Operator's Manual
I:RRFrSMAN°
Zero=Turn Rider
24 HP, 54" MOWER DECK
Model No. 247.204150
• SAFETY
• ASSEMBLY
• OPERATION
• MAINTENANCE
CAUTION: Before using this product,
read this manual and follow all safety
rules and operating instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com
• PARTS LIST
• ESPANOL
FormNo.769-09477
(November7,2013)
Warranty Statement ................................... 2
Safety Instructions .................................... 3
Slope Guide .......................................... 7
Assembly ............................................. 8
Operation ........................................... 12
Service and Maintenance ............................ 20
Off-Season Storage ................................... 29
Troubleshooting ..................................... 30
Espaffol .............................................. 35
Service Numbers ............................ Back Cover
CRAFTSMANFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,allnon-expendablepartsofthisridingequipmentarewarrantedagainstanydefectsinmaterialorworkmanship.
Adefectivenon-expendablepartwill receivefreein-homerepairorreplacementifrepairisimpossible.
BATTERYLIMITEDWARRANTY
FOR90DAYSfromthedateofpurchase,thebattery(anexpendablepart)ofthisridingequipmentiswarrantedagainstanydefectsinmaterialor
workmanship.Anewbatterywillbesuppliedfreeofcharge.Youareresponsibleforthelaborcostofbatteryinstallation.
WARRANTYSERVICE
Forwarrantycoveragedetailstoobtainfreerepairorreplacement,call1-800-659-5917orvisitthewebsite:www.craftsman.com
Inallcasesabove,ifpartrepairorreplacementisimpossible,theridingequipmentwillbereplacedfreeofchargewiththesameoranequivalentmodel.
Alloftheabovewarrantycoverageisvoidifthisridingequipmentiseverusedwhileprovidingcommercialservicesorifrentedtoanotherperson.
ThiswarrantycoversONLYdefectsinmaterialandworkmanship.Warrantycoverage
doesNOTinclude:
• Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoblades,sparkplugs,air
cleaners,belts,andoilfilters.
• Standardmaintenanceservicing,oilchanges,ortune-ups.
• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
• Tireorwheelreplacementorrepairresultingfromnormalwear,accident,orimproperoperationormaintenance.
• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbytowingobjectsbeyondthecapabilityoftheriding
equipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproperstorage,failureto
usethepropergradeandamountof engineoil,failuretokeepthedeckclearofflammabledebris,orfailuretomaintaintheridingequipmentaccording
totheinstructionscontainedintheoperator'smanual.
• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).In general,fuelshouldbeusedwithin30days
ofitspurchasedate.
• Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
SearsBrandsManagementCorporation,HoffmanEstates,IL60179
Model Number
Engine Oil: SAE30
Serial Number
Fuel: Unleaded Gasoline
Date of Purchase
Record the model number, serial number,
and date of purchase above.
© Sears Brands, LLC 2
Thissymbolpoints out importantsafetyinstructionswhich,if not
followed,couldendangerthe personalsafetyand/orproperty of
yourselfandothers. Readandfollow allinstructionsinthis manual
beforeattempting tooperatethismachine.Failuretocomplywith these
instructionsmayresultinpersonalinjury.Whenyouseethis symbol,HEED
ITSWARNING!
Thismachinewasbuilt to beoperatedaccordingto the safeoperation
practicesinthis manual.Aswith anytype of powerequipment,
carelessnessorerroronthe part of the operatorcanresultinseriousinjury.
Thismachineiscapableof amputatingfingers, hands,toesandfeet and
throwing debris.Failureto observethefollowing safetyinstructionscould
resultin seriousinjury ordeath.
CALiFORNiA PROPOSiTiON 65
EngineExhaust,someof itsconstituents,andcertainvehide components
containoremit chemicalsknownto StateofCaliforniato causecancerand
birth defectsorother reproductiveharm.
Batteryposts,terminals,andrelatedaccessoriescontain leadandlead
compounds,chemicalsknownto theStateofCaliforniatocausecancerand
reproductiveharm.Washhandsafter handling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineandinthe
manual(s)beforeattemptingtoassembleandoperate.Keepthismanualin
asafeplaceforfutureandregularreferenceandfororderingreplacement
parts.
Befamiliarwithallcontrolsandtheirproperoperation.Knowhowtostop
themachineanddisengagethemquickly.
Neverallowchildrenunder14yearsof agetooperatethis machine.Children
14andovershouldreadandunderstandtheinstructionsandsafeoperation
practicesinthis manualandonthemachineandshouldbetrainedand
supervisedbyanadult.
Neverallowadultstooperatethismachinewithout properinstruction.
Tohelpavoidbladecontactorathrownobjectinjury,keepbystanders,
helpers,childrenandpetsatleast75feetfromthemachinewhileit isin
operation.Stopmachineif anyoneentersthearea.
Thoroughlyinspecttheareawheretheequipmentistobeused.Remove
allstones,sticks,wire,bones,toys,andotherforeignobjectswhichcould
bepickedupandthrownbytheblade(s).Thrownobjectscancauseserious
personalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtowardroads,
sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst
awall orobstructionwhichmaycausedischargedmaterialto ricochetback
towardtheoperator.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile
performinganadjustmentor repairto protectyoureyes.Thrownobjects
whichricochetcancauseseriousinjurytotheeyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts.
Loosefitting clothesandjewelrycanbecaughtin movableparts.Never
operatethis machineinbarefeetorsandals.
Your Responsibility--Restrict the useofthis powermachineto
personswhoread,understandandfollow the warningsand instructionsin
thismanualandonthe machine.
SAVETHESEINSTRUCTIONS!
Beawareofthemowerandattachmentdischargedirectionanddonotpoint
it atanyone.Donotoperatethemowerwithoutthedischargecoverorentire
grasscatcherin itsproperplace.
Donotput handsorfeetnearrotatingpartsor underthecuttingdeck.
Contactwiththe blade(s)canamputatehandsandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown
objectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroadsandwhilenot
cuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.Thismachineis
not intendedforuseonanypublicroadway.
Donotoperatethemachinewhileunderthe influenceof alcoholordrugs.
Mowonlyindaylightorgoodartificiallight.
Nevercarrypassengers.
Backupslowly.Alwayslookdownandbehindbeforeandwhilebacking
toavoidaback-overaccident.Beawareandpayattentiontothesafety
systemfunctionthatstopspowertothe bladeswhendrivingin reverse.
Ifnotfuctioningproperly,contactanauthorizeddealerforsafetysystem
inspectionandrepair.
Slowdownbeforeturning.Operatethemachinesmoothly.Avoiderratic
operationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntilthe
blade(s)cometoacompletestopbeforeremovinggrasscatcher,emptying
grass,uncloggingchute,removinganygrassordebris,or makingany
adjustments.
Neverleavearunningmachineunattended.Alwaysturnoff blade(s),place
drivecontrolleversinneutral,setparkingbrake,stopengineandremove
keybeforedismounting.
Useextracarewhenloadingorunloadingthemachineintoatrailerortruck.
Thismachineshouldnotbedrivenupordownramp(s),becausethemachine
couldtipover,causingseriouspersonalinjury.Themachinemustbepushed
manuallyonramp(s)toloadorunloadproperly.
Mufflerandenginebecomehotandcancauseaburn.Donottouch.
Checkoverheadclearancescarefullybeforedrivingunderlowhangingtree
branches,wires,dooropeningsetc.,wheretheoperatormaybestruckor
pulledfromthemachine,whichcouldresultinseriousinjury.
Disengageallattachmentclutches,settheparkingbraketothe'on'position
andmovethe RHandLHdrivecontrolleversto theneutralpositionbefore
attemptingtostarttheengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomore
than10".Donotattempttomowthroughunusuallytall,drygrass(e.g.,
pasture)orpilesofdryleaves.Drygrassor leavesmaycontacttheengine
exhaustand/orbuilduponthemowerdeckpresentingapotentialfire
hazard.
Useonlyaccessoriesandattachmentsapprovedforthismachinebythe
machinemanufacturer.Read,understandandfollowall instructions
providedwiththeapprovedaccessoryorattachment.Foralistofapproved
accessoriesandattachments,call1-800-659-5917.
Dataindicatesthatoperators,age60yearsandabove,areinvolvedina
largepercentageofridingmower-relatedinjuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheridingmowersafelyenoughtoprotect
themselvesandothersfromseriousinjury.
Ifsituationsoccurwhicharenotcoveredin thismanual,usecareandgood
judgment.
SLOPE OPERATION
Slopesareamajorfactorrelatedtolossofcontrolandtip-overaccidentswhichcan
resultinsevereinjuryordeath.Allslopesrequireextracaution.Ifyoucannotback
uptheslopeorif youfeeluneasyonit, donotmowit.
Foryoursafety,usetheslopegaugeincludedaspartofthismanualto measure
slopesbeforeoperatingthismachineonaslopedorhillyarea.If theslopeisgreater
than15degreesasshownontheslopegauge,donotoperatethis machineonthat
areaorseriousinjurycouldresult.
Do;
Mowacrossslopes,notupanddown.Exerciseextremecautionwhen
changingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain
couldoverturnthemachine.Tallgrasscanhideobstacles.
Useslowspeed.Choosea lowenoughspeedsothatyouwillnothaveto
stopwhileontheslope.Avoidstartingorstoppingonaslope.Ifthetiresare
unabletomaintaintraction,disengagethebladesandproceedslowlyand
carefullystraightdowntheslope.
Followthemanufacturer'srecommendationsfor wheelweightsor
counterweightsto improvestability.
Useextracarewith grasscatchersor otherattachments.Thesecanchange
thestabilityof themachine.
Keepallmovementontheslopesslowandgradual.Donotmakesudden
changesinspeedordirection.Rapidaccelerationordecelerationcouldcause
thefrontofthemachineto lift andrapidlyroll overbackwards,whichcould
causeseriousinjury.
Do Not:
Donotturnonslopesunlessnecessary;then turnslowlyuphillanduseextra
carewhileturning.
Donotmowneardrop-offs,ditchesorembankments.Themowercould
suddenlyturn overirawheelisovertheedgeofacliff, ditch,orifanedge
cavesin.
Donottry tostabilizethemachinebyputtingyourfoot ontheground.
Donotusea grasscatcheronsteepslopes.
Donotmowonwetgrass.Reducedtractioncouldcausesliding.
Donottowheavypull behindattachments(e.g.loadeddumpcart,lawn
roller,etc.)onslopesgreaterthan5 degrees.Whengoingdownhill,the
extraweighttendstopushtheridingmowerandmaycauseyoutoloose
control(e.g.ridingmowermayspeedup,brakingandsteeringabilityare
reduced,attachmentmayjack-knifeandcauseridingmowertooverturn).
CHILDREN
Tragicaccidentscanoccurif theoperatorisnotalertto thepresenceofchildren.
Childrenareoftenattractedtothemachineandthemowingactivity.Theydonot
understandthedangers.Neverassumethatchildrenwill remainwhereyoulastsaw
them.
Keepchildrenoutofthemowingareaandinwatchfulcareofaresponsible
adultotherthantheoperator.
Bealertandturnmachineoff ifachildentersthearea.
Toavoidback-overaccidents,alwayslookbehindanddownforsmall
children.
Nevercarrychildren,evenwith theblade(s)shutoff.Theymayfall offand be
seriouslyinjuredorinterferewithsafemachineoperation.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees
orotherobjectsthatmayblockyourvisionofachildwhomayrunintothe
pathofthemachine.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom
ahotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized
operation.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children14and
overshouldreadandunderstandtheinstructionsandsafeoperationpracticesin
thismanualandonthemachineandshouldbetrainedandsupervisedbyanadult.
TOWING
Towonlywith a machinethathasa hitchdesignedfor towing.Donotattach
towedequipmentexceptat thehitchpoint.
Followthe manufacturersrecommendationforweightlimitsfortowed
equipmentandtowingonslopes.
Neverallowchildrenorothersinorontowedequipment.
4
Onslopes,theweightofthetowedequipmentmaycausebssoftractionand
lossofcontrol.
Travelslowlyandallowextradistancetostop.
Donotshiftto neutralandcoastdownhill.
Donottowheavypullbehindattachments(e.g.loadeddumpcart,lawn
roller,etc.)onslopesgreaterthan5degrees.Whengoingdownhill,the
extraweighttendstopushtheridingmowerandmaycauseyouto loose
control(e.g.ridingmowermayspeedup,brakingandsteeringabilityare
reduced,attachmentmayjack-knifeandcauseridingmowertooverturn).
SERVICE
Safe Handling of Gasoline:
Toavoidpersonalinjuryorpropertydamageuseextremecareinhandling
gasoline.Gasolineisextremelyflammableandthe vaporsareexplosive.
Seriouspersonalinjury canoccurwhen gasolineisspilledonyourselforyour
clotheswhichcanignite. Washyourskinand changeclothesimmediately.
Useonlyan approvedgasolinecontainer.
Neverfill containersinsideavehicleoronatruckortrailerbedwith aplastic
liner.Alwaysplacecontainerson thegroundawayfromyourvehiclebefore
filling.
Whenpractical,removegas-poweredequipmentfromthetruckor
trailerandrefueliton theground.Ifthisisnotpossible,thenrefuelsuch
equipmentonatrailerwitha portablecontainer,ratherthanfromagasoline
dispensernozzle.
Keepthenozzleincontactwiththerimofthefueltankorcontaineropening
atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersourcesof ignition.
Neverfuelmachineindoors.
Neverremovegascaporaddfuelwhiletheengineishotorrunning.Allow
enginetocoolatleasttwominutesbeforerefueling.
Neveroverfill fueltank.Filltanktonomorethan1/2inchbelowbottomof
fillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5 minutesbeforestartingtheengine.
Toreducefirehazards,keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuelsoakeddebris.
Neverstorethemachineorfuelcontainerinsidewherethereis anopen
flame,sparkorpilotlightasonawaterheater,spaceheater,furnace,clothes
dryerorothergasappliances.
Allowamachinetocoolatleastfiveminutesbeforestoring.
General Service
Neverrunan engineindoorsorinapoorlyventilatedarea.Engineexhaust
containscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertaintheblade(s)andall
movingpartshavestopped.Disconnectthesparkplugwireandground
againsttheenginetopreventunintendedstarting.
Periodicallychecktomakesurethebladescometocompletestopwithin
approximately(5)fivesecondsafteroperatingthe bladedisengagement
control.Ifthebladesdonotstopwithinthethistimeframe,aveyour
machineservicedprofessionallybySearsoranotherqualifieddealer.
Regularlycheckthesafetyinterlocksystemfor properfunction,asdescribed
laterinthis manual.Ifthesafetyinterlocksystemdoesnotfunctionproperly,
haveyourmachineservicedprofessionallybySearsoranotherqualified
dealer.
Checktheblade(s)andenginemountingboltsat frequentintervalsfor
propertightness.Also,visuallyinspectblade(s)for damage(e.g.,excessive
wear,bent,cracked).Replacetheblade(s)withtheoriginalequipment
manufacturer's(O.E.M.)blade(s)only,listedinthismanual.Useofparts
whichdonotmeettheoriginalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduseextra
cautionwhenservicingthem.
Keepallnuts,bolts,andscrewstight tobesuretheequipmentisinsafe
workingcondition.
Nevertamperwith thesafetyinterlocksystemorothersafetydevices.Check
theirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug
wire(s)andgroundagainsttheengine.Thoroughlyinspectthemachinefor
anydamage.Repairthedamagebeforestartingandoperating.
Neverattempttomakeadjustmentsorrepairsto the machinewhilethe
engineisrunning.
Grasscatchercomponentsandthedischargecoveraresubjecttowear
anddamagewhichcouldexposemovingpartsorallowobjectstobe
thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace
immediatelywithoriginalequipmentmanufacturer's(O.E.M.)partsonly,
listedinthismanual.Useofpartswhichdonotmeettheoriginalequipment
specificationsmayleadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedtheengine.The
governorcontrolsthemaximumsafeoperatingspeedoftheengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsandregulationsforgas,oil,etc.to protectthe
environment.
AccordingtotheConsumerProductsSafetyCommission(CPSC)andthe
U.S.EnvironmentalProtectionAgency(EPA),thisproducthasanAverage
UsefulLifeofseven(7)years,or270hoursofoperation.Attheendof
theAverageUsefulLifehavethemachineinspectedannuallybySearsor
anotherqualifieddealerto ensurethatallmechanicalandsafetysystems
areworkingproperlyandnotwornexcessively.Failuretodosocanresultin
accidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,donotmodifyengineinanyway.Tampering
with thegovernorsetting canleadto a runawayengineandcauseitto
operateat unsafespeeds.Nevertamperwith factorysetting of engine
governor.
NOTICE REGARDING EMiSSiONS
Engineswhich arecertified to complywith Californiaandfederal EPA
emissionregulationsfor SORE(SmallOffRoadEquipment)arecertified
tooperateonregularunleadedgasoline,andmayincludethefollowing
emissioncontrolsystems:EngineModification(EM),OxidizingCatalyst(0C),
SecondaryAirinjection(SAI)andThreeWayCatalyst(TWO)ifsoequipped.
SPARK ARRESTOR
Thismachineisequippedwith aninternalcombustionengineandshould
not beusedonor nearanyunimprovedforest-covered,brushcoveredor
grass-coveredlandunlesstheengine'sexhaustsystemisequippedwith a
sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestorisused,itshouldbemaintained ineffectiveworking order
bythe operator.Inthe StateofCaliforniathe aboveisrequiredbylaw(Section
4442of theCaliforniaPublicResourcesCode).Otherstatesmayhavesimilar
laws. Federallawsapply onfederal lands.
Asparkarrestorfor the muffler isavailablethroughyournearestSearsParts
andRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct.Read,understand,andfollow allinstructionsonthemachinebefore
attempting toassembleandoperate.
= =
_j/_ WARNING--THROWNOBJECTS
iiii_;!:_iiii/ This machine may pick up and throw and objects which can causeserious personal injury.
READTHEOPERATOR'SMANUAL(S)
Read,understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATINGBLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)can
amputate hands and feet.
WARN NG--T.ROWNOBJECTS
_F This machine may pick up and throw and objects which can causeserious personal injury.
®
J _ Keep bystanders, helpers, children and pets at least75 feet from the machine while it is in operation.
Do not operate this machine on a slope greater than 15degrees.
WARNING-- SLOPEOPERATION
DANGER-- ROTATINGBLADES
Toreduce the risk of injury, keep hands and feet away.Do not operate unless discharge cover orgrass
catcher isin its proper place. Ifdamaged, replace immediately.
6
15° Slope
15° Slope
X
(OK)
Figure1
(TOO STEEP)
Figure2
O. daShed. fine
USETHiSSLOPEGAUGETO DETERMINE
iFA SLOPEiS TOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethispageandfold alongthe dashedline.
2. Locateaverticalobjecton or behindthe slope(e.g.apole,building,fence, tree,etc.)
3. Aligneithersideofthe slopegaugewith theobject(SeeFigure1 andFigure2 ).
4. Adjust gaugeup or downuntil theleft cornertouchestheslope(SeeFigure1 andFigure2).
5.
If thereis agap belowthe gauge,theslopeistoo steepfor safeoperation(SeeFigure2 above).
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine
on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. Always mow across the face of slopes, never mow up and down the face of slopes.
Set-Up
NOTE:Removethedeckwashsystemnozzleadapterandoildraintubefromthe
manualbagandstoreforfutureuse.
Moving TheRidingMower Manually
Yourriding mower'stransmissionisequippedwitha hydrostaticreliefvalvefor
occasionswhenit isnecessarytomovetheridingmowermanually.Openingthis
valvepermitsthefluidinthetransmissionto bypassitsnormalroute,allowingthe
reartiresto"freewheel."Toopenthehydrostaticreliefvalve,proceedasfollows:
1. Locatethehydrostaticbypassrodintherearoftheridingmower.SeeFigure1.
Install Operator'sSeat
Toinstalltheseatproceedasfollows:
NOTE:Theseatisshippedwith theseatswitchandseatpanattached.
1. Cutanystrapssecuringtheseatassemblyandthedrivecontrolleversto the
ridingmower.Removeanypackingmaterial.
NOTE:Becarefulnottocutthewiringharnessconnectingtheseatandthe
seatswitch.
2. Removethetwoshoulderboltsandlocknutsintheseatpanasshownin
Figure2.
f
Figure1
Engagethebypassrodsbypullingeachoneout(a)andto theright(b)to
lockitintoplace.SeeFigure1.
Disengagethebypassrodsbyreversingstepsa&b aftermovingthetractor.
SeeFigure1.
NOTE:Thetransmissionwill NOTengagewhenthe hydrostaticbypassrodis
pulledout.Returntherodto itsnormalpositionpriorto operatingthe riding
mower.
Neverattempt to movethe riding mowermanuallywithout first opening
the hydrostaticrelief valve.Doingsowill result inseriousdamageto the
ridingmower'stransmission.
Shoulder
.Bolt
J
Figure2
Rotatetheseatintopositionandsecuretheseatintoplacewiththe
previouslyremovedshoulderboltsandlocknuts.Becarefulnotto crimpor
damagethewire harnesswhileinstallingtheseat.SeeFigure3.
ShoulderBolts
Figure3
8
PositionDriveControllevers
Thedrivecontrolleversoftheridingmowerareloweredforshippingpurposes.
Theflangelocknuts,hexscrews,andflat washersthatnormallysecurethecontrol
leversintheiroperatingpositionareunfastenedandinstalledintheslottedholesof
thecontrolleversforshipment.Thecontrolleversmustberepositionedtooperate
theridingmower.Torepositionthecontrolleversforoperation,proceedasfollows:
1. Removethehexscrewsandflat washersfromthehardwarepackinyour
manualbag.
2. Liftandswingthatcontrolleverupwarduntiltheslottedholeinthelever
bracketalignswithoneoftheholesin thepivotbracket.SeeFigure4.
Control
LiftControl
LeverUpward
Flat Washer..
Connectingthe Battery Cables
Batteryposts,terminals,andrelatedaccessoriescontainleadandlead
compounds,chemicalsknownto theStateof Californiato causecancerand
reproductiveharm.Washhandsafter handling.
Whenattachingbattery cables,alwaysconnectthe POSITIVE(Red)wire to
itsterminal first, followed bythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmayhavebeenleft
disconnectedfromtheterminalsatthefactory.Toconnectthebatterycables,
proceedasfollows:
flOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery
terminalismarkedNeg.(-).
flOTE:Ifthepositivebatterycableisalreadyattached,skipaheadtostep2.
1. Removetheplasticcover,if present,fromthepositivebatteryterminaland
attachtheredcabletothepositivebatteryterminal(+)with theboltand
hexnut.SeeFigure5.
Hex Screw
Bracket
Figure4
3. Slidetheflat washerontothe hexscrew.Fromtheoutside,insertthehex
screwwith washerthroughthecontrolleverslotandtheholeofthepivot
bracket.SeeFigure4.Usinga1/2"wrenchsnugthescrew,butdonotfully
tighten.
4. Notetherelativepositionofthecontrolleverto thepivotbracket,
thenrepeatthe previousstepsto repositiontheothercontrolleverin
approximatelythesameposition.
Torquethescrewsdowntightly to preventthe controlleversfrom slipping
out of position.
5.
Referto"AdjustingtheDriveControlLevers"intheMaintenance&
Adjustmentsforinstructionsonthefinaladjustmentofthelevers.
Figure5
Removetheplasticcover,ifpresent,fromthenegativebatteryterminaland
attachtheblackcabletothenegativebatteryterminal(-) with theboltand
hexnut. SeeFigure5.
Positiontheredrubberbootoverthepositivebatteryterminaltohelp
protectitfromcorrosion.
flOTE:Ifthebatteryisputintoserviceafterthedateshownontoporside
ofbattery,chargethebatteryasinstructedintheServiceandMaintenance
sectionofthisOperator'sManualpriortooperatingtheridingmower.
9
LowerDeckDischargeChuteDeflector CheckingTirePressure
Neveroperatethe mowerdeckwithoutthechutedeflectorinstalledand in
thedown position.
Thedischargechutedeflectormustbeinstalledbeforeoperatingthe mower.
1. Removethekeysthat areattachedwith aziptie tothechutebracket.
2. Removetheflangelocknutsfromthedeck.Donotremovethepushnuts
orcarriagebolts,leavingtheminplacewillaidininstallingthechute.See
Figure6.
FlangeI
Push
CarriageBolts
Donotoverinflate tires,Checksidewalloftires for maximumpsi.Equaltire
pressureshouldbemaintainedat alltimes.
Thetiresonyourridingmowermaybeoverinflatedforshippingpurposes.Reducethe
tirepressurebeforeoperatingtheridingmower.Checksidewalloftiresformaximumpsi.
Adjusting the GaugeWheels
Keephandsandfeet awayfrom the dischargeopeningofthe cuttingdeck.
NOTE:Thedeckgaugewheelsareananti-scalpfeatureofthedeckandarenot
designedtosupporttheweightof thecuttingdeck.
Themowerdeckcuttingheightcanbesetinanyofsixheightsettingsusingthe
ridingmower'sdecklift handle.Thedeckheightsrangefrom1-1_" to 4".Thedeck
gaugewheelpositionshouldbeapproximately%"to _" abovethegroundwhen
thedeckissetinthedesiredheightsetting.
Usingthelift handle,setthedeckinthedesiredheightsetting,thencheckthe
gaugewheeldistancefromthegroundbelow.Ifnecessaryadjustasfollows:
1. Visuallycheckthedistancebetweenthefrontgaugewheelandtheground.
Ifthegaugewheelisnearortouchingtheground,itshouldberaised.If
morethan_A"abovetheground,itshouldbelowered.
2. Removetheflangelocknutsecuringthefrontgaugewheelshoulderboltto
thedeck.Removethegaugewheelandshoulderbolt.RefertoFigure8.
y
Figure6
Installthedischargechutedeflectorusingthecarriagebolts,pushnutsand
flangelocknutsasshownin Figure7andsecurelytightenthehardware.
Ran(
!
Discharge
Chute
Deflector
PushNuts
Figure7
eWheel
LockNut
k. j
Figure8
3. Inserttheshoulderboltintotheoneoffourindexholesinthefrontgauge
wheelbracketthatwill givethegaugewheela%"to _A"clearancewith the
groundandsecurewith theflangelocknut.
4. Notetheindexholeofthejust adjustedwheel,andadjustthereargauge
wheelintotherespectiveindexholesoftheothergaugewheelbracketon
thedeck.
10
Adjusting the Seat 3.
Toadjustthepositionoftheseat,rotatetheseatforwardandlocatetheclampknob
onthefrontleftoftheseatpan.RefertoFigure9. 4.
Clamp
Knob
Seat
Adjustment
Positions
Figure9
Rotatetheclampknobstotheleftandremovethem,slidetheseatforwardor
backwardandre-inserttheclampknobsintooneofthefouravailablepositionson
theseatpanandintotheseat,thentightensecurely.Makesuretheseatislockedinto
positionbeforeoperatingthetractor.SeeFigure9
Yourridingmowerisshippedwith oilintheengine.However,youMUSTcheck
theoil levelbeforeoperating.Checkandaddtheoil asinstructedinyourEngine
UsinganapprovedredGASOLINEcontainer,addfuelslowly,beingcarefulto
avoidspilling.
Fillthetankuntilthefuelreachesthebottomofthefuel tankneck.
Replacethefuelcapandtightensecurely.Wipeupspilledfuelbefore
startingengine.IffuelisspilledDONOTstartengine.Moveridingmower
awayfromareaofspillage.Avoidcreatinganysourceofignitionuntilfuel
vaporsaregone.
CheckingandAdding Oil
Operator'sManual.
GasandOil
FuelRecommendations
Useautomotivegasoline(unleadedorlowleadedtominimizecombustionchamber
deposits)withaminimumof87octane.Gasolinewith upto10%ethanolor15%
MTBE(MethylTertiaryButylEther)canbeused.Neveruseanoil/gasolinemixture
ordirtygasoline.Avoidgettingdirt, dust,orwaterinthefueltank.DONOTuseE85
gasoline.
Refuelinawell-ventilatedareawith theenginestopped.Donotsmokeor
allowflamesorsparksintheareawheretheengineisrefueledorwhere
gasolineisstored.
Donotoverfillthefueltank.Afterrefueling,makesurethetankcapisclosed
properlyandsecurely.
Becarefulnottospillfuelwhenrefueling.Spilledfuelorfuelvapormayignite.
Ifanyfuelisspilled,makesuretheareaisdrybeforestartingtheengine.
Avoidrepeatedorprolongedcontactwith skinorbreathingofvapor.
Adding Fuel
Useextremecarewhenhandling gasoline.Gasolineisextremely
flammable andthevaporsareexplosive.Neverfuelthe riding mower
indoorsorwhilethe engineishotor running. Extinguishcigarettes, cigars,
pipesandother sourcesof ignition.
1. Besureengineisoutdoorsandinawell-ventilatedarea.
2. Cleanareaaroundthefuel fillcapandremovethefuelfill cap.
11
FuelLevelWinclow l\
LHDrive RHDrive
ControlLever ControlLever
LCDServiceMinder&
HourMeter
ignitionSwitch
FuelTankCap
LHTransmissionByic
Nowthat youhavesetupyourridingmower,it'simportanttobecomeacquainted
with itscontrolsandfeatures.Referto Figure10.
NOTE:ReferencestoLEFT,RIGHT,FRONT,andREARindicatethat positiononthe
ridingmowerwhenfacingforwardwhileseatedintheoperator'sseat.
CupHolder
ThecupholderislocatedtowardtherearoftheRHconsoleto therightofthe
operator'sseat.
StorageTray
Thestoragetray islocatedattherearofthe RHconsole.
DeckHeightindex
Thedecklift handleislocatedonthefront!rightof theconsole,andisused
toraiseandlowerthemowerdeck.Pullthehandletotheleft outofthe
indexnotchandpushdownwardto lowerthedeck,or pullupwardtoraise
thedeck.Whenthedesiredheightisattained,movethe lift handletothe
rightuntilfullyintheindexnotch.
CupHolder
Tray
_nsmissionBypassRod
Figure10
RHand LHDriveControl Levers
TheRHandLHcontrolleversarelocatedoneachsideoftheoperator'sseat.These
hingedleverspivotoutwardtoopenspaceto permittheoperatorto either sitinthe
tractorseat,ortodismountthetractor.Theleversmustbefullyopenedoutandin
theneutralpositiontostartthetractorengine.Whentheleversarefully outward,
theparkingbrakeisalsoengaged.
EachlevercontrolstherespectiveRHorLHtransmission.Consequently,theselevers
controlallofthemovementsofthetractor.Drivingandsteeringutilizingthese
controlleversisquitedifferentfromconventionaltractors,andwill takesome
practiceto master.Referto Operationforinstructionsonusingthecontrollevers.
PowerTake-Off(PTO)Switch
ThePTOswitchislocatedontheRHconsoleto therightoftheoperator'sseat.The
PTOswitchoperatestheelectricPTOclutchmountedonthebottomoftheengine
crankshaft.Pulltheswitchknobupwardto engagethePTOclutch,orpushtheknob
downwardtodisengagetheclutch.ThePTOswitchmustbeinthe"disengaged"
positionwhenstartingtheengine.
DeckLift Handle
Thedecklifthandleislocatedonthefront/right oftheseatboxframe,and
isusedtoraiseandlowerthemowerdeck.Pullthehandletotheleftoutof
theindexnotchandpushdownwardto lowerthedeck,orpullupwardtoraise
thedeck.Whenthedesiredheightisattained,movethelift handleto the
rightuntilfullyintheindexnotch.
12
ignition Switch LowOil
TheignitionswitchislocatedontheRH RUN
consoletotherightof theoperator'sseat. I
Theignitionswitchhasthreepositions.
STOP_-- Theengineandelectrical
systemisturnedoff.
RUN_-- Theridingmowerelectricalsystemisenergized.
START_-- Thestartermotorwill turnovertheengine.Releasethekey
immediatelywhentheenginestarts
NOTE:Topreventaccidentalstartingand/orbatterydischarge,removethe
keyfromtheignitionswitchwhentheridingmowerisnotin use.
Theletters"LO"followedbytheletters"OIL",thenfollowedbythemeter's
accumulatedtimewill indicatethetractorislowonoil.Stopthetractor
immediatelyandchecktheengineoil levelasinstructedinthis Owner'sManual.
Low Battery 11_;I 8Rrrl
Atstartup,thebatteryvoltageisbrieflydisplayedthen
changestoaccumulatedhours.Theletters"LO"willdisplay
followedbytheletters"BATT"andthenfollowedybythemeter'saccumlulatedtime.
"LO/BATT/TIME"isdisplayedontheLCDwhenthevoltagedropsbelow11.5volts.When
thisoccurs,thebatteryisinneedofachargeortheengine'schargingsystemisnot
generatingsufficientamperage.ChargethebatteryasinstructedintheServicesectionof
thismanualorhavethechargingsystemcheckedbyyourlocalservicedealer.
TransmissionBypassRods
AirRIterServke I[_ [L ]
Thetransmissionbypassrods(oneforeachtheRHandLHtransmission)arelocated
beneaththeframeplatform,just insideeachrearwheel.
Whenengaged,thetwo rodsopenabypasswithinthe hydrostatictransmissions,
whichallowstheridingmowertobepushedshortdistancesbyhand.Refertothe
Assemblysectionfor instructionsonusingthebypassfeature.
Theletters"CLN"will display,followedbytheletters _ n
"AIR",followedby"FILT",thenfollowedbythemeter's
accumulatedtime."CLN/AIR/FILT/TIME"will alternateonthedisplayfor7minutes
afterthemeterreachges25hours.Thisairfilter servicemindertimeintervalwill be
every25hours.Onintervallsthatarecommonwith oilservice,theoil messagewill
bediplayedfirstfollowedbytheairfilter message.
Throttle/ChokeControl
Nevertowyour ridingmower.Towingthe riding mowerwith the rear
wheelsonthe groundmaycauseseveredamageto the transmissions.
FuelTankCap
Thefueltankcapislocatednearthemiddleofthe LHconsole.Turnthefillcapto
remove.Thefuelcapistetheredtothetractorto preventitsloss.Donotattemptto
removethecapfromthetractor.Filltanktothebottomofthefillerneck,allowing
somespaceinthetankforfuelexpansion.Donotoverfillthetank.
Pushthecapdownwardonthefueltankfill neckandturnclockwiseuntil it clicksto
tighten.Alwaysre-installthefuelcaptightlyontothefueltankafterremoving
Neverfill the fueltank when the engineisrunning. If the engineishot
from recentlyrunning,allow to coolfor severalminutesbeforerefueling.
Highlyflammable gasolinesplashingontoahotenginecouldcauseafire.
Thethrottle/chokecontrolislocatedontheLHconsoleto theleftofthe
operator'sseat.Whensetinagivenposition,auniformenginespeedwill
bemaintained.
Pushthethrottle/chokecontrolhandleforwardtoincreasetheengine
speed.Theridingmowerisdesignedtooperatewiththethrottle/choke
controlintheFAST_ positionwhentheridingmowerisbeingdriven
andthemowerdeckisengaged.
PullthethrotNe/chokecontrolhandlerearwardto decreasetheengine
speed.
Whenstartingtheengine,pushthecontrolhandlefullyforwardintothe
CHOKENposition.
Afterstartingandwarmingtheengine,movethecontrolhandlerearwarduntilyou
feelit movepastthechokedetent.
GeneralSafety
LCDServiceMinder & Hour Meter
WhentheignitionkeyisrotatedoutoftheSTOPpositionbutnotinto theSTART
position,theLCDServiceMinderandHourMeterwillbrieflydisplythebattery
voltage,followedbythetractor'saccumulatedhours.
NOTE:Hoursoftractoroperationarerecordedanytimetheignitionkeyis
rotatedoutoftheSTOPposition,regardlessof whethertheengineisstarted.
TheLCDServiceMinderwillremindtheoperatorof maintenanceintervalsfor
changingtheengineoil,airfilterservice,lowengineandlowbatterywarnings.
ChangeOil
TheLCDwill displaythe letters"CHG",followedbytheletters"OIL",followedbythe
letters"SOON",thenfinallyfollowedbythemeter'saccumulatedtime. "CHG/OIL/
SOON/TIME"will alternateonthedisplayfor7minutesafterthe meterreaches50
hours.Thisoilserviceminderintervallwill occurevery50hours.Beforetheinterval
expires,changetheengineoilasinstructedin theMaintenancesectionofthis
Operator'sManual.
13
RECEIVEINSTRUCTION-- Entirelyreadthisoperator'smanual.Learnto
operatethismachineSAFELY.DonotriskINJURYorDEATH.Allowonlythose
whohavebecomecompetentin itsusagetooperatethisridingmower.
Beforestartingtheengineorbeginningoperation,befamiliarwith the
controls.Theoperatorshouldbeintheoperator'sseat.ThePTOswitchmust
beinthedisengagedposition,theparkingbrakeengaged,andthe RHand
LHdrivecontrolleversmovedfullyoutwardintheneutralposition.
Keepallshieldsin place.Keepawayfrommovingparts.
NORIDERS!Keepall peopleandpetsasafedistanceaway.Lookbehindand
downto bothsidesoftheridingmowerbeforeandwhilebackingup.
DONOTdirectthemowerdischargeatpeople.
Avoidslopeswherepossible.Neveroperateonslopesgreaterthan15°.
Slopeswith agreaterinclinepresentdangerousoperatingconditions.Riding
mowerscanberolledover.
m
m
$LSW
Beforeleavingtheoperator'sseat:Shutoffthe PTO,movethe RHandLH
drivecontrolleversfullyoutwardintheneutralposition,engagetheparking
brake0, shutofftheengineandremovetheignitionkey.Waitforall
movementtostopbeforeservicingorcleaning.
Operatethedrivecontrolleverssmoothlyandavoidanysuddenmovements
oftheleverswhenstartingandstopping.Keepafirmgriponthecontrol
levers.
Becarefulwhenoperatingnearroadways.Stopthe ridingmowermotion
andwaitfor vehiclestopassbeforeoperatingalongtheroad.
Donotoperatetheridingmowerwiththemowerdeckremoved.Removalof
thedeckwill changethebalanceoftheridingmower,andcouldcontribute
toaridingmowerrollover.
Avoidoperationontractionsurfacesthat areunstable;useextremecaution
ifthesurfaceisslippery.
Slowdownbeforeturningandcometo acompletestopbeforeanyzeroturn
maneuver.
Donotstoptheridingmowerorparktheridingmowerovercombustible
materialssuchasdrygrass,leaves,debris,etc.
Donotfill thefueltankwhentheengineisrunningorwhiletheengineis
hot.Allowtheengineseveralminutesto coolbeforerefueling.Tightenthe
fuelcapsecurely.
Before Operating YourRidingmower
Beforeyouoperatetheridingmower,studythismanualcarefullytofamiliarize
yourselfwith theoperationofalltheinstrumentsandcontrols.It hasbeen
preparedto helpyouoperateandmaintainyourridingmowereffldently.
Thisengineiscertifiedtooperateonlyonclean,fresh,unleadedregular
gasoline.Forbestresults,fill thefueltankwithonlyclean,fresh,unleaded
gasolinewitha pumpstkkeroctaneratingof 87orhigher.
Unleadedgasolineisrecommendedbecauseit leaveslesscombustionchamber
depositsandreducesharmfulexhaustemissions.Leadedgasolineisnot
recommendedandmustnotbeusedwhereexhaustemissionsareregulated.
NOTE:Purchasegasolineinsmallquantities.Donotusegasolineleftover
fromthe previousseason,tominimizegumdepositsinthefuel system.
Gasohol(upto10%ethylalcohol,90%unleadedgasolinebyvolume)isan
approvedfuel.Othergasoline/alcoholblendsarenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(upto a
maximumof15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether
blendsarenotapproved.
Checkthe engineoil level.
Cleantheaircleanerelementifnecessary.
Checkthe tireinflationpressures.
Adjusttheseatfor operator'smaximumcomfort,visibilityandfor
maintainingcompletecontroloftheridingmower.
Safety Interlock System
Thisridingmowerisequippedwithasafetyinterlocksystemfor theprotectionof
theoperator.If theinterlocksystemshouldevermalfunction,donotoperatethe
ridingmower.Call1-800-659-5917toscheduleservicefromSearsParts&Repair.
Thesafetyinterlocksystempreventstheenginefromcrankingorstartingunless
the RHandLHdrivecontrolleversaremovedfullyoutwardtoeachsideinthe
neutralposition,theparkingbrakeisengaged,andthePTOisdisengaged.
Toavoidsuddenmovementwhendisengagingthe parkingbrake,thesafety
interlocksystemwill shutofftheengineiftheRHand/orLHdrivecontrol
leversaremovedtoapositionotherthanthefullyout intheneutralposition
whentheparkingbrakeisengaged.
Thesafetyinterlocksystemwillshutofftheengineiftheoperatorleavesthe
seatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwillshutofftheengineiftheoperatorleavestheseat
withthePTOengaged,regardlessofwhethertheparkingbrakeisengaged.
NOTE:ThePTOswitchmustbemovedtothe"OFF"positionto restarttheengine.
Thesafetyinterlocksystemwillshutoffthe PTOandthemowerbladeswill
stopif bothdrivecontrolleversaremovedintothereverseposition.ThePTO
will re-engagewhenoneorbothoftheleversaremovedbacktoeitherthe
neutralorforwardposition.
Starting the Engine
Thisriding mowerisequippedwith asafetyinterlocksystemdesignedfor
the protectionofthe operator.Donotoperatethe riding mowerif anypart
ofthe interlocksystemismalfunctioning. Periodicallycheckthe functions
ofthe interlocksystemfor properoperation.
Forpersonalsafety,theoperatormustbesitting in the riding mowerseat
whenstartingthe engine.
1. Operatormustbesittinginthetractorseatwiththecontrolleversfully
outwardinneutral(parkingbrakeon).
2. MakecertainthePTOswitchisinthedisengaged(down)position.Referto
Figure11.
[NControlLever
OutinNeutral
3 0 0 0 0 0 0 0 C
3 o o o o o o o o _ Neutral
DO000000000
DO000000000
Throttle/ChokeControl
totheChokePosition
RNControlLeverOutin
/
(Disengaged)Position
--__itch
Figure11
14
3. Movethethrottle/chokecontrolleverfullyforwardintotheCHOKEI'_1
position.
flOTE:Iftheengineiswarmedup,it maynotbenecessaryto placethe
throttle/chokecontrolintheCHOKEI%1position.
4. Turntheignitionkeyclockwiseto theSTART_ positionandreleaseit as
soonastheenginestarts;however,donotcranktheenginecontinuouslyfor
morethan5secondsatatime.Iftheenginedoesnotstartwithinthistime,
turnthekeytoSTOP_ andwaitatleast15secondsto allowtheengine's
startermotortocool.Tryagainafterwaiting.Ifafterafewattemptsthe
enginefailstostart,do notkeeptryingtostart it withthechokeclosedas
thiswill causefloodingandmakestartingmoredifficult.
5. Astheenginewarmsup,graduallypullthethrottle/chokecontrollever
rearwardpastthechokedetentposition.Donotusethechokepositionto
enrichthefuelmixture,exceptasnecessaryto starttheengine.
6. Allowtheenginetorunforafew minutesat midthrottle beforeputtingthe
engineunderload.
ColdWeather Starting
Whenstartingtheengineattemperaturesnearor belowfreezing,ensurethe
correctviscositymotoroilisusedin theengineandthebatteryisfullycharged.
Starttheengineasfollows:
I. Besurethebatteryisingoodcondition.Also,awarmbatteryhasmuch
morestartingcapacitythanacoldbattery.
2. Usefreshwintergradefuel.Wintergradegasolinehashighervolatilityto
improvestarting.Donotusegasolineleftoverfromsummer.
3. FollowthepreviousinstructionforStartingthe Engine.
UsingJumper CablesToStart Engine
Batteriescontainsulfuric acidandproduceexplosivegasses.Makecertain
the areaiswell ventilated,wear glovesandeyeprotection,and avoid
sparksorflamesnearthebattery.
Ifthebatterychargeisnotsufficienttocranktheengine,rechargethebattery.Ifa
batterychargerisunavailableandtheridingmowermustbestarted,theaidofa
boosterbatterywill benecessary.Connecttheboosterbatteryasfollows:
1. Connectthe endofonecabletothedisabledridingmowerbattery'spositive
terminal;thenconnecttheotherendofthatcabletotheboosterbattery's
positiveterminal.
2. Connectoneendoftheothercabletotheboosterbattery'snegative
terminal;thenconnecttheotherendofthatcabletothe frameofthe
disabledridingmower,asfarfromthebatteryaspossible.
3. Startthedisabledriding mowerfollowingthenormalstartinginstructions
previouslyprovided;thendisconnectthejumpercablesintheexactreverse
orderof theirconnection.
4.
Havetheridingmower'selectricalsystemcheckedandrepairedassoonas
possibletoeliminatetheneedforjumpstarting.
Stopping the Engine
1. Placethe PTOswitchintheOFFposition.
2. Movethe RHandLHdrivecontrolleversfullyoutwardintheneutralposition
(parkingbrakeon).
3. Movethethrottle/chokecontrolto midwaybetweentheSLOW_ and
FAST_ positions.
4. Turntheignitionkeytothe STOP_ positionandremovethekeyfromthe
ignitionswitch.
flOTE:Alwaysremovethekeyfromtheignitionswitchtopreventaccidental
startingorbatterydischargeiftheequipmentisleft unattended.
PracticeOperation (initial Use)
Operatingazero-turnridingmowerisnotlikeoperatingaconventionaltyperiding
ridingmower.Becauseazeroturnridingmowerismoremaneuverable,getting
usedtooperatingthecontrolleverstakessomepractice.
Westronglyrecommendthatyoulocatea reasonablylarge,levelandopen"practice
area"wheretherearenoobstructions,pedestrians,oranimals.Youshouldpractice
operatingtheridingmowerfor aminimumof30minutes.
Carefullymove-- orhaveanexperiencedusermove-- theridingmowerto
thepracticearea.Whenperformingthepracticesession,thePTOshouldnotbe
engaged.Whilepracticing,operatethe ridingmoweratapproximately1/2-3/4
throttleandatlessthanfull speedinbothforwardandreverse.
Carefullypracticemaneuveringtheridingmowerandproceedtodriveasdescribed
inthefollowingDrivingtheRidingmowerForwardsection.
Drivingthe Riding mower
Avoidsuddenstarts,excessivespeedandsuddenstops.
1. Adjusttheoperator'sseattothemostcomfortablepositionthatallowsyou
tooperatethecontrols.See"AdjustingtheSeat"theAssemblysection.
2. MovetheRHandLHdrivecontrolleversinwardintheneutralposition.Refer
to Figure12.
ntrolLeverMovedInwardandinNeutral-
0000 00000
0000 0000
OOOOO OOOOO
1
L
Figure12
NOTE:Ifthecontrolleversarenotevenintheneutralposition,refertoService
andMaintenanceforinstructionstoadjusttheleverssothattheyareeven.
15
Movethethrottle/chokecontrolleverforwardtothe FAST_ (fullthrottle)
position.
NOTE:Althoughtheridingmower'sengineisdesignedto runat full throttle,
whenperformingapracticesessiontheridingmowermustbeoperatedat
lessthanfull throttle.Thisonlyappliestopractice.
Alwaysmaintaina firm gripon the controllevers.DONOTreleasethe
control leversto slowor stopthe ridingmower;moveleversto neutral
positionusingyour hands.
4.
Todrivetheridingmower,firmly grasptherespectivedrivecontrollevers
with yourrightandleft handsandcontinuewith DrivingtheRidingmower
Forward.
Driving the Ridingmower Forward
Keepallmovementofthe drivecontrolleversslowandsmooth.Abrupt
movementofthe control leverscanaffectthe stability ofthe riding mower
andcouldcausethe riding mowertoflip over,which mayresultin serious
injury ordeathto the operator.
Slowlyandevenlymovebothdrivecontrolleversforward.Theridingmower
will startto moveforward.SeeFigure13.
Turningthe Riding mowerWhile Driving Forward
Whenreversingthedirection of travel,werecommendperforminggradual
'U'turnswherepossible.Sharperturnsincreasethe possibilityofturf
defacement,and couldaffectcontrolof the ridingmower.ALWAYSslow
the ridingmowerbeforemakingsharpturns.
Toturntheridingmowerwhiledrivingforward,movethecontrolleversas
necessarysothatoneleverisrearwardoftheother.Theridingmowerwill turnin
thedirectionoftherearwardcontrollever.
Toturntotheleft,movetheleft drivecontrolleverrearwardof theright
lever.SeeFigure14.
ForwardLeftTurn
DrivingForward Faster
0 O 0 O O 0 O 0 0 0 0
0 0 0 0 0
0 0_0 0 0 0 0_0 0
Ill
Slower
Figure13
Asthecontrolleversarepushedfartherforwardthespeedoftheriding
mowerwill increase.
Toslowtheridingmowermovethecontrolsleverrearwardtoattainthedesired
speed,ormovetheleverstotheneutralpositiontostoptheridingmower.
Figure14
2. Toturntotheright,movetherightdrivecontrolleverrearwardoftheleft
lever.SeeFigure15.
ForwardRightTurn
0 0 O O O _00E 0 0 0
O_11 _ O O O
O O A O O O
Alwaysmaintainyour grasponthe drivecontrol levers.Donotreleasethe
leverstoslowthe riding mowerorto returnto neutral.
Figure15
16
3.
Thegreaterthefore-to-aftdistancebetweenthetwo levers,thesharperthe
ridingmowerwillturn.
4.
Toexecuteazeroturnmovetheturnsidedrivecontrolleverto the inward
neutralposition,whilemovingtheothercontrolleverforward.
NOTE:Makingazeroturnwhilethevehicleismovingwill greatlyincrease
thepotentialfordefacementoftheturf.Forturf protectionandtoavoid
personalinjury,alwaysstopthevehiclebeforeexecutingazeroturn.
TurningWhile Driving Rearward
I. Toturntheridingmowerwhiledrivingrearward,movethecontrollevers
asnecessarysothatoneleverisforwardoftheother.Theridingmowerwill
turninthedirectionoftheforwardcontrollever.
Toturntotheleftwhiletravelingin reverse,movetheleft drivecontrollever
forwardoftheright lever.SeeFigure17.
Driving the Riding mowerIn Reverse
Alwaysbok behindanddownonboth sidesof theridingmowerbefore
backingup.Alwayslookbehindwhile traveling inthe reversedirection.
1. Slowlyandevenlymovebothdrivecontrolleversrearward.Theriding
mowerwillstarttomoveinthereversedirection.SeeFigure16.
00000000000
00000000000
00000000000
00000000000
RearwardLeftTurn
I
Figure17
Toturntotherightwhiletravelingin reverse,movetheright drivecontrol
leverforwardoftheleft lever.SeeFigure18.
I-I IZI 0 I-i I-i I-i I-i i-i i-i i-i Ci
0 IZI 0 I-i 0 Ci 0 Ci 0 Ci 0 |
I-I I-I IZI Ci Ci Ci Ci Ci Ci Ci Ci
0 I-I 0 CI 0 Ci O Ci O Ci 0
L_
L
Figure16
2.
Asthecontrolleversarepushedfartherrearwardthespeedofthe riding
mowerwill increase.
3.
Toslowtheridingmowermovethecontrolsleverforwardto attainthedesired
speed,ormovetheleverstotheneutralpositiontostoptheridingmower.
J
Figure18
4. Thegreaterthefore-to-aftdistancebetweenthetwolevers,thesharperthe
ridingmowerwillturn.
5. Toexecuteazeroturn,movetheturn sidedrivecontrollevertotheneutral
position,whilemovingtheothercontrolleverrearward.
NOTE:Makingazeroturnwhilethevehicleismovingwill greatlyincrease
thepotentialfordefacementoftheturf. Forturfprotectionandtoavoid
personalinjury,alwaysstopthevehiclebeforeexecutingazeroturn.
17
ExecutingaZeroTurn
Whenexecutingazeroturn, the ridingmowerMUSTBESTOPPED.
Executingazeroturn while the ridingmowerismovingcansignificantly
reduceyourcontroloftheridingmowerandwill causesevereturf
defacementtooccur.
Stoptheforwardorreversemotionoftheridingmowerbymovingthetwo
drivecontrolleverstoneutral.
Toturnclockwise,movetheleftcontrolleverforwardwhilesimultaneously
movingtherightcontrolleverrearward.SeeFigure19.
Stopping the Riding mower
1. Movebothdrivecontrolleverstotheneutralposition(parkingbrakeon)to
stopthemotionoftheridingmower.
2. PushthePTOswitchdownwardtotheDISENGAGEDposition.
3. Usethedecklift handleto raisethedecktoits highestposition.
4. Ifdismountingthetractor,movethedrivecontrolhandlesfullyoutward
intheneutralpositionwhichalsoengagesthe parkingbrake,movethe
throttle/chokecontrollevertotheFAST_ position,turntheignition
switchtoSTOP6 andremovethekeyfromtheswitch.
Donot leavethe seatof the riding mowerwithout disengagingthe PTO,
movingdrivecontrol leversfullyoutward inthe neutral position(parking
brakeon).If leavingthe ridingmowerunattended,turntheignitionkey
off andremovekey.
DrivingOnSlopes
RefertotheslopegaugeintheSafeOperationSectiontohelpdetermineslopes
whereyoumaynotoperatesafely.
I
Figure19
Toturncounterclockwise,movetherightcontrolleverforwardwhile
simultaneouslymovingtheleft controlleverrearward.SeeFigure20.
Donotoperateoninclineswith aslopein excessof15degrees(ariseof
approximately2J/2 feet every10feet). Theridingmowercouldoverturn
andcauseseriousinjury.
1. Alwaysdriveacrossslopes,neverupanddown.Controlthespeedand
directionoftheridingmowerusingprimarilythecontrolleveronthe
downhillsideoftheridingmower,with theuphillcontrolleverremaining
essentiallyinafixedposition.
2. Avoidturningdownhillif possible.Startatthebottomofaslopeandwork
upward.Alwaysslowdownbeforeturning.
3. Useextracareandgoslowlywhenturningdownhill.
I
Operating ThePTO
Operatethe PTOclutchasfollows:
1. Movethethrottle/chokecontrollevertoapproximatelythemidthrottle
position.
2. PullthePTOswitchupwardto the ENGAGEDposition.
3. Advancethethrottle/chokelevertotheFAST_ position(fullthrottle).
4. Theoperatormustremainintheridingmowerseatat alltimes.Ifthe
operatorshouldleavetheseatwithoutturningoff thepowertake-off
switch,theridingmower'senginewill shutoff.
5. ThePTOclutchcannotbeoperatedwhentheridingmowerisdrivinginthe
reversedirection.ThePTOwill disengagewhenbothdrivecontrollevers
aremovedtothe reverseposition,andwill re-engagewhenone(orboth)
controllever(s)ismovedto theneutralorforwardposition.
Figure20
18
Usingthe Mower Deck
Makecertainthe areato bemowedisfree ofdebris,sticks,stones,wire or
other objectsthat canbethrown bythe rotatingblades.
flOTE:Donotengagethemowerdeckwhenloweredingrass.Prematurewearand
possiblefailureofthe'V" beltandPTOclutchwill result.Fullyraisethedeckormove
toanon-grassyareabeforeengagingthemowerdeck.
1. Mowacrossslopes,notupanddown.Ifmowingaslope,startat bottomand
workupwardtoensureturnsaremadeuphill.
2. Onthefirstpasspickapointontheoppositesideoftheareatobemowed.
3. Engagethe PTOclutchusingthePTOswitchandmovethethrottle/choke
controltothe FAST_ position.
4. Lowerthe mowerdeckto thedesiredheightsettingusingthelift handle.
5. SlowlyandevenlypushtheRHandLHdrivecontrolleversforwardto move
theridingmowerforward,andkeeptheridingmowerheadeddirectly
towardthealignmentpoint.
flOTL::Thespeedoftheridingmowerwill affectthequalityofthemower
cut.Mowingatfullspeedwill adverselyaffectthecutquality.Controlthe
groundspeedwiththecontrollevers.
6. Whenapproachingtheotherendofthestrip,slowdownorstopbefore
turning.AU-turnisrecommendedunlessazeroturnisrequired.
7. Alignthe mowerwithanedgeofthemowedstripandoverlap
approximately3".
8. Directtheridingmoweroneachsubsequentstripto alignwith apreviously
cutstrip.
9. Topreventruttingorgroovingoftheturf, ifpossible,changethedirection
thatthestripsaremowedbyapproximately45°forthenextandeach
subsequentmowing.
Checkingthe SafetyInterlockCircuits
Periodicallycheckthesafetyinterlockcircuitstoensuretheyareworkingproperly.If
asafetycircuitisnotworkingasdesigned,contactyouCubCadetdealertohavethe
tractorinspected.DONOToperatethetractorifanysafetycircuitisnotfunctioning
properly.Tocheckthesafetycircuits,proceedasfollows:
1. PullthePTOswitchupwardtotheengagedposition.Momentarilyturnthe
ignitionswitchto thestart_ position;theengineshouldnotcrank.
2. Movebothcontrolleversfully inwardintheneutralposition;thenlift
upwardfromtheoperator'sseat.Theengineshouldstop.
3. Withbothcontrolleversfully outwardinthe neutral/parkingbrakeengaged
position,engagethe PTO.Liftupwardfromtheoperator'sseat;theengine
shouldstop.
4. Startthetractorandmovethecontrolleversinwardtotheneutraloperating
position.Engagethe PTOandmovebothcontrolleverslowlyintotheslow
reverseposition;thePTOshoulddisengageandthemowerdeckshouldstop.
Becarefulwhen crossinggrave[pathsor driveways.Disengagethe PTOand
raisethe decktothe highestpositionbeforecrossing.
flOTL::Whenstoppingtheridingmowerforanyreasonwhileonagrass
surface,always:
Placethecontrolleversinneutral(parkingbrakeon),
Shutengineoffand removethekey.
Doingsowii[minimizethepossibilityofhavingyourlawn
"browned"byhotexhaustfromyourridingmower'srunning
engine.
19
MAINTENANCESCHEDULE
Beforeperforminganytype of maintenance/service,disengageallcontrols
andstop theengine.Wait untilall movingpartshavecometo acomplete
stop.Disconnectsparkplugwireandgrounditagainsttheengineto
preventunintendedstarting. Alwayswearsafetyglassesduring operation
orwhile performinganyadjustmentsor repairs.
Followthemaintenanceschedulegivenbelow.Thischartdescribesserviceguidelines
only.UsetheServiceLogcolumntokeeptrackofcompletedmaintenancetasks.To
scheduleservkefrom SearsParts& Repair,call1-800-659-5917.
Eachuse 1. Mowerandexhaust area 1.
2. HydraulicTransaxle 2.
3. Tiresand pressure 3.
4. Deck,mowerand drivebelts 4.
5. Bladesandbolttightness 5.
6. Safetyswitchoperation 6.
Every25hours 1. SpindleBearings 1.
Every50hours 1. WearPoints 1.
2. Greasefitting 2.
Every100hours 1. Coolingshroudsandcooling 1.
areas
2. Fastenersandcomponents 2.
Everyseason/Beforestorage 1. Pivotpoints 1.
2. Controlhandle 2.
3. Extensionspring 3.
Aftermowing 1. Mowerandexhaustarea 1.
2. Wearpoints 2.
OnceMonthly I. SpindlePulleys I.
2. V-Belt 2.
Clean
Checkforleaks
Check
Check
Check
Check
Grease
Lubricate
Lubricate
Removeandclean
Checkandsecure
Lubricate
Lubricate
Lubricate
Clean
Lubricate
Clean
Clean
2. Locatetheoildrainhoseonthe leftsideof theengine.SeeFigure21.
Beforeperforminganymaintenanceorrepairs,disengagethe PTO,move
the drive controlleversfully outward inthe neutral position,engagethe
parkingbrake,stopthe engineandremovethe keyto preventunintended
starting.
EngineMaintenance
RefertotheKohlerOwner'sManualforallenginemaintenanceproceduresand
instructions.
Changingthe EngineOil
Ifthe enginehasbeenrecentlyrun,theengine,muffler andsurrounding
metalsurfaceswill behotand cancauseburnstothe skin.Exercisecaution
to avoidburns.
Tocompleteanoilchange,proceedasfollows:
1. Runtheengineforashorttimeto warmtheengineoil.Theoilwillflowmore
freelyandcarryawaymoreimpurities.Usecareto avoidburnsfromhotoil.
,//
r
OilDrainHose
__ Square-Head
___ 11_ HosePlug
Figure21
2O
3. Routethefreeendoftheoil drainhosetowardanappropriateoil collection
containerwith atleasta2.5quartcapacity,tocollectthe usedoil.Remove
theoilfill cap/dipstickfromtheoilfill tube.
4. Whileholdingthefreeendoftheoildrainhoseovertheoil collection
container,unscrewthesquareheadhoseplugfromtheendofthehose.See
Figure21.Draintheengineoilintothecollectioncontainer.
5. Routethefreeendoftheoil drainhosetowardanappropriateoil collection
containerwith atleasta2.5quartcapacity,tocollectthe usedoil.
6. Oncetheoilhasfinisheddraining,replacethesquareheadhoseplugandfill
theengineasinstructedintheengineowner'smanual.Seeengineowner's
manualincludedwiththistractorforoilcapacity.
Battery Maintenance
Thebatteryisfilledwithbatteryacidandthensealedatthefactory.However,evena
"maintenancefree"batteryrequiressomemaintenancetoensureitsproperlifecycle.
Spraytheterminalsandexposedwirewithabatteryterminalsealer,orcoat
theterminalswithathincoatofgreaseorpetroleumjelly,toprotectagainst
corrosion.
Alwayskeepthebatterycablesandterminalscleanandfreeofcorrosion.
Avoidtipping.Evenasealedbatterywill leakelectrolytewhentipped.
Battery Removal
TireMaintenance
Checkthetireairpressureafterevery50hoursofoperationorweekly.Keepthe
tiresinflatedtotherecommendedpressures.Improperinflationwill shortenthe
tireservicelife.Seethetiresidewallforproperinflationpressures.Observethe
followingguidelines:
Donotinflateatireabovethemaximumpressureshownonthesidewallof
thetire.
Donotreinflateatirethat hasbeenrunflat orseriouslyunderinflated.Have
aqualifiedtiremechanicinspectandservicethetire.
Lubrication
Usingapressurelubricatinggun,lubricatethefront castorwheelaxlesand
thefrontpivotaxlewith No.2multipurposelithiumgreaseafterevery10
hoursofservice.
Periodicallylubricateallotherpivotpoints;i.e.theseatpivotbracket,idlerpivot
bracketonthedeck,decklift shaftassembly,etc.with aqualitylubricatingoil.
GeneralBattery Information
Shouldbattery acidaccidentallysplatter intotheeyesoronto the skin,
rinsethe affected areaimmediatelywith cleancoldwater.Ifthere is
anyfurther discomfort,seekprompt medicalattention. If acidspillson
clothing, first dilute itwith cleanwater,then neutralizewith asolution of
ammonia/wateror bakingsoda/water.
NEVERconnect(ordisconnect)battery chargerclipsto the battery while
the chargeristurnedon,as it cancausesparks.Keepallsourcesof ignition
(cigarettes,matches,lighters)awayfrom the battery.Thegasgenerated
during chargingcanbecombustible.Asafurther precaution,onlycharge
the battery inawell ventilated area.Alwaysshieldeyesand protect skin
andclothingwhen working nearbatteries.
Batteryposts,terminalsandrelatedaccessoriescontainleadandlead
compounds.Washhandsafter handling.
Thebatteryislocatedbeneaththeseatframe.Toremovethebattery:
1. Removethehexwasherscrewsecuringthebatteryhold-downbracketto
theframe.Thenflip thebatteryhold-downbracketup tofreethebattery.
SeeFigure22.
HexWasherScrew
Battery Hold-DownBracket
Figure22
Removethehexcapscrewandseresnutsecuringtheblacknegativebatterylead
tothenegativebatterypost(markedNEG).Movethecableawayfromthenegative
batterypost,
2. Removethehexcapscrewandsemsnutsecuringtheredpositivebattery
leadtothepositivebatterypost(markedPOS).
3. Carefullylift thebatteryoutofthetractor.
4. Installthebatterybyrepeatingtheabovestepsinthereverseorder.
Batteriescontainsulfuric acidandmayemit explosivegases.Useextreme
cautionwhenhandling batteries.Keepbatteriesout of thereachof
children.
Alwaysconnectthe positiveleadto the battery beforeconnectingthe
negativelead.Thiswill preventsparkingor possibleinjuryfroman
electricalshortcausedby contactingtheridingmowerbodywith tools
beingusedtoconnectthecables.
21
Chargingthe Battery
1. Testand,if necessary,rechargethebatteryaftertheridingmowerhasbeen
storedforaperiodoftime.
2. Avoltmeterorloadtestershouldread12.6volts(DC)orhigheracrossthe
batteryterminals.SeeFigure23.
Voltmeter Stateof Charging
Reading Charge Time
12.7 100% Full Charge
12.4 7.5% 90 Min.
12.2 .50% 180 Min.
12.0 25% 280 Min.
Pullbackthelockcollarofthenozzleadapterandpushtheadapterontothe
deckwashnozzleatthe leftendofthemowerdeck.Releasethelockcollar
tolocktheadapteronthenozzle.Referto Figure24.
Figure23
3. Chargethebatterywitha12-voltbatterychargerataMAXIMUMrateof10amps.
ServicingElectrical System
Afuseisinstalledtoprotecttheridingmower'selectricalsystemfromdamage
causedbyexcessiveamperage.Alwaysusethesamecapacityfusefor replacement.
Iftheelectricalsystemdoesnotfunction,checkfora blownfuse.
Ifyouhavearecurringproblemwith blownfuses,call1-800-659-5917to schedule
electricalsystemservicefromSearsParts& Repair.
RelaysandSwitches
Thereareseveralsafetyswitchesintheelectricalsystem.Ifa functionofthesafety
interlocksystemdescribedearlieris notfunctioningproperly,call1-800-659-5917
tohavetheelectricalsystemcheckedbySearsParts& Repair.
Usingthe DeckWashSystem
Whenusingthe deckwashsystem,neverengagethe deckfromany
positionother than the operator'sseatofthe riding mower.Donot usean
assistantorengagedeckinthe presenceofanybystanders.
1. Attachthenozzleadaptertoastandardgardenhoseconnectedto awater
supply.
2. Movetheridingmowertoanareawithin reachofthehosewherethe
dispersalof wetgrassclippingsisnotobjectionabletoyou.Disengagethe
PTO,engagetheparkingbrake,andstoptheengine.
DeckWash
\
Figure24
4. Turnonthewatersupply.
5. Fromtheridingmoweroperator'sseat,start theengineandengagethe PTO.
Allowto runasneeded.DisengagethePTOandstoptheengine.
6. Turnoffthewatersupply.
7. Pullbackthe lockcollarofthenozzleadaptertodisconnecttheadapterfrom
the nozzle.
Nozzle
(:leaning the Spindle Pulleys
Oncea monthremovethebeltcoversto removeanyaccumulationof grassclippings
fromaroundthespindlepulleysandV-belt.Cleanmoreoftenwhenmowingtall,
drygrass.
22