MTD 19A30003OEM, 19A30003000 Operator's Manual

OperatOrs Manual
Twin Rear Bagger — Models 19A30003OEM & 19A30003000
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
WARNING
October
6, 2016
To The Owner
Thank You
Thank you for purchasing a double bagging attachment manufactured by MTD. It was carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain this attachment. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the attachment, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents
Identify The Model of Tractor ................................. 3
Safe Operation Practices ........................................ 4
Carton Contents & Hardware Packs ...................... 7
Assembly & Installation .......................................... 9
Operation ................................................................16
1
If you have any problems or questions concerning this attachment, phone your local authorized MTD service dealer or contact us directly. MTD’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position
Parts List ..................................................................18
Warranty ................................................................ 20
Spanish ....................................................................21
French ..................................................................... 39
Record Product Information
Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. From the operator’s position, locate the model plate in the front, left portion of the plastic grass catcher cover. This information will be necessary, should you seek technical support via our web sit00e, Customer Support Department, or with a local authorized service dealer.
Model NuMber
Serial NuMber
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.mtdproducts.com
See How-to Maintenance and Parts Installation Videos at www.mtdparts.com/KnowledgeCenter
Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
Write us at MTD LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019
2
Model Plate
Figure 1-1
Identify The Model of Tractor
This manual is designed for installation of this new bagging unit on several different models of tractors. It is important for you to determine which model of tractor that you have. Once this is known, follow the pertinent set of instructions on the following pages.
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Note: Read and observe all WARNING, NOTES and IMPORTANT statements. They are included to provide for the protection of the equipment installer and user, and to ensure the prolonged service life of the equipment.
Note: References to LEFT and RIGHT indicate the left and right sides of the tractor when facing forward in the operator’s position. Reference to the FRONT indicates the grille end; to the REAR, the rear end of the rider.
To determine which model of rider you have, you will need to locate the rider’s model plate, located under the seat. Simply flip the seat up and locate the model plate, which will consist of an 11 digit/letter model number and a serial number. See Fig. 1-1. For ease in this installation and for future use, copy your rider’s model number & serial number below now:
Rider Model Number:__ __ __ __ __ __ __ __ __ __ __
Rider Serial Number:_________________________
Sample Model Number
1 3 A M 7 9 0 G 0 0 0
Indicates Model Series 700
Figure 1-2
The 5th, 6th & 7th numbers from the left in your model number determine your rider’s model series. See Fig. 1-2.
When you fill in your model number in the space above, the actual model series number should fall into the gray shaded area.
Now that you have determined what model rider you are attaching this grass bag collection system to, follow the instructions on the following pages according to your model of rider.
3Section 1 — to the owner
Important Safe Operation Practices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
DANGER! This attachment was built to be used according to the safe operation practices in this manual. Carelessness or error on the part of the operator can result in serious injury. Mowers are capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions as well as the instructions provided with your mower, could result in serious injury or death.
2
General Operation
1. Read, understand, and follow all instructions on your equipment and in their manuals before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the mower while it is in operation. Stop machine if anyone enters the area.
3. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
4. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
5. Do not operate the mower without the discharge cover or entire grass catcher in its proper place. A missing or damaged discharge cover or grass bag attachment component may result in thrown objects or blade contact injuries.
6. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
7. Shut off mower’s engine and wait for blades to come to a complete stop before unclogging mower’s discharge opening or bagger parts.
8. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. Be aware that a grass catcher attachment can affect the handling characteristics of your mower.
9. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before opening bagger attachment’s top cover, removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.
10. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting.
11. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/ or build up on the mower deck presenting a potential fire hazard.
12. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. Attachments can also affect the stability of the machine. All slopes require extra caution.
For your safety, use the slope gauge included as part of this manual to estimate the angle of slopes before operating this machine on a sloped or hilly area. If the slope is greater than 10 degrees as shown on the slope gauge, do not operate the mower with the grass bag attachment installed on that area or serious injury could result.
Do:
1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.
4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
5. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
6. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
Do Not:
1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could cause sliding.
General Service
1. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
2. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
3. Never tamper with your mower’s safety interlock system or other safety devices. Check their proper operation regularly.
4. Never attempt to make adjustments or repairs while the mower’s engine is running.
5. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!
6. Maintain or replace safety and instruction labels, as necessary.
Safety Symbols
This table depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate.
STOP Turn OFF the engine before opening the bagger cover.
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
5Section 2 — important Safe operation practiceS
USE THIS SLOPE GAUGE TO DETERMINE
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
10° Slope
Figure 2Figure 1
Slope Gauge
10° Slope
(OK) (TOO STEEP)
10° dashed line
Do not operate machine on slopes in excess of 10 degrees. All slopes require extra caution. If you cannot back up the slope
or if you feel uneasy on it, do not mow it. Always mow up and down slopes, never across the face of slopes.
WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.
6 Section 2 — important Safe operation practiceS
Contents of Carton
3
Before beginning installation, remove all parts from the carton to make sure everything is present. Carton contents are shown below. Part numbers for this hardware can be found in the Parts List section of this manual.
700 Series Mounting Kit
Grass Catcher
Cover
Upper Chute
Support
Bag Support
Assembly
Upper Chute Tube
Grass Bag
Assemblies
Discharge Chute
Elbow
Hinge Cover Pin
Upright Support
Rear Attachment
Bracket
LH Mount
RH Mount
Self-Adhesive
Foam Strip
Hitch Support
7
CONTENTS OF HARDWARE PACK
This grass collector kit is shipped with two loose hardware packs enclosed and one hardware pack included in the mounting bracket kit. Please check your hardware packs against the illustrations below. The quantities for each item is listed in parenthesis.
Hardware Pack for 689-00328A
(1)
(6)
Customer Reference Number 689-00318A
723-04008A
(1)
(1)
711-05063
711-0309A
720-04122
710-0276
714-0117
(6)
(1)
(1)
736-0204
(1)
714-04040
(1)
912-3027
(2)
720-04122
8 Section 3— contentS of carton
(1)
711-05049
(1)
936-0176
(1)
732-04510A
Assembly & Installation
For 700 Models Only! For all other models
4
700 Series Tractors Only
If you are assembling this bagger unit for use on any model 700 series tractor you will need to install the tractor mounting brackets packed in your bagger kit. If you are installing this bagger unit on any other tractor, disregard these steps and move to Assemble Mounting Brackets later in this section. To determine which model of tractor you are installing this bagger on, refer to page 3 of this manual.
To install these brackets on a model 700 series tractor, follow these steps:
1. If not already installed by the factory, install a shoulder bolt from your hardware pack on each bracket, securing them with flange lock nuts also included in the hardware pack. Refer to Figure 4-1.
2. If already installed in the brackets, remove the clevis pins and clips, retain for later instructions. Refer to Figure 4-1.
Figure 4-1
3. Mount the 700 series tractor mounting brackets to your tractor using four self-tapping hex screws included with your kit . See Figure 4-2.
Assemble Mounting Brackets
To assemble the bagger mounting assembly, locate the mounting assembly pack and follow these steps:
1. Attach the two hitch side brackets to the universal rear attachment bracket using two carriage bolts (710-0276) and wing knobs (720-04122) from hardware pack 689-00328A.
Note: The hooks on the side brackets should point downwards and the tabs on the rear plate point upwards as shown in Figure 4-3.
Figure 4-3
2. Flip over assembly and mount the hitch support bracket to the mounting assembly as shown in Figure 4-4.
Note: It might be easier during the mounting stage to leave this hardware only finger tight to facilitate lining up the hitch hole for the clevis pin. You will be instructed to tighten this hardware later in this manual.
Note: The holes closest to the mounting hooks are to be used for all 700 model series machines, while the two holes closest to the cross mount are for all other models. The hitch support bracket will need to be flipped to enable alignment of the proper holes depending on the model of machine this bagger is being installed on. See Figure 4-4.
Figure 4-2
Figure 4-4
9
Align hole on bracket
with hole on tractor
Mount Assembly on Tractor (All Other Tractors)
Align hole on bracket with hole on tractor
Install mounting assembly onto 900 Series tractors as follows:
1. Place the hooked ends of the mounting assembly over the shoulder bolts, as in Figure 4-5, on the tractor and line up the hitch support bracket center hole with the hole on the tractor’s hitch.
Mount Assembly on Tractor (700 Series Tractors)
1. Place the hooked ends of the mounting assembly over the shoulder bolts, as in Figure 4-7, on the mounting brackets previously installed on the tractor and line up the hitch support bracket center hole with the hole on the tractor’s hitch.
Figure 4-5
2. Install the clevis pin (711-309A) from hardware pack 689­00328A into the tractor’s hitch and secure with a hairpin clip (714-0117). See Figure 4-6.
Note: The clevis pin can be fed down through the hitch plate and secured underneath with the hairpin clip, or it may be easier to feed the clevis pin up through the hitch plate hole and secure with the hairpin clip on the topside. Insert the hairpin clip into the top hole, closest to the head of the pin. You may need to push up on the pin to make the hole accessible.
Note: If you decided to leave the hitch support only finger tight during the assembly process, tighten all of the hardware securely at this time.
Figure 4-7
2. Install the clevis pin (711-309A) from hardware pack 689­00328A into the tractor’s hitch and secure with a hairpin clip (714-0117). See Figure 4-8. Note: The clevis pin can be fed down through the hitch plate and secured underneath with the hairpin clip, or it may be easier to feed the clevis pin up through the hitch plate hole and secure with the hairpin clip on the topside. Insert the hairpin clip into the top hole, closest to the head of the pin. You may need to push up on the pin to make the hole accessible.
3. Install two clevis pins through the mounting assembly and secure to the 700 series mounting brackets installed earlier with click pins provided in the hardware pack. See Figure 4-8.
Figure 4-6
10 Section 4 — ASSembly & inStAllAtion
Figure 4-8
1
2
Note: If you decided to leave the hitch support only finger tight during the assembly process, tighten all of the hardware securely at this time.
Install the bagger hanger assembly
1. Install the upright support bracket onto the mounting assembly on the tractor by hooking it over the cross mounting bracket. See Figure 4-9.
2. Align the upright support bracket with the mounting hole that best suits the deck size of your machine.
Note: Hole “B” suggested for 42” decks, and Hole “C” suggested for 46” decks. Some kits may contain plates with deck size suggestions instead of letters.
Figure 4-9
3. Secure the bag support assembly to the mounting assembly using a carriage bolt (710-0276) and wing knob (720-04122) from hardware pack 689-00328A. See Figure 4-10.
4. Install the hanger assembly onto the upright support bracket using a carriage bolt (710-0276) and wing knob (720-04122) from hardware pack 689-00328A. See Figure 4-11.
Figure 4-11
Assembling Remaining Bagger Components
Now that the mounting brackets are assembled and are in place on the tractor, follow these steps to assemble the remaining bagger components.
1. Snap the plastic upper chute support in place by first clipping the side portion onto the bagger support rail with the edge of the snap feature aligned with the red line, as shown in Figure 4-12.
2. Snap the front side of the chute support to the rail, as shown in 2 of Figure 4-12.
Figure 4-10
Figure 4-12
11Section 4 — ASSembly & inStAllAtion
1
2
3. Install the grass catcher cover onto the bag support assembly, as shown in Figure 4-13. The grass catcher cover goes inside of the two mounting tabs on the bag support assembly.
Figure 4-13
4. Slide the hinge pin into the hole located on the mounting tab, as in Figure 4-14. Use the cut-out window (See inset in Figure 4-14) to line up the hinge pin on the other side and push pin all the way in until it reaches the end-stop. At this point the pin clips into place and is secured by a tab in the bagger cover. See Figure 4-15.
Figure 4-15
5. If not already flipped forward, flip seat forward to allow for the grass bags and upper tube assembly steps.
6. Open bagger cover by pushing in on the rear, right-side tab with your right hand, as shown in (1) of Figure 4-16, and lifting the cover with your left hand in the center rear of the bagger cover, (2).
Figure 4-14
12 Section 4 — ASSembly & inStAllAtion
Figure 4-16
1
2
7. Install both grass bag assemblies, with the tight mesh sides
1
2
1
2
facing forward, onto the bag support brackets by inserting the front edge in first, as shown in Figure 4-17, and setting the back edge down until it fits into the assembly.
Figure 4-17
Installing the Deck Chute
Note: Determine if your deck is a newer model, or an older model. Refer to the upper inset of Figure 4-19. If your deck has a mounting stud present, then you have a newer deck model and you would follow the instructions below. If no stud is present, refer to the instructions titled On Tractors With Older Deck Configurations later in this section.
1. With the tractor’s discharge chute raised up and held open (1), install the chute elbow by placing the chute elbow mounting rod into the hole provided in either your deck wheel bracket or chute mounting tab (2), as shown in Figure 4-18.
2. Secure the chute elbow to the deck using the wing knob 720-04122 from hardware pack 689-00319A. See Figure 4-19.
Note: If present, remove the protective cap off of the mounting stud on the mowing deck as shown in the upper inset of Figure 4-19.
Figure 4-19
IMPORTANT: Be certain that the bottom of the discharge
chute is located inside of the lip of the deck opening, as shown in Figure 4-20.
Figure 4-18
Figure 4-20
13Section 4 — ASSembly & inStAllAtion
On Tractors with Older Deck Configurations
Remove Boot Mounting Rod
2
3
1
1
2
3
Flange
1. Install the rubber chute strap, from hardware pack 689-00318A, onto the chute elbow using the clevis pin (711-
05063), washer (736-0204) and Bow-tie cotter pin (714-04040) from the hardware pack. See Figure 4-21. Secure the end of the strap utilizing the hole furthest from the end, insert the torsion spring hook (732-04510A) into the other end.
Note: On decks with front deck wheels, the boot mount rod must be removed in order to install this discharge chute elbow onto the tractor. See Figure 4-21.
Note: On decks without deck wheels, hook the retainer strap into the hole provided in the flange on the front-side of the cutting deck. See Figure 4-23.
Figure 4-23
IMPORTANT: Be certain that the bottom of the discharge chute
is located inside of the lip of the deck opening, as previously shown in Figure 4-20.
Figure 4-21
2. Install the deck mounting pin (711-05049) up into the chute elbow using two flat washers (936-0176) from hardware pack 689-00318A and secure with a flange lock nut (912-3027), as shown in Figure 4-21.
3. With the tractor’s discharge chute raised up and held open (1 of Figure 4-22), install the chute elbow over the chute opening by placing the deck mounting pin in the hole provided (2), then secure the elbow to the deck by hooking the retainer strap torsion spring hook over the deck wheel mounting bracket a shown in (3) of Figure 4-22.
Installing the Upper Chute Tube
NOTE: Check the upper chute for a cardboard insert installed for shipping purposes. If the insert is present, remove it before continuing with Step 1.
1. Peel the backing off of the self-adhesive foam strip (721-
04388) that has been included within your Contents of Carton. Apply it to the upper chute, flush against the flange as shown in Figure 4-24.
14 Section 4 — ASSembly & inStAllAtion
Figure 4-22
Figure 4-24
2. With the grass catcher cover open, install the upper discharge chute through the discharge chute opening, as shown in Figure 4-25.
Figure 4-25
3. With the ability now to wiggle the discharge chute tube back and forth, slide it over the chute elbow mounted on the cutting deck, as shown in Figure 4-26.
4. Continue to work the discharge chute down over the chute elbow until the groove on the discharge chute aligns with the upper chute support, as shown in the inset of Figure 4-27.
Figure 4-27
5. Close the grass catcher cover.
Figure 4-26
15Section 4 — ASSembly & inStAllAtion
Operation
1
2
2
1
5
Bagger Usage
NOTE: When both grass bags are full, place the tractor on a firm, level surface, disengage the PTO, turn the tractor engine off and set the parking brake.
1. Flip Seat up.
2. Open the grass bag cover by pushing in on the rear, right­side tab with your right hand, as seen in 1 of Figure 5-1, and lifting the cover with your left hand in the center rear of the bagger cover, 2. Do not remove the chute tube assembly from the tractor.
4. Empty the grass clippings at a proper disposal sight, use the handle at the bottom of each grass bag. Holding the bag firmly, empty the contents
5. Replace the grass bags in the reverse order and in the same orientation in which they were removed, close the lid, pivot the seat down, restart your tractor and resume cutting your grass.
6. Retighten all wing knobs periodically throughout the season.
Figure 5-1
3. Remove the grass bags by lifting these up (1 in Figure 5-2) and moving the bags away from the bag support assembly (2).
Figure 5-2
16
Notes
6
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