MTD 140, E172, 150, E150, E162 User Manual

OPERATOR’S MANUAL
Single-Stage
Snow Thrower
Models
140
150 E150 E162 E172
Model E172 Shown
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning:
PRINTED IN U.S.A.
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
FORM NO
770-10000E.fm
.
(8/2001)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices .........................................................................................3
Assembling Your Snow Thrower .............................................................................................. 5
Know Your Snow Thrower........................................................................................................ 7
Operating Your Snow Thrower.................................................................................................8
Making Adjustments.................................................................................................................9
Maintaining Your Snow Thrower ..............................................................................................10
Off-Season Storage .................................................................................................................11
Troubleshooting .......................................................................................................................11
Accessories & Kits ...................................................................................................................12
Parts List ..................................................................................................................................14
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you to assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new snow thrower, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number)
(Serial Number)
MTD PRODUCTS INC
CLEVELAND, OHIO 44136
Copy the model number here:
Copy the serial number here:
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual packed separately with your unit for more information.
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800) 800-7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call .
For more details about your machine, visit our website at www.mtdproducts.com
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the
personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75
feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to
be used. Remove all door mats, newspapers, sleds, boards, wires and other foreign objects which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during
operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded three wire extension cord and receptacle
for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed
rock surfaces.
6. Disengage all clutch levers before starting the engine.
7. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the operator’s manual.
8. Let engine and machine adjust to outdoor temperature before starting to clear snow.
9. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running. e. Allow engine to cool at least two minutes before
refueling. f. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.). j. Allow machine to cool at least 5 minutes before
storing.
Operation
1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or discharge chute. Contact with the rotating parts can amputate hands and feet.
2. The auger/impeller clutch lever is a safety device. Never bypass its operation. Doing so, makes the machine unsafe and may cause personal injury.
3. The clutch levers must operate easily in both directions and automatically return to the disengaged position when released.
4. Never operate with a missing or damaged discharge chute. Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
6. Do not operate machine while under the influence of alcohol or drugs.
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7. Muffler and engine become hot and can cause a burn. Do not touch.
8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow throwing pattern to avoid discharge towards windows, walls, cars etc. To avoid property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear snow at too fast of a rate.
13. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or not in use.
15. Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when in reverse.
16. If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
17. Disengage all clutch levers and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the discharge chute, making any adjustments, or inspections.
18. Never put your hand in the discharge or collector openings. Always use a clearing tool to unclog the discharge opening.
19. Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer or telephone 1-800-800-7310 for assistance and the name of your nearest servicing dealer.
Maintenance And Storage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Disengage all clutch levers and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning, repairing, or inspecting.
3. Check bolts, and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturers (O.E.M.) parts only. Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operators manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.
11. Always refer to the operators manual for proper instructions on off-season storage.
Your Responsibility:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
DANGER
NEVER PUT HAND IN CHUTE. CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS.
DO NOT UNCLOG DISCHARGE CHUTE WHILE ENGINE IS RUNNING.
SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING.
READ OPERATOR'S MANUAL.
4.
GRAVEL SURFACES. USE EXTRA CAUTION WHEN OPERATING ON NEVER DIRECT DISCHARGE AT BYSTANDERS.
3.
AVOID INJURY FROM ROTATING AUGER ­KEEP HANDS, FEET AND CLOTHING AWAY.
TO AVOID THROWN OBJECTS INJURIES,
UNCLOGGING OR SERVICING MACHINE. MOVING PARTS HAVE STOPPED BEFORE AND REMAIN BEHIND HANDLES UNTIL ALL
2.
DISENGAGE CLUTCH LEVERS, STOP ENGINE,
HANDS AND FEET. CONTACT WITH AUGER CAN AMPUTATE KEEP AWAY FROM ROTATING AUGER
1.
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SECTION 2: ASSEMBLING YOUR SNOW THROWER
NOTE: This Operator’s Manual covers several models.
Snow thrower features vary by model. Not all features discussed in this manual are applicable to all snow thrower models.
Contents of Carton
Before beginning installation, remove all parts from the carton and compare them to Figure 1. Carton contents are listed below with part numbers in parentheses.
Two
Ignition Keys (725-0201, 725-1341B†)
An ignition key with a plastic cover is included with
select models only. Two standard ignition keys are included with all other models.
On Models So Equipped:
Extended Chute Directional Control Assembly (747-0737, 720-0201A & 726-0100)
One Cotter Pin (714-0507)
One Saddle Washer (736-0415)
Two Hex Nuts (712-3010)
One Eye Bolt (747-0697) w/ Grommet (735-0234)
Wing Knob
Tighten the wing knobs to secure the handle in place.
Upper Handle
Wing Knob
Figure 2
Ignition Key w/ Plastic Cover
Standard Ignition Key
Cotter Pin
Saddle Washer
Hex Nuts
Eye Bolt
Extended Chute
Directional Control Assembly
Figure 1
NOTE: All references to left or right side of the snow
thrower is from the operating position only.
WARNING: Disconnect the spark plug wire
and ground it against the engine to prevent unintended starting.
Attaching the Control Cable
The control cable may already be attached to the control handle. If its not, complete the following steps to attach it to the snow thrower housing.
Route the control cable over the crossbar where the lower handle meets the upper handle.
Pivot the control handle forward and insert the end of the control cable into the bottom hole in the control handle, from the outside to the inside, as shown in Figure 3.
Control Handle
Upper Hole
Plastic Fitting
End of Cable
In Bottom Hole
Positioning the Upper Handle
Remove packing material, if present, and loosen the wing knobs found on each side of the handle.
Making sure not to pinch or crimp the cable in the process, pivot the upper handle into the operating position as illustrated in Figure 2 until it clicks into place.
Control Housing
Figure 3
Push the plastic fitting into the control housing until it clicks in place
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NOTE: The upper hole in the control handle provides for adjustment in belt and cable tension. Refer to page 9 of this manual for instructions.
Eye Bolt
Installing the Chute Directional Control’s Eye Bolt
To install the upper crank of the chute directional control, proceed as follows:
Thread one of the hex nuts (they are interchangeable) included in the snow thrower’s hardware pack all the way onto the eye bolt.
Insert the eye bolt into the hole found in the lower handles crossbar. See Figure 4.
Fasten the eye bolt to the crossbar with the saddle washer (cupped side UP) and the other hex nut as illustrated in Figure 4. Do NOT tighten at this time.
(on models so equipped)
Installing the Extended Chute Directional Control
Insert the chute directional control through the eyebolt and into the coupler found in the top right area of the snow throwers shroud. See Figure 5.
Rotate the chute directional control to align the hole in the coupler with the hole in the chute directional control, and insert the cotter pin through both holes. Bend the ends of cotter pin in opposite directions to secure it in place. See Figure 5.
Thread the eye bolts lower hex nut upward or downward to adjust the height of the eye bolt so that the chute directional control does not bind in the coupler when operated.
Fininsh by threading the upper hex nut downward against the crossbar and tightening securely.
(on models so equipped)
Cross Bar
Hex Nut
Saddle Washer
Hex Nut
Figure 4
Chute Directional Control
Coupler
Cotter Pin
Eye Bolt
Assembling the Discharge Chute
For shipping reasons, the snow thrower has been packaged with the upper chute pivoted all the way down. To pivot it upward, proceed as follows:
Turn the chute directional control until the chute opening is facing straight ahead.
Remove the wing knob, flat washer and carriage bolt from the upper chute. See Figure 6.
Pivot the upper chute upward over the lip on the lower chute so that there is NO gap between the
upper chute and the lower chute. See Figure 6.
Resecure with the hardware just removed.
Lower Chute Lip
Upper Chute
Front
6
Figure 5
Carriage Bolt
Figure 6
Flat
Washer
Wing Knob
SECTION 3: KNOW YOUR SNOW THROWER
Discharge Chute
Spark
Plug
Cover
Starter Handle
Choke Lever
Shave Plate
Auger
IMPORTANT:
This unit runs on a mixture of gasoline
and oil. Do NOT operate the snow thrower without first
reading the Tecumseh Engines operators manual for instructions regarding proper fuel and engine oil.
Choke Lever
OFF CHOKE
Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to the engine manual packed with the snow thrower for more detailed instructions regarding the choke.
ON
Primer
Depressing the primer forces fuel directly into the engines carburetor to aid in cold-weather starting. Refer to the engine manual packed with the snow thrower for more detailed instructions regarding the primer.
Ignition Key
The ignition key must be present and placed in the “ON” position for the engine to start.
Starter Handle
The starter handle is used to manually start the engine.
Stopping Engine
Turn ignition key to OFF position and remove it from the snow thrower.
Primer
Ignition Key
Upper Handle
Control Handle
Chute Directional Control
Electric Starter Plug
(If So Equipped)
(If So Equipped)
Electric Starter Button (If so equipped)
Pressing the electric starter button engages the engines electric starter when plugged into a 120V power source
Electric Starter Plug (If so equipped)
Requires use of a two-prong outdoor extension cord (packed with the snow thrower) and a 120V power source/wall outlet.
Spark Plug Cover
Remove the spark plug cover to access the engine’s spark plug located beneath it.
Chute Directional Control
Located on right side of dash panel, the chute directional control determines the direction that snow will be discharged. Crank it clockwise to discharge snow to the left; counterclockwise to discharge snow to the right.
Auger
When engaged, the augers rotation picks up snow that enters the auger housing and throws it out the discharge chute. The rubber paddles on the augers also aid in propelling the snow thrower as they come in contact with the pavement.
Auger Control Handle
Located on the upper handle, the auger control handle is used to engage and disengage drive to the auger. Squeeze the control handle against the upper handle to engage the auger; release it to disengage.
Fuel Cap
Electric
Starter Button
7
Discharge Chute
The pitch of the discharge chute controls the angle at which the snow is thrown. Loosen the wing knob on the side of the discharge chute before pivoting the discharge chute upward or downward. Retighten the knob once the desired position has been achieved.
Shave Plate
The shave plate scrapes along the pavement as the snow thrower is propelled, allowing the snow close to the pavements surface to be discharged.
SECTION 4: OPERATING YOUR SNOW THROWER
WARNING: Before starting the engine,
read, understand, and follow all instructions and warnings on the machine and in this manual before operating.
Fuel And Oil Mixture
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.
Your snow thrower is equipped with a two-cycle engine that requires a mixture of gasoline and two cycle engine oil at a ratio of 50:1. Refer to the Tecumseh Engines operators manual for detailed instructions regarding oil and gasoline for your snow throwers engine.
A plastic cup is placed inside the fuel fill opening on the fuel tank (beneath the fuel cap) to keep debris out during product assembly. Remove and discard this cup before filling up the tank.
IMPORTANT:
the fuel cap securely in place on the fuel tank.
Do NOT operate the snow thrower without
Starting the Engine
Refer to the Tecumseh Engines manual packed with the snow thrower for detailed instructions regarding starting the engine.
Operating the Snow Thrower
Loosen the wing knob found on the left side of the discharge chute and pivot the upper chute upward or downward to the desired pitch. Retighten the wing knob before operating the snow thrower.
Crank the chute directional control to position the discharge chute opening in the desired direction. See Figure 7.
NOTE: For more efficient snow clearing, discharge snow downwind whenever possible.
Control Handle
Chute
Directional Control
Figure 7
WARNING: Never operate the snow thrower
with bystanders in front of or near the discharge chute opening.
Engage the auger by squeezing the control handle against the upper handle. See Figure 7.
Lift up slightly on the handle to allow the rubber paddles on the auger to contact the pavement and propel the snow thrower forward.
IMPORTANT:
will result in premature wear on the rubber auger paddles. Resulting wear would not be covered by warranty.
As the snow thrower starts to move, maintain a firm hold on the handle, and guide the snow thrower along the path to be cleared.
Release the auger control handle to stop the snow throwing action and the forward motion.
Excessive upward pressure on the handle
Stopping the Engine
WARNING: Muffler, engine and surrounding
areas become hot and can cause a burn. Do not touch.
8
After clearing snow, allow the engine to run for an extra few minutes before storing to help dry any moisture on the engine.
To stop the engine: Turn the ignition key counterclockwise to the OFF position. Refer to
Ignition Key on page 7. Remove the key form the
snow throwers ignition switch before storing.
SECTION 5: MAKING ADJUSTMENTS
WARNING: NEVER attempt to make any
adjustments while the engine is running, except where specified in the operators manual.
Control Cable & Belt Tension
As a result of both the control cable and the drive belt stretching due to wear, periodic adjustments may be necessary.
If the auger seems to hesitate when rotating while the engine maintains a constant speed, an adjustment is necessary. Proceed as follows:
IMPORTANT:
engine can not be started without it.
Wipe all the snow and any moisture which has formed, from the unit.
Move the choke lever back and forth several times.
Keep the ignition key in a safe place. The
Hex Screws
The upper hole in the control handle provides for an adjustment in cable tension. To adjust, disconnect the end of control cable from the bottom hole in the control handle and reinsert it in the upper hole. Refer to Figure 3 . Test the snow thrower to see if there is a noticeable difference. If additional adjustment is required, proceed as follows.
Remove the belt cover from the left side of the snow throwers auger housing by unthreading the five hex screws which secure it in place. See Figure
8.
There are three adjustment holes provided in the idler bracket assembly. To adjust, proceed as follows:
Move the extension spring (found on the end of the control cable) from the low position to the middle
position on the idler bracket. See Figure 9.
NOTE: Be careful not to lose the idler spring when
moving the clutch cable spring. See Figure 9.
If the extension spring is already found in the middle position on the idler bracket, move it from the middle position to the high position.
Reattach the belt cover with the five hex screws removed earlier.
Belt Cover
Adjustment
Idler Bracket
Holes
Figure 8
Idler Spring
Control Cable
Spring
Figure 9
9
Shave Plate
To check the adjustment of the shave plate, place the unit on a level surface. The wheels, shave plate and augers should all contact the level surface. Note that if the shave plate is adjusted too high, snow may blow under the housing. If the shave plate wears out excessively, or the unit will not self­propel, the shave plate may be adjusted too low.
NOTE: On new units or units with a new shave plate installed, the augers may be slightly off the ground.
To adjust, tip the snow thrower back so that it rests on the handle. Loosen the lock nuts from the carriage bolts which secure the shave plate to the housing. See Figure 10.
Move the shave plate to desired position and retighten the nuts and bolts. Make certain all four nuts are securely tightened.
SECTION 6: MAINTAINING YOUR SNOW THROWER
Carriage Bolts
Figure 10
Shave Plate
WARNING: Before servicing, repairing, or
inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
Engine
Refer to the Tecumseh Engines manual packed with the snow thrower for detailed instructions regarding all engine-related maintenance.
Lubrication
Lubricate pivot points on the control handle and the extension spring at the end of the clutch cable with a light oil once every season and before storage of the snow thrower at the end of the season.
Hardware
Check the engine and snow thrower frequently for loose or missing hardware, and tighten or replace as necessary.
Remove the belt cover from the left side of the snow throwers auger housing by unthreading the five hex screws which secure it in place. Refer to Figure 8.
Gently grasp the idler bracket and pivot it upward to ease tension on the drive belt. See Figure 11.
Engine
Pulley
Auger Pulley
Idler Bracket
Drive Belt
Figure 11
Replacing the Drive Belt
The snow throwers drive belt is subject to wear and should be replaced if any signs of cracking, shredding or rotting is present. To change the drive belt, proceed as follows:
Install the replacement drive belt by following the preceding steps in reverse order.
While holding the idler bracket up, carefully slip the
drive belt off the engine pulley. See Figure 11.
Carefully release the idler bracket and allow it to pivot downward.
Carefully slip the drive belt off the auger pulley, freeing it from the snow thrower. See Figure 11.
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