtained by variation of pressure on the han dles. A downward pressure on the handles will in
crease the working depth and reduce the forward
speed.
ADJUSTMENTS
Belts—Belt slack is taken up by a spring loaded idler
pulley. Because of this, belt adjustment is not required.
Clutch—No adjustment in clutch linkage is required. This is done automatically by the spring loaded idler.
NOTE: Belt and clutch adjustments can be made with the adjustable control rod.
Throttle—If adjustment becomes necessary, the throttle control wire assembly can be reset as follows:
1. Loosen, but do not remove, screw securing throttle control wire assembly at engine.
2. Move throttle control knob to STOP position.
3. Move lever, to which control wire is fastened at
engine, to CLOSE position and retighten screw to secure throttle control wire assembly.
An upward pressure on the handles will reduce the working depth and increase the forward speed. The type of soil and working conditions will determine
the actual setting of the depth bar and the handle pres sure required.
Handles—The position of the handles may be adjusted by removing and moving carriage bolts in the lower mounting holes. Adjustment should be made for the most convenient operating height.
Wheels—Wheel positions may be varied to give fur ther adjustment of handle height. Various wheel po sitions also give variations of the leverage and weight distribution over the tines. Wheels should be set to suit the local soil conditions and the operator's con venience.
Tines—The standard width of cut is 26". Because of the
various types of work to which the tiller may be put,
variation in the tilling widths may be necessary. This
can be accomplished in a number of ways.
1. Standard tine arrangement
2. Remove outer tine assemblies (complete) __ 12"
3. Remove outer tines from outer tine assemblies. Tines may be interchanged with opposite sides---------------------------------------------20"
_____________________
26"
2. Remove four cap screws which secure engine bed to mounting plate assembly. Remove engine and engine bed. Do not kink control wire.
3. Remove front belt guard.
4. Remove upper belt from pulley assembly.
5. Place clutch control handle into FORWARD po sition.
6. Remove bottom belt.
7. Replace bottom belt. This most be properly mounted in the lower pulley grooves and between the belt clip and the idler pulley on the spring tensioned idler pulley assembly.
8. Place clutch control handle into NEUTRAL position.
Add tine extensions to standard arrangement
NOTE: When adjusting tines, be sure the cutting edges enter the soil first.
_____________________
40"
MAINTENANCE AND LUBRICATION
Engine—Service engine in accordance with the engine manufacturer's owner's guide.
NOTE: To drain oil, remove oil filler plug and tip tiller on its side. Drain oil while the engine is warm. See
engine manual for filling instructions.
Gear Case— Proper lubricant level should be up to the front pipe plug. Check with tiller on a level surface. Add lubricant through vented pipe plug hole. Add
enough to bring level up to front pipe,plug hole. Use
Mobilube SAE 140 Gear Oil or equivalènt. Gear case
should be maintained with five (5) ounces of lubricant.
Lubricate the upper bushing in the gear case with a small amount of grease. Do not over lubricate as any
excess will enter the gear case proper. Use a high pres
sure gun grease.
9. Replace upper belt.
10. Remove inspection plate from engine bed.
11. Replace engine bed and engine on-mounting plate assembly. Do not kink control wire. Move engine bed and engine as far forward as possible.
12. Reach through inspection hole and guide belt into position on engine pulley.
13. Check visually through inspection hole to make
sure belt is inside all belt guards and that belt is properly seated on engine pulley. A flashlight will help you make this check quickly and easily.
14. Line up mounting holes and replace cap screws and lockwashers. Do not tighten cap screws until all are in place. Replace inspection plate.
REPLACING TILLER GEAR CASE OIL SEALS
1. Drain lubricant.
Throttle—Periodically lubricate throttle control lever
and throttle control wire assembly with a few drops of light oil (SAE 10 or 20) for ease of operation.
Belts—Access to V belt and pulley assemblies is accom
plished by removing the engine and engine bed as
described below.
1. Place clutch control handle into NEUTRAL position.
2. Remove tine assemblies.
3. Remove bearing cap.
4. Remove bearings, worm wheel and tine shaft. Do not remove bearing races.
5. Remove oil seals from gear case and bearing cap.
6. Remove all burrs from holes in tine shaft.
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