MTD 150, 140, E150, E172, E162 User Manual

OPERATOR’S MANUAL
Single-Stage
Snow Thrower
Models
140
150 E150 E162 E172
IMPORTANT:
Warning:
brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department,
PRINTED IN U.S.A.
ECO No.
Read safety rules and instructions carefully before operating equip ment.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO
770-10000F.fm
.
(10/2003)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices .........................................................................................3
Assembling Your Snow Thrower..............................................................................................5
Know Your Snow Thrower........................................................................................................7
Operating Your Snow Thrower.................................................................................................8
Making Adjustments.................................................................................................................9
Maintaining Your Snow Thrower ..............................................................................................10
Off-Season Storage .................................................................................................................11
Troubleshooting.......................................................................................................................11
Accessories & Kits ...................................................................................................................12
Parts List..................................................................................................................................14
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you to assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new snow thrower, please locate the mode l plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the op erating position and looking down at the dash panel. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in th e space below.
Copy the model number here:
www.mtdproducts.com
MTD LLC P. O. BOX CLEVELAND,OH 330-220-4683 800-800-7310
361131
44136
Copy the serial number here:
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-rel ated issues with regards to perf ormance, power-rating, specifications, warranty and service. Please refer to th e engine manufacturer’s Owner’s/Op erator’s Manual packed separately with your unit for more information.
CALLING CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support.
Should you have difficulty assembling this product or have any questions regarding the controls, opera tion or maintenance of this unit, please call the Customer Support Depa rtment.
Call 1- (330) 220- 4MTD (4683) or 1- (800) 800-7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previou s section to locate this information. You will be asked to enter the serial number in order to process your call .
For more details about your machine, visit our website at www.mtdproducts.com
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the
personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75
feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to
be used. Remove all door mats, newspapers, sleds, boards, wires and other foreign objects which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during
operation and while performing an adjustment or repair to protect your eyes. Throw n objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded three wire extension cord and receptacle
for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed
rock surfaces.
6. Disengage all clutch levers before starting the engine.
7. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the operator’s manual.
8. Let engine and machine adjust to outdoor temperature before starting to clear snow.
9. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running. e. Allow engine to cool at least two minutes before
refueling. f. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.). j. Allow machine to cool at least 5 minutes before
storing.
Operation
1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or discharge chute. Contact with the rotating parts can amputate hands and feet.
2. The auger/impeller clutch lever is a safety device. Never bypass its operation. Doing so, makes the machine unsafe and may cause personal injury.
3. The clutch levers must operate easily in both directions and automatically return to the disengaged position when released.
4. Never operate with a missing or damaged discharge chute. Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
6. Do not operate machine while under the influence of alcohol or drugs.
3
7. Muffler and engine become hot and can cause a burn. Do not touch.
8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow throwing pattern to avoid discharge towards windows, walls, cars etc. To avoid property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear snow at too fast of a rate.
13. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or not in use.
15. Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when in reverse.
16. If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
17. Disengage all clutch levers and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the discharge chute, making any adjustments, or inspections.
18. Never put your hand in the discharge or collector openings. Always use a clearing tool to unclog the discharge opening.
19. Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chai ns, cabs etc.).
20. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer or telephone 1-800-800-7310 for assistance and the name of your nearest servicing dealer.
Maintenance And Storage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Disengage all clutch levers and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning, repairing, or inspecting.
3. Check bolts, and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer’s (O.E.M.) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper instructions on off-season storage.
Your Responsibility:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
DANGER
NEVER PUT HAND IN CHUTE. CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS.
DO NOT UNCLOG DISCHARGE CHUTE WHILE ENGINE IS RUNNING.
SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING.
READ OPERATOR'S MANUAL.
4.
GRAVEL SURFACES. USE EXTRA CAUTION WHEN OPERATING ON NEVER DIRECT DISCHARGE AT BYSTANDERS.
3.
AVOID INJURY FROM ROTATING AUGER ­KEEP HANDS, FEET AND CLOTHING AWAY.
TO AVOID THROWN OBJECTS INJURIES,
UNCLOGGING OR SERVICING MACHINE. MOVING PARTS HAVE STOPPED BEFORE AND REMAIN BEHIND HANDLES UNTIL ALL
2.
DISENGAGE CLUTCH LEVERS, STOP ENGINE,
HANDS AND FEET. CONTACT WITH AUGER CAN AMPUTATE KEEP AWAY FROM ROTATING AUGER
1.
4
SECTION 2: ASSEMBLING YOUR SNOW THROWER
NOTE: This Operator’s Manual covers several models.
Snow thrower features vary by model. Not all features discussed in this manu al are applicable to all snow thrower models.
Contents of Carton
Before beginning installation, remove all parts from the carton and compare them to Figure 1. Cart on contents are listed below with part numbers in parentheses.
•Two
Ignition Keys (725-0201, 725-1341B†)
† An ignition key with a plastic cover is included with
select models only. Two standard ignition keys are included with all other models.
On Models So Equipped:
Extended Chute Directional Control Assembly (747-0737, 720-0201A & 726-0100)
One Cotter Pin (714-0 507)
One Saddle Washer (736-0415 )
Two Hex Nu ts (712-3010)
One Eye Bolt (74 7-0697) w/ Grommet (735-0234)
Wing Knob
Tighten the win g knobs to secure the handle in place.
Upper Handle
Wing Knob
Figure 2
Ignition Key w/ Plastic Cover
Standard Ignition Key
Cotter Pin
Saddle Washer
Hex Nuts
Eye Bolt
Extended Chute
Directional Control Assembly
Figure 1
NOTE: All references to left or right side of the snow
thrower is from the operating position only.
WARNING: Disconnect the spark plug wire
and ground it against the engine to prevent unintended starting.
Attaching the Control Cable
The control cable may already be attached to the control handle. If it’s not, complete the following steps to attach it to the snow thrower housing.
Route the cont rol cable over the crossbar where the lower handle meets the upper handle.
Pivot the control handle f orward and insert the end of the control cable into the bottom hole in the control handle, from the outside to the inside, as shown in Figure 3.
Control Handle
Upper Hole
Plastic Fitting
End of Cable
In Bottom Hole
Positioning the Upper Handle
Remove packing mat erial, if present, a nd loosen the wing knobs found on each side of the handle.
Making sure not to pinch or cr imp the cable in the process, pivot the upper handle in to the operatin g position as illustrated in Figure 2 until it clicks into place.
Control Housing
Figure 3
Push the plastic fitt ing into the control housing until it clicks in place
5
NOTE: The upper hole in the control handle provides for adjustment in belt and cable tension. Refer to page 9 of this manual for instructions.
Eye Bolt
Installing the Chute Directional Control’s Eye Bolt
To install the upper crank of the chute directional control, proceed as follows:
Thread one of th e hex nuts (they are interchangeable) included in the sn ow thrower’s hardware pack all the way onto the eye bolt.
Insert the eye bolt int o the hole found in the lower handle’s crossbar. See Figure 4.
Fasten the eye bolt to th e crossbar with the saddle washer (cupped side UP) and the other hex nut as illustrated in Figure 4. Do NOT tighten at this time.
(on models so equipped)
Installing the Extended Chute Directional Control
Insert the chute directional con trol through the eyebolt and into the coupler found in the top right area of the snow thrower’s shr oud. See Figure 5.
Rotate the chute directional control to align the hole in the coupler with the hole in the chute directional control, and insert the cotter pin thro ugh both holes. Bend the ends of cotter pin in opposite directions to secure it in place. See Figure 5.
Thread the eye bolt’s lower hex nut upward or downward to adjust the height of the eye bolt so that the chute directional control does not bind in the coupler when operated.
Fininsh by threading t he upper hex nut downward against the crossbar and tightening securely.
(on models so equipped)
Cross Bar
Hex Nut
Saddle Washer
Hex Nut
Figure 4
Chute Directional Control
Coupler
Cotter Pin
Eye Bolt
Assembling the Discharge Chute
For shipping reasons, the snow thrower has been packaged with the upper chute pivoted all the wa y down. To pivot it upward, proceed as follows:
Turn the chute directio nal control until the chute opening is facing straight ahead.
Remove the wing knob, flat washer and carriage bolt from the upper chute. See Figure 6.
Pivot the upper chute upwar d over the lip on the lower chute so that there is NO gap between the upper chute and the lower chute. See Figure 6.
Resecure with the hardware just removed.
Lower Chute Lip
Upper Chute
Front
6
Figure 5
Carriage Bolt
Figure 6
Flat
Washer
Wing Knob
SECTION 3: KNOW YOUR SNOW THROWER
Discharge Chute
Spark
Plug
Cover
Starter Handle
Choke Lever
Shave Plate
Auger
IMPORTANT:
and oil. Do NOT operate the snow thrower without first
reading the Tecumseh Engines operator’s manual for instructions regarding proper fuel and engine oil.
This unit runs on a mixt ure of gasoline
Choke Lever
OFF
Activating the choke control closes the choke plat e on the carburetor and aids in starting the engine. Refer to the engine manual packed with the snow thrower for more detailed instructions regarding the choke.
CHOKE
ON
Primer
Depressing the primer forces fuel directly into the engine’s carburetor to aid in cold-weather starting. Refer to the engine manual packed with the snow thrower for more detailed instructions regarding the primer.
Ignition Key
The ignition key must be present and placed in the “ON” position for the engine to start.
Starter Handle
The starter handle is used to manually start the engine.
Stopping Engine
Turn ignition key to OFF posit ion and remove it from the snow thrower.
Primer
Ignition Key
Upper Handle
Control Handle
Chute Directional Control
Electric Starter Plug
(If So Equipped)
(If So Equipped)
Electric Starter Button (If so equipped)
Pressing the electric starter button engages the engine’s electric starter when plugged into a 120V power source
Electric Starter Plug (If so equipped)
Requires use of a two-prong outdoo r extension cord (packed with the snow thrower) and a 120V power source/wall outlet.
Spark Plug Cover
Remove the spark plug cover to access the engine’s spark plug located beneath it.
Chute Directional Control
Located on right side of dash panel, the chute directional control determines the direction that snow will be discharged. Crank it clockwise to discharge snow to the left; counterclockwise to discharge snow to the right.
Auger
When engaged, the augers rotation picks up snow that enters the auger housing and throws it out the discharge chute. The rubber pad dles on the augers also aid in propelling the snow thrower as they come in contact with the pavement.
Auger Control Handle
Located on the upper handle, the auger control handle is used to engage and disengage drive to the auger. Squeeze the control handle against th e upper handle to engage the auger; release it t o disengage.
Fuel Cap
Electric
Starter Button
7
Discharge Chute
The pitch of the discharge chute controls the angle at which the snow is thrown. Loosen the wing knob on the side of the discharge chute before pivo ting the discharge chute upward or down ward. Retighten th e knob once the desired position has been achieved.
Shave Plate
The shave plate scrapes along the pavement as the snow thrower is propelled, allowing the snow close to the pavement’s surface to be discharged.
SECTION 4: OPERATING YOUR SNOW THROWER
WARNING: Before starting the engine,
read, understand, and follow all instructions and warnings on the machine and in this manual before operating.
Fuel And Oil Mixture
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.
Your snow thrower is equipped with a two-cycle engine that requires a mixture of gasoline and two cycle engine oil at a ratio of 50:1. Refer to the Tecumseh Engines operator’s manual for detailed instructions regarding oil and gasoline for your snow thrower’s engine.
•A plastic cup is placed inside the fuel fill opening on the fuel tank (beneath the fuel cap) to keep debris out during product assembly. Remove and discard this cup before filling up the tank.
IMPORTANT:
the fuel cap securely in place on the fuel tank.
Do NOT operate the snow thro wer without
Starting the Engine
Refer to the Tecumseh Engines manual packed with the snow thrower for detailed instructions regarding starting the engine.
Control Handle
Chute
Directional Control
Figure 7
WARNING: Never operate the snow throwe r
with bystanders in front of or near the discharge chute opening.
Engage the auger by squeezing the control handle against the upper handle. See Figure 7.
Lift up slightly on the handle to allow the rubber paddles on the auger to contact the pavement and propel the snow thrower forward.
IMPORTANT:
will result in premature wear on the rubber auger paddles. Resulting wear would not be covered by warranty.
Excessive upwa rd pressure on the handle
Operating the Snow Thrower
Loosen the wing knob fou nd on the left side of the discharge chute and pivot the upper chute upward or downward to the desired pitch. Reti ghten the wing knob before operating the snow thrower.
Crank the chute direct ional control to position the discharge chute opening in the desired di rection. See Figure 7.
NOTE: For more efficient snow clearing, discharge snow downwind whenever possible.
As the snow thrower starts to move, maintain a firm hold on the handle, and guide the snow thrower along the path to be cleared.
Release the auge r control handle to stop th e snow throwing action and the forward motion.
Stopping the Engine
WARNING: Muffler, engine and surrounding
areas become hot and can cause a burn. Do not touch.
8
After clearing snow, all ow the engine to run for an extra few minutes before storing to help dry any moisture on the engine.
To stop the engine: Turn the ignition key counterclockwise to the OFF position. Refer to
Ignition Key on page 7. Remove the key form the
snow thrower’s ignition switch before storing.
SECTION 5: MAKING ADJUSTMENTS
WARNING: NEVER attempt to make any
adjustments while the engine is running, except where specified in the operator’s manual.
Control Cable & Belt Tension
As a result of both the control cable and the drive belt stretching due to wear, periodic adjustments may be necessary.
If the auger seems to hesitate when rotating while the engine maintains a constant speed, an adjustment is necessary. Proceed as follows:
The upper hole in the control handle provides for an adjustment in cable tension. To adjust, disconnect the end of control cable from the bottom hole in the control handle and reinsert it in the upper hole. Refer to Figure 3 . Test the snow thrower to see if there is a noticeable difference. If additional adjustment is required, pr oceed as follows.
Remove the belt cover from th e left side of the snow thrower’s auger housing by unthreading the five hex screws which secure it in place. See Figure
8.
There are three adjustment holes provided in the idle r bracket assembly. To adjust, proceed as follows:
Move the extension spring (f ound on the end of the control cable) from the low position to the middle
position on the idler bracket. See Figure 9.
NOTE: Be careful not to lose the idler spring when
moving the clutch cable spring. See Figure 9.
If the extension spri ng is already found in the middle position on the idler bracket, move it from the middle position to the high position.
Reattach the belt cover with the five hex screws removed earlier.
IMPORTANT:
engine can not be started without it.
Wipe all the snow and any moisture which has formed, from the unit.
Move the choke lever back and forth se veral times.
Belt Cover
Keep the ignition key in a safe place. The
Hex Screws
Figure 8
Idler Spring
Idler Bracket
Adjustment
Holes
Figure 9
Control Cable
Spring
9
Shave Plate
To check the adjustmen t of the shave plate, place the unit on a level surface. The wheels, shave plate and augers should all contact the level surface. Note that if the shave plate is adjusted too high, snow may blow under the housing. If the shave plate wears out excessively, or the unit will not self­propel, the shave plate may be adjusted too low.
NOTE: On new units or units with a new shave plate installed, the augers may be slightly off the gro und.
To adjust, tip the snow thrower back so that it rests on the handle. Loosen the lock nuts from the carriage bolts which secure the shave plate to the housing. See Figure 10.
Move the shave plate to desire d position and retighten the nuts and bolts. Make certain all four nuts are securely tightened.
SECTION 6: MAINTAINING YOUR SNOW THROWER
Carriage Bolts
Figure 10
Shave Plate
WARNING: Before servicing, repairing, or
inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
Engine
Refer to the Tecumseh Engines manual packed with the snow thrower for detailed instructions regarding all engine-related maintenance.
Remove the belt cover from the lef t side of the snow thrower’s auger housing by unthreading the five hex screws which secure it in place. Refer to Figure 8.
Gently grasp the idler bracket and pivot it upward to ease tension on the drive belt. See Figure 11.
Idler Bracket
Lubrication
Lubricate pivot points on the control ha ndle and the extension spring at the end of the clutch cable with a light oil once every season and before storage of the snow thrower at the end of the season.
Hardware
Check the engine and snow thrower frequently for loose or missing hardware, and tighte n or replace as necessary.
Replacing the Drive Belt
The snow thrower’s drive belt is subject to wear and should be replaced if any signs of cracking, shredding or rotting is present. To change the drive belt, proceed as follows:
Install the replacement drive belt by following the preceding steps in reverse order.
Auger Pulley
Figure 11
While holding the idler bracket up, carefully slip the drive belt off the engine pulley. See Figure 11.
Carefully release the idler bracket and allow it to pivot downward.
Carefully slip the drive belt off the auger pulley, freeing it from the snow thrower. See Figure 11.
Drive Belt
Engine
Pulley
10
Reattach the belt cover with the five hex screws removed earlier.
Replacing the Shave Plate
The shave plate is subject to wear and should be checked periodically. There are two wearing edg es and the shave plate can be reversed after one side wears out. To replace (or reverse) the shave plate, proceed as follows:.
NOTE: Call 1-800-800-7310 for information regarding price and availability of Shave Plate Kit 753-0451or contact an authorized MTD Service Dealer in your area).
Remove the four carriage bolts and hex lock nuts which secure it to the snow thrower’s auger housing. Refer to Figure 10.
Install the new shave pl ate (or reverse the existing one, if both sides are not yet worn), making sure the heads of the carriage bolts are on the inside of the housing. The lock nuts should be on the outside of the housing.
Adjust the shave plate as instr ucted in the Making Adjustments section on page 10 of this manual.
Tighten the n uts securely before o perating the snow thrower.
Replacing the Auger’s Rubber Paddles
The snow thrower auger’s rubber paddles are subject to wear and should be replaced if any signs of excessive wear is present.
IMPORTANT:
to wear to the point where the metal auger itself can come in contact with the pavement. Doing so can result in serious damage to your snow thrower.
NOTE: Call 1-800-800-7310 for information regarding the price and availability of Rubber Paddle Kit 753-0613 or contact an authorized MTD Service Dealer in your area).
To change the rubber paddles, proceed as follows:
Remove the existing rubber pa ddles by unthreading the self-tapping screws which secure them to the auger.
IMPORTANT:
securing the rubber paddles to the auger. Note their location for ease in reassembling.
Secure the replacement rubber paddles to the auger using the hardware removed earlier.
Do NOT allow the auger’s rubber paddles
There are two different styles of screws
SECTION 7: OFF-SEASON STORAGE
WARNING: Never store engine with fuel in
tank indoors or in enclosed, poorly ventilated areas where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, or other gas appliance.
Clean snow thrower thor oughly.
Lubricate as instructed in the Maintaining Your Snow Thrower section on page 10 of this manual.
Refer to the Tecumseh Engines manual packed with the snow thrower for detailed instructions regarding all engine-related storage instructions.
Store the snow thrower in a clean, dry area.
Place blocks under the front of the auger hou sing so that the snow thrower is not resting on the rubber auger paddles. The rubber can become misshaped if it supports the weight of the snow thrower for several months of storage.
NOTE: When storing any type of power equipment in an poorly ventilated or metal storage shed, car e should be taken to rustproof the equipment, especially springs, cables and all moving parts.
11
SECTION 8: TROUBLESHOOTING GUIDE
Problem Cause Remedy
Engine fails to start 1. Key not in ignition switch or not in ON position.
2. Fuel tank empty, or stale fuel
3. Blocked fuel line
4. Spark plug wire disconnected
5. Faulty spark plug
Engine runs erratic 1. Unit running on choke
2. Fuel line blocked, or stale fuel
3. Water or dirt in fuel system
4. Carburetor out of adjustment
Loss of power 1. Spark plug wire loose
2. Vent in fuel cap plugged
3. Engine exhaust pipe plugged.
Excessive vibration 1. Loose parts or damaged auger 1. Stop engine immediately and disconnect
Unit fails to self-propel 1. Drive cable out of adjustment
2. Drive belt damaged
Unit fails to discharge snow
1. Discharge chute clogged
2. Foreign object lodged in auger
3. Drive cable out of adjustment
4. Drive belt or damaged
1. Insert key and turn to ON position
2. Fill tank with clean fresh gasoline/oil mixture as specified in the engine manual.
3. Clean fuel line
4. Connect wire to spark plug.
5. Clean spark plug, readjust gap, or replace.
1. Move choke lever to off position.
2. Clean fuel line and fill tank with fresh, clean gasoline.
3. Refer to engine manual on remedy.
4. Refer to engine manual.
1. Connect and tighten spark plug wire.
2. Clear vent.
3. Remove obstruction from exhaust pipe.
spark plug wire. Check for possible damage. Tighten all bolts and nuts. Repair as needed. If the problem persists, take unit to an authorized MTD service dealer.
1. Adjust the control cable as instructed on page 9 of this manual.
2. Inspect the drive belt for damage and replace if necessary as instructed on page 10 of this manual.
1. Stop engine immediately and disconnect spark plug wire. Clean discharge chute and the auger housing.
2. Stop engine immediately and disconnect spark plug wire. Remove object.
3. Adjust the control cable as instructed on page 9 of this manual.
4. Inspect the drive belt for damage and replace if necessary as instructed on page 10 of this manual.
SECTION 9: ACCESSORIES & KITS
The following accessories and kits are available for single-stage, two-stroke snow throwers. See the retailer from which you purchased your snow thrower, an authorized MTD Service Dealer or phone (800) 800-7310 for
information regarding price and availability.
MODEL DESCRIPTION
OEM-390-697 Electric Start Kit
(fits models with a two-cycle Tecumseh 3 HP or 3.5 HP engine)
OEM-390-996 Electric Start Kit
(fits models with a two-cycle Tecumseh 4.5 HP – 5 HP engine) OEM-737-0325 MTD two-cycle snow thrower oil (contains six 2.6 oz. bottles) 753-0451 Shave Plate (includes replacement shave plate and hardware) 753-0613 Auger Rubbe r Paddle Kit (includes replacement rubber paddles and hardware)
12
NOTES
13
SECTION 10: PARTS LIST
12
11
20
15
3
7
1
5
10
21
23
6
7
8
17
16
4
2
22
29
5
2
18
22
19
24
37
22
40
28
38
18
13
27
26
39
34
36
8
35
30
31
9
14
33
32
9
31
9
14
Models 140, 150, E150, E162 & E172
REF.
NO.
1 710-04071 Splined Carriage Screw, 5/16-18 x 1.0 2 710-3015 Hex Cap Screw, 1/4-20 x.75 3 712-3068 Hex Lock Nut, 5/16-18 4 731-0851A Ch ute Flange Keeper 5 731-0915C Lower Chute, 5.0 6 731-0921 Upper Chute, 5.0 7 736-0159 Washer, .349 x .879 x .063 8 720-0284 Wingnut Knob, 5/16-18
9 710-1268 Screw, #10-16 x .375 10 712-3027 Hex Flange Lock Nut, 1/4-20 11 710-0451 Carriage Bolt, 5/16-18 x .75 12 726-0100 Push Cap, 3/8 13 720-0201A Knob, 1.0 x 3.2 14 731-1765 Shroud, Black—Models E162 & E172 15 735-0234 Rubber Grommet, .44 x .94 x .50 16 736-0185 Flat Washer, .375 x .738 x .063 17 714-0104 Internal Cotter Pin, .072 x 1.12 18 736-0451 Saddle Washer, .320 x .93 19 747-0697 Eyebolt, .70 20 747-0737 Upper Chute Crank 21 750-0785 Spacer, .382 x .50 x 1.12 22 712-3010 Hex Nut, 5/16-18 23 714-0507 Cotter Pin, 3/32 x .75 24 715-0138 Rolled Pin, 1/8 x .63 25 684-0126 Chute Crank Assembly 26 749-0705 Upper Handle 27 747-0946 Auger Bail (Control Handle) 28 749-0796B Lower Handle 29 736-0119 Lock Washer, 5/16 30 731-1087A Shroud, Black—Models 150 & E150 31 736-0400 Flat Washer, .194 x .62 x .063 32 731-0702 Shroud, Black—Model 140 33 710-1003 Screw, #10-16 x .625 34 747-0956 Auger Bail (Control Handle), Gullwing-style 35 749-0711A Upper Handle, Gullwing-style — 720-0295 Foam Grip, 22” (not included with handle) 36 725-0157 Cable Tie 37 746-0883 Control (Cable) Housing 38 712-0324 Nylon Hex Lock Nut, 1/4-20 39 710-1270 Machine Screw, 1/4-20 x 1.31 40 710-0487 Carriage Screw 5/16-18
PART
NO. DESCRIPTION
NOTE: Snow thrower features/components vary by model. NOT all parts listed above and pictured on the previous page are standard equipment.
15
Models 140, 150, E150, E162 & E172
26
74
29
2
1
64
32
66
38
52
33
49
53
27
7
50
28
57
0
18
1
50
2
5
68
40
11
6
17
25
21
16
69
52
6
65
37
5
3
55
71
58
67
2
47
34
62
42
54
56
7
61
41
3
45
60
13
15 31
14
22
19
4
70
23
8
9
43
24
7
22
30
6
4
59 22
73
72
51
72
44
73
16
46
36
10
63
48
39
Models 140, 150, E150, E162 & E172
REF.
NO.
1 684-0054A Dash Assembly—Model E162
2 750-0589 Spacer, .325 x .625 x .88—Model 140 3 710-1003 Screw, #10-16 x .625 4 710-1090 Hex Flange Screw, 5/16-18 x 1.25 5 710-1268 Screw, #10-16 x .375 6 710-1652 Self-tapping Screw, 1/4-20 x .625 7 712-3010 Hex Nut, 5/16-18 8 754-0101A Drive Belt—Model 150, E150, E162, E172
9 756-0416B Pulley Half-.625 x 2.25
10 756-0475 Auger Drive Pulle y
- 756-0550 Auger Drive Pulley-Model 140 Series Only 11 734-1176 Wheel Assembly, 7 x 1.5 12 725-0201 Ignition Key 13 725-1341B Ignition Key w/ Plastic Cover 14 725-1346 Ignition Nut, 5/8-32—Model E162, E172
15 725-1347 Ignition Switch Cap 16 725-1425 Ignition Switch 17 784-5178A Chute Crank Bracket—Model 140 18 731-1089A Choke Cover 19 731-1133C Spark Plug Cap 20 7510009630 Recoil Handle (Standard) 21 751-0535 Fuel Line Hose 22 736-0119 Lock Washer, 5/16 23 750-0716 Spacer, .630 x .88 x .680 24 736-0225 Internal Lock Washer, 5/8 x 1.058 x .046 25 751-0352 Gas Tank, 1 qt—Model 140 26 751-0353 Fuel Cap for 751-0352 27 751-0540A Gas Tank, 2 qt.—Model 150, E150,
28 751-0800 Fuel Cap for 751-0540A (50:1 Red Print) 29 7510009636 Recoil Handle (Mitten Grip) 30 723-0354 Primer Tube 31 751-0354 Primer Bulb 32 684-0114B Auger Housing Assembly 33 710-0167 Screw, 1/4-20 x .50 34 710-0191 Cap Screw, 3/8-24 x 1.25 35 710-0323 Trus Machine Screw, 5/16-18 x .75
PART
NO. DESCRIPTION
(Includes Plastic Cup for Mitten Grip)
684-0056 Dash Assembly—Model 140
(Includes Plastic Sleeve fo r Starter Rope)
684-0160 Dash Assembly—Model 150, E150, E172
(Includes Plastic Sleeve fo r Starter Rope)
754-0367 Drive Belt—Model 140
712-0252 Jam Nut, 5/8-32—Model 140, 150, E150
E162, E172
REF.
NO.
36 710-0352 Hex Index Washer Screw, 1/4-14 x .375 37 710-0451 Carriage Bolt, 5/16-18 x .75 38 710-0642 Self-tapping Screw 1/4-20 x .75 39 710-0773 Self-tapping Screw 3/8-16 x .50 40 710-0896 Self-tapping Screw, 1/4-14 x .625 41 710-1005 Self-tapping Screw, 1/4-14 x .50 42 710-0848A Axle, .35 x .5 x 20.75 43 712-0116 Jam Loc k Nut, 3/8-24 44 712-3027 Hex Flange Lock Nut, 1/4-20 45 784-5177 Engine Support Bracket—Model 140 46 731-1033 Shave Plate, 2.66 x 19.88 47 732-0357A Extension Spring, .33 x 1.12 48 736-0108 Flat Washer, .51 x .75 x .033 49 736-0176 Flat Washer, .265 x .938 x .120 50 736-0242 Belleville Washer, .340 x .872 51 736-0326 Flat Washer, .51 x 1.0 x .125 52 736-0329 Lock Washer, 1/4 53 741-0475 Plastic Bushing 54 741-0600 Ball Bearing, 17mm x 40mm x 12mm 55 746-0910A Cable, 41.78” (includes end spring) 56 748-0234 Shoulder Spacer 57 726-0205 Hose Clamp, .49 58 741-0475 Plastic Bushing, .38 59 756-0313 Flat Idler Pulley, 1.88 x .50 x 2.12 60 710-0895 Hi-Lo Self-tapping Screw, 1/4-15 x .75 61 784-5174 Bearing Cup 62 784-5175B Brake Idler Bracket 63 784-5176 Belt Cover 64 784-5485 Solid Shaft Auger Assembly 65 784-5720 Chute Crank Bracket 66 629-0236 110V Extension Cord, 2-prong 67 705-5139A Fuel Tank Support Bracket—Model 150,
68 710-0157 Hex Ca p Screw, 5/16-24 x .75 69 710-3013 Hex Cap Screw, 1/4-20 x .50 70 710-3025 Hex Ca p Screw, 5/16-24 x .625
71 726-0152 Self-adhesive Clamp, .5 (for starter cable) 72 731-0782 Rubber Paddle 73 731-0780A Rubber Paddle/Spiral 74 784-5344 Chute Crank Assembly—Model 140
PART
NO. DESCRIPTION
E150, E162 & E172
—Model 150, E150, E162, E172
710-0805 Hex Cap Screw, 5/16-18 x 1.50
—Model 140
IMPORTANT:
For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely.
NOTE: Snow thrower features/components vary by model. NOT all parts listed above and pictured on the previous page are standard equipment.
17
NOTES
18
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.
MTD LLC warrants this product against defects for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD LLC for use with the product(s) covered by this manual will void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to separate terms as follows: All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts. Normal wear parts and components include, but are not limited to: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber, and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1­330-220-4683 or log on to our Web site at www.mtdproducts.com.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items
carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.
d. MTD LLC does not extend any warranty for products
sold or exported outside of the United States, its possesions and territories, except those sold through MTD LLC’s authorized channels of export distribution.
e. Parts that are not genuine MTD parts are not covered
by this warranty.
f. Service completed by someone other than an
authorized service dealer is not covered by this warranty.
g. Transportation charges and service calls are not
covered.
No implied warranty, including any implied w arranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD LLC. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD LLC shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be gre ater than the amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
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