MTD 17ARCACT099 Owner’s Manual

Operator's Manual
I:RRFrSMRN°
Zero=Turn Rider 22 HP, 46" MOWER DECK
Model No. 247.204460
ASSEMBLY
OPERATION
MAINTENANCE
CAUTION: Before using this product, read this manual and follow all safety
rules and operating instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com
PARTS LIST
ESPANOL
FormNo.769-09491
(November7,2013)
Warranty Statement ................................... 2
Safety Instructions .................................... 3
Slope Guide .......................................... 7
Assembly ............................................. 8
Operation ........................................... 12
Service and Maintenance ............................ 20
Off-Season Storage ................................... 29
Troubleshooting ..................................... 30
Espaffol .............................................. 35
Service Numbers ............................ Back Cover
CRAFTSMANFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,allnon-expendablepartsofthisridingequipmentarewarrantedagainstanydefectsinmaterialorworkmanship.
Adefectivenon-expendablepartwill receivefreein-homerepairorreplacementifrepairisimpossible.
BATTERYLIMITEDWARRANTY FOR90DAYSfromthedateofpurchase,thebattery(anexpendablepart)ofthisridingequipmentiswarrantedagainstanydefectsinmaterialor
workmanship.Anewbatterywillbesuppliedfreeofcharge.Youareresponsibleforthelaborcostofbatteryinstallation. WARRANTYSERVICE
Forwarrantycoveragedetailstoobtainfreerepairorreplacement,call1-888-331-4569orvisitthewebsite:www.craftsman.com/warranty Inallcasesabove,ifpartrepairorreplacementisimpossible,theridingequipmentwillbereplacedfreeofchargewiththesameoranequivalentmodel.
Alloftheabovewarrantycoverageisvoidifthisridingequipmentiseverusedwhileprovidingcommercialservicesorifrentedtoanotherperson. ThiswarrantycoversONLYdefectsinmaterialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoblades,sparkplugs,air cleaners,belts,andoilfilters.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheelreplacementorrepairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedtodamagecausedbytowingobjectsbeyondthecapabilityoftheriding equipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproperstorage,failureto
usethepropergradeandamountof engineoil,failureto keepthedeckclearofflammabledebris,orfailuretomaintaintheridingequipmentaccording
totheinstructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeusedwithin30days ofitspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
SearsBrandsManagementCorporation,HoffmanEstates,IL60179
Model Number
Engine Oil: SAE 30
Serial Number
Fuel: Unleaded Gasoline
Date of Purchase
Record the model number, serial number,
and date of purchase above.
© Sears Brands, LLC 2
Thissymbolpoints out importantsafety instructionswhich,if not followed,couldendangerthe personalsafetyand/orpropertyof yourselfandothers. Readandfollow all instructionsinthismanual beforeattempting tooperatethis machine.Failuretocomplywith these
instructionsmayresultinpersonalinjury.Whenyouseethis symbol,HEED ITSWARNING!
Thismachinewasbuilt to beoperatedaccordingto the safeoperation
practicesinthis manual.Aswith anytype of powerequipment, carelessnessorerroron thepart ofthe operatorcanresultinseriousinjury. Thismachineiscapableof amputatingfingers, hands,toesandfeet and throwing debris.Failureto observethefollowing safetyinstructionscould
resultin seriousinjury ordeath.
CALiFORNiA PROPOSiTiON 65
EngineExhaust,someof itsconstituents,andcertainvehidecomponents
containoremit chemicalsknownto StateofCaliforniato causecancerand birth defectsor other reproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontain leadandlead compounds,chemicalsknownto the StateofCaliforniatocausecancerand reproductiveharm.Washhandsafter handling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineandinthe manual(s)beforeattemptingtoassembleandoperate.Keepthismanualin asafeplaceforfutureandregularreferenceandfororderingreplacement parts.
Befamiliarwithallcontrolsandtheirproperoperation.Knowhowtostop themachineanddisengagethemquickly.
Neverallowchildrenunder14yearsof ageto operatethismachine.Children 14andovershouldreadandunderstandtheinstructionsandsafeoperation practicesinthis manualandonthemachineandshouldbetrainedand supervisedbyanadult.
Neverallowadultstooperatethismachinewithout properinstruction. Tohelpavoidbladecontactorathrownobjectinjury,keepbystanders,
helpers,childrenandpetsatleast75feetfromthemachinewhileit isin operation.Stopmachineif anyoneentersthearea.
Thoroughlyinspecttheareawheretheequipmentistobeused.Remove allstones,sticks,wire,bones,toys,andotherforeignobjectswhichcould bepickedupandthrownbytheblade(s).Thrownobjectscancauseserious personalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awall orobstructionwhichmaycausedischargedmaterialto ricochetback towardtheoperator.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile performinganadjustmentor repairtoprotectyoureyes.Thrownobjects whichricochetcancauseseriousinjurytotheeyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts. Loosefitting clothesandjewelrycanbecaughtinmovableparts.Never operatethis machineinbarefeetorsandals.
Your Responsibility--Restrict the useofthis powermachineto personswhoread,understandandfollow the warningsand instructionsin
thismanualandonthe machine.
SAVETHESEINSTRUCTIONS!
Beawareofthemowerandattachmentdischargedirectionanddonotpoint it atanyone.Donotoperatethemowerwithoutthedischargecoverorentire grasscatcherin itsproperplace.
Donotput handsorfeetnearrotatingpartsorunderthecuttingdeck. Contactwiththe blade(s)canamputatehandsandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown objectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroadsandwhilenot cuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.Thismachineis not intendedforuseonanypublicroadway.
Donotoperatethemachinewhileunderthe influenceofalcoholordrugs. Mowonlyindaylightorgoodartificiallight. Nevercarrypassengers.
Backupslowly.Alwayslookdownandbehindbeforeandwhilebacking toavoidaback-overaccident.Beawareandpayattentiontothesafety systemfunctionthatstopspowertothe bladeswhendrivingin reverse.
Ifnotfuctioningproperly,contactanauthorizeddealerforsafetysystem inspectionandrepair.
Slowdownbeforeturning.Operatethemachinesmoothly.Avoiderratic operationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntilthe blade(s)cometoacompletestopbeforeremovinggrasscatcher,emptying grass,uncloggingchute,removinganygrassordebris,or makingany adjustments.
Neverleavearunningmachineunattended.Alwaysturnoff blade(s),place drivecontrolleversinneutral,setparkingbrake,stopengineandremove keybeforedismounting.
Useextracarewhenloadingorunloadingthemachineintoatrailerortruck. Thismachineshouldnotbedrivenupordownramp(s),becausethemachine couldtipover,causingseriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)toloadorunloadproperly.
Mufflerandenginebecomehotandcancauseaburn.Donottouch. Checkoverheadclearancescarefullybeforedrivingunderlowhangingtree
branches,wires,dooropeningsetc.,wheretheoperatormaybestruckor pulledfromthemachine,whichcouldresultinseriousinjury.
Disengageallattachmentclutches,settheparkingbraketothe'on'position
andmovethe RHandLHdrivecontrolleversto theneutralpositionbefore attemptingtostarttheengine.
Yourmachineisdesignedto cutnormalresidentialgrassofaheightnomore than10".Donotattempttomowthroughunusuallytall,drygrass(e.g., pasture)orpilesofdryleaves.Drygrassor leavesmaycontacttheengine exhaustand/orbuilduponthemowerdeckpresentingapotentialfire
hazard. Useonlyaccessoriesandattachmentsapprovedforthismachinebythe
machinemanufacturer.Read,understandandfollowall instructions providedwiththeapprovedaccessoryorattachment.Foralistofapproved
accessoriesandattachments,call1-888-331-4569. Dataindicatesthatoperators,age60yearsandabove,areinvolvedina
largepercentageofridingmower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmowersafelyenoughtoprotect themselvesandothersfromseriousinjury.
Ifsituationsoccurwhicharenotcoveredin thismanual,usecareandgood
judgment.
SLOPE OPERATION
Slopesareamajorfactorrelatedtolossofcontrolandtip-overaccidentswhichcan resultinsevereinjuryordeath.Allslopesrequireextracaution.Ifyoucannotback uptheslopeorif youfeeluneasyonit,do notmowit.
Foryoursafety,usetheslopegaugeincludedaspartofthismanualto measure slopesbeforeoperatingthismachineonaslopedorhillyarea.If theslopeisgreater than15degreesasshownontheslopegauge,donotoperatethis machineonthat areaorseriousinjurycouldresult.
Do;
Mowacrossslopes,notupanddown.Exerciseextremecautionwhen changingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Useslowspeed.Choosea lowenoughspeedsothatyouwill nothaveto stopwhileontheslope.Avoidstartingorstoppingonaslope.Ifthetiresare unabletomaintaintraction,disengagethebladesandproceedslowlyand carefullystraightdowntheslope.
Followthemanufacturer'srecommendationsfor wheelweightsor counterweightsto improvestability.
Useextracarewith grasscatchersorotherattachments.Thesecanchange thestabilityof themachine.
Keepallmovementontheslopesslowandgradual.Donotmakesudden changesinspeedordirection.Rapidaccelerationordecelerationcouldcause thefrontofthemachineto lift andrapidlyroll overbackwards,whichcould causeseriousinjury.
Do Not:
Donotturnonslopesunlessnecessary;then turnslowlyuphillanduseextra carewhileturning.
Donotmowneardrop-offs,ditchesorembankments.Themowercould suddenlyturn overira wheelisovertheedgeofacliff,ditch,orifanedge
cavesin.
Donottry tostabilizethemachinebyputtingyourfootontheground.
Donotusea grasscatcheronsteepslopes.
Donotmowonwetgrass.Reducedtractioncouldcausesliding.
Donottowheavypull behindattachments(e.g.loadeddumpcart,lawn
roller,etc.)onslopesgreaterthan5 degrees.Whengoingdownhill,the extraweighttendstopushtheridingmowerandmaycauseyoutoloose control(e.g.ridingmowermayspeedup,brakingandsteeringabilityare
reduced,attachmentmayjack-knifeandcauseridingmowertooverturn).
CHILDREN
Tragicaccidentscanoccurif theoperatorisnotalertto thepresenceofchildren. Childrenareoftenattractedtothemachineandthemowingactivity.Theydonot understandthedangers.Neverassumethatchildrenwill remainwhereyoulastsaw
them.
Keepchildrenoutofthemowingareaandinwatchfulcareofaresponsible adultotherthantheoperator.
Bealertandturnmachineoff ifachildentersthearea. Toavoidback-overaccidents,alwayslookbehindanddownforsmall
children.
Nevercarrychildren,evenwith theblade(s)shutoff.Theymayfalloffand be seriouslyinjuredorinterferewithsafemachineoperation.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees orotherobjectsthatmayblockyourvisionofachildwhomayrunintothe
pathofthemachine.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom ahotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized operation.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children14and overshouldreadandunderstandtheinstructionsandsafeoperationpracticesin thismanualandonthemachineandshouldbetrainedandsupervisedbyanadult.
TOWING
Towonlywith amachinethathasahitchdesignedfor towing.Donotattach towedequipmentexceptat thehitchpoint.
Followthe manufacturersrecommendationforweightlimitsfortowed equipmentandtowingonslopes.
Neverallowchildrenorothersinorontowedequipment.
4
Onslopes,theweightofthetowedequipmentmaycausebssoftractionand lossofcontrol.
Travelslowlyandallowextradistancetostop. Donotshiftto neutralandcoastdownhill.
Donottowheavypullbehindattachments(e.g.loadeddumpcart,lawn roller,etc.)onslopesgreaterthan5degrees.Whengoingdownhill,the extraweighttendstopushtheridingmowerandmaycauseyouto loose control(e.g.ridingmowermayspeedup,brakingandsteeringabilityare
reduced,attachmentmayjack-knifeandcauseridingmowertooverturn).
SERVICE
Safe Handling of Gasoline: Toavoidpersonalinjuryorpropertydamageuseextremecareinhandling
gasoline.Gasolineisextremelyflammableandthe vaporsareexplosive. Seriouspersonalinjury canoccurwhengasolineisspilledonyourselforyour clotheswhichcanignite. Washyourskinandchangeclothesimmediately.
Useonlyan approvedgasolinecontainer. Neverfill containersinsideavehicleoronatruckortrailerbedwith aplastic
liner.Alwaysplacecontainerson thegroundawayfromyourvehiclebefore filling.
Whenpractical,removegas-poweredequipmentfromthetruckor trailerandrefueliton theground.If thisisnotpossible,thenrefuelsuch equipmentonatrailerwitha portablecontainer,ratherthanfroma gasoline dispensernozzle.
Keepthenozzleincontactwiththerimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersourcesof ignition. Neverfuelmachineindoors.
Neverremovegascaporaddfuelwhiletheengineishotorrunning.Allow enginetocoolatleasttwominutesbeforerefueling.
Neveroverfill fueltank.Filltanktonomorethan1/2inchbelowbottomof fillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely. Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5 minutesbeforestartingtheengine. Toreducefirehazards,keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuelsoakeddebris. Neverstorethemachineorfuelcontainerinsidewherethereis anopen
flame,sparkorpilotlightasonawaterheater,spaceheater,furnace,clothes dryerorothergasappliances.
Allowamachinetocoolatleastfiveminutesbeforestoring.
General Service
Neverrunan engineindoorsorinapoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertaintheblade(s)andall movingpartshavestopped.Disconnectthesparkplugwireandground againsttheenginetopreventunintendedstarting.
Periodicallychecktomakesurethebladescometocompletestopwithin approximately(5)fivesecondsafteroperatingthe bladedisengagement control.Ifthebladesdonotstopwithinthethistimeframe,aveyour machineservicedprofessionallybySearsoranotherqualifieddealer.
Regularlycheckthesafetyinterlocksystemfor properfunction,asdescribed laterinthis manual.Ifthesafetyinterlocksystemdoesnotfunctionproperly, haveyourmachineservicedprofessionallybySearsoranotherqualified
dealer. Checktheblade(s)andenginemountingboltsat frequentintervalsfor
propertightness.Also,visuallyinspectblade(s)for damage(e.g.,excessive wear,bent,cracked).Replacetheblade(s)withtheoriginalequipment manufacturer's(O.E.M.)blade(s)only,listedinthismanual.Useofparts whichdonotmeettheoriginalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduseextra cautionwhenservicingthem.
Keepallnuts,bolts,andscrewstight tobesuretheequipmentisinsafe workingcondition.
Nevertamperwith thesafetyinterlocksystemorothersafetydevices.Check theirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug wire(s)andgroundagainsttheengine.Thoroughlyinspectthemachinefor anydamage.Repairthedamagebeforestartingandoperating.
Neverattempttomakeadjustmentsorrepairsto themachinewhilethe engineisrunning.
Grasscatchercomponentsandthedischargecoveraresubjecttowear anddamagewhichcouldexposemovingpartsorallowobjectstobe thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace immediatelywithoriginalequipmentmanufacturer's(O.E.M.)partsonly, listedinthismanual.Useofpartswhichdonotmeettheoriginalequipment specificationsmayleadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedtheengine.The governorcontrolsthemaximumsafeoperatingspeedoftheengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulationsforgas,oil,etc.to protectthe
environment. AccordingtotheConsumerProductsSafetyCommission(CPSC)andthe
U.S.EnvironmentalProtectionAgency(EPA),thisproducthasanAverage
UsefulLifeofseven(7)years,or270hoursofoperation.Attheendof theAverageUsefulLifehavethemachineinspectedannuallybySearsor anotherqualifieddealerto ensurethatallmechanicalandsafetysystems areworkingproperlyandnotwornexcessively.Failuretodosocanresultin accidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,donot modifyengineinanyway.Tampering
with thegovernorsetting canleadto arunawayengineandcauseitto operateat unsafespeeds.Nevertamperwith factorysetting ofengine governor.
NOTICE REGARDING EMiSSiONS
Engineswhich arecertified to complywith CaliforniaandfederalEPA emissionregulationsfor SORE(SmallOffRoadEquipment)arecertified tooperateonregularunleadedgasoline,andmayincludethefollowing emissioncontrolsystems:EngineModification(EM),OxidizingCatalyst(0C), SecondaryAirinjection(SAI)andThreeWayCatalyst(TWO)ifsoequipped.
SPARK ARRESTOR
Thismachineisequippedwith aninternalcombustionengineandshould not beusedonor nearanyunimprovedforest-covered,brushcoveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwith a sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestorisused,itshould bemaintainedin effectiveworking order bythe operator.Inthe Stateof Californiatheaboveisrequiredby law(Section 4442of the CaliforniaPublicResourcesCode).Otherstatesmayhavesimilar laws. Federallawsapplyonfederal lands. Asparkarrestorfor the muffler isavailablethroughyournearestSearsParts andRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct.Read,understand,andfollow all instructionsonthemachinebefore attempting to assembleandoperate.
= =
_j/_ WARNING--THROWN OBJECTS
iiii_;!:_iiii/ This machine may pick up and throw and objects which can cause serious personal injury.
READTHEOPERATOR'SMANUAL(S) Read,understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATINGBLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)can
amputate hands and feet.
WARN NG--T.ROWNOBJECTS
_F This machine may pick up and throw and objects which can cause serious personal injury.
®
J _ Keep bystanders, helpers, children and pets at least75 feet from the machine while it isin operation.
Do not operate this machine on a slope greater than 15degrees.
WARNING-- SLOPEOPERATION
DANGER-- ROTATINGBLADES Toreduce the risk of injury, keep hands and feet away.Do not operate unless discharge cover or grass
catcher is in its proper place. Ifdamaged, replace immediately.
6
15° Slope
15° Slope
X
(OK)
Figure1
(TOO STEEP)
Figure2
O. daShed. fine
USETHiSSLOPEGAUGETO DETERMINE
iFA SLOPEiSTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethispageandfold alongthe dashedline.
2. Locateaverticalobjecton or behindthe slope(e.g.a pole,building,fence, tree, etc.)
3. Aligneithersideofthe slopegaugewith theobject(SeeFigure1 andFigure2 ).
4. Adjust gaugeup ordownuntil theleftcornertouchesthe slope(SeeFigure1 andFigure2).
5.
If thereis agap belowthe gauge,the slopeistoo steepfor safeoperation(SeeFigure2above).
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. Always mow across the face of slopes, never mow up and down the face of slopes.
Set-Up
NOTE:Removethedeckwashsystemnozzleadapterandoildraintubefromthe manualbagandstoreforfutureuse.
Moving TheRidingMower Manually
Yourriding mower'stransmissionisequippedwitha hydrostaticreliefvalvefor occasionswhenit isnecessarytomovetheridingmowermanually.Openingthis valvepermitsthefluidinthetransmissionto bypassitsnormalroute,allowingthe reartiresto"freewheel."Toopenthehydrostaticreliefvalve,proceedasfollows:
1. Locatethehydrostaticbypassrodintherearoftheridingmower.SeeFigure1.
Install Operator'sSeat
Toinstalltheseatproceedasfollows:
NOTE:Theseatisshippedwith theseatswitchandseatpanattached.
1. Cutanystrapssecuringtheseatassemblyandthedrivecontrolleverstothe ridingmower.Removeanypackingmaterial.
NOTE:Becarefulnottocutthewiringharnessconnectingtheseatandthe seatswitch.
2. Removethetwoshoulderboltsandlocknutsintheseatpanasshownin Figure2.
f
Figure1
Engagethebypassrodsbypullingeachoneout(a)andto theright (b)to lockitintoplace.SeeFigure1.
Disengagethebypassrodsbyreversingstepsa&baftermovingthetractor. SeeFigure1.
NOTE:Thetransmissionwill NOTengagewhenthe hydrostaticbypassrodis pulledout.Returntherodto itsnormalpositionpriortooperatingthe riding
mower.
Neverattempt to movethe riding mowermanuallywithout first opening
the hydrostaticrelief valve.Doingsowill resultinseriousdamagetothe
ridingmower'stransmission.
Shoulder
.Bolt
J
Figure2
Rotatetheseatintopositionandsecuretheseatintoplacewiththe previouslyremovedshoulderboltsandlocknuts.Becarefulnotto crimpor
damagethewire harnesswhileinstallingtheseat.SeeFigure3.
ShoulderBolts
Figure3
8
PositionDriveControllevers
Thedrivecontrolleversoftheridingmowerareloweredforshippingpurposes. Theflangelocknuts,hexscrews,andflat washersthat normallysecurethecontrol leversintheiroperatingpositionareunfastenedandinstalledintheslottedholesof thecontrolleversforshipment.Thecontrolleversmustberepositionedtooperate theridingmower.Torepositionthecontrolleversforoperation,proceedasfollows:
1. Removethehexscrewsandflatwashersfromthehardwarepackinyour manualbag.
2. Liftandswingthatcontrolleverupwarduntiltheslottedholeinthelever bracketalignswithoneoftheholesin thepivotbracket.SeeFigure4.
Control
LiftControl
LeverUpward
Flat Washer..
Connectingthe Battery Cables
Batteryposts,terminals,and relatedaccessoriescontain leadandlead compounds,chemicalsknownto the Stateof Californiato causecancerand reproductiveharm.Washhandsafter handling.
Whenattachingbattery cables,alwaysconnectthe POSITIVE(Red)wire to itsterminal first, followed bythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmayhavebeenleft
disconnectedfromtheterminalsatthefactory.Toconnectthebatterycables,
proceedasfollows:
flOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery terminalismarkedNeg.(-).
flOTE:Ifthepositivebatterycableisalreadyattached,skipaheadtostep2.
1. Removetheplasticcover,if present,fromthepositivebatteryterminaland attachtheredcabletothepositivebatteryterminal(+)with theboltand hexnut.SeeFigure5.
Hex Screw
Bracket
Figure4
3. Slidetheflat washerontothehexscrew.Fromtheoutside,insertthehex screwwith washerthroughthecontrolleverslotandtheholeofthepivot bracket.SeeFigure4.Usinga1/2"wrenchsnugthescrew,butdonotfully tighten.
4. Notetherelativepositionof thecontrolleverto thepivotbracket, thenrepeatthe previousstepstorepositiontheothercontrolleverin approximatelythesameposition.
Torquethescrewsdowntightly to preventthe controlleversfrom slipping out of position.
5.
Referto"AdjustingtheDriveControlLevers"intheMaintenance& Adjustmentsforinstructionsonthefinaladjustmentofthelevers.
Figure5
Removetheplasticcover,ifpresent,fromthenegativebatteryterminaland attachtheblackcabletothenegativebatteryterminal(-) withtheboltand hexnut. SeeFigure5.
Positiontheredrubberbootoverthepositivebatteryterminaltohelp protectitfromcorrosion.
flOTE:Ifthebatteryisputintoserviceafterthedateshownontoporside ofbattery,chargethebatteryasinstructedintheServiceandMaintenance sectionofthisOperator'sManualpriortooperatingtheridingmower.
9
LowerDeckDischargeChuteDeflector CheckingTirePressure
Neveroperatethe mowerdeckwithoutthechutedeflectorinstalledandin
thedown position.
Thedischargechutedeflectormustbeinstalledbeforeoperatingthemower.
1. Removethekeysthatareattachedwith aziptie tothechutebracket.
2. Removetheflangelocknutsfromthedeck.Donotremovethepushnuts orcarriagebolts,leavingtheminplacewillaidininstallingthechute.See Figure6.
Push eBolts
Donotoverinflate tires,Checksidewalloftires formaximum psi.Equaltire pressureshouldbemaintainedat alltimes.
Thetiresonyourridingmowermaybeoverinflatedforshippingpurposes.Reducethe tirepressurebeforeoperatingtheridingmower.Checksidewalloftiresformaximumpsi.
Adjusting the GaugeWheels
Keephandsandfeet awayfrom the dischargeopeningof thecuttingdeck.
NOTE:Thedeckgaugewheelsareananti-scalpfeatureofthedeckandarenot designedtosupporttheweightof thecuttingdeck.
Themowerdeckcuttingheightcanbesetinanyofsixheightsettingsusingthe ridingmower'sdecklift handle.Thedeckheightsrangefrom1-1_" to 4".Thedeck gaugewheelpositionshouldbeapproximately%"to _" abovethegroundwhen thedeckissetinthedesiredheightsetting.
Usingthelift handle,setthedeckinthedesiredheightsetting,thencheckthe
gaugewheeldistancefromthegroundbelow.Ifnecessaryadjustasfollows:
1. Visuallycheckthedistancebetweenthefrontgaugewheelandtheground. Ifthegaugewheelisnearortouchingtheground,itshouldberaised.If morethan_A"abovetheground,itshouldbelowered.
2. Removetheflangelocknutsecuringthefrontgaugewheelshoulderboltto thedeck.Removethegaugewheelandshoulderbolt.RefertoFigure8.
Figure6
Installthedischargechutedeflectorusingthecarriagebolts,pushnutsand flangelocknutsasshowninFigure7andsecurelytightenthehardware.
Flau_LockNuts
Discharge
Chute
Deflector
Push
Figure7
:> .....
arriageBolts
eWheel
LockNut
k. j
Figure8
3. Inserttheshoulderboltintotheoneoffourindexholesinthefrontgauge wheelbracketthatwill givethegaugewheela%"to _A"clearancewith the groundandsecurewith theflangelocknut.
4. Notetheindexholeof thejustadjustedwheel,andadjustthereargauge wheelintotherespectiveindexholesoftheothergaugewheelbracketon
thedeck.
10
Adjusting the Seat 3. Toadjustthepositionoftheseat,rotatetheseatforwardandlocatetheclampknob
onthefrontleftoftheseatpan.RefertoFigure9. 4.
Clamp
Knob
Seat
Adjustment
Positions
Figure9
Rotatetheclampknobstotheleftandremovethem,slidetheseatforwardor backwardandre-inserttheclampknobsintooneofthefouravailablepositionson theseatpanandintotheseat,thentightensecurely.Makesuretheseatislockedinto positionbeforeoperatingthetractor.SeeFigure9
Yourridingmowerisshippedwith oilintheengine.However,youMUSTcheck theoil levelbeforeoperating.Checkandaddtheoil asinstructedin yourEngine
UsinganapprovedredGASOLINEcontainer,addfuelslowly,beingcarefulto
avoidspilling.
Fillthetankuntilthefuelreachesthebottomofthefuel tankneck.
Replacethefuelcapandtightensecurely.Wipeupspilledfuelbefore startingengine.IffuelisspilledDONOTstartengine.Moveridingmower awayfromareaofspillage.Avoidcreatinganysourceofignitionuntilfuel vaporsaregone.
CheckingandAdding Oil
Operator'sManual.
GasandOil
FuelRecommendations
Useautomotivegasoline(unleadedorlowleadedtominimizecombustionchamber deposits)withaminimumof87octane.Gasolinewith upto10%ethanolor15% MTBE(MethylTertiaryButylEther)canbeused.Neveruseanoil/gasolinemixture ordirtygasoline.Avoidgettingdirt, dust,orwaterinthefuel tank.DONOTuseE85 gasoline.
Refuelinawell-ventilatedareawith theenginestopped.Donotsmokeor allowflamesorsparksintheareawheretheengineisrefueledorwhere gasolineisstored.
Donotoverfillthefueltank.Afterrefueling,makesurethetankcapisclosed properlyandsecurely.
Becarefulnottospillfuelwhenrefueling.Spilledfuelorfuelvapormayignite. Ifanyfuelisspilled,makesuretheareaisdrybeforestartingtheengine.
Avoidrepeatedorprolongedcontactwith skinorbreathingofvapor.
Adding Fuel
Useextremecarewhenhandling gasoline.Gasolineisextremely flammable andthevaporsare explosive.Neverfuelthe riding mower indoorsorwhilethe engineishotor running. Extinguishcigarettes,cigars, pipesandother sourcesof ignition.
1. Besureengineisoutdoorsandinawell-ventilatedarea.
2. Cleanareaaroundthefuelfill capandremovethefuelfill cap.
11
FuelLevelWindow\ l\
LHDrive RHDrive
ControlLever ControlLever
LCDServiceMinder&
HourMeter
ignitionSwitch
FueiTankCap
LHTransmissionByic
Nowthat youhavesetupyourridingmower,it'simportanttobecomeacquainted with itscontrolsandfeatures.Referto Figure10.
NOTE:ReferencestoLEFT,RIGHT,FRONT,andREARindicatethatpositiononthe ridingmowerwhenfacingforwardwhileseatedintheoperator'sseat.
CupHolder
ThecupholderislocatedtowardtherearoftheRHconsoletotherightofthe operator'sseat.
StorageTray
Thestoragetray islocatedattherearofthe RHconsole.
DeckHeightindex
Thedecklift handleislocatedonthefront!rightoftheconsole,andisused toraiseandlowerthemowerdeck.Pullthehandletotheleft outof the
indexnotchandpushdownwardto lowerthedeck,or pullupwardtoraise thedeck.Whenthedesiredheightisattained,movethe lift handletothe rightuntilfullyintheindexnotch.
CupHolder
Tray
\nsmissionBypassRod
Figure10
RHand LHDriveControlLevers
TheRHandLHcontrolleversarelocatedoneachsideoftheoperator'sseat.These hingedleverspivotoutwardtoopenspaceto permittheoperatortoeither sitinthe tractorseat,ortodismountthetractor.Theleversmustbefullyopenedoutandin theneutralpositiontostartthetractorengine.Whentheleversarefully outward, theparkingbrakeisalsoengaged.
EachlevercontrolstherespectiveRHorLHtransmission.Consequently,theselevers controlallofthemovementsofthetractor.Drivingandsteeringutilizingthese controlleversisquitedifferentfromconventionaltractors,andwill takesome practiceto master.RefertoOperationforinstructionsonusingthecontrollevers.
PowerTake-Off(PTO)Switch
ThePTOswitchislocatedontheRHconsoleto theright oftheoperator'sseat.The
PTOswitchoperatestheelectricPTOclutchmountedonthebottomoftheengine crankshaft.Pulltheswitchknobupwardto engagethePTOclutch,orpushtheknob downwardtodisengagetheclutch.ThePTOswitchmustbeinthe"disengaged" positionwhenstartingtheengine.
DeckLift Handle
Thedecklifthandleislocatedonthefront/right oftheseatboxframe,and isusedtoraiseandlowerthemowerdeck.Pullthehandletotheleftoutof
theindexnotchandpushdownwardto lowerthedeck,orpullupwardtoraise thedeck.Whenthedesiredheightisattained,movethelift handletothe rightuntilfullyintheindexnotch.
12
ignition Switch LowOil
TheignitionswitchislocatedontheRH RUN consoletotherightof theoperator'sseat. I
Theignitionswitchhasthreepositions. STOP_-- Theengineandelectrical
systemisturnedoff. RUN_-- Theridingmowerelectricalsystemisenergized.
START_-- Thestartermotorwill turnovertheengine.Releasethekey immediatelywhentheenginestarts
NOTE:Topreventaccidentalstartingand/orbatterydischarge,removethe keyfromtheignitionswitchwhentheridingmowerisnotin use.
Theletters"LO"followedbytheletters"OIL",thenfollowedbythemeter's accumulatedtimewill indicatethetractorislowonoil.Stopthetractor
immediatelyandchecktheengineoil levelasinstructedinthisOwner'sManual.
Low Battery 11_;I 8mrl
Atstartup,thebatteryvoltageisbrieflydisplayedthen changestoaccumulatedhours.Theletters"LO"willdisplay
followedbytheletters"BATT"andthenfollowedybythemeter'saccumlulatedtime. "LO/BATT/TIME"isdisplayedontheLCDwhenthevoltagedropsbelow11.5volts.When thisoccurs,thebatteryisinneedofachargeortheengine'schargingsystemisnot generatingsufficientamperage.ChargethebatteryasinstructedintheServicesectionof thismanualorhavethechargingsystemcheckedbyyourlocalservicedealer.
TransmissionBypassRods
Air Rlter Servke I1_] rL
Thetransmissionbypassrods(oneforeachtheRHandLHtransmission)arelocated beneaththeframeplatform,just insideeachrearwheel.
Whenengaged,thetwo rodsopenabypasswithin thehydrostatictransmissions, whichallowstheridingmowertobepushedshortdistancesbyhand.Refertothe Assemblysectionfor instructionsonusingthebypassfeature.
Theletters"CLN"will display,followedbytheletters _ n "AIR",followedby"FILT",thenfollowedbythemeter's
accumulatedtime."CLN/AIR/FILT/TIME"will alternateonthedisplayfor7minutes afterthemeterreachges25hours.Thisairfilter servicemindertimeintervalwill
beevery25hours.Onintervallsthatarecommonwith oilservice,theoil message
will bediplayedfirst followedbytheairfilter message.SeetheEngineOperator's
Manualforfilter cleaningandreplacementsinstructions.
I
Nevertowyour ridingmower.Towingtheridingmowerwith the rear wheelsonthe groundmaycauseseveredamageto the transmissions.
FuelTankCap
Thefueltankcapislocatednearthemiddleofthe LHconsole.Turnthefillcapto remove.Thefuelcapistetheredtothetractorto preventitsloss.Donotattemptto removethecapfromthetractor.Filltanktothebottomofthefillerneck,allowing somespaceinthetankforfuelexpansion.Donotoverfillthetank.
Pushthecapdownwardonthefueltankfill neckandturn clockwiseuntilit clicksto tighten.Alwaysre-installthefuelcaptightlyontothefueltankafterremoving
Neverfill the fueltank when the engineisrunning. Ifthe engineishot from recentlyrunning,allowto coolfor severalminutesbeforerefueling.
Highlyflammable gasolinesplashingontoa hotenginecouldcauseafire.
LCDServiceMinder & HourMeter
WhentheignitionkeyisrotatedoutoftheSTOPpositionbutnotinto theSTART position,theLCDServiceMinderandHourMeterwillbrieflydisplythebattery voltage,followedbythetractor'saccumulatedhours.
NOTE:Hoursoftractoroperationarerecordedanytimetheignitionkeyis rotatedoutoftheSTOPposition,regardlessof whethertheengineisstarted.
TheLCDServiceMinderwillremindtheoperatorof maintenanceintervalsfor changingtheengineoil,airfilterservice,lowengineandlowbatterywarnings.
ChangeOil
TheLCDwill displaytheletters"CHG",followedbytheletters"OIL",followedbythe letters"SOON",thenfinallyfollowedbythemeter'saccumulatedtime. "CHG/OIL/ SOON/TIME"will alternateonthedisplayfor 7minutesafterthemeterreaches50 hours.Thisoilserviceminderintervallwill occurevery50hours.Beforetheinterval expires,changetheengineoilasinstructedintheMaintenancesectionofthis Operator'sManual.
Throttle/ChokeControl
Thethrottle/chokecontrolislocatedontheLHconsoleto theleft ofthe operator'sseat.Whensetinagivenposition,auniformenginespeedwill
bemaintained.
Pushthethrottle/chokecontrolhandleforwardtoincreasetheengine speed.Theridingmowerisdesignedtooperatewiththethrottle/choke controlintheFAST_ positionwhentheridingmowerisbeingdriven andthemowerdeckisengaged.
PullthethrotNe/chokecontrolhandlerearwardto decreasetheengine speed.
Whenstartingtheengine,pushthecontrolhandlefullyforwardintothe
CHOKENposition. Afterstartingandwarmingtheengine,movethecontrolhandlerearwarduntilyou
feelit movepastthechokedetent.
General Safety
RECEIVEINSTRUCTION-- Entirelyreadthisoperator'smanual.Learnto operatethismachineSAFELY.DonotriskINJURYorDEATH.Allowonlythose whohavebecomecompetentin itsusagetooperatethisridingmower.
Beforestartingtheengineorbeginningoperation,befamiliarwith the controls.Theoperatorshouldbeintheoperator'sseat.ThePTOswitchmust beinthedisengagedposition,theparkingbrakeengaged,andthe RHand
LHdrivecontrolleversmovedfullyoutwardintheneutralposition.
Keepallshieldsin place.Keepawayfrommovingparts. NORIDERS!Keepall peopleandpetsasafedistanceaway.Lookbehindand
downto bothsidesoftheridingmowerbeforeandwhilebackingup.
DONOTdirectthemowerdischargeatpeople. Avoidslopeswherepossible.Neveroperateonslopesgreaterthan15°.
Slopeswith agreaterinclinepresentdangerousoperatingconditions.Riding mowerscanberolledover.
13
m
m
$LSW
Beforeleavingtheoperator'sseat:ShutoffthePTO,movetheRHandLH drivecontrolleversfullyoutwardintheneutralposition,engagetheparking
brake0, shutofftheengineandremovetheignitionkey.Waitforall movementtostopbeforeservicingorcleaning.
Operatethedrivecontrolleverssmoothlyandavoidanysuddenmovements oftheleverswhenstartingandstopping.Keepafirmgriponthecontrol
levers. Becarefulwhenoperatingnearroadways.Stopthe ridingmowermotion
andwaitfor vehiclesto passbeforeoperatingalongtheroad. Donotoperatetheridingmowerwiththemowerdeckremoved.Removalof
thedeckwill changethebalanceof theridingmower,andcouldcontribute toaridingmowerrollover.
Avoidoperationontractionsurfacesthat areunstable;useextremecaution ifthesurfaceisslippery.
Slowdownbeforeturningandcometo acompletestopbeforeanyzeroturn maneuver.
Donotstoptheridingmowerorparktheridingmowerovercombustible materialssuchasdrygrass,leaves,debris,etc.
Donotfill thefueltankwhentheengineisrunningorwhiletheengineis hot.Allowtheengineseveralminutesto coolbeforerefueling.Tightenthe fuelcapsecurely.
Before Operating YourRidingmower
Beforeyouoperatetheridingmower,studythismanualcarefullytofamiliarize yourselfwith theoperationofalltheinstrumentsandcontrols.It hasbeen preparedto helpyouoperateandmaintainyourridingmowereffldently.
Thisengineiscertifiedtooperateonlyonclean,fresh,unleadedregular gasoline.Forbestresults,fill thefueltankwithonlyclean,fresh,unleaded gasolinewitha pumpstkkeroctaneratingof87orhigher.
Unleadedgasolineisrecommendedbecauseit leaveslesscombustionchamber depositsandreducesharmfulexhaustemissions.Leadedgasolineisnot recommendedandmustnotbeusedwhereexhaustemissionsareregulated.
NOTE:Purchasegasolineinsmallquantities.Donotusegasolineleftover fromthe previousseason,to minimizegumdepositsinthefuelsystem.
Gasohol(upto10%ethylalcohol,90%unleadedgasolinebyvolume)isan approvedfuel.Othergasoline/alcoholblendsarenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(upto a maximumof15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether blendsarenotapproved.
Checkthe engineoillevel. Cleantheaircleanerelementifnecessary. Checkthe tireinflationpressures. Adjusttheseatfor operator'smaximumcomfort,visibilityandfor
maintainingcompletecontroloftheridingmower.
Safety Interlock System
Thisridingmowerisequippedwithasafetyinterlocksystemfor theprotectionof theoperator.If theinterlocksystemshouldevermalfunction,donotoperatethe ridingmower.Call1-800-659-5917toscheduleservicefromSearsParts&Repair.
Thesafetyinterlocksystempreventstheenginefromcrankingorstartingunless the RHandLHdrivecontrolleversaremovedfullyoutwardtoeachsideinthe
neutralposition,theparkingbrakeisengaged,andthePTOisdisengaged.
Toavoidsuddenmovementwhendisengagingthe parkingbrake,thesafety
interlocksystemwill shutoffthe engineif theRHand/orLHdrivecontrol leversaremovedtoapositionotherthanthefullyout intheneutralposition
whentheparkingbrakeisengaged. Thesafetyinterlocksystemwillshutofftheengineiftheoperatorleavesthe
seatbeforeengagingtheparkingbrake. Thesafetyinterlocksystemwillshutofftheengineiftheoperatorleavestheseat
withthePTOengaged,regardlessofwhethertheparkingbrakeisengaged. NOTE:ThePTOswitchmustbemovedtothe"OFF"positionto restarttheengine. Thesafetyinterlocksystemwillshutoffthe PTOandthemowerbladeswill
stopif bothdrivecontrolleversaremovedintothereverseposition.ThePTO will re-engagewhenoneor bothoftheleversaremovedbacktoeitherthe
neutralorforwardposition.
Starting the Engine
Thisriding mowerisequippedwith asafetyinterlocksystemdesignedfor the protectionof theoperator.Donotoperatethe riding mowerifanypart ofthe interlocksystemismalfunctioning. Periodicallycheckthefunctions ofthe interlocksystemfor properoperation.
Forpersonalsafety,theoperatormustbesittingin the riding mowerseat whenstartingtheengine.
1. Operatormustbesittinginthetractorseatwith thecontrolleversfully outwardinneutral(parkingbrakeon).
2. MakecertainthePTOswitchisinthedisengaged(down)position.Referto Figure11.
[NControlLever
OutinNeutral
3 0 0 0 0 0 0 0 C
3 o o o o o o o o _ Neutral
DO000000000 DO000000000
Throttle/ChokeControl
totheChokePosition
RNControlLeverOutin
/
(Disengaged)Position
--__itch
Figure11
14
3. Movethethrottle/chokecontrolleverfullyforwardintothe CHOKEI'_1 position.
flOTE:Iftheengineiswarmedup,it maynotbenecessaryto placethe throttle/chokecontrolintheCHOKEI%1position.
4. Turntheignitionkeyclockwiseto theSTART_ positionandreleaseit as soonastheenginestarts;however,donotcranktheenginecontinuouslyfor
morethan5secondsatatime.Iftheenginedoesnotstartwithinthistime, turnthekeytoSTOP_ andwaitatleast15secondsto allowtheengine's
startermotortocool.Tryagainafterwaiting.Ifafterafewattemptsthe enginefailstostart,do notkeeptryingtostartit withthechokeclosedas thiswill causefloodingandmakestartingmoredifficult.
5. Astheenginewarmsup,graduallypull thethrottle/chokecontrollever rearwardpastthechokedetentposition.Donotusethechokepositionto enrichthefuelmixture,exceptasnecessaryto starttheengine.
6. Allowtheenginetorunforafew minutesatmidthrottle beforeputtingthe engineunderload.
ColdWeather Starting
Whenstartingtheengineattemperaturesnearor belowfreezing,ensurethe correctviscositymotoroilisusedintheengineandthebatteryisfullycharged. Starttheengineasfollows:
I. Besurethebatteryisingoodcondition.Also,awarmbatteryhasmuch
morestartingcapacitythanacoldbattery.
2. Usefreshwintergradefuel.Wintergradegasolinehashighervolatilityto improvestarting.Donotusegasolineleftoverfromsummer.
3. Followthepreviousinstructionfor Startingthe Engine.
UsingJumper CablesToStart Engine
Batteriescontainsulfuric acidandproduceexplosivegasses.Makecertain the areaiswell ventilated,wear glovesandeyeprotection,andavoid sparksorflamesnearthebattery.
Ifthebatterychargeisnotsufficienttocranktheengine,rechargethebattery.Ifa batterychargerisunavailableandtheridingmowermustbestarted,theaidofa boosterbatterywill benecessary.Connecttheboosterbatteryasfollows:
1. Connectthe endofonecableto thedisabledridingmowerbattery'spositive terminal;thenconnecttheotherendofthatcabletotheboosterbattery's positiveterminal.
2. Connectoneendof theothercabletotheboosterbattery'snegative terminal;thenconnecttheotherendofthatcabletothe frameofthe disabledridingmower,asfarfromthebatteryaspossible.
3. Startthedisabledridingmowerfollowingthenormalstartinginstructions previouslyprovided;thendisconnectthejumpercablesintheexactreverse
orderof theirconnection.
4.
Havetheridingmower'selectricalsystemcheckedandrepairedassoonas possibletoeliminatetheneedforjumpstarting.
Stopping the Engine
1. PlacethePTOswitchintheOFFposition.
2. Movethe RHandLHdrivecontrolleversfullyoutwardintheneutralposition (parkingbrakeon).
3. Movethethrottle/chokecontrolto midwaybetweentheSLOW_ and FAST_ positions.
4. Turntheignitionkeytothe STOP_ positionandremovethekeyfromthe ignitionswitch.
flOTE:Alwaysremovethekeyfromtheignitionswitchtopreventaccidental startingorbatterydischargeiftheequipmentisleft unattended.
PracticeOperation (initial Use)
Operatingazero-turnridingmowerisnotlikeoperatingaconventionaltyperiding ridingmower.Becauseazeroturnridingmowerismoremaneuverable,getting usedtooperatingthecontrolleverstakessomepractice.
Westronglyrecommendthatyoulocatea reasonablylarge,levelandopen"practice area"wheretherearenoobstructions,pedestrians,oranimals.Youshouldpractice operatingtheridingmowerfor aminimumof30minutes.
Carefullymove-- orhaveanexperiencedusermove-- theridingmowerto thepracticearea.Whenperformingthepracticesession,thePTOshouldnotbe engaged.Whilepracticing,operatethe ridingmoweratapproximately1/2-3/4 throttleandatlessthanfull speedinbothforwardandreverse.
Carefullypracticemaneuveringtheridingmowerandproceedtodriveasdescribed
inthefollowingDrivingtheRidingmowerForwardsection.
Drivingthe Riding mower
Avoidsuddenstarts,excessivespeedandsuddenstops.
1. Adjusttheoperator'sseattothemostcomfortablepositionthatallowsyou tooperatethecontrols.See"AdjustingtheSeat"theAssemblysection.
2. MovetheRHandLHdrivecontrolleversinwardintheneutralposition.Refer to Figure12.
ntrolLeverMovedInwardandinNeutral-
0000 00000
0000 0000
OOOOO OOOOO
1
L
Figure12
NOTE:Ifthecontrolleversarenotevenintheneutralposition,refertoService andMaintenanceforinstructionstoadjusttheleverssothattheyareeven.
15
Movethethrottle/chokecontrolleverforwardtothe FAST_ (full throttle) position.
NOTE:Althoughtheridingmower'sengineisdesignedto runatfull throttle, whenperformingapracticesessiontheridingmowermustbeoperatedat lessthanfull throttle.Thisonlyappliestopractice.
Alwaysmaintaina firm grip onthe controllevers.DONOTreleasethe control leversto sloworstopthe ridingmower;moveleversto neutral
positionusingyour hands.
4.
Todrivetheridingmower,firmly grasptherespectivedrivecontrollevers with yourrightandleft handsandcontinuewithDrivingtheRidingmower
Forward.
Driving the Ridingmower Forward
Keepallmovementofthe drive controlleversslowand smooth.Abrupt movementofthe controlleverscanaffect thestability of theriding mower
andcouldcausethe ridingmowertoflip over,which mayresult inserious
injury ordeathto the operator.
Slowlyandevenlymovebothdrivecontrolleversforward.Theridingmower will starttomoveforward.SeeFigure13.
Turningthe Riding mower While Driving Forward
Whenreversingthedirection of travel,werecommendperforminggradual 'U'turnswherepossible.Sharperturnsincreasethe possibilityofturf defacement,and couldaffect controlof theridingmower.ALWAYSslow the ridingmowerbeforemakingsharpturns.
Toturntheridingmowerwhiledrivingforward,movethecontrolleversas necessarysothatoneleverisrearwardoftheother.Theridingmowerwill turnin
thedirectionoftherearwardcontrollever.
Toturntotheleft,movetheleft drivecontrolleverrearwardoftheright
lever.SeeFigure14.
ForwardLeftTurn
DrivingForward Faster
0 O 0 O O 0 O 0 0 0 0
0 0 0 0 0
0 0_0 0 0 0 0_0 0
Ill
Slower
Figure13
Asthecontrolleversarepushedfartherforwardthespeedoftheriding mowerwill increase.
Toslowtheridingmowermovethecontrolsleverrearwardtoattainthedesired speed,ormovetheleverstotheneutralpositiontostoptheridingmower.
Figure14
2. Toturntotheright,movetherightdrivecontrolleverrearwardoftheleft lever.SeeFigure15.
ForwardRightTurn
0 0 O O O _00E 0 0 0
O_11 _ O O O
O O A O O O
Alwaysmaintainyour grasponthedrivecontrol levers.Donot releasethe
leverstoslowthe riding mowerorto returnto neutral.
Figure15
16
3.
Thegreaterthefore-to-aftdistancebetweenthetwo levers,thesharperthe ridingmowerwillturn.
4.
Toexecuteazeroturnmovetheturnsidedrivecontrolleverto theinward neutralposition,whilemovingtheothercontrolleverforward.
NOTE:Makingazeroturnwhilethevehicleismovingwill greatlyincrease thepotentialfordefacementoftheturf.Forturf protectionandtoavoid personalinjury,alwaysstopthevehiclebeforeexecutingazeroturn.
TurningWhile Driving Rearward
I. Toturntheridingmowerwhiledrivingrearward,movethecontrollevers
asnecessarysothatoneleverisforwardoftheother.Theridingmowerwill turninthedirectionoftheforwardcontrollever.
Toturntotheleftwhiletravelingin reverse,movetheleftdrivecontrollever forwardoftheright lever.SeeFigure17.
Driving the Riding mower In Reverse
Alwaysbok behindand downonbothsidesof theridingmowerbefore backingup.Alwayslookbehindwhile traveling inthe reversedirection.
1. Slowlyandevenlymovebothdrivecontrolleversrearward.Theriding mowerwillstarttomoveinthereversedirection.SeeFigure16.
00000000000
00000000000
00000000000
00000000000
RearwardLeftTurn
I
Figure17
Toturntotherightwhiletravelingin reverse,movetherightdrivecontrol leverforwardoftheleft lever.SeeFigure18.
I-I IZI 0 I-i I-i I-i I-i i-i i-i i-i Ci
0 IZI 0 I-i 0 Ci 0 Ci 0 Ci 0 |
I-I I-I IZI Ci Ci Ci Ci Ci Ci Ci Ci
0 I-I 0 CI 0 Ci O Ci O Ci 0
L_
L
Figure16
2.
Asthecontrolleversarepushedfartherrearwardthespeedofthe riding mowerwill increase.
3.
Toslowtheridingmowermovethecontrolsleverforwardto attainthedesired speed,ormovetheleverstotheneutralpositiontostoptheridingmower.
J
Figure18
4. Thegreaterthefore-to-aftdistancebetweenthetwo levers,thesharperthe ridingmowerwillturn.
5. Toexecutea zeroturn,movetheturnsidedrivecontrollevertotheneutral position,whilemovingtheothercontrolleverrearward.
NOTE:Makingazeroturnwhilethevehicleismovingwill greatlyincrease thepotentialfordefacementoftheturf. Forturf protectionandtoavoid personalinjury,alwaysstopthevehiclebeforeexecutingazeroturn.
17
ExecutingaZeroTurn
Whenexecutingazeroturn, the ridingmowerMUSTBESTOPPED.
Executingazeroturn while theridingmowerismovingcansignificantly reduceyourcontroloftheridingmowerandwill causesevereturf
defacementtooccur.
Stoptheforwardorreversemotionoftheridingmowerbymovingthetwo drivecontrolleverstoneutral.
Toturnclockwise,movetheleftcontrolleverforwardwhilesimultaneously movingtherightcontrolleverrearward.SeeFigure19.
Stopping the Riding mower
1. Movebothdrivecontrolleverstotheneutralposition(parkingbrakeon)to stopthemotionoftheridingmower.
2. PushthePTOswitchdownwardtotheDISENGAGEDposition.
3. Usethedecklift handleto raisethedecktoits highestposition.
4. Ifdismountingthetractor,movethedrivecontrolhandlesfully outward intheneutralpositionwhichalsoengagesthe parkingbrake,movethe
throttle/chokecontrollevertotheFAST_ position,turntheignition switchtoSTOP6 andremovethekeyfromtheswitch.
Donot leavethe seatof theriding mowerwithout disengagingthe PTO, movingdrivecontrol leversfully outward inthe neutralposition (parking brakeon).If leavingtheridingmowerunattended,turntheignitionkey off andremovekey.
DrivingOnSlopes
RefertotheslopegaugeintheSafeOperationSectiontohelpdetermineslopes
whereyoumaynotoperatesafely.
I
Figure19
Toturncounterclockwise,movetherightcontrolleverforwardwhile simultaneouslymovingtheleft controlleverrearward.SeeFigure20.
Donotoperateoninclineswith a slopeinexcessof15degrees(ariseof approximately2J/2 feetevery10feet).Theridingmowercouldoverturn andcauseseriousinjury.
1. Alwaysdriveacrossslopes,neverupanddown.Controlthespeedand directionoftheridingmowerusingprimarilythecontrolleveronthe downhillsideoftheridingmower,with theuphillcontrolleverremaining essentiallyinafixedposition.
2. Avoidturningdownhillif possible.Startatthebottomofaslopeandwork upward.Alwaysslowdownbeforeturning.
3. Useextracareandgoslowlywhenturningdownhill.
I
Operating ThePTO
Operatethe PTOclutchasfollows:
1. Movethethrottle/chokecontrollevertoapproximatelythemidthrottle position.
2. PullthePTOswitchupwardtothe ENGAGEDposition.
3. Advancethethrottle/chokelevertotheFAST_ position(fullthrottle).
4. Theoperatormustremainintheridingmowerseatatalltimes.Ifthe operatorshouldleavetheseatwithoutturningoff thepowertake-off switch,theridingmower'senginewill shutoff.
5. ThePTOclutchcannotbeoperatedwhentheridingmowerisdrivinginthe
reversedirection.ThePTOwill disengagewhenbothdrivecontrollevers aremovedtothe reverseposition,andwillre-engagewhenone(orboth) controllever(s)ismovedto theneutralorforwardposition.
Figure20
18
Usingthe Mower Deck
Makecertainthe areato bemowedisfreeofdebris,sticks,stones,wire or other objectsthat canbethrown bytherotatingblades.
flOTE:Donotengagethemowerdeckwhenloweredingrass.Prematurewearand possiblefailureofthe'V" beltandPTOclutchwill result.Fullyraisethedeckormove toanon-grassyareabeforeengagingthemowerdeck.
1. Mowacrossslopes,notupanddown.Ifmowingaslope,start atbottomand workupwardtoensureturnsaremadeuphill.
2. Onthefirstpasspickapointontheoppositesideoftheareatobemowed.
3. Engagethe PTOclutchusingthePTOswitchandmovethethrottle/choke controltothe FAST_ position.
4. Lowerthemowerdeckto thedesiredheightsettingusingthe lifthandle.
5. Slowlyandevenlypushthe RHandLHdrivecontrolleversforwardto move theridingmowerforward,andkeeptheridingmowerheadeddirectly towardthealignmentpoint.
flOTL::Thespeedoftheridingmowerwill affectthequalityofthemower cut.Mowingatfullspeedwill adverselyaffectthecutquality.Controlthe groundspeedwiththecontrollevers.
6. Whenapproachingtheotherendofthestrip,slowdownorstopbefore turning.AU-turnisrecommendedunlessazeroturnisrequired.
7. Alignthemowerwith anedgeofthemowedstripandoverlap approximately3".
8. Directtheridingmoweroneachsubsequentstripto alignwithapreviously cutstrip.
9. Topreventruttingorgroovingoftheturf, ifpossible,changethedirection thatthestripsaremowedbyapproximately45°forthenextandeach subsequentmowing.
Checkingthe SafetyInterlockCircuits
Periodicallycheckthesafetyinterlockcircuitstoensuretheyareworkingproperly.If asafetycircuitisnotworkingasdesigned,contactyouCubCadetdealertohavethe tractorinspected.DONOToperatethetractorifanysafetycircuitisnotfunctioning
properly.Tocheckthesafetycircuits,proceedasfollows:
1. PullthePTOswitchupwardto theengagedposition.Momentarilyturnthe ignitionswitchto thestart_ position;theengineshouldnotcrank.
2. Movebothcontrolleversfully inwardintheneutralposition;thenlift upwardfromtheoperator'sseat.Theengineshouldstop.
3. Withbothcontrolleversfully outwardintheneutral/parkingbrakeengaged position,engagethe PTO.Lift upwardfromtheoperator'sseat;theengine shouldstop.
4. Startthetractorandmovethecontrolleversinwardto theneutraloperating position.Engagethe PTOandmovebothcontrolleverslowlyintotheslow reverseposition;thePTOshoulddisengageandthemowerdeckshouldstop.
Becarefulwhen crossinggrave[pathsordriveways.Disengagethe PTOand
raisethe decktothe highestpositionbefore crossing.
flOTL::Whenstoppingtheridingmowerforanyreasonwhileonagrass surface,always:
Placethecontrolleversinneutral(parkingbrakeon), Shutengineoffand removethekey. Doingsowii[minimizethepossibilityofhavingyourlawn
"browned"byhotexhaustfromyourridingmower'srunning engine.
19
MAINTENANCESCHEDULE
Beforeperforminganytype ofmaintenance/service,disengageall controls
andstop theengine.Wait untilallmovingpartshavecometo acomplete
stop.Disconnectsparkplugwireandgrounditagainsttheengineto
preventunintendedstarting. Alwayswearsafetyglassesduring operation
orwhile performinganyadjustmentsor repairs.
Followthemaintenanceschedulegivenbelow.Thischartdescribesserviceguidelines only.UsetheServiceLogcolumntokeeptrackofcompletedmaintenancetasks.To scheduleservicefrom SearsParts& Repair,call1-888-331-4569.
Eachuse 1. Mowerand exhaust area 1.
2. HydraulicTransaxle 2.
3. Tiresandpressure 3.
4. Deck,mower and drivebelts 4.
5. Bladesandbolttightness 5.
6. Safetyswitchoperation 6.
Every25hours 1. SpindleBearings 1. Every50hours 1. WearPoints 1.
2. Greasefitting 2.
Every100hours 1. Coolingshroudsandcooling 1.
areas
2. Fastenersandcomponents 2.
Everyseason/Beforestorage 1. Pivotpoints 1.
2. Controlhandle 2.
3. Extensionspring 3.
Aftermowing 1. Mowerandexhaustarea 1.
2. Wearpoints 2.
OnceMonthly I. SpindlePulleys I.
2. V-Belt 2.
Clean Checkforleaks Check Check Check Check
Grease
Lubricate Lubricate
Removeandclean
Checkandsecure
Lubricate Lubricate Lubricate
Clean
Lubricate Clean Clean
2. Locatetheoildrainhoseonthe leftsideoftheengine.SeeFigure21.
Beforeperforminganymaintenanceorrepairs,disengagethe PTO,move
the drivecontrolleversfully outward inthe neutral position,engagethe
parkingbrake,stopthe engineandremovethe keyto preventunintended
starting.
EngineMaintenance
RefertotheEngineOperator'sManualforallenginemaintenanceproceduresand instructions.
Changingthe EngineOil
Ifthe enginehasbeenrecentlyrun,the engine,muffler andsurrounding metalsurfaceswill behotand cancauseburnstothe skin.Exercisecaution
to avoidburns.
Tocompleteanoilchange,proceedasfollows:
1. Runtheengineforashorttimeto warmtheengineoil.Theoilwillflowmore freelyandcarryawaymoreimpurities.Usecareto avoidburnsfromhotoil.
,//
r
OilDrainHose
__ Square-Head
___ 11_ HosePlug
Figure21
2O
3. Routethefreeendoftheoil drainhosetowardanappropriateoil collection containerwith atleasta2.5quartcapacity,tocollecttheusedoil.Remove theoilfill cap/dipstickfromtheoilfill tube.
4. Whileholdingthefreeendoftheoildrainhoseovertheoil collection container,unscrewthesquareheadhoseplugfromtheendofthehose.See Figure21.Draintheengineoilintothecollectioncontainer.
5. Routethefreeendoftheoil drainhosetowardanappropriateoil collection containerwith atleasta2.5quartcapacity,tocollecttheusedoil.
6. Oncetheoilhasfinisheddraining,replacethesquareheadhoseplugandfill theengineasinstructedintheengineowner'smanual.Seeengineowner's manualincludedwiththistractorforoilcapacity.
Battery Maintenance
Thebatteryisfilledwithbatteryacidandthensealedatthefactory.However,evena "maintenancefree"batteryrequiressomemaintenancetoensureitsproperlifecycle.
Spraytheterminalsandexposedwirewithabatteryterminalsealer,orcoat theterminalswithathincoatofgreaseorpetroleumjelly,toprotectagainst
corrosion.
Alwayskeepthebatterycablesandterminalscleanandfreeofcorrosion. Avoidtipping.Evenasealedbatterywill leakelectrolytewhentipped.
Battery Removal
TireMaintenance
Checkthetireairpressureafterevery50hoursofoperationorweekly.Keepthe tiresinflatedtotherecommendedpressures.Improperinflationwill shortenthe tireservicelife.Seethetiresidewallforproperinflationpressures.Observethe followingguidelines:
Donotinflateatireabovethemaximumpressureshownonthesidewallof thetire.
Donotreinflateatirethat hasbeenrunflatorseriouslyunderinflated.Have aqualifiedtiremechanicinspectandservicethetire.
Lubrication
Usingapressurelubricatinggun,lubricatethefront castorwheelaxlesand thefrontpivotaxlewith No.2multipurposelithiumgreaseafterevery10
hoursofservice. Periodicallylubricateallotherpivotpoints;i.e.theseatpivotbracket,idlerpivot
bracketonthedeck,decklift shaftassembly,etc.withaqualitylubricatingoil.
GeneralBattery Information
Shouldbattery acidaccidentallysplatter intothe eyesor ontothe skin, rinsethe affectedareaimmediatelywith cleancoldwater.Ifthereis
anyfurther discomfort,seekprompt medicalattention. If acidspillson clothing, first dilute itwith cleanwater,then neutralizewith asolution of ammonia/wateror bakingsoda/water.
NEVERconnect(ordisconnect)battery chargerclipsto the batterywhile the chargeristurnedon,asit cancausesparks.Keepallsourcesof ignition (cigarettes,matches,lighters)awayfrom thebattery. Thegasgenerated during chargingcanbecombustible.Asafurther precaution,only charge the battery inawell ventilated area.Alwaysshieldeyesandprotectskin andclothingwhenworking nearbatteries.
Batteryposts,terminals andrelatedaccessoriescontainleadandlead compounds.Washhandsafter handling.
Thebatteryislocatedbeneaththeseatframe.Toremovethebattery:
1. Removethehexwasherscrewsecuringthebatteryhold-downbracketto theframe.Thenflip thebatteryhold-downbracketuptofreethebattery. SeeFigure22.
HexWasherScrew
Battery Hold-DownBracket
Figure22
Removethehexcapscrewandseresnutsecuringtheblacknegativebatterylead
tothenegativebatterypost(markedNEG).Movethecableawayfromthenegative
batterypost,
2. Removethehexcapscrewandsemsnutsecuringtheredpositivebattery leadtothepositivebatterypost(markedPOS).
3. Carefullylift thebatteryoutofthetractor.
4. Installthebatterybyrepeatingtheabovestepsinthereverseorder.
Batteriescontainsulfuric acidandmayemitexplosivegases.Useextreme
cautionwhenhandling batteries.Keepbatteries outof thereachof children.
Alwaysconnectthe positiveleadto the battery beforeconnectingthe negativelead.Thiswill preventsparkingor possibleinjuryfrom an electricalshortcausedbycontactingtheridingmowerbodywith tools beingusedtoconnectthecables.
21
Chargingthe Battery
1. Testand,if necessary,rechargethebatteryaftertheridingmowerhasbeen storedforaperiodoftime.
2. Avoltmeterorloadtestershouldread12.6volts(DC)orhigheracrossthe batteryterminals.SeeFigure23.
Voltmeter Stateof Charging
Reading Charge Time
12.7 100% Full Charge
12.4 7.5% 90 Min.
12.2 .50% 180 Min.
12.0 25% 280 Min.
Pullbackthelockcollarofthenozzleadapterandpushtheadapterontothe
deckwashnozzleatthe leftendofthemowerdeck.Releasethelockcollar tolocktheadapteronthenozzle.Referto Figure24.
Figure23
3. Chargethebatterywitha12-voltbatterychargerat aMAXIMUMrateof10amps.
ServicingElectricalSystem
Afuseisinstalledtoprotecttheridingmower'selectricalsystemfromdamage causedbyexcessiveamperage.Alwaysusethesamecapacityfusefor replacement. Iftheelectricalsystemdoesnotfunction,checkfora blownfuse.
Ifyouhavearecurringproblemwith blownfuses,call1-800-659-5917toschedule electricalsystemservicefromSearsParts& Repair.
RelaysandSwitches
Thereareseveralsafetyswitchesintheelectricalsystem.Ifa functionofthesafety interlocksystemdescribedearlieris notfunctioningproperly,call1-800-659-5917 tohavetheelectricalsystemcheckedbySearsParts& Repair.
Usingthe DeckWashSystem
Whenusingthe deckwashsystem,neverengagethedeckfrom any
positionother thanthe operator'sseatof theriding mower.Donotusean
assistantorengagedeckinthe presenceofanybystanders.
1. Attachthenozzleadaptertoastandardgardenhoseconnectedto awater supply.
2. Movetheridingmowertoanareawithinreachofthehosewherethe dispersalof wetgrassclippingsisnotobjectionableto you.Disengagethe PTO,engagetheparkingbrake,andstoptheengine.
DeckWash
\
Figure24
4. Turnonthewatersupply.
5. Fromtheridingmoweroperator'sseat,start theengineandengagethe PTO. Allowto runasneeded.DisengagethePTOandstoptheengine.
6. Turnoffthe watersupply.
7. Pullbackthelockcollarofthenozzleadaptertodisconnecttheadapterfrom the nozzle.
Nozzle
(:leaning the Spindle Pulleys
Oncea monthremovethebeltcoversto removeanyaccumulationofgrassclippings fromaroundthespindlepulleysandV-belt.Cleanmoreoftenwhenmowingtall, drygrass.
22
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