MTD 13 Z27JD Operator's Manual

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Page 1

Important Safe Operation Practices • Assembly & Set-Up • Controls & Operation • Product Care

OperatOr’s Manual

Battery-Powered Lithium-Ion Rider

Model # 1 3

Z 2 7 J D

Table of Contents

Important Safe Operation Practices ..................... 2

Assembly & Set-Up .................................................. 7

Controls & Operation .............................................10

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours.

Product Care ...........................................................13

Parts/Warranty .............. See Separate Supplement

Form No. 769-12486B

(February 26, 2018)

Page 2

Important Safe Operation Practices 1

WARNING

This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this

manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!

WARNING

California Proposition 65

This pro duct contai ns a chemical kn own to the State of Cal ifornia to caus e cancer and rep roductive ha rm. Wash hands after handling.

DANGER

This mac hine was built to be o perated accor ding to the safe op eration prac tices in this man ual. As with any ty pe of power equip ment, carele ssness or error o n the part of the o perator can result in serious injury. This machine is capable of amputating hands and feet and throwing object s. Failure to observe the following safety instructions could result in serious injury or death.

READ ALL INSTRUCTIONS

1500 Watt-Hours Lithium-Ion Battery System

Servicing requires extreme care and knowledge of the system and must be performed only by a qualified service technician. For repair or service take the tractor to your nearest authorized service dealer. Always use original equipment manufacturer’s (OEM) replacement parts when servicing.

General Operation

1. Read, understand, and follow all instructions on the rider and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the rider and disengage them quickly.

3. Never allow children under 14 years of age to operate this rider. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the rider and should be trained and supervised by an adult.

4. Never allow adults to operate this rider without proper instruction.

5. Do not charge or operate the rider in the rain or wet conditions.

6. In case of a system fault or a complete loss of battery power the rider can freewheel. Depress the brake pedal to maintain control and stop the rider. Restart the rider. If the problem persists, contact your authorized service dealer.

7. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the rider while it is in operation. Stop rider if anyone enters the area.

8. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

9. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

10. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

11. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this rider in bare feet or sandals.

12. Be aware of the cutting deck and attachment discharge direction and do not point it at anyone. Do not operate the cutting deck without the discharge cover or entire grass catcher in its proper place.

13. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

14. A missing or damaged discharge cover can cause blade contact or thrown object injuries.

15. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.

16. Watch for traffic when operating near or crossing roadways. This rider is not intended for use on any public roadway.

17. Do not operate the rider while under the influence of alcohol or drugs.

18. Mow only in daylight or good artificial light.

19. Never carry passengers.

20. Do not turn the key off and coast downhill.

21. Turn off blade(s) before traveling in reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.

22. Slow down before turning. Operate the rider smoothly. Avoid erratic operation and excessive speed.

23. Turn off blade(s), set parking brake, press Start/Stop button and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

24. Never leave a running rider unattended. Always turn off blade(s), turn power key to OFF position and remove before dismounting.

25. Use extra care when loading or unloading the rider into a trailer or truck. This rider should not be driven up or down ramp(s), because the rider could tip over, causing serious personal injury. The rider must be pushed manually on ramp(s) to load or unload properly.

26. Motors may become hot and can cause a burn. Do not touch.

27. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the rider, which could result in serious injury.

28. Your rider is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact hot surfaces and/ or build up on the rider deck presenting a potential fire hazard.

29. Use only accessories and attachments approved for this rider by the rider manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.

30. Data indicates that operators, age 60 years and above, are involved in a large percentage of rider-related injuries. These operators should evaluate their ability to operate the rider safely enough to protect themselves and others from serious injury.

31. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance.

Page 3

Slope Operation

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow or drive on it.

For your safety, use the slope gauge included as part of this manual to measure slopes before operating this rider on a sloped or hilly area. If the slope is greater than 12 degrees as shown on the slope gauge, do not operate this rider on that area or serious injury could result.

Do:

1. Set the parking brake when sitting on an incline with the power key off.

2. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

3. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the rider. Tall grass can hide obstacles.

4. Use slow speed. Choose a low enough speed setting so that you will not have to stop while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. This rider uses regenerative braking on the drive motor to help slow it down.

5. Follow the manufacturer’s recommendation for wheel weights or counter weights to improve stability.

6. Use extra care with grass catchers or other attachments. These can change the stability of the rider.

7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the rider to lift and rapidly flip over backwards which could cause serious injury.

8. Avoid star ting or stopping on a slope. If tires lose traction, turn off the blade(s) and proceed slowly straight down the slope.

Do Not:

1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2. Do not turn the power key off on an incline without setting the parking brake.

3. Do not mow or drive near drop-offs, ditches or embankments. The rider could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

4. Do not try to stabilize the rider by putting your foot on the ground.

5. Do not use a grass catcher on steep slopes.

6. Do not mow or drive on wet grass. Reduced traction could cause sliding.

7. Do not press the Start/Stop button and coast downhill. Over-speeding may cause the operator to lose control of the rider resulting in serious injury or death.

8. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the rider and may cause you to loose control (e.g. rider may speed up, braking and steering ability are reduced, attachment may jack-knife and cause rider to overturn).

Children

1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the rider and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.

a. Keep children out of the mowing

area and in watchful care of a responsible adult other than the operator.

b. Be alert and turn rider off if a

child enters the area.

c. Before and while backing, look

behind and dow n for small children.

d. Never carry children, even with the

blade(s) shut off. They may fall off and be seriously injured or interfere with safe rider operation.

e. Use extreme care when

approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the rider.

f. To avoid back-over accidents,

always turn off the cutting blade(s) before traveling in Reverse. If equipped, the “Reverse Caution Mode” should not be used when children or others are around.

g. Remove key when rider

is unattended to prevent unauthorized operation.

2. Never allow children under 14 years of age to operate this rider. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the rider and should be trained and supervised by an adult.

Towing

1. Tow only with a rider that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.

3. Never allow children or others in or on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5. The maximum tongue weight on the hitch is 50 lbs. and the maximum towed weight is 250 lbs.

6. Always use extra caution when towing with a rider capable of making tight turns (e.g. “zero-turn” ride-on rider). Make wide turns to avoid jack-knifing.

7. Travel slowly and allow extra distance to stop.

8. Do not press the Start /Stop button and coast downhill.

Service

General Service

1. Remove key and store rider indoors when not in use. Allow motors to cool before storing in any enclosure. Rider should be stored indoors in a dry place, out of reach of children.

2. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery may create a risk of fire when used with another battery.

3. Do not use the charger in the rain.

4. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped.

5. Never douse or hose the rider with water. Avoid getting any liquid in the motors and electrical connections. Clean the rider after each use. Refer to cleaning and storage. Do not use solvents or strong detergents.

6. To reduce fire hazard, keep the motor(s) free of grass, leaves and debris build-up.

7. Periodically check to make sure the blade(s) come(s) to complete stop within (5) five seconds after operating the blade on/off button. If the blade(s) do not stop within the this time frame, your rider should be serviced professionally by an authorized service dealer.

8. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

9. Check the blade(s) and mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

10. Rider blade(s) are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

11. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

12. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

13. After striking a foreign object, stop the rider, remove the key and thoroughly inspect the rider for any damage. Repair the damage before operating the rider.

14. Never attempt to make adjustments or repairs to the rider while the power key is ON.

15. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

16. Maintain or replace safety and instruction labels, as necessary.

3Sectio n 1 — important Safe oper ation practiceS

Page 4

17. This product has an Average Useful

18. Do not dispose of the battery(ies) in a fire.

19. Do not touch the motor(s). These parts can

20. Exercise care in handling batteries in

21. For continued protection against risk of

of seven (7) years, or 270 hours of

Life

operation. At the end of the Average

Useful Life

annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.

The cell may explode. Check with local codes for proper disposal instructions.

get hot from op eration, even after the rider is turned of f.

order not to short the battery with conductive materials such as rings, bracelets, and keys. The battery or conductor may be hot and cause burns.

injury or electric shock, do not replace blown fuses. Please call authorized service personnel.

have the rider inspected

General Electric Safety

1. Do not expose the rider to rain or wet conditions.

2. Do not handle the rider with wet hands.

3. Do not operate the rider in the rain, in wet conditions or on wet surfaces.

4. To reduce the risk of electric shock, avoid body contact with grounded conductors, such as metal pipes or wire fences.

5. Do not operate the rider in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

Battery Charger Safety

WARNING

Only use a D elta-Q batte ry charger (mo del # ICC650048-C AN/part # 940 -0029) to charge bat teries. DO NOT attemp t to charge any othe r batteries wi th a Delta-Q batter y charger. Othe r types of bat teries may burs t, causing fire, personal injury or property damage.

1. A nameplate on the charger indicates the voltage used. Never connec t the charger to an AC voltage that dif fers from this voltage.

2. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire, electric shock or electrocution.

3. Do not use multiple extension cords

4. Make sure the extension cord is heavy enough to carr y the current drawn by the charger. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and overheating. If in doubt, use the next heavier gauge cord. The smaller the gauge number, the heavier the cord.

MINIMUM WIRE SIZE FOR EXTENSION CORDS

FOR 120 VOLT APPLIANCES USING 0-6 AMPS

Cord Length (ft.) 25 50 100 150

Wire Size (AWG) 16 16 16 14

5. Make sure the cords are in good condition. Inspect the power cord and extension cord periodically. Look closely for deterioration, cuts or cracks in the insulation. If a cord is damaged in any manner while plugged in, disconnect the cord from both the outlet and the charger. Do not use a damaged cord. Damaged cords should be repaired or replaced.

6. Do not abuse cords. Never pull or carry the charger by a cord. Keep cords away from heat, oil, water, sharp edges, and moving objects. Always grasp the plug when disconnecting a cord.

7. Never modify a plug, cord or outlet in any way.

8. Ground Fault Circuit Interrupter (GFCI) protection should be provided on the circuit(s) or outlet(s) to be used with this charger. For an extra measure of safety, use receptacles with built-in GFCI protection.

9. Do not place the battery charger where cords might be stepped on, tripped over or subjected to damage.

10. Do not charge batteries in the rain or in wet conditions. Keep the battery charger in a cool and dry area.

11. Keep the battery charger away from all liquids.

12. Do not allow small metal items or material such as steel wool, aluminum foil or other foreign particles into the charger port.

13. Do not probe the charger with conductive material. There is a risk of electric shock.

14. Do not cover the battery charger. The battery charger may overheat.

15. Do not allow the battery or battery charger to overheat. If they are warm, allow them to cool down. Only charge batteries in temperatures between 32° and 104° F (0° and 40° C).

16. Always unplug the battery charger when it is not in use.

Battery Safety

1. Do not expose the battery to fire or to temperatures over 176º F (80º C). Doing so could cause an explosion.

2. Handle batteries with care. Do not short the battery with conductive materials, such as rings, bracelets, keys, etc. Shorting the battery may cause personal injury, damage to the battery or a fire.

3. Do not attempt to charge a cracked or damaged battery.

4. Do not use or charge a wet battery or a battery that shows any evidence of corrosion.

5. Do not use a damaged or modified battery. Doing so could result in a fire, explosion or personal injury.

WARNING

The bat tery may presen t a risk of fire or c hemical bur n if misused. Do not disassemble, overheat or incinerate the bat tery.

WARNING

Leakage from the Power Cell may occur under extreme usage, charging or temperature conditions or if the Power Cell is d amaged, crush ed or punctur ed. This leakag e indicates a fai lure of the Power Cell a nd the Power Cell should be properly disposed of per local hazardous material regulations.

IF the Power Cell leakage gets on your skin or eyes, follow these steps:

• Immediately wash the area with soap and water.

• Immediately flush the eyes with clean water for a minimum of 20 minutes and seek immediate medical attention.

If the leakage gets on your clothing or shoes, remove, isolate and wash the contaminated clothing thoroughly.

WARNING

FCC Statement (Bluetooth® Models only)

CAUTION

Change s or modifica tions not expr essly approved b y the party responsible for compliance could void the user’s authority to operate the equipment.

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

4 Sectio n 1 — important Safe oper ation practiceS

Page 5

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the rider before attempting to assemble and operate.

Symbol Description

READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate.

WARNING — THROWN OBJECTS This rider may pick up and throw and objects which can cause serious personal injury. Stay clear. Keep bystanders, helpers, children and pets at least 75 feet from the rider while it is in operation.

WARNING — BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the rider while it is in operation.

DANGER — ROTATING BLADE(S) Never carry passengers. Never carry children, even with the blade(s) OFF.

WARNING — ROTATING BLADE(S) Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. Be sure blade(s) and power are of f before placing hands or feet near blade(s).

WARNING — ELECTRIC SHOCK Do not charge rider in rain or wet locations. Do not use battery operated rider in rain.

DANGER — SLOPE OPERATION Do not operate this rider where it could tip or slip. Avoid sudden turns. Use low speed.

DANGER — SERVICE Many components on this rider should only be serviced by an authorized service dealer. Read this Operator’s Manual before attempting to service this rider.

DANGER — ROTATING BLADE(S) Always look down and behind before and while backing to avoid a back-over accident. To avoid a back-over accident, keep children away from the rider while it is in operation. Mowing in reverse is not recommended.

WARNING — SLOPE OPERATION Go up and down slopes, not across. Use extra caution on slopes. Do not mow or drive on slopes greater than 12°/21%. If rider stops going uphill, stop blade(s) back down slowly.

WARNING

Your Responsibility — Restric t the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

WARNING — THROWN OBJECTS This rider may pick up and throw and objects which can cause serious personal injury.

WARNING — ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

DANGER — GUARDS, SHIELDS, SWITCHES, ETC. Keep safety devices (Guards, Shields, Switches, Etc.) in place and working.

5Sectio n 1 — important Safe oper ation practiceS

Page 6

USE THIS SLOPE GAUGE TO DETERMINE

IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!

To check the slope, proceed as follows:

1. Remove this page and fold along the dashed line.

2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)

3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).

4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).

5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).

12°/21% Slope

Figure 2Figure 1

Slope Gauge

12°/21% Slope

(OK) (TOO STEEP)

12°/21% dashed line

WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.

Do not operate machine on slopes in excess of 12 degrees/21 percent. All slopes require extra caution. If you cannot back up the slope or if you

feel uneasy on it, do not mow or drive on it. Always mow up and down slopes, never across the face of slopes.

6 Sectio n 1 — important Safe oper ation practiceS

Page 7

Assembly & Set-Up 2

(b)

(a)

(b)

(d)

(c)

(a)

(b)

(d)

(c)

Thank You

Thank you for purchasing this product. It was carefully engineered to provide excellent performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.

If you have any problems or questions concerning the machine, phone your local authorized service dealer or contact us directly. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and lef t side of the machine are observed from the operating position.

Contents of Crate

• Rider (1) • Operator’s Manual (1) • Steering Wheel/Shaft Assembly (1)

• Steering Pedestal Cap (1) • Rear Hitch Plate (1) • Seat Assembly (1)

• Discharge Chute Assembly (1) • Mulch Plug (1) † • Front Bumper (1) †

• Hardware Pack (1) • Battery Charger (1) • Battery Charger Manual (1)

• Product Registration Card (1) † — If Equipped

Note: This Operator’s Manual covers several models. Rider features may vary by model. Not all features in this manual are applicable to all rider models and the rider depicted may differ from yours.

Note: All references in this manual to the left or right side and front or back of the rider are from the operating position only. Exceptions, if any, will be specified.

Note: Some components may come already assembled. If they are already assembled, skip ahead to the next step.

Contents of Hardware Pack

Before beginning installation, remove all the contents from the crate and all the hardware from the pack to make sure everything is present. Hardware is listed below.

• Hitch Plate

• Seat Mounting Bracket (w/ two shoulder bolts & lock nuts installed)

Installing the Steering Wheel Assembly

If the steering wheel assembly for your rider did not come already installed, follow the steps below:

1. Slide the pedestal cap (a) onto the steering shaft (b) so that when the steering shaft (b) is installed on the rider, the pedestal cap (a) will be upright as shown in Figure 2-1.

2. Remove the shoulder bolt and lock nut from the steering shaft and retain for later steps. See Figure 2-2.

Recommended Tools for Assembly

• ⁄” wrench and/or socket

• ⁄” wrench and/or socket

• ½” wrench and/or socket

• ⁄” wrench and/or socket

• Phillips screw driver

• ¼” or ⁄”drive ratchet

Manually Moving the Tractor

The rider can be moved as long as the parking brake is not set. Do not tow or push the rider over 10 mph.

Figure 2-1

Figure 2-2

3. With the steering wheel assembly upright and positioned over the lower steering shaft on the rider, align the steering wheel so that with the rider wheels straight, the large opening on the steering wheel is facing forward.

Page 8

4. Lower the steering wheel assembly (a) onto

(a)

(b)

(c)

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

(c)

(a)

(b)

(c)

(d)

(a)

(b)

(c)

(d)

(e)

(f)

(g)

the lower steering shaft (b) and secure with the shoulder bolt (c) and lock nut (d) previously removed. See Figure 2-2.

5. Tighten the shoulder bolt and lock nut using a ⁄” wrench or socket and ⁄”wrench or socket.

6. Remove the pedestal cap mount screw factory installed and located on the rider’s steering console. Retain the screw for later instructions. See Figure 2-3

2. Remove the two self-tapping bolts (a) factory installed on the rider. See Figure 2-5.

6. Install the two shoulder bolts (a) and lock nuts (b) removed from the seat mounting bracket (c) in Step 1. See Figure 2-7.

Figure 2-3

7. Connect the headlight wire terminals (a). Slide the pedestal cap (b) down onto the rider and slightly rotate to the right to clip into place. Secure the pedestal cap (b) with the screw (c) previously removed. See Figure 2-3.

Attaching the Seat

If the seat for your rider was not attached at the factory, follow the applicable instructions below to attach it.

1. Remove the shoulder bolts (a) and lock nuts (b) from the seat mounting bracket (c) included in your hardware pack. See Figure 2-4.

Figure 2-5

3. Align the seat bracket (a) in place over the holes from where the self-tapping bolts (b) were removed, as shown in Figure 2-6.

Figure 2-6

4. Using a ¼” drive ratchet with a ⁄” socket, secure the seat bracket (a) with the selftapping bolts (b) removed in step 2. See Figure 2- 6.

CAUTION

Do not use a ny type of power too l (e.g. impact gun or elect ric drill with n ut driver atta ched) when tigh tening the self-tap ping bolts to at tach the seat bra cket.

5. Position the seat assembly over the seat mounting bracket, aligning the holes provided.

Figure 2-7

Note: Make sure that the bolt’s shoulder is completely recessed into the seat bracket when securing the lock nut.

7. To adjust the position of the seat, loosen the adjustment knob (d) on the bottom of the seat. Slide the seat forward or backward as desired. Securely retighten the adjustment

bolt (d). Refer to Figure 2-7.

Installing the Deck Chute

WARNING

Never operate this rider without either the mulch plug or deck chute installed.

1. Remove the wing knobs (a) installed on the mowing deck and retain for later installation. See Figure 2-8.

Figure 2-4

Section 2 — ASSemb ly & Set-Up

Figure 2-8

2. Install the deck chute (b) into the deck discharge opening on the deck . The rear of the chute (b) should be under the tab (f ) on the rear deck bracket (g). The studs (c) on the deck surface will fit through the holes on the upper portion of the deck chute (b). The small tab (d) on the deck lip area will fit through the square cutout on the lower portion of the deck chute (b). See Figure 2-8.

Important: Make certain that the upper-rear portion of deck chute (b) is depressing the safety switch (e) located on the deck surface and under the tab (f ) on the rear deck bracket (g). The blade(s) will not start without the deck chute (b) properly in place.

3. Secure the deck chute (b) by tightening the wing knobs (a) removed in step 1. See Figure 2-8.

Page 9

Installing the Mulch Plug (If equipped)

(a) (a)

(b)

(c)

(d)

(e)

(f)

(g)

(a)

(b)

WARNING

Never operate this rider without either the mulch plug or deck chute installed.

1. Remove the wing knobs (a) installed on the mowing deck and retain for later installation. See Figure 2-9.

Figure 2-9

2. Install the mulch plug (b) into the deck discharge opening on the deck . The rear of the mulch plug (b) should be under the tab (f) on the rear deck bracket (g). The s tuds (c) on the deck surface will fit through the holes on the upper portion of the mulch plug (b). The small tab (d) on the deck lip area will fit through the square cutout on the lower portion of the mulch plug (b). See Figure 2-9.

Important: Make certain that the upper-rear portion of mulch plug (b) is depressing the safety switch (e) located on the deck surface and under the tab (f ) on the rear deck bracket (g). The blade(s) will not start without the mulch plug (b) properly in place.

3. Secure the mulch plug (b) by tightening the wing knobs (a) removed in step 1.

Installing the Bumper (If equipped)

1. Remove the two screws (a) as shown in Figu re 2-10.

Figure 2-10

2. Position the bumper (b) over the mounting holes and secure using the screws (a) removed in Step 1. See Figure 2-10.

Tire Pressure

WARNING

Equal tire pressure should be maintained at all times. Never exceed the maximum inflation pressure shown on the sidewall of the tire.

The recommended operating tire pressure is:

• 10 psi for the rear tires

• 14 psi for the front tires

Important: Refer to the tire sidewall for exact rating of the tire or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.

Charging the Batteries

WARNING

California Proposition 65

This pro duct contai ns a chemical kn own to the State of Califo rnia to cause ca ncer and repro ductive harm . Wash hands after handling.

WARNING

The batteries contain corrosive fluid and toxic material — HANDLE WITH CAR E. Keep away from c hildren. Do n ot punctur e, disassemble, mutilate, or incinerate. Explosive gases could be vented during charging or discharging. Charge in a well ventilated area, away from sources of ignition.

WARNING

Recharge only with the charger provided with this rider. A charge r that is not suita ble for this mach ine may damage the bat teries or create t he risk of fire.

WARNING

Do not charge or operate the rider in the rain or in wet conditions.

The batteries in your rider are not expected to last for the life of your rider. Rechargeable batteries degrade with time and use. The batteries may eventually need to be replaced. To have the batteries replaced, contact your authorized service dealer.

Refer to the manual packed with your battery charger for information and instructions on charging the batteries. Refer to the Controls & Operation section of this manual for the location of the charging port on the rider.

Important:

• Use only the battery charger provided with this rider.

• The batteries should be fully charged before the initial use.

• Never charge a frozen battery.

• It is recommended that the rider be charged once every month during off-season storage.

• Always disconnect battery charger (or extension cord, if used) from the electrical outlet first, then disconnect battery charger from the charging port.

• It is recommended that the batteries be fully charged after each use. Storing batteries in a discharged state could reduce future performance.

Notes

9Section 2 — ASSemb ly & Set-Up

Page 10

Controls & Operation

A K

sec.

Headlight Button

The headlight button is used to turn the headlights on or off.

Cruise Control Button

Pressing the cruise control button while the rider is in motion allows the rider to remain at a constant ground speed without applying pressure to

the forward drive pedal, the LCD Screen displays “CRUISE ON” when the cruise control is activated. The cruise control can be disengaged by pressing either the cruise control button, the brake pedal or the forward drive pedal. Refer to the Operation section of this manual for detailed instructions regarding the cruise control feature.

Note: Cruise control will not engage at the rider’s fastest ground speed. If the operator should attempt to do so, the rider will automatically decelerate to the fastest optimal mowing ground speed.

Note: Cruise control will not engage in reverse.

LCD Screen & Battery Level Indicator

Note: References to LEFT, RIGHT, FRONT, and REAR indicate that position on the rider when facing forward while seated in the operator’s seat.

Vehicle Control Module (VCM) (A)

WARNING

Never leave a running machine unattended. Always diseng age PTO, set parkin g brake, stop ride r and remove power key to prevent unintended starting.

The vehicle control module (VCM) is located on the left fender of the rider seated in the operator’s position

The VCM is the location of several control buttons for your rider. The VCM inludes the START/ STOP button, PTO (blades ON/OFF) button , Reverse Caution Mode (RCM) button, Headlight button, Cruise Control button, LCD Screen and the Battery Level Indicator.

Prior to operating the rider, refer to both Safety Interlock Switches and Starting The Rider in the Operation section of this manual for detailed instructions regarding the VCM and operating the rider in REVERSE CAUTION MODE.

CAUTION

Figure 3-1

Start/Stop Button

The start/stop button is used to start and stop the rider when the key switch is in the

ON position. To start the rider, press the start/stop button for two seconds (two beeps). To stop the rider, press the start/stop button for one second (one beep).

PTO (Blades ON/OFF) Button

The PTO button is used to engage the blades. To operate, press the PTO but ton for one

second. The green indicator light below the PTO button is illuminated when there is power to the cutting deck and the LCD Screen displays “CUT DECK ON.” Pressing the PTO button again will disengage power to the cutting deck. The green indicator light is not illuminated when there is no power to the cutting deck.

Reverse Caution Mode (RCM) Button

CAUTION

Prior to operating the rider, refer to the Operation section of this manual for detailed instruc tions regarding operating the ride r in REVERSE CAUTION MO DE.

the RCM button down for three seconds. When activated, the red indicator light is illuminated. To de-activate the RCM, press the RCM button again. When the RCM is not activated, the red indicator light is not illuminated. Refer to the Operation section of this manual for more information on operating the rider in the reverse caution mode.

Note: Mowing in reverse is not recommended.

Use extreme caution while operating the rider in the REVERSE C AUTION MODE. Always lo ok down and behi nd befor e and while backi ng. Do not operate t he rider when children or others are around. Stop the rider immediately if someone enters the area.

Located on the VCM , the RCM button allows the rider to be operated in rever se with the blade(s) engaged. To activate the RCM, press

WARNING

The LCD display & battery level indicator are used to provide instructions, warnings and information about your rider systems and the battery level of your rider.

Key Switch (B)

The key switch is located on the left fender and sends power to the VCM when the switch is in the ON (I) position. The rider cannot be started unless the key switch is in the ON (I) position. Turning the switch to the OFF (O) position turns the rider off and stops the flow of power to the VCM.

Remove Label

While On Display

Supprimer l'étiquette

Pendant l'affichage

started, the safety label covering the

Ne pas

key switch must be removed. This

r e

label is in place to prevent

I25799

unintended starting when the rider is

Note: Before your rider can be

Do Not

on display. Peel off the label to access the key switch.

Forward Drive Pedal (C)

The forward drive pedal is located on the right side of the steering column, along the running board. Press the forward drive pedal forward to cause the rider to travel forward. Ground speed is also controlled with the forward drive pedal. The further forward the pedal is pressed, the faster the rider will travel. The pedal will return to its original/ neutral position when it is released.

Page 11

Reverse Drive Pedal (D)

The reverse drive pedal is located on the right side of the steering column along the running board. Ground speed is also controlled with the reverse drive pedal. The further rearward the pedal is pressed, the faster the rider will travel. The pedal will return to its original/neutral position when it is released.

Brake Pedal (E)

The brake pedal is located on the left side of the steering column, along the running board. Depress the pedal all the way down to engage the disc brake and bring the rider to a complete stop.

Note: The brake pedal must be completely depressed to start the rider. Refer to Safety Interlock Switches for more information.

Parking Brake Lever (F)

To set the parking brake, fully depress the brake pedal. Move the parking brake lever all the way back and into the parking brake position. Release the brake pedal to allow the parking brake to engage.

To release the parking brake, depress the brake pedal and move the parking brake lever forward and out of the parking brake position. Release the brake pedal.

Deck Lift Lever (G)

Located on your rider’s right fender, the deck lift lever is used to change the height of the cutting deck (5 positions). To use, move the lever to the left, then place in the notch best suited for your application. The lowest position is “1” and the highest position is “5” Position “1” is approximately a 1” cutting height, Position “5” is approximately a 4” cutting height and the change in height is approximately ¾” between each position.

Headlight (H)

The headlight is ON whenever the key switch is ON and the headlight button is pressed. To turn the headlight OFF, press the headlight button again.

Charging Port (I)

The charging port is located on the rear of the rider. To access the charging port, lift up on the charging port cover.

USB Charging Port (J)

A USB power source is located on the lef t console. To use, select the appropriate rated port (2.4 A or

1.0 A) for your device and connect with a USB 2.0 Type-A charge cable. The ports can be used to charge your phone or power up other USB devices.

WARNING

Do not have any d evices plugge d into your USB charg ing port w hen startin g the rider. Doing so may c ause damage to your dev ice.

Operation

WARNING

Avoid Serious Injury or Death

• Know location and function of all controls.

• Remove ob jects whi ch could be thr own by the blade (s).

• Go up and d own slopes, no t across.

• Use ex tra caution o n slopes. Do no t mow or drive on

slopes greater than 12°/21%. Avoid sudden turns. Use low speed.

• Always engage the parking brake when turning the key switch o ff on an incl ine.

• Do not operate machine where it could tip or slip.

• If mach ine stops goin g uphill, stop b lade(s) and back down slowly.

• Before leaving operator’s position, disengage blade(s), engage parking brake, shut off and remove key.

• Be sure b lade(s) and power ar e off befor e placing hand s or feet near blade(s).

• Keep sa fety device s (guards, shie lds, switch es, etc.) in place and w orking.

• Keep bys tanders awa y.

• Allow ma chine to cool be fore stori ng.

• Keep mac hine free of d ebris.

Read Operator’s Manual

Safety Interlock Switches

This rider is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the rider. Contact an authorized service dealer.

• The safety interlock system prevents the rider from operating the rider unless the operator is in the seat with the brake pedal fully depressed or the parking brake set and the drive pedal in the NEUTRAL position..

• The rider will not operate with the charger cord plugged into the charging port and/or the charging port cover open or removed.

• The rider will not operate unless the discharge chute, mulch plug or bagger chute is in place and properly installed.

• The rider will automatically shut off the blade(s) and drive motors if the operator leaves the seat.

Note: To restart the rider, follow the proper starting procedures.

WARNING

Do not operate the rider if the safety interlock system is malfunctioning. This system was designed for your safety and protection.

Engaging the Parking Brake

To engage the parking brake:

1. Fully depress the brake pedal and hold it down with your foot.

2. Move the parking brake lever back into the parking brake position.

3. Release the brake pedal to allow the parking brake to engage.

To release the parking brake:

1. Depress the brake pedal and move the parking brake lever forward out of the parking brake position.

Setting the Cutting Height

Select the height position of the cutting deck by placing the deck lift lever in any of the five (5) different cutting height notches on the right side of the fender.

WARNING

Keep hand s and feet away fro m the discharge o pening of the cutting deck.

Refer to Leveling the Deck in the Product Care section of this manual for more detailed instructions regarding deck adjustment.

Starting the Rider

WARNING

Do not operate the rider if the interlock system is malfunctioning. This system was designed for your safety and protection.

1. Unplug the charging cord (if necessar y). If the cord is still plugged in a reminder will display on the VCM when the key switch is turned on.

2. Sit in the operator’s seat. A reminder will display on the VCM if the operator is not in the seat when the key switch is turned on.

3. Insert the power key into the key switch.

4. Fully depress the brake pedal or set the parking brake. If the brake is not engaged a reminder will display on the VCM when the key switch is turned on.

5. Turn the power key clockwise to the ON (I) position.

6. Press the start/stop button down for two seconds (two beeps).

Stopping the Rider

WARNING

If you strike a foreign objec t, stop the rider, turn the power key to OFF and remove. Thoroughly inspect the machine for any dam age. Repair the da mage before re starting a nd operating.

1. If the blade is engaged, press the PTO button to disengage the PTO.

2. Press the start/stop button for one second (one beep) or turn the power key counterclockwise to the OFF (O) position.

3. Remove the key from the key switch to prevent unintended starting.

Cup Holder (K)

The cup holder is located to the left of the operator’s seat.

11Section 3 — controlS & operation

Page 12

Driving the Rider

WARNING

Avoid sudden starts, excessive speed and sudden stops.

WARNING

Do not leave t he seat of the ride r without fi rst pressin g the PTO butt on to turn off th e blade(s), depressi ng the brake pedal and engaging the parking brake. If leaving the rider unatte nded, also tur n the power key to the OFF po sition.

WARNING

Always lo ok down and behin d before and whi le backing up to avoid a bac k-over accident.

1. To travel FORWARD, slowly press the forward drive pedal to travel FORWARD until the desired speed is reached.

2. To travel in REVERSE, slowly press the reverse drive pedal until the desired speed is reached.

3. The rider is brought to a stop by releasing the forward or reverse drive pedal and/or depressing the brake pedal.

WARNING

Before leaving the operator’s position for any reason, disengage the blade(s), engage the parking brake, turn the key switc h to OFF position an d remove the power key.

Reverse Caution Mode (RCM)

The REVERSE CAUTION MODE button allows the tractor to be operated in reverse with the blade(s) (PTO) engaged.

Note: Mowing in reverse is not recommended.

WARNING

Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always lo ok down and behin d befor e and while backi ng. Do not operate t he tractor whe n children or others are around. Stop the tractor immediately if someone enters the area.

To use the REVERSE CAUTION MODE:

Note: The operator MUST be seated in the tractor seat.

1. Start the rider as previously instructed.

2. Press and hold the RCM button down for three seconds until the red indicator light illuminates. The red indicator will remain on as long as the REVERSE CAUTION MODE is on.

3. Once activated (indicator light ON), the rider can be driven in reverse with the cutting blade(s) (PTO) engaged.

4. Always look down and behind before and while backing to make sure no children are around. After resuming for ward motion, press the RCM button to return to normal mowing operation.

The REVERSE CAUTION MODE will remain activate until:

a. The RCM button is pressed or

b. The operator leaves the seat.

Driving on Slopes

Refer to the SLOPE GAUGE in the Important Safe Operation Practices section to help determine slopes where you may operate the rider safely.

WARNING

Do not mow or d rive on incline s with a slope in exc ess of 12°/21% (a rise of appr oximately 2.1 feet for eve ry 10 feet). The rider could overturn and cause serious injury.

1. Mow up and down slopes, NEVER across.

2. Exercise extreme caution when changing direction on slopes.

3. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the rider. Tall grass can hide obstacles.

4. Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope increases the chance of a roll-over.

5. Avoid stopping when driving up a slope. If it is necessar y to stop while driving up a slope, star t up slowly and carefully to reduce the possibility of flipping the rider over backward.

Engaging the PTO

Engaging the PTO transfers power to the cutting deck. To engage the blade(s), proceed as follows:

Press the PTO button for one second. When activated the green indicator light under the PTO button is illuminated.

Mulching (If equipped)

Mulching is a process of recirculating grass clippings repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back into the lawn where they act as a natural fertilizer. Refer to the Assembly & Set-up section of this manual for instructions on how to install the mulch kit (if equipped).

Using the Deck Lift Lever

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting the Cutting Height in this section.

Mowing

WARNING

To help avoid bla de contact or a th rown object i njury, keep bystan ders, helper s, children an d pets at least 75 fee t from the machine while it is in operation. Stop machine if anyone enters the area.

WARNING

Plan your m owing pattern t o avoid discharg e of materials toward ro ads, sidewalk s, bystander s and the like. Also, avoid discharging material against a wall or obstruction which may c ause dischar ged material to r icochet back toward the operator.

The following information will be helpful when using the cutting deck with your rider:

1. Do not mow or drive at high ground speed, especially if a mulch kit or grass collector is installed.

2. For best results it is recommended that the first two laps be cut clockwise with the discharge facing towards the center of your lawn. After the first two laps, reverse the direction to discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

3. Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.

4. Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut.

5. Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your rider is designed to mow lawns, NOT clear brush.

6. Keep the blade sharp and replace the blade when worn. Refer to Cutting Blade in the Service section of this manual for proper blade sharpening instructions.

12 Section 3 — controlS & operation

Page 13

Product Care

Rear Wheel Not

Shown for Clarity

Maintenance Schedule

Prior to Use

Every

10 Hours

Every

25 Hours

Every

50 Hours

Prior to O-S eason

Storage

Lube Front Axles & Rims

Lube Pedal Pivot Points

Lubricate Steering Rack Teeth & Pinion Gear

Check Blade(s)

Charge Battery

Check Hardware

DANGER

The electrical components on this rider are not serviceable. Please contact an authorized service dealer for any service needs.

DANGER

Have your rider serviced by qualified serv ice personnel using only identical replacement parts. This will ensure that the safety of the rider is maintained.

Post-Operation Rider Care

After each operation of the rider, the following procedures should be implemented to extend the life of your rider and ensure safe operating conditions.

DANGER

Failure to follow these recommendations may result in serious injury to yourself or others and may cause damage to the ride r.

Cleaning the Underside of the Deck

WARNING

To prevent serious injury, do not use water to clean the rider, battery or battery charger. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, an d solvents suc h as kerosene, c an damage plas tic.

The underside of rider deck should be cleaned after each use as grass clippings, leaves, dirt and other debris will accumulate. This accumulation of grass clippings, etc., is undesirable as it will promote rust and corrosion.

1. Remove any buildup of grass and leaves on or around the motor (DO NOT USE WATER). Wipe the rider clean with a dry cloth.

2. If debris is allowed to build up on the underside of the machine, tilt the rider forward or on its side and clean with a suitable tool.

Important: Do not use a pressure washer or garden hose to clean your rider. These may cause damage to electric components or the electric motor. The use of water will result in shortened life

and reduce serviceability.

P P

P P P P P P

Cleaning the Rider

WARNING

If the rid er has been recen tly run, metal su rfaces will b e hot and ca n cause burns to t he skin. Let the ri der cool for at least five minutes. Exercise caution to avoid burns.

Your rider should be cleaned after each use and under certain conditions, i.e. dry conditions and/ or mulching situations, additional cleaning may be necessary.

One of the best ways to keep your rider running efficiently and to reduce fire risk is to regularly remove debris buildup from the rider. Follow the recommendations below and contact your authorized dealer with any questions.

• Allow the machine to cool in an open area before cleaning.

• Do not use water on any part of the rider. Doing so can cause damage to the rider’s electrical components and motor. The use of compressed air and/or leaf blower or a brush, damp sponge or rag will help keep the rider clean.

• Clean around fuses, all wiring and harnesses, etc.

• Clean the top of the rider deck . See Figure 4-1.

Figure 4-1

• Clean around and near the transmission, axle and the fan area. See Figure 4-2.

Figure 4-2

• Debris can accumulate anywhere on the rider, especially on horizontal surfaces. Additional cleaning may be necessary when mowing in dry conditions or when mulching.

• Excess lubrication can become collection sites for debris. Immediate repair and cleaning up excess lubrication can help reduce fire hazards.

• In addition to cleaning the rider before operating and storing, do not attempt to mow unusually tall grass (10” or higher), dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may build up on the rider deck presenting a potential fire hazard.

Storing the Rider

• Allow the machine to cool in an open area before storing.

• Do not park the rider near any flammable materials (wood, cloth or chemicals) or any open flames or other potential source of ignition (furnace, water heater or any other type of heater).

• Remove all combustible materials from the rider before storing. Empty cargo boxes, grass catchers or containers.

• Fully charge the batteries and recharge the batteries every 30 days when in storage.

Page 14

Removing The Rider From Storage

(a)

(c)

(a)

(b)

1. Fully charge the batteries and inflate the tires to the recommended pressures.

2. Drive the rider without a load to make certain all the rider systems are functioning properly.

Maintenance

WARNING

Before performing any maintenance or repairs,disengage blade(s) PTO, set p arking bra ke, turn key switc h to OFF position and remov e power key to preven t unintended s tarting.

Lubrication

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil.

Rear Wheels

The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose grease before re-installing them.

Front A xles

Each end of the rider’s front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of rider operation.

Lubricate Rack & Pinion

Once per season, or every 25 hours of operation, it will be necessary to lubricate the steering rack teeth and pinion gear (a) located under the front of the rider. Using standard automotive grease, apply grease to the front side of the steering rack teeth and pinion gear (a), as indicated in Figure 4-3.

Figure 4-3

Battery Storage

1. The batteries should be stored with a full charge. Discharged batteries can freeze faster than charged batteries in cold temperatures.

2. The batteries should be fully charged once every month.

Note: It will take approximately 4 hours to fully charge the batteries. Leaving the batteries connected to the charger for more than 4 hours will not damage the batteries, but when the charging is complete the charger should be disconnected.

3. Batteries should not be kept in a discharged state. Permanent damage to the batteries can occur.

4. Fully recharge the batteries before returning to service.

Charging the Batteries

Note: If at any time you get a charger fault when charging your battery, follow these procedures:

1. Turn the power key off.

2. Unplug the charger from the rider.

3. Unplug the charger from the power source.

4. Plug the charger back into the power source.

5. Plug the charger back into the rider.

6. It the problem persists contact qualified service personnel.

WARNING

California Proposition 65

This pro duct contai ns a chemical kn own to the State of Califo rnia to cause ca ncer and repro ductive harm . Wash hands after handling.

WARNING

Recharge only with the charger provided with this rider. A charge r that is not suita ble for this mach ine may damage the bat teries or create t he risk of fire.

WARNING

Do not charge or operate the rider in the rain or in wet conditions.

Note: Rechargeable batteries degrade with time and use. The batteries may eventually need to be replaced. To have the batteries replaced, contact your authorized Service Dealer.

Note: Replace batteries if battery capacity drops below 50% of initial capacity

Note: Using old or faulty batteries could cause a system fault that results in loss of power

Refer to the manual packed with your battery charger for information and instructions on charging the batteries. Lift the charging port cover (a) up and insert the charging cord (b) into the charging port (c) located in the rear body cover.

See Figure 4-1.

Figure 4-1

Battery Charging Tips

• Use only the battery charger provided with this rider.

• The batteries should be fully charged before the each use.

• It will take approximately 4 hours to fully charge the batteries. Leaving the batteries connected to the charger for more than 4 hours will not damage the batteries.

• The batteries do not develop a memory and do not need to be fully discharged before recharging.

• Always disconnect battery charger (or extension cord, if used) from the electrical outlet first, then disconnect the charging cord from the charging port.

• It is recommended that the rider be charged after each use. Storing batteries in a discharged state could reduce future performance.

Fuses

CAUTION

For continued protection against risk of injury or electric shock, d o not replace blo wn fuses pleas e call qualif ied service personnel.

Adjustments

WARNING

Never att empt to make any adju stments while t he key switch i s ON, except where s pecified in t he Operator’s Manual.

Seat

Refer to the Set-Up & Assembly section of this manual for seat adjustment instructions.

Parking Brake

WARNING

Never att empt to adjust t he brakes whil e the rider is ru nning. Always di sengage blad e(s) PTO, set parking b rake, turn key switch t o OFF position an d remove power key to p revent unintended starting.

If the rider does not come to a complete stop when the brake pedal is completely depressed, or if the rider’s rear wheels can roll with the parking brake applied, the brake is in need of adjustment. See an authorized service dealer to have your brakes properly adjusted.

Deck

Note: Check the rider’s tire pressure before performing any deck leveling adjustments. Refer to Tires, in the Assembly & Set-Up section for more information regarding tire pressure.

Front-to-Rear Levelling

It is possible to adjust the pitch of the cutting deck. The front of the deck should be between 0” (level) and ¼” lower than the rear of the deck. Adjust if necessary as follows:

1. With the rider parked on a firm, level surface, place the deck lift lever in the middle position and rotate the blade so that it is aligned with the front and rear of the rider.

14 Section 4 — Produc t care

Page 15

2. Measure the distance from the front of

(a)

(b)

(a)

(b)

(a)

(b)

(a)

(b)

the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 0” (level) and ¼” less than the second measurement. Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step.

3. Locate the flange lock nut (a) on the front end of the PTO lift rod (b). See Figure 4-2.

Figure 4-2

• Tighten the flange lock nut (a) to raise the front of the deck.

• Loosen the flange lock nut (a) to lower the front of the deck.

Tires

Refer to the Assembly & Set-Up section for more information regarding tire pressure.

Service

Cutting Deck Removal

To remove the cutting deck, proceed as follows:

1. Remove power key and engage the parking brake.

2. Lower the deck by moving the deck lif t lever into the lowest (#1) position on the right fender.

3. Remove the bow-tie cotter pin (a) and flat washer (b) from the deck lift assembly, and retain for reinstallation later. See Figure 4-3.

Figure 4-3

4. Disconnect the deck motor(s) from the adapters on the right, underside of the rider. Rotate the larger connector (a) ¼-turn counterclockwise and pull down. Repeat the procedure with the smaller connector (b). See Figure 4-4.

Figure 4-4

Note: Always disconnect the larger connector first.

5. Remove the remaining bow-tie cotter pins (a) securing the deck to the rider, as shown in Figure 4-5.

Figure 4-5

6. Unplug the wire connector (a) from the safety switch (b) at the rear of the chute opening. See Figure 4-6.

Figure 4-6

7. Move the deck lift lever into the highest (#5) position on the right fender to raise the deck lift arms up and out of the way.

8. Gently slide the cutting deck (from the lef t side) out from underneath the rider.

Cutting Deck Installation

1. Raise the deck lift lever into the highest (#5) position on the right fender to move the deck lift arms out of the way.

2. Gently slide the cutting deck (from the lef t side) back under the rider.

3. Plug the wire connector (a) into the safety switch (b) at the rear of the chute opening. See Figure 4-6.

Note: Be sure to securely reconnect the wire connector to the safety switch in Figure 4-6, you rider will not start or operate without the safety switch properly connected.

4. Lower the deck lif t lever to the lowest (#1) position.

5. Secure the deck to the deck lift arms using two bow-tie cotter pins. See Figure 4-5.

Note: The bow-tie cotter pins (a) should be installed from the top down.

6. Reconnect the deck motors to the adapters on the right, underside of the rider. Always connect the larger connector first and then the smaller connector. See Figure 4-4.

Note: When reconnecting the deck motors, you must be sure that the connections are secure. Push up on the sleeves around the connectors and rotate clockwise until you feel the detent position indicating a secure connection.

Bla de(s)

WARNING

Shut the rider off, engage parking brake and remove power key before removing the cutting blade(s) for sharpening or replac ement. Protec t your hands by us ing heavy glove s when grasping the blade.

WARNING

Periodically inspect the blade(s) and/or spindle for cracks or damage, es pecially af ter you’ve str uck a foreig n object. Do no t operate the machine until damaged components are replaced.

CAUTION

If the cut ting edge of the b lade(s) has previou sly been sharpe ned, or if any meta l separation is p resent, repla ce the blade(s).

The blade(s) may be removed as follows.

Note: It may be easier to change the blade(s) by first removing the deck from beneath the rider, (refer to Cutting Deck Removal earlier in this section) then gently flip the deck over to expose its underside. It is possible to change the blade(s), however, with the deck still attached to the rider. If attempting to change the blade(s) with the deck still installed on the rider, first move the deck lift lever to its highest (#5) position.

1. Remove the mulch plug, deck chute or bagging chute, if equipped, exposing the deck chute opening.

15Section 4 — Produc t care

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2. Using a block of wood or 2 x 4, insert it into

(d)

(c)

(a)

(b)

the deck opening and rotate the blade around until it wedges the wood between the deck opening and the cutting blade, as shown in Figure 4-7.

6. Test the blade’s balance using a blade balancer. Grind metal from the heavy side until it balances evenly.

WARNING

A poorly balanced blade will cause excessive vibration, may damage the rider and/or result in personal injury.

Note: When replacing the blade, be sure to install the blade with the side of the blade marked ‘‘Bottom’’ (or with a par t number stamped in it) facing the ground when the rider is in the operating position.

Reduced Speed

1. Low battery

• Charge battery as instructed in the battery charger manual

2. Overload

• Raise deck

LCD Screen Messages

Figure 4-7

3. Remove the hex screw (a) and the blade bell support (b) which holds the blade (c) and the blade adapter (d) to the deck motor. See Figure 4-8.

Figure 4-8

4. Remove blade (c) and adapter (d) from the deck motor spindle See Figure 4-8.

5. To properly sharpen the cutting blade, remove equal amounts of metal from both ends of the blade along the cutting edges, parallel to the trailing edge, at a 25°- to 30° angle. Always grind each cutting blade edge equally to maintain proper blade balance. See Figure 4-9.

Figure 4-9

CAUTION

Use a torqu e wrench to tigh ten the hex bolt to b etween 450-600 in-lbs.

Troubleshooting

Excessive Vibration

1. Blade loose or unbalanced

• Tighten cutting blade and deck spindle

2. Cutting blade damaged, unbalanced or bent.

• Replace the blade

Uneven Cut

1. Deck not properly leveled

• Perform front-to-rear deck adjustment

2. Cutting blade dull or damaged

• Sharpen or replace cutting blade

3. Uneven tire pressure

• Check and correct tire pressure in all four tires

Rider will not mulch grass

1. Wet grass

• Do not mulch when grass is wet

2. Excessively high grass

• Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath

3. Dull blade

• Sharpen or replace blade

Tractor stopped or will not start

1. Electrical system fault

• Shut off and restart tractor

• If problem persists, contact an authorized service dealer

The blades do not rotate /blades stopped

1. Overload

• Allow deck motor(s) to cool/raise deck height

2. Low battery

• Return home, plug into charger

The blade(s) stopped when traveling in reverse

1. Blade(s) stopped

• Restart blade(s) (PTO)

• Make sure Reverse Caution Mode is activated

Brake Switch Fault: The deck and drive shut off. Power off and restart rider. If problem persists contact qualified service personnel.

Accelerator Pedal Sensor Fault: The deck and drive shut off. Power off and restart rider. If problem persists contact qualified service personnel.

Seat Switch Fault: The deck and drive shut off. Power off rider, sit in seat and restart rider. If problem persists contact qualified service personnel.

Cutting Deck Overload: The deck and drive shut off. Power off the rider, clean under the deck as instructed in the Post-Operation Rider Care section and restart the rider. If problem persists contact qualified service personnel.

Drive Motor Over Current Fault: The deck and drive shut off. Power off, let the rider cool and restart rider. If problem persists contact qualified service personnel.

Drive Motor Control Fault: The deck and drive shut off. Power off and restar t rider. If problem persists contact qualified service personnel.

Self Test Fault: The deck and drive shut off. Power off and restart rider. If problem persists contact qualified service personnel.

Electrical Faults: The deck and drive shut off. Power off and restart rider. If problem persists contact qualified service personnel.

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Battery Temperature Low: Move the rider to a warm location and allow the battery to warm. If problem persists contact qualified service personnel.

High Temperature Faults: Power off, let the rider cool and restart rider. If problem persists contact qualified service personnel.

Notes

Charge Port Door is Open: The rider will come to a stop and shut off. Close the charge port door and restart rider. If problem persists contact qualified service personnel.

Low Battery Warning: The battery is low and should be charged as soon as possible.

Sharpen Blade Warning: When this warning is displayed, the blades should be checked and sharpened.

Check Tire Pressure Warning: When this warning is displayed check and adjust the tire pressure.

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Notes

Page 19

19Notes

Page 20

20 Notes