MTD 150, 140, E150, E172, E162 User Manual

OPERATOR’S MANUAL
Single-Stage
Snow Thrower
Models
140
150 E150 E162 E172
IMPORTANT:
Warning:
brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department,
PRINTED IN U.S.A.
ECO No.
Read safety rules and instructions carefully before operating equip ment.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO
770-10000F.fm
.
(10/2003)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices .........................................................................................3
Assembling Your Snow Thrower..............................................................................................5
Know Your Snow Thrower........................................................................................................7
Operating Your Snow Thrower.................................................................................................8
Making Adjustments.................................................................................................................9
Maintaining Your Snow Thrower ..............................................................................................10
Off-Season Storage .................................................................................................................11
Troubleshooting.......................................................................................................................11
Accessories & Kits ...................................................................................................................12
Parts List..................................................................................................................................14
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you to assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new snow thrower, please locate the mode l plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the op erating position and looking down at the dash panel. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in th e space below.
Copy the model number here:
www.mtdproducts.com
MTD LLC P. O. BOX CLEVELAND,OH 330-220-4683 800-800-7310
361131
44136
Copy the serial number here:
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-rel ated issues with regards to perf ormance, power-rating, specifications, warranty and service. Please refer to th e engine manufacturer’s Owner’s/Op erator’s Manual packed separately with your unit for more information.
CALLING CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support.
Should you have difficulty assembling this product or have any questions regarding the controls, opera tion or maintenance of this unit, please call the Customer Support Depa rtment.
Call 1- (330) 220- 4MTD (4683) or 1- (800) 800-7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previou s section to locate this information. You will be asked to enter the serial number in order to process your call .
For more details about your machine, visit our website at www.mtdproducts.com
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the
personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75
feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to
be used. Remove all door mats, newspapers, sleds, boards, wires and other foreign objects which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during
operation and while performing an adjustment or repair to protect your eyes. Throw n objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded three wire extension cord and receptacle
for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed
rock surfaces.
6. Disengage all clutch levers before starting the engine.
7. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the operator’s manual.
8. Let engine and machine adjust to outdoor temperature before starting to clear snow.
9. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running. e. Allow engine to cool at least two minutes before
refueling. f. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.). j. Allow machine to cool at least 5 minutes before
storing.
Operation
1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or discharge chute. Contact with the rotating parts can amputate hands and feet.
2. The auger/impeller clutch lever is a safety device. Never bypass its operation. Doing so, makes the machine unsafe and may cause personal injury.
3. The clutch levers must operate easily in both directions and automatically return to the disengaged position when released.
4. Never operate with a missing or damaged discharge chute. Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
6. Do not operate machine while under the influence of alcohol or drugs.
3
7. Muffler and engine become hot and can cause a burn. Do not touch.
8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow throwing pattern to avoid discharge towards windows, walls, cars etc. To avoid property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear snow at too fast of a rate.
13. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or not in use.
15. Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when in reverse.
16. If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
17. Disengage all clutch levers and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the discharge chute, making any adjustments, or inspections.
18. Never put your hand in the discharge or collector openings. Always use a clearing tool to unclog the discharge opening.
19. Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chai ns, cabs etc.).
20. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer or telephone 1-800-800-7310 for assistance and the name of your nearest servicing dealer.
Maintenance And Storage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Disengage all clutch levers and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning, repairing, or inspecting.
3. Check bolts, and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer’s (O.E.M.) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper instructions on off-season storage.
Your Responsibility:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
DANGER
NEVER PUT HAND IN CHUTE. CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS.
DO NOT UNCLOG DISCHARGE CHUTE WHILE ENGINE IS RUNNING.
SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING.
READ OPERATOR'S MANUAL.
4.
GRAVEL SURFACES. USE EXTRA CAUTION WHEN OPERATING ON NEVER DIRECT DISCHARGE AT BYSTANDERS.
3.
AVOID INJURY FROM ROTATING AUGER ­KEEP HANDS, FEET AND CLOTHING AWAY.
TO AVOID THROWN OBJECTS INJURIES,
UNCLOGGING OR SERVICING MACHINE. MOVING PARTS HAVE STOPPED BEFORE AND REMAIN BEHIND HANDLES UNTIL ALL
2.
DISENGAGE CLUTCH LEVERS, STOP ENGINE,
HANDS AND FEET. CONTACT WITH AUGER CAN AMPUTATE KEEP AWAY FROM ROTATING AUGER
1.
4
SECTION 2: ASSEMBLING YOUR SNOW THROWER
NOTE: This Operator’s Manual covers several models.
Snow thrower features vary by model. Not all features discussed in this manu al are applicable to all snow thrower models.
Contents of Carton
Before beginning installation, remove all parts from the carton and compare them to Figure 1. Cart on contents are listed below with part numbers in parentheses.
•Two
Ignition Keys (725-0201, 725-1341B†)
† An ignition key with a plastic cover is included with
select models only. Two standard ignition keys are included with all other models.
On Models So Equipped:
Extended Chute Directional Control Assembly (747-0737, 720-0201A & 726-0100)
One Cotter Pin (714-0 507)
One Saddle Washer (736-0415 )
Two Hex Nu ts (712-3010)
One Eye Bolt (74 7-0697) w/ Grommet (735-0234)
Wing Knob
Tighten the win g knobs to secure the handle in place.
Upper Handle
Wing Knob
Figure 2
Ignition Key w/ Plastic Cover
Standard Ignition Key
Cotter Pin
Saddle Washer
Hex Nuts
Eye Bolt
Extended Chute
Directional Control Assembly
Figure 1
NOTE: All references to left or right side of the snow
thrower is from the operating position only.
WARNING: Disconnect the spark plug wire
and ground it against the engine to prevent unintended starting.
Attaching the Control Cable
The control cable may already be attached to the control handle. If it’s not, complete the following steps to attach it to the snow thrower housing.
Route the cont rol cable over the crossbar where the lower handle meets the upper handle.
Pivot the control handle f orward and insert the end of the control cable into the bottom hole in the control handle, from the outside to the inside, as shown in Figure 3.
Control Handle
Upper Hole
Plastic Fitting
End of Cable
In Bottom Hole
Positioning the Upper Handle
Remove packing mat erial, if present, a nd loosen the wing knobs found on each side of the handle.
Making sure not to pinch or cr imp the cable in the process, pivot the upper handle in to the operatin g position as illustrated in Figure 2 until it clicks into place.
Control Housing
Figure 3
Push the plastic fitt ing into the control housing until it clicks in place
5
NOTE: The upper hole in the control handle provides for adjustment in belt and cable tension. Refer to page 9 of this manual for instructions.
Eye Bolt
Installing the Chute Directional Control’s Eye Bolt
To install the upper crank of the chute directional control, proceed as follows:
Thread one of th e hex nuts (they are interchangeable) included in the sn ow thrower’s hardware pack all the way onto the eye bolt.
Insert the eye bolt int o the hole found in the lower handle’s crossbar. See Figure 4.
Fasten the eye bolt to th e crossbar with the saddle washer (cupped side UP) and the other hex nut as illustrated in Figure 4. Do NOT tighten at this time.
(on models so equipped)
Installing the Extended Chute Directional Control
Insert the chute directional con trol through the eyebolt and into the coupler found in the top right area of the snow thrower’s shr oud. See Figure 5.
Rotate the chute directional control to align the hole in the coupler with the hole in the chute directional control, and insert the cotter pin thro ugh both holes. Bend the ends of cotter pin in opposite directions to secure it in place. See Figure 5.
Thread the eye bolt’s lower hex nut upward or downward to adjust the height of the eye bolt so that the chute directional control does not bind in the coupler when operated.
Fininsh by threading t he upper hex nut downward against the crossbar and tightening securely.
(on models so equipped)
Cross Bar
Hex Nut
Saddle Washer
Hex Nut
Figure 4
Chute Directional Control
Coupler
Cotter Pin
Eye Bolt
Assembling the Discharge Chute
For shipping reasons, the snow thrower has been packaged with the upper chute pivoted all the wa y down. To pivot it upward, proceed as follows:
Turn the chute directio nal control until the chute opening is facing straight ahead.
Remove the wing knob, flat washer and carriage bolt from the upper chute. See Figure 6.
Pivot the upper chute upwar d over the lip on the lower chute so that there is NO gap between the upper chute and the lower chute. See Figure 6.
Resecure with the hardware just removed.
Lower Chute Lip
Upper Chute
Front
6
Figure 5
Carriage Bolt
Figure 6
Flat
Washer
Wing Knob
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