YARD
Operator's Manual
Transmatic
Garden Tractor
Models
820 Thru 829
840 Thru 849
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-10119A
(12/99)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3-5
Slope Gauge ...................................................................................................... 6
Hardware Pack .................................................................................................. 7
Unpacking .......................................................................................................... 8
Assembling Your Garden Tractor ....................................................................... 8
Know Your Garden Tractor ................................................................................ 15
Operating Your Garden Tractor ......................................................................... 17
Making Adjustments .......................................................................................... 19
Service ............................................................................................................... 21
Maintaining Your Garden Tractor ....................................................................... 22
Off-Season Storage ........................................................................................... 25
Optional Equipment ........................................................................................... 26
Troubleshooting ................................................................................................. 27
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new Garden Tractor. It will help you assemble, prepare
and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from itin the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by pivoting the seat forward and looking under the seat at the seat
pivot bracket. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
r
(Model Number)
[ MTOP.OOOCTS,.CI
_HLCLEVELAND, OHIO 4413_
(Serial Number)
Copy the model number here:
Copy the serial number here:
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support
representative. Please have your unit's model number and serial number ready when you
call. See previous section to locate this information. You will be asked to enter the serial
number inorder to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could
endanger the personal safety and/or property of yourself and others, read and follow all
instructions in this manual before attempting to operate your lawn mower, failure to comply with
these instructions may result in personal injury. When you see this symbol, heed its warning.
WARNING: The Engine Exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
DANGER: Your lawn mower was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This lawn mower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
GENERALOPERATION
• Read, understand, and follow all instructions in the
operator's manual and on the machine before
starting. Keep this manual in a safe place for future
and regular reference and for ordering replacement
parts.
• Only allow responsible individuals familiar with the
instructions to operate the machine. Know controls
and how to stop the machine quickly.
• Do not put hands or feet under cutting deck or near
rotating parts.
• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade. A small object may have been overlooked
and could be accidentally thrown by the mower in
any direction and cause injury to you or a
bystander. To help avoid a thrown objects injury,
keep children, bystanders and helpers at least 75
feet from the mower while it is in operation. Always
wear safety glasses or safety goggles during
operation or while performing an adjustment or
repair, to protect eyes from foreign objects. Stop
the blade(s) when crossing gravel drives, walks or
roads.
• Be sure the area is clear of other people before
mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Disengage blade(s) before shifting into reverse and
backing up. Always look down and behind before
and while backing.
• Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without either the entire grass
catcher or the chute guard in place.
• Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive
speed.
• Never leave a running machine unattended.
Always turn off blade(s), place transmission in
neutral, set park brake, stop engine and remove
key before dismounting.
• Turn off blade(s) when not mowing.
• Stop engine and wait until blade(s) comes to a
complete stop before (a) removing grass catcher or
unclogging chute, or (b) making any repairs,
adjusting or removing any grass or debris.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the
influence of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not
be driven up or down a ramp onto a trailer or truck
under power, because the unit could tip over,
causing serious personal injury. The unit must be
pushed manually on a ramp to load or unload
properly.
• Never make a cutting height adjustment while
engine is running if operator must dismount to do
so.
• Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Do not wear loose fitting
clothes or jewelry. They can be caught in moving
parts. Never operate a unit in bare feet, sandals, or
sneakers.
• Check overhead clearance carefully before driving
under power lines, wires, bridges or low hanging
tree branches, before entering or leaving buildings,
or in any other situation where the operator may be
struck or pulled from the unit, which could result in
serious injury.
• Disengage all attachment clutches, thoroughly
depress the brake pedal, and shift into neutral
before attempting to start engine.
• Your mower is designed to cut normal residential
grass of a height no more than 10". Do not attempt
to mow through unusually tall, dry grass (e.g.,
pasture) or piles of dry leaves. Debris may build up
on the mower deck or contact the engine exhaust
presenting a potential fire hazard.
SLOPEOPERATION
CHILDREN
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or ifyou feet uneasy on it, do not mow
it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15° as shown on the slope gauge, do not operate this
unit on that area or serious injury could result.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, limbs, etc.
• Watch for holes, ruts or bumps. Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.
• Use stow speed. Choose a low enough gear so that
you will not have to stop or shift while on the slope.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
• Follow the manufacturer's recommendations for
wheel weights or counterweights to improve
stability.
• Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
• Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed slowly
straight down the slope.
DONOT:
• Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch, or
if an edge caves in.
• Do not mow on wet grass. Reduced traction could
cause sliding.
• Do not try to stabilize the machine by putting your
foot on the ground.
• Do not use grass catcher on steep slopes.
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume
that children will remain where you last saw them.
• Keep children out of the mowing area and in
watchful care of an adult other than the operator.
• Be alert and turn machine off if children enter the
area.
• Before and when backing, look behind and down
for small children.
• Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere with
the safe machine operation.
• Never allow children under 14 years old to operate
the machine. Children 14 years and over should
only operate machine under close parental
supervision and proper instruction.
• Use extra care when approaching blind corners,
shrubs, trees or other objects that may obscure
your vision of a child or other hazard.
• Remove key when machine is unattended to
prevent unauthorized operation.
SERVICE
• Use extreme care in handling gasoline and other
fuels. They are extremely flammable and the
vapors are explosive.
• Use only an approved container.
• Never remove fuel cap or add fuel with the engine
running. Allow engine to cool at least two minutes
before refueling.
• Replace fuel cap securely and wipe off any spilled
fuel before starting the engine as it may cause a fire
or explosion.
• Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
• Never refuel the machine indoors because fuel
vapors will accumulate in the area.
• Never store the fuel container or machine inside
where there is an open flame or spark, such as a
gas hot water heater, space heater or furnace.
• Never run a machine inside a closed area.
• To reduce fire hazard, keep the machine free of
grass, leaves or other debris build-up. Clean up oil
or fuel spillage. Allow machine to cool at least 5
minutes before storing.
• Before cleaning, repairing or inspecting, make
certain the blade and all moving parts have
stopped. Disconnect the spark plug wire, and keep
the wire away from the spark plug to prevent
accidental starting.
• Wedonotrecommendtheuseofpressure
washersorgardenhosetocleanyourunit.They
maycausedamagetoelectriccomponents,
spindles,pulleys,bearingsortheengine.Theuse
ofwaterwillresultinshortenedlifeandreduce
serviceability.
• Checkthebladeandenginemountingboltsat
frequentintervalsforpropertightness.Also,
visuallyinspectbladefordamage(e.g.,excessive
wear,bent,cracked).Replacewithbladewhich
meetsoriginalequipmentspecifications.
• Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
• Nevertamperwithsafetydevices.Checktheir
properoperationregularly.Useallguardsas
instructedinthismanual.
• Afterstrikingaforeignobject,stoptheengine,
removethewirefromthesparkplugandthoroughly
inspectthemowerforanydamage.Repairthe
damagebeforerestartingandoperatingthemower.
• Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.Foryour
safetyprotection,frequentlycheckcomponents
andreplacewithmanufacturer'srecommended
partswhennecessary.
• Mowerbladesaresharpandcancut.Wrapthe
blade(s)orwearglovesanduseextracautionwhen
servicingblade(s).
• Checkbrakeoperationfrequently.Adjustand
serviceasrequired.
• Muffler,engineandbeltguardsbecomehotduring
operationandcancauseaburn.Allowtocooldown
beforetouching.
• Donotchangetheenginegovernorsettingsor
overspeedtheengine.Excessiveenginespeeds
aredangerous.
• Observeproperdisposallawsandregulations.
Improperdisposaloffluidsandmaterialscanharm
theenvironmentandtheecology.
• Priortodisposal,determinethepropermethodto
disposeofwastefromyourlocalEnvironmental
ProtectionAgency.Recyclingcentersare
establishedtoproperlydisposeofmaterialsinan
environmentallysafefashion.
• Usepropercontainerswhendrainingfluids.Donot
usefoodorbeveragecontainersthatmaymislead
someoneintodrinkingfromthem.Properlydispose
ofthecontainersimmediatelyfollowingthedraining
offluids.
• DONOTpouroilorotherfluidsintotheground,
downadrainorintoastream,pond,lakeorother
bodyofwater.ObserveEnvironmentalProtection
Agencyregulationswhendisposingofoil,fuel,
coolant,brakefluid,filters,batteries,tiresandother
harmfulwaste.
understand and follow the warnings and instructions in this manual and on the machine.
WARNING: YOUR RESPONSIBILITY- Restrict the use of this power machine to persons who read,
ASSEMBLE CHUTE DEFLECTOR
TO THIS UNIT
ABSEMBLECHUTE DEFLECTORTO THIS UNIT BEFOREOPERATING
t_MAV
BEFORE OPERATING MACHINE.
DANGER
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
I
I
Z
m
I.M
m
Do not mow on inclines with a slope in excess of 15 degrees (a rise d approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
t.O
SECTION3: HARDWAREPACK
NOTE: Hardware pack may contain extra items which are not used on your unit. Part numbers are shown in parentheses.
A IATTACHING THE DECK LINKS al ATTACHING THE CUTTING DECK NOTE: This
hardware may
be assembled
to the deck
_[O_1]... _..[{1(|{|(IfU(ifl{l(ll[llTll)
Eyebotts
(711-0817)
(Not Shown to
•,_ Hex Nuts
1/2-13 Thread
Scale) Quantity 3
(712-0206) Quantity 3
€=_ Sma,,__
Clevis Pin -_p] I Hairpin "
(711-0701) I_,Jclip
_L_BJ (714-0104)
Flat
Washers
1/2" LD.
(736-0192)
C IATTACHING THE DECK WHEELS
(if not already attached)
f-
(46" Deck
Only)
Deck
Wheels are
Not Shown
Front
Axle Bolts
3-1/4"
"_Long
(738-3056)
m
m
m
m
m
w
m
Flat Washers __
1/2"1.D.-_. _ / _, _ /
(738-0192)_'_
©
(750-0932A)
Hairpin Clips
(714-0101) --- _
Cupped
Washers
3/8" I,D.
(736-0105)
Rear
Axle Bolts
2-1/4" Long
(738-0533)
o
Washers
3/8" I.D.
(736-0169)
3/8-16 --
.ex.u s.©©©©
Thread
(712-0798)
SECTION4: UNPACKING
TOREMOVEUNITFROMCRATE
• Remove all screws from the top of the crate using a
1/4" hex head socket or a flat blade screwdriver.
• To remove ends, grasp top board on the end, and
pull towards you in a downward motion.
(A hammer may be helpful).
• Set panel aside to avoid tire punctures.
• Repeat procedure for each side of the crate.
• Remove and discard plastic bag which covers unit.
• Loose parts (may include the operator's manual,
steering wheel, battery fluid, chute deflector, etc.)
are on the seat or in a box and wrapped in plastic.
Carefully cut and remove the plastic wrap. Remove
loose parts from the seat.
• Remove the deck from beneath the tractor. Make
certain parking brake is released and unit is in
neutral. See the controls section of this manual for
location of the parking brake release and the shift
lever. Push unit off of the skid.
• Remove page seven from this manual and lay out
the contents of the hardware pack according to the
illustration for identification.
SECTION5: ASSEMBLINGYOURGARDENTRACTOR
IMPORTANT: After assembly, service engine with
gasoline, and check oil level as instructed in the
separate engine manual packed with your unit.
NOTE: Reference to right or left hand side of the unit is
observed from the driver's seat, facing forward.
TOOLSREQUIREDFORASSEMBLY
(1) 1/4" socket wrench or flat blade screwdriver
(1) 1/2" wrench or socket wrench*
(1) 9/16" wrench or socket wrench
(2) 7/16" wrenches or socket wrenches
*If your steering wheel cap is square, you must have a
socket wrench in order to install the steering wheel.
BATTERY INFORMATION
• Since battery acid is corrosive, do not pour it into
any sink or drain. Before discarding empty
electrolyte containers, rinse them with a
neutralizing solution.
• NEVER connect or disconnect charger clips to
battery while charger is turned on as it can cause
sparks.
• Keep all lighted materials (cigarettes, matches,
lighters) away from the battery as the hydrogen gas
generated during charging can be combustible.
• As a further precaution, only charge the battery in a
well-ventilated area.
*Always shield eyes, protect skin and clothing
when working near batteries.
WARNING
• Battery acid must be handled with great care as
contact with it can burn and blister the skin. It is also
advisable to wear protective clothing (goggles,
rubber gloves and apron) when working with it.
• Should battery acid accidentally splatter into the
eyes or onto the face, rinse the affected area
immediately with clean cold water. If there is any
further discomfort, seek prompt medical attention.
• If acid spills on clothing, first dilute it with clean
water, then neutralize with a solution of ammonia/
water or baking soda/water.
DANGER
Battery contains sulfuric acid. Refer to warning
at right. Antidote: EXTERNAL--Flush with water.
INTERNAL--Drink large quantities of water or milk.
Follow with milk of magnesia, beaten eggs or
vegetable oil. Call physician immediately. EYES:
Flush with cool water for at least 15 minutes, then
get prompt medical attention.
Since batteries produce explosive gases, keep
all lighted materials (cigarettes, lighters,
matches, etc.) away. Be sure to charge battery
only in well-ventilated areas. Make certain venting
path of battery drain tube (if equipped) is always
open.
KEEP BATTERIES
OUT OF THE REACH OF CHILDREN!
BATTERY IDENTIFICATION
Type "A"
Type "B"
Compare the battery in your lawn tractor (located under
the seat) with the illustration above. Type "A" batteries
are activated and are ready to use. Type "B" batteries
must be filled with battery fluid (acid) and charged
before they are put into service. Follow the instructions
which apply to the battery in your lawn tractor.
ACTIVATINGANDCHARGINGTHE
BATTERY
(TYPE "B" BATTERY ONLY)
Do not activate battery (fill with battery acid) until
battery is actually placed in service. Be certain to
read previous battery warnings before activating
the battery.
• Pivot the seat pivot bracket forward. Unhook the
strap which secures the battery (hook is on rear
frame, under fender). Disconnect the positive cable
from the positive terminal. Save the hardware for
reassembly.
• Remove the battery from the lawn tractor, paying
attention to how the battery is placed in the unit,
and how the drain tube (attached to the battery) is
routed.
• Activate the battery as instructed in the "Quick
Start" brochure included with the battery fluid. Read
instructions carefully.
NOTE: You can continue assembling the lawn tractor
while battery is standing for 30 minutes (after filling with
acid), and later while you are charging the battery.
IMPORTANT: To obtain the maximum life from your
battery, it MUST BE CHARGED prior to initial use.
IMPORTANT:CHARGE THE BATTERY after the 30
minute standing period. Battery P/N 725-1705D--
Charge at 2-3 amps for one hour. Battery P/N 725-
1707D, 725-0453G, 725-1750, 725-1706---Charge at 6
amps for one hour.
NOTE: If you charge the battery at a Iower AMP rate,
use a hydrometer to make sure the battery is
completely charged. The hydrometer should read 1.260
minimum at an electrolyte temperature of 60-110°F.
DO NOT CHARGE A T MORE THAN 6 AMPS.
STEERINGWHEELINSTALLATION
• The hardware for attaching the steering wheel has
been packed inside the steering wheel. Carefully
pry off the steering wheel cap and remove the
hardware.
• Remove the steering bellow from the lift lever on
the right hand side of tractor. Place steering bellow
over the steering shaft extending through the dash.
See Figure 1.
NOTE: If the openings on each end of the steering
bellow are two different sizes, the smaller end goes
down against the dash of the tractor.
• With the wheels of the tractor pointing straight
forward, place the steering wheel over the steering
shaft, positioning steering wheel as desired.
• Place the washer with the cupped side down over
the steering shaft. Secure with hex lock bolt. See
Figure 1.
NOTE: Ifyour steering wheel cap is square, you must
use a socket wrench.
• Place the steering wheel cap over the center of the
steering wheel and seat it with your hand.
Hex Lock rin
Bolt -- _ Wheel
_ Stee g
Cap
Wa,her
Steering
Bellow
Steering___._._.__._.__
Shaft
F-F
Figure 1