MTD 13WC76LF031 Owner’s Manual

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Page 1

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

Automatic Lawn Tractor m Model Series 760

MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019

PrintedIn USA FormNo.769-05684

(December11,2009)

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ToTheOwner

ThankYou

Thank you for purchasing a lawn tractor manufactured by MTD LLC. It was carefully engineered to provide excellent

performance when properly operated and maintained. Please read this entire manual prior to operating the equipment.

It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could

result in personal injury or property damage. All information in this manual is relative to the most recent

product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine,

its features and operation. Please be aware that this Operator's Manual may cover a range of product specifications for various

models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC

reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.

1"able of Contents

Safe Operation Practices ........................................ 3

Assembly & Set-Up .................................................. 9

Controls & Features ................................................ 12

Operation ................................................................ 13

Maintenance & Adjustment. ................................. 18

Service .................................................................... 22

If you have any problems or questions concerning the machine, phone your local authorized MTD service dealer or contact us

directly. MTD's Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the machine are observed from the operating position

The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, packed separately with your

machine, for more information.

Troubleshooting .................................................... 27

Replacement Parts ................................................ 28

Attachments & Accessories .................................. 29

CA. Emission Control Statement .......................... 30

Warranty ................................................................ 32

RecordProductinformation

Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by looking beneath the seat. This information will

be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized

service dealer.

MODEL NUMBER

DNDNDNDNDND

SERIALNUMBER

DFI[3FI[3FI[3FI[3F1D

CustomerSupport

Please do NOT return the machine to the retailer or dealer without first contacting our Cu;tomer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:

0 Visit us on the web at www.mtdproducts.com

0 Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683 0 Write us at MTD LLC • RO. Box 361131 • Cleveland, OH • 44136-0019

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ImportantSafeOperationPractices

WARNING! This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply

with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING! Engine Exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

WARNING! Battery posts, terminals, and related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling

DANGER! This machine was built to be operated according to the safe operation practices in

this manual. As with any type of power equipment, carelessness or error on the part of the

operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

GeneralOperation

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them

quickly.

3. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand

the instructions and safe operation practices in this manual and on the machine and should be trained and supervised

by an adult.

4. Never allow adults to operate this machine without proper instruction.

To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet

from the machine while it is in operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back

toward the operator.

8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

9. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be

caught in movable parts. Never operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

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12. Amissingordamageddischargecovercancauseblade contactorthrownobjectinjuries.

13. Stoptheblade(s)whencrossinggraveldrives,walks,or roadsandwhilenotcuttinggrass.

14. Watchfortrafficwhenoperatingnearorcrossing roadways.Thismachineisnotintendedforuseonany publicroadway.

15. Donotoperatethemachinewhileundertheinfluenceof alcoholordrugs.

16. Mowonlyindaylightorgoodartificiallight.

17. Nevercarrypassengers.

18. Disengageblade(s)beforeshiftingintoreverse.Backup slowly.Alwayslookdownandbehindbeforeandwhile

backingtoavoidaback-overaccident.

19. Slowdownbeforeturning.Operatethemachinesmoothly. Avoiderraticoperationandexcessivespeed.

20. Disengageblade(s),setparkingbrake,stopengineandwait untiltheblade(s)cometoacompletestopbeforeremoving

grasscatcher,emptyinggrass,uncloggingchute,removing anygrassordebris,ormakinganyadjustments.

21. Neverleavearunningmachineunattended.Alwaysturn offblade(s),placetransmissioninneutral,setparking brake,stopengineandremovekeybeforedismounting.

22. Useextracarewhenloadingorunloadingthemachineinto atrailerortruck.Thismachineshouldnotbedrivenupor downramp(s),becausethemachinecouldtipover,causing seriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)toloadorunloadproperly.

23.

Mufflerandenginebecomehotandcancauseaburn.Do nottouch.

24.

Checkoverheadclearancescarefullybeforedrivingunder lowhangingtreebranches,wires,dooropeningsetc., wheretheoperatormaybestruckorpulledfromthe machine,whichcouldresultinseriousinjury.

25.

Disengageallattachmentclutches,depressthebrake pedalcompletelyandshiftintoneutralbeforeattempting tostartengine.

26.

Your machine is designed to cut normal residential grass of a height no more than 10". Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/ or build up on the mower deck presenting a potential fire

hazard.

27. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand

and follow all instructions provided with the approved accessory or attachment.

28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

29. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service

representative for assistance.

SlopeOperation

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on

a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this machine on that area or serious injury could result.

Do:

1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope.

Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.

4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.

6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid

engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down

the slope.

DoNot:

1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3. Do not try to stabilize the machine by putting your foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could cause sliding.

6. Do not shift to neutral and coast downhill. Over-speeding may cause the operator to lose control of the machine

resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5

degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to

overturn).

4 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES

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Children

Tragic accidents ca n occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand

the dangers. Never assume that children will remain where you last saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other than the operator.

b. Be alert and turn machine off if a child enters the

area.

c. Before and while backing, look behind and down for

small children.

d. Never carry children, even with the blade(s) shut off.

They may fall offand be seriously injured or interfere

with safe machine operation.

e. Use extreme care when approaching blind corners,

doorways, shrubs, trees or other objects that may blockyour vision of a child who may run into the

path of the machine.

f. To avoid back-over accidents, always disengage

the cutting blade(s) before shifting into Reverse. If equipped, the "Reverse Caution Mode" should

not be used when children or others are around.

g. Keep children away from hot or running engines.

They can suffer burns from a hot muffler.

h. Remove key when machine is unattended to

prevent unauthorized operation.

Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand

the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.

Towing

1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.

3. Never allow children or others in or on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5. Always use extra caution when towing with a machine capable of making tight turns (e.g. "zero-turn" ride-on

mower). Make wide turns to avoid jack-knifing.

6. Travel slowly and allow extra distance to stop.

7. Do not shift to neutral and coast downhill.

Service

SafeHandling of Gasoline:

1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely

flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle

before filling.

c. When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the fuel

tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

e. Extinguish all cigarettes, cigars, pipes and other

sources of ignition.

f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine

is hot or running. Allow engine to cool at least two minutes before refueling.

h. Never over fill fuel tank. Fill tank to no more than 1/2

inch below bottom of filler neck to allow space for fuel expansion.

i. Replace gasoline cap and tighten securely.

j. If gasoline is spilled, wipe it off the engine and

equipment. Move machine to another area. Wait 5 minutes before starting the engine.

k. To reduce fire hazards, keep machine free of grass,

leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.

I. Never store the machine or fuel container inside

where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes

dryer or other gas appliances.

m. Allow a machine to cool at least five minutes before

storing.

GeneralService

1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the

spark plug wire and ground against the engine to prevent unintended starting.

SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S

Page 6

Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine

should be serviced professionally by an authorized MTD Service Dealer.

4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer's (O.E.M.) blade(s) only, listed in this manual. "Use of parts

which do not meet the original equipment specifications may lead to improper performance and compromise safety!"

6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine.

Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.

10. Never attempt to make adjustments or repairs to the machine while the engine is running.

11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer's (O.E.M.) parts only,

listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"

12. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe

operating speed of the engine.

13. Maintain or replace safety and instruction labels, as necessary.

14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

15. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA),

this product has an Average Useful Life of seven (7) years, or 270 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety

systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.

Donot modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway

engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment)

are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

SparkArrestor

internal combustion engine and should not be used

_ ARNING! This machine is equipped with an

Ifa spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest engine authorized service dealer or contact the service

department, RO. Box 361131 Cleveland, Ohio 44136-0019.

on or near any unimproved forest-covered, brushcovered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if

any).

WARNING! Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

6 J SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES

SAVETHESEiNSTRUCTIONS!

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Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to

assemble and operate

DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.

DANGER-- ROTATING BLADES

Always look down and behind before and while backing to avoid a back-over accident.

WARNING-- ROTATING BLADES

Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.

BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in

operation.

WARNING-- SLOPE OPERATION

Do not operate this machine on a slope greater than 15 degrees.

WARNING-- HOT SURFACE

Engine parts, especially the muffler, become extremely hot during operation. Allow engine

and muffler to cool before touching.

DANGER -- ROTATING BLADES

To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.

WARNING-- TOWING Avoid jack-knifing when towing, go slow and make wide turns.

SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES 7

Page 8

-4

I I I |

' /:Oldo,_ ',

' " .- 22

' diine

or a corner of a building...I

,_ or a fence post

' a 15Oslope

I I

15°

Usethis page as a guide to determine slopes where you may not operate safely.

WARNING! Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees

(a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. Operate riding

mowers up and down slopes, never across the face of slopes.

Page 9

Assembly&Set-Up

TractorSet-Up

NOTE:This Operators Manual covers a range of product specifications for various models. Characteristics and features

discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.

Connectingthe BatteryCables

CALIFORNIA PROPOSITION 65 WARNING:

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and

reproductive harm. Wash hands after handling.

CAUTION: When attaching battery cables, always

connect the POSITIVE (Red) wire to its terminal first,

followed by the NEGATIVE (Black) wire.

For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory. To connect the battery cables, proceed as follows:

NOTE:The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (-).

1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Fig. 3-1.

NOTE: If the battery is put into service after the date shown on top/side of battery, charge the battery as instructed in the Maintenance section your Operator's Manual prior to operating

the tractor.

Shipping BraceRemoval

_ ARNING! Make sure the riding mower's engine is

off, remove the ignition key, and set the parking brake before removing the shipping brace. Refer to

the Controls and Features section for instructions on

how to set the parking brake.

Locate the shipping brace, if present, and accompanying warning tag found on the right side of the mower, between

the discharge chute and the cutting deck. See Fig. 3-2.

Figure 3-1

2. Removethe plasticcover, ifpresent, from the negative battery terminal and attach the black cable to the negative battery

terminal (-) with the bolt and hex nut. See Fig. 3-1.

3. Positionthe red rubberbootoverthe positivebatteryterminalto help protect it from corrosion.

Figure 3-2

Place the deck lift lever in the highest cutting position. Refer to Setting the Cutting Height in the Operation

section of this manual. While pushing the discharge chute towards the machine

with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.

i_li WARNING! The shipping brace, used for packaging

purposes only, must be removed and discarded before operating your riding mower.

WARNING! The mowing deck is capable of throwing objects. Failure to operate the riding

mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

Page 10

Attaching The SteeringWheel

If the steering wheel for your tractor did not come attached, the hardware for attaching it has been packed within the steering wheel, beneath the steering wheel cap. Carefully pry offthe

steering wheel cap and remove the hardware. I. With the wheels of the tractor pointing straight forward,

place the steering wheel over the steering shaft.

2. Place the washer (with the cupped side down) over the steering wheel and secure with the hex bolt. See Fig. 3-3.

Attaching TheDashCollar

If the tractor's dash collar did not come attached from the factory, the screws for attaching it can be found in either side of

the dash console. Remove the two screws from the console and secure the dash collar as illustrated in Fig 3-4.

Figure 3-4

Figure 3-3

3. Place the steering wheel cap over the center of the steering wheel and push downward until it "clicks" into place.

SECTION 3-- ASSEMBLY& SET-UP

Page 11

Attaching The Seat

If the seat for your tractor was not attached at the factory, follow the applicable instructions below to attach it.

NOTE: For shipping reasons, some seats are not attached at the factory. If this is the case, free the seat from its shipping

position and remove the hex screw (or knob screw if applicable) from the bottom of seat before proceeding with the following

instructions.

1. Positiontheseatfacing forward overtheseat pivotbracket, with the two forward seat mount tabs fitting into the provided

grooves in the seat pivot bracket.

2. Slide the seat rearward and align the center mounting hole in the seat with the slot in the seat pan. Insert the hex screw previously removed. Do not tighten at this point.

3. Adjustthe seattothe optimal operator preferred location,this may mean actually sitting in the seat to decide what feels

best to the operator. Keep in mind the operator needs to be able to fully operate all pedals comfortably while sitting

back in the seat.

Tighten the hex screw at this time.

To adjust the position of the seat, loosen the hex screw on the bottom of the seat. Slide the seat forward or backward as

desired. Retighten the hex screw. See Fig. 3-5.

TirePressure

circumstances is 30 psi. Equal tire pressure should be

_ ARNING! Maximum tire pressure under any

The recommended operating tire pressure is:

maintained at all times. Never exceed the maximum inflation pressure shown on the sidewall of the tire.

Approximately 10 psi for the rear tires Approximately 14 psi for the front tires

IMPORTANT: Refer to the tire sidewall for exact tire

manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.

GasandOilFill-up

The gasoline tank is located under the hood. Do not overfill.

_ ARNING! Use extreme care when handling

Service the engine with gasoline and oil as instructed in the separate Engine Operator/Owner Manual packed with your tractor. Read the instructions carefully.

IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before

operating. Be careful not to overfill.

gasoline. Gasoline is extremely flammable and the

vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish

cigarettes, cigars, pipes, and other sources of ignition.

ForCaliforniaModels:

For California models equipped with a tethered, ratcheting fuel cap, STOP filling tank once fuel is seen inside the filler neck. This ensures that a proper expansion volume is created, otherwise the

fuel can overflow creating a hazardous situation. Do NOTtop off the fuel tank. See Fig. 3-6.

He× Screw

Adjust

Figure 3-5

Mulch Plug

Note: See the Attachments & Accessories section if you would like information regarding adding a mulching system for your

model of tractor.

Figure 3-6

SECTION3 -- ASSEMBLY& SET-UP 11

Page 12

ControlsandFeatures

Speed Control &

Parking Brake Lever

Clutch/Brake Pedal

Ignition Switch

Module

Shift Lever

PTO(Blade Engage) Lever

Figure 4=1

Lawn Tractor controls and features are illustrated in Fig 4-1 and described on the following pages.

Throttle/Choke Lever

Deck Lift Lever

before attempting to operate this machine. Failure to comply with all safety rules and instructions may result in personal

i_ WARNING! Read and follow all safety rules and instructions in this manual, including the entire Operation section,

injury.

Page 13

Throttle/ChokeControl Lever

The throttle control lever is located on the right side of the tractor's dash panel. This lever controls the speed of the engine

and when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Fig. 4-2.

CHOKE

BI]

FAST

SLOW

Figure 4-2

IMPORTANT:When operating the tractor with the cutting deck

engaged, be certain that the throttle lever is always in the FAST (rabbit) position.

_ ARNING! Never leave a running machine

IMPORTANT: Prior to operating the tractor, refer to both Safety Interlock Switches and Starting The Engine in the Operation

section of this manual for further detailed instructions.

unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine

and remove key to prevent unintended starting.

Clutch-BrakePedal

The clutch-brake pedal is located on the left side of the lawn tractor, along the running board. Depress the clutch-brake pedal part way down when slowing the tractor by changing speeds (Refer to Speed Control Lever). Depress the pedal all the way down to engage the disc brake and bring the tractor to a complete stop.

NOTE:The pedal must be depressed to start the engine. Refer to Safety Interlock Switches in the Operation section of this manual.

ParkingBrake

To set the parking brake, fully depress the clutch-brake pedal. Move the speed control lever all the way down and into the

parking brake position. Release the clutch-brake pedal to allow the parking brake to engage.

To release the parking brake, depress the clutch-brake pedal and move the speed control lever out of the notches to the desired

position. Release the speed control lever and the clutch-brake pedal.

NOTE:The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically

shut off.

IgnitionSwitch

The ignition switch is activated to start the engine. Insert key into the ignition switch and turn clockwise to the START position. Release the key into the ON position once engine has fired. See

Fig. 4-3. To stop the engine, turn the ignition key counterclockwise to the

OFF position. See Fig. 4-3.

Start

Off

Figure 4-3

SECTION4 -- CONTROLS AND FEATURES 13

Page 14

ShiftLever

The shift lever is located on the left side of the fender and has three positions, FORWARD, NEUTRAL and REVERSE.The brake

pedal must be depressed and the tractor must not be in motion when the moving shift lever. See Fig. 4-4.

IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the tractor's transmission.

RUETRAL

Figure 4=4

SpeedControl Lever

The speed control lever, located on the left side of the tractor's dash console, allows you to regulate

the ground speed of the lawn tractor. To use, depress the clutch-brake pedal and move the lever out of the parking brake notch and forward to increase the tractor's ground speed. When a desired

speed has been reached, release the lever into an appropriate notch to maintain that speed.

Toslow the tractor's ground speed, depress the clutch-brake pedal and move the speed control

lever rearward and release it into a notch. NOTE:Lawn tractors vary by model and are

available with either a6- or 7-speed control lever.

PTO(BladeEngage)Lever

Found on the tractor's right fender, the PTO (blade engage) lever is used to engage power to the cutting deck or other (separately available) attachments.

To operate, move the lever all the way forward. Moving the lever all the way rearward into the PTO OFF position disengages power to the cutting deck/

attachment. NOTE:The PTO (blade engage)lever must be in the

disengaged (PTO OFF) position when starting the engine.

DeckLift Lever

Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To

use, move the lever to the left, then place in the notch best suited for your application.

((D)

PARR

BRAKE

| O

SECTION 4 -- CONTROLS AND FEATURES

Page 15

Operation

TO AVOID SERIOUS INJURY

OR DEATH

• GOUPAND DOWNSLOPES,NOTACROSS.

• AVOIDSUDDENTURNS.

• DONOTOPERATETHE UNITWHEREIT COULDSLIP

ORTIP.

• IF MACHINESTOPSGOINGUPHILL,STOP BLADE(S)

ANDBACKDOWNHILLSLOWLY.

• KEEPSAFETYDEVICES(GUARDS,SHIELDS,

ANDSWITCHES,ETC.) IN PLACEANDWORKING.

• REMOVEOBJECTSTHATCOULDBETHROWN

BYTHE BLADE(S).

• KNOWLOCATIONANDFUNCTIONOFALL CONTROLS.

• BESUREBLADE(S)AND ENGINEARESTOPPED

BEFOREPLACINGHANDSORFEETNEARBLADE(S).

• BEFORELEAVINGOPERATOR'SPOSITION,

DISENGAGEBLADE(S), ENGAGEPARKINGBRAKE,

SHUTOFFAND REMOVEKEY.

Engagingthe ParkingBrake

Toengagethe parkingbrake:

1. Fully depress the clutch-brake pedal and hold it down with your foot.

2. Move the speed control lever all the way down and into the parking brake position.

3. Release the clutch-brake pedal to allow the parking brake to engage.

Toreleasethe parkingbrake:

1. Depress the clutch-brake pedal and move the speed control lever out of the parking brake position and into a desired speed.

Setting the Cutting Height

1. Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height

notches on the right side of the fender.

_ WARNING! Keep hands and feet away from the

discharge opening of the cutting deck.

READ OPERATOR'S

MANUAL

SafetyInterlockSwitches

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized

MTD service dealer.

The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged,

and the PTO (Blade Engage) lever is in the disengaged (OFF) position.

The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.

The engine will automatically shut off if the operator leaves the tractor's seat with the PTO (Blade Engage) lever in the engaged (ON) position, regardless of whether the parking

brake is engaged. The engine will automatically shut off if the PTO (Blade

Engage) lever is moved into the engaged (ON) position with the shift lever in Reverse.

Page 16

Starting the Engine

i_ WARNING! Do not operate the tractor if the

NOTE: Refer to the Gasoline and Oil fill-up instructions in the Assembly & Set-up section of this manual.

1. Insert the tractor key into the ignition switch.

2. Place the PTO (Blade Engage) lever in the disengaged (OFF)

3. Engage the tractor's parking brake.

4. Activate the choke control.

5. Turn the ignition key clockwise to the START position. After

6. After the engine starts, deactivate the choke control and

NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel mixture and cause the

engine to run poorly.

Stopping the Engine

interlock system is malfunctioning. This system was designed for your safety and protection.

position.

the engine starts, release the key. It will return to the ON (or Normal Mowing) position.

CAUTION: Do NOT hold the key in the START

position for longer than ten seconds at a time. Doing so may cause damage to your engine's electric

starter.

place the throttle control in the FAST position.

WARNING! If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and

ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before

restarting and operating

If the blades are engaged, place the PTO (Blade Engage) lever in the disengaged (OFF) position.

Turn the ignition key counterclockwise to the STOP position.

Remove the key from the ignition switch to prevent unintended starting.

DrivingTheTractor

WARNING! Avoid sudden starts, excessive speed and sudden stops.

WARNING! Do not leave the seat of the tractor without first placing the PTO (Blade Engage) lever in

the disengaged (OFF) position, depressing the brake

pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.

WARNING! Always look down and behind before and while backing up to avoid a back-over accident.

Depress the brake pedal to release the parking brake and let the pedal up.

Move the throttle lever into the FAST (rabbit) position.

Place the shift lever in either the FORWARD or REVERSE position.

IMPORTANT: Do NOTuse the shift lever to change the direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.

4. Releasethe parking brake by depressing the clutch-brake pedal and positioning the speed control lever in desired

position.

IMPORTANT: First-time operators should use speed positions 1 or 2.Become completely familiar with the tractor's operation and controls before operating the tractor in higher speed positions.

5. Release clutch-brake pedal slowly to put unit into motion.

6. The lawn tractor is brought to a stop by depressing the clutch-brake pedal.

NOTE:When operating the unit initially, there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break-in

period.

WARNING! Before leaving the operator's position for any reason, disengage the blades, place the shift

lever in neutral, engage the parking brake, shut

engine offand remove the key.

IMPORTANT: When stopping the tractor for any reason while on a grass surface, always:

1. Place the shift lever in neutral,

2. Engage the parking brake,

3. Shut engine off and remove the key. Doing so will minimize the possibility of having your lawn "browned" by hot exhaust from your tractor's running engine.

If unit stalls with speed control in high speed, or if unit will not operate with speed control lever in a low speed position, proceed as follows:

1. Place shift lever in NEUTRAL.

2. Restart engine.

3. Place speed control lever in highest speed position.

4. Release clutch-brake pedal fully.

5. Depress clutch-brake pedal.

'°1

SECTION 5-- OPERATION

Page 17

6. Place speed control lever in desired position.

7. Place shift lever in either FORWARD or REVERSE,and follow normal operating procedures.

Driving On Slopes

Refer to the SLOPE GAUGE in the Important Safe Operation Practices section of the manual to help determine slopes where you may operate the tractor safely.

Mowing

thrown object injury, keep bystanders, helpers,

_ ARNING! To help avoid blade contact or a

The following information will be helpful when using the cutting deck with your tractor:

children and pets at least 75 feet from the machine

while it is in operation. Stop machine if anyone enters the area.

_ ARNING! Do not mow on inclines with a slope in

excess of 15 degrees (a rise of approximately2-1/2 feet every 10feet). The tractor could overturn and cause

serious injury. Mow up and down slopes, NEVER across. Exercise extreme caution when changing direction on

slopes. Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Avoid turns when driving on a slope. Ira turn must be made, turn down the slope. Turning up a slope greatly

increases the chance of a roll over. Avoid stopping when driving up a slope. If it is necessary

to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor

over backward.

Engagingthe Blades

Engaging the PTO (Blade Engage) transfers power to the cutting deck or other (separately available) attachments. To engage the blades, proceed as follows:

1. Move the throttle control lever to the FAST (rabbit) position.

2. Grasp the PTO (Blade Engage) lever and pivot it a II the way forward into the engaged (ON) position.

3. Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately

available) attachments.

The PTO (Blade Engage)lever must be in the disengaged (OFF) position when starting the engine, when traveling in reverse, and if the operator leaves the seat. Refer to Safety Interlock Switches in the Operation section of this manual.

discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging

WARNING! Plan your mowing pattern to avoid

material against a wall or obstruction which may cause discharged material to ricochet back toward

the operator.

Do not mowat high ground speed, especially ira mulch kit or grass collector is installed.

For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the

first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.

Mowing should always be done with the engine at full throttle. Under heavier conditions it may be necessary to go back

over the cut area a second time to get a clean cut. Do NOT attempt to mow heavy brush and weeds and

extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.

Keep the blades sharp and replace the blades when worn. Refer to Cutting Blades in the Service section of this manual for proper blade sharpening instructions.

Usingthe Deck Lift Lever

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section.

SECTION S -- OPERATION 17

Page 18

Maintenance&Adjustments

Maintenance

WARNING! Before performing any maintenance or

repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove

key to prevent unintended starting.

Refer to the Engine Operator/Owner Manual for engine maintenance instructions.

Check engine oil level before each use as instructed in the Engine Operator/Owner Manual packed with your unit. Follow the instructions carefully.

ChangingEngineOil

For draining oil from the engine's crankcase of select model

tractors, a plastic oil drain sleeve is packed with this Operator's Manual. To drain the oil, proceed as follows:

1. Unscrew the oil fill cap and remove the dipstick from the oil fill tube.

Snapthe small end ofoil drain sleeve onto the oil sump. SeeFig.6-1.

Air Cleaner

Service the air cleaner element as instructed in the Engine Operator/Owner Manual packed with your unit.

SparkPlug

The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season. Refer to the Engine Operator/Owner Manual for correct plug type and gap specifications.

Lubrication

inspecting, always disengage PTO, move shift lever

_ll, i WARNING! Before lubricating, repairing, or

Engine

Lubricate the engine with motor oil as instructed in the Engine

Owner Manual packed with your unit.

PivotPoints&Linkage

Lubricate all the pivot points on the drive system, parking brake

and lift linkage at least once a season with light oil.

RearWheels

The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose

grease before re-installing them.

FrontAxles

Each end of the tractor's front pivot bar may be equipped with a

grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation.

into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

Figure 6-1

3. Remove drain plug and drain oil into a suitable container with a capacity of no less than 64 oz.

Perform the above steps in the opposite order after oil has

finished draining.

5. Refill the engine with new motor oil as instructed in the

Engine Operator/Owner Manual packed with your machine.

NOTE: Refer to the Engine Operator/Owner Manual packed with your unit for information regarding the quantity and proper viscosity of motor oil.

Battery

The battery is sealed and is maintenance-flee. Acid levels cannot

be checked.

Always keep the battery cables and terminals clean and free of corrosive build-up.

After cleaning the battery and terminals, apply a light coat

of petroleum jelly or grease to both terminals.

Always keep the rubber boot positioned over the positive terminal to prevent shorting.

IMPORTANT: If removing the battery for any reason,

disconnect the NEGATIVE(Black) wire from it's terminal first, followed by the POSITIVE(Red) wire. When re-installing the

battery, always connect the POSITIVE(Red)wire its terminal

first, followed by the NEGATIVE(Black) wire. Becertain that the wires are connected to the correct terminals; reversing them

could change the polarity and result in damage to your engine's alternating system.

Page 19

CleaningBattery

Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to

prevent corrosion.

Battery Failures

Some common causes for battery failure are:

Incorrect initial activation Overcharging

Freezing Undercharging

Corroded connections

These failures are NOT covered by your tractor's warranty.

To level the deck from front to rear:

Tighten the lock nut to raise the front of the deck; Loosen the lock nut to lower the front of the deck.

Cleaningthe EngineAndDeck

Any fuel or oil spilled on the machine should be wiped off promptly. Do NOTallow debris to accumulate around the cooling fins of the engine or on any other part of the machine.

IMPORTANT: The use of a pressure washer to clean your tractor is NOT recommended. It may cause damage to electrical

components, spindles, pulleys, bearings or the engine.

Adjustments

adjustments while the engine is running, except

WARNING! Never attempt to make any where specified in the operator's manual.

Levelingthe Deck

NOTE: Check the tractor's tire pressure before performing any deck leveling adjustments. Refer to Tires in the Service section of

this manual for more information regarding tire pressure.

Front ToRear

The front of the cutting deck is supported by a stabilizer bar that can be adjusted to level the deck from front to rear. The front of

the deck should be between 1/4-inch and %-inch lower than the rear of the deck. Adjust if necessary as follows:

1. With the tractor parked on a firm, level surface, place the lever for lifting the platform on the second to the top notch

(second highest position) and rotate the blade as close to the discharge channel that is parallel to the tractor.

2. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground.

The first measurement taken should be between 1/4"and %" less than the second measurement. Determine the

approximate distance necessary for proper adjustment and proceed, if necessary, to the next step.

3. Locate the flange nut as seen in Fig. 6-2.

Flange Lock Nut

Figure 6-2

Sideto Side

If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows:

1. With the tractor parked on a firm, level surface, place the deck lift lever in the second from the top notch (second highest position) and rotate both blades so that they are perpendicular with the tractor.

2. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the

right blade tip to the ground. Both measurements taken should be equal. If they're not, proceed to the next step.

3. Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Fig. 6-3.

HexCapScrew

Figure 6-3

SECTION 6 -- MAINTENANCE & ADJUSTMENTS 19

Page 20

4. Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or counterclockwise/ down. The deck is properly balanced when both blade tip

measurements taken earlier are equal.

5. Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved.

Seat Adjustment

Refer to the Set-Up a nd Assembly section of this manual for seat adjustment instructions.

Parking BrakeAdjustment

while the engine is running. Always disengage PTO, WARNING! Never attempt to adjust the brakes

move shift lever into neutral position, stop engine

and remove key to prevent unintended starting.

If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor's rear wheels can roll with the parking brake applied, the brake is in need of adjustment. See an authorized MTD Service Dealer to have your

brakes properly adjusted.

SECTION 6-- MAINTENANCE & ADJUSTMENTS

Page 21

MaintenanceSchedule

Before

Eachuse

Every Every Every Every

10 Hours 25 Hours SOHours 100 Hours

Prior

toStoring

,/CleanHood/DashLouvers V/"

CheckEngineOilLevel V/" V/"

CheckAirFilterforDirty, LooseorDamagedParts V/"

ReplaceAirFilter Element V/"

ChangeEngineOil

CleanBatteryTerminals V/" V/"

LubeFrontAxlesandRims _

CleanEngineCoolingFins V/" V/"

LubePedalPivotPoints _

CheckSparkPlugCondition&Gap _

ReplaceFuelFilter

NOTE:This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/ or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.

IMPORTANT: Since this manual covers a range of various tractor models, it is important to consult the specific engine operator's

manual included with this machine for detailed engine maintenance procedures and intervals.

SECTION 6 -- MAINTENANCE & ADJUSTMENTS 21

Page 22

Service

Cutting DeckRemoval

NOTE: Models equipped with a 38-inch deck have one deck idler pulley. Models equipped with a 42- and 46-inch deck have two

deck idler pulleys. To remove the cutting deck, proceed as follows:

1. Place the PTO (Blade Engage) lever in the disengaged (OFF) position and engage the parking brake.

2. Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

3. Remove the belt-keeper rod, from around the tractor's engine pulley, by removing the self-tapping screw (A) that

secures it. See Fig. 7-1.

Note: Make a mental note what hole the other end of the belt- keeper rod is inserted in for reinstallation purposes.

f -,,

Bow=Tie

/ /

Figure 7-2

Gently slide the cutting deck toward the front of the tractor carefully guiding the hooks on the deck off of the deck stabilizer rod. See Fig. 7-3

Figure 7=1

4. Removethebelt(C)fromaroundthetractor'senginepulley.See Fig. 7-1.

5. Looking at the cutting deck from the left side of the tractor, locate the bow-tie pin that secures the deck support rod on the rear left side of the deck. See Fig. 7-2. Remove the bow- tie pin that secures the deck support rod, and carefully

remove the deck support from the deck lift arm.

6. Repeat step 5 on the tractor's right side.

7. Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way.

Figure 7=3

9. CarefullyremovethePTOcablefromtherearofthecuttingdeck by removing the hair pin clip which secures it. Remove the spring from the deck idler bracket. See Fig. 7-4 on the next page.

10. Gently slide the cutting deck (from the leftside) out from underneath the tractor.

Page 23

Figure 7-4

Tires

_ WARNING! Never exceed the maximum inflation

The recommended operating tire pressure is:

IMPORTANT: Refer to the tire sidewall for exact tire

manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.

pressure shown on the sidewall of tire.

Approximately 10 psi for the rear tires Approximately 14 psi for the front tires

Battery

CALIFORNIA PROPOSITION 65 WARNING!

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and

reproductive harm. Wash hands after handling.

CAUTION: If removing the battery, disconnect the

NEGATIVE (Black) wire from it's terminal first,

followed by the POSITIVE (Red) wire. When re-

installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the

NEGATIVE (Black) wire.

JumpStarting

Make the final connection on the engine block of the tractor, away from the battery. Attach to a unpainted part to assure a good connection.

vehicle (i.e. car, truck), do NOT start the vehicle's

_ AUTION: If the jumper battery is installed on a

engine when jump starting your tractor.

Start the tractor (as instructed in the Operation section of this manual).

Set the tractor's parking brake before removing the jumper cables, in reverse order of connection.

Charging

WARNING! Batteries give off an explosive gas while charging. Charge the battery in a well ventilated area and keep away from an open flame

or pilot light as on a water heater, space heater,

furnace, clothes dryer or other gas appliances.

CAUTION: When charging your tractor's battery,

use only a charger designed for 12V lead-acid batteries. Read your battery charger's Owner's Manual prior to charging your tractor's battery.

Always follow its instructions and heed its warnings.

If your tractor has not been put into use for an extended period of time, charge the battery as follows:

1. Set your battery charger to deliver a max of 10 amperes.

If your battery charger is automatic, charge the battery until the charger indicates that charging is complete. If the charger is not

automatic, charge for no fewer than eight hours.

Fuse

One 20 AMP fuse is installed in your tractor's wiring harness to protect the tractor's electrical system from damage caused by

excessive amperage. If the electrical system does not function, or your tractor's engine

will not crank, first check to be certain that the fuse has not blown. It can be found at the rear of the unit, underneath the

fender located by the battery.

amperage capacity for replacement.

_ ARNING! Always use a fuse with the same

_ ARNING! Never jump start a damaged or frozen

1. Connect positive (+) cable to positive post (+) of your

2. Connect the other end of the cable to the (positive +) post

3. Connect the second cable (negative -) to the other post of

battery. Be certain the vehicles do not touch, and ignitions are off. Do not allow cable clamps to touch.

tractor's discharged battery.

of the jumper battery.

the jumper battery.

SECTION7 -- SERVICE 23

Page 24

Cutting Blades

WARNING! Shut the engine off and remove

ignition key before removing the cutting blade(s) for sharpening or replacement. Protect your hands by

using heavy gloves when grasping the blade.

WARNING! Periodically inspect the blade and/or

spindle for cracks or damage, especially after you've struck a foreign object. Do not operate the machine

until damaged components are replaced.

To remove the blades, proceed as follows.

1. Remove the deck from beneath the tractor, (refer to Cutting Deck Removal earlier in this section) then gently flip the deck over to expose its underside.

2. Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Fig. 7-5.

3. Remove the hex flange nut that secures the blade to the spindle assembly. See Fig. 7-5.

Figure 7-6

NOTE:When replacing the blade, be sure to install the blade with the side of the blade marked "Bottom" (or with a part number stamped in it) facing the ground when the mower is in the

operating position.

4. Toproperlysharpenthecutting blades,removeequalamounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25 °- to 30 ° angle. Always grind each cutting blade edge equally to maintain

proper blade balance. See Fig. 7-6.

previously been sharpened, or if any metal

_ AUTION: If the cutting edge of the blade has

separation is present, replace the blades with new ones.

blade spindle hex flange nut to between 70 Ibs-ft

CAUTION: Use a torque wrench to tighten the

and 90 Ibs-ft.

i_ii WARNING! A poorly balanced blade will cause

5. Test the blade's balance using a blade balancer. Grind

excessive vibration, may cause damage to the tractor and/or result in personal injury.

metal from the heavy side until it balances evenly.

SECTION7-- SERVICE

Page 25

Changingthe DeckBelt

WARNING! Be sure to shut the engine off, remove

ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended

starting before removing the belt.

WARNING! All belts on your tractor are subject to wear and should be replaced if any signs of wear are

present.

IMPORTANT: The V-belt found on your tractor is specially

designed to engage and disengage safely. A substitute (non- OEM) V-belt can be dangerous by not disengaging completely.

For a proper working machine, use factory approved belts. To change or replace the deck belt on your tractor, proceed as follows:

1. Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

2. Remove the belt guards by removing the self-tapping screws that fasten them to the deck. See Fig. 7-7.

3. Remove the belt keeper rod from around the engine pulley.

injury. Do not place your fingers on the idler spring

_ ARNING! Avoid the possibility of a pinching

5. Remove the deck belt from around all pulleys, including

6. Route the new belt as shown in and Fig. 7-7.

7. Remount the belt guards removed earlier.

or between the belt and a pulley while removing the belt.

the deck idler pulley.

Changing the TransmissionDrive Belt

NOTE: Several components must be removed and special tools (i.e. air/impact wrench) in order to change the tractor's drive belt.

See an authorized MTD Service Dealer to have your drive belt replaced or phone Customer Support as instructed on page 2 for information on ordering a Service Manual.

Belt Guard

Deck idler Pulley

Figure 7-7

SECTION7 -- SERVICE 25

Page 26

Troubleshooting

Problem

Engine fails to start

Engine runs erratic

Engine overheats

Engine hesitates at high RPM

Engine Idles rough

Excessive vibration

Mower will not mulch grass

Uneven cut

Cause

PTO/Blade engaged.

2. Spark plug wire disconnected.

3. Fuel tankempty, or stale fuel.

4. Choke notactivated.

5. Faulty spark plug.

6. Blocked fuel line.

7. Engine flooded.

8. Parking brake notengaged

9. Throttle control lever not in correct starting position.

1. Unit running with CHOKE activated.

2. Spark plug wires loose.

3. Blocked fuel line or stale fuel.

4. Ventin gascap plugged.

5. Water or dirt in fuel system.

6. Dirty air cleaner.

1. Engine oil level low.

2. Air flow restricted.

1. Spark plug gap too close.

1. Spark plug fouled, faulty or gap too wide.

2. Dffty air cleaner.

1. Cutting blade loose or unbalanced.

2. Damaged or bent cutting blade.

1. Engine speed too low.

2. Wet grass.

3. Excessively high grass.

4. Dull blade.

1. Deck not leveled properly.

2. Dull blade.

3. Uneven tire pressure.

Remedy

1. Place knob (or lever) in disengaged (OFF) position.

2. Connect wire to spark plug.

3. Fill tank with clean, fresh (less than 30 days old) gas.

4. Place the throttle control in CHOKE position.

5. Clean, adjust gap or replace plug.

6. Clean fuel line and replace fuel filter.

7. Crankengine with throttle in FAST position.

8. Engage parking brake.

9. Place throttle leverto FAST position.

1. Move the throttle contol out of the CHOKE position.

2. Connect and tighten spark plug wire.

3. Clean fuel line; fill tank with clean, fresh gasoline and replace fuel filter, is so equipped.

4. Clear vent or replace cap if damaged.

5. Drain fuel tank. Refill wtth clean, fresh gasoline.

6. Replace air cleaner paper element or clean

foam precleaner, is so equipped.

1. Fill crankcase with proper amount and weight of oil.

2. Clean grass clippings and debris from around the engine's cooling fins and blower housing.

1. Remove spark plug and resetthe gap.

1. Replace spark plug. Set plug gap.

2. Replace air cleaner element and/or clean

pre-cleaner, if so equipped.

1. Tighten blade and spindle. Balance blade.

2. Replace blade.

1. Place throttle in FAST (rabbit) position.

2. Do not mulch when grass is wet.

3. Mowonceata high cutting height, then

mow again at desired height or make a narrower cutting swath.

4. Sharpen or replace blade.

1. Perform side-to-side deck adjustment.

2. Sharpen or replace blade.

3. Check tire pressure in all four tires.

Page 27

ReplacementParts

DESCRIPTION PARTNO. DriveBelt(MowingDeck)38"Deck 954-04062

DeckBlade(38" Deck) 942-0610A DeckSpindle(38"Deck) 918-04474A Battery 925-1707D

Tire(Front)13x 5 x6 RoundShoulder 734-04372 Tire(Rear)18x 6.5 x8 SquareShoulder 734-0294

FuelTankCap 751-0603A FuelTankCap(CAModels) 751-10947

ThrottleControl/ChokeCable(SingleCylinderEngines) _746-04364

DischargeChuteAssembly38"Deck 931-1032B Key 925-1745A

NOTE: Download a complete Parts Manual free of charge at www.mtdproducts.com or phone (800) 800-7310 to purchase a Parts Manual. Be sure to have your model number and serial number ready. These can be found on the model plate located under the seat.

Refer to page 2 for more information regarding locating your model and serial numbers.

Page 28

Attachments&Accessories

ThefollowingattachmentsandaccessoriesarecompatibleforModelSeries700 LawnTractors.Seetheretailerfromwhichyou

_urchasedyourtractor,anauthorizedMTDServiceDealeror phone(800) 800-7310forinformationregardingpriceandavailability.

CAUTION: ModelSeries700LawnTractorsare NOTdesignedforusewithany typeofground-engagingattachments(e.g. tilleror plow).Useof thistypeofequipmentWILLvoidthetractor'swarranty.

OEM-190-607

OEM-190-183

OEM-190-032

OEM-19A-218 RearWeightBracketKit

DeluxeTractorSunshade

DeckWheelKit38"

42"SnowThrower

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FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

MTDConsumerGroupInc,the UnitedStatesEnvironmentalProtectionAgency(EPA),and,forthoseproductscertifiedfor salein the stateofCalifornia,the CaliforniaAirResourcesBoard(CARB)are pleasedtoexplainthe emission(evaporativeand/orexhaust)controlsystem(ECS)warrantyonyouroutdoor2006

andlater smalloff-roadspark-ignitedengineandequipment(outdoorequipmentengine)InCalifornia,newoutdoorequipmentenginesmustbedesigned,builtand equippedtomeetthe State'sstringentanti-smogstandards(inotherstates, 1997andlater modelyear equipmentmustbedesigned,built,and equippedto meet theU.S.EPAsmalloff-road, sparkignitionengineregulations.MTDConsumerGroupIncmustwarrantthe ECSonyouroutdoorequipmentenginefor the periodof timelistedbelowprovidedtherehasbeen noabuse,neglector impropermaintenanceofoutdoorequipmentengine.

YourECSmayincludepartssuchas thecarburetor,fuel-injectionsystem,the ignitionsystem,catalyticconverter,fueltanks,fuel lines,fuelcaps,valves,canisters, filters,vaporhoses,clamps,connectors,andotherassociatedemission-relatedcomponents.

Wherea warrantableconditionexists, MTDConsumerGroupIncwill repairyouroutdoorequipmentengineatnocost toyouincludingdiagnosis,parts andlabor.

MAN UFACTURER'S WARRANTY COVERAGE:

Thisemissioncontrolsystemiswarrantedfortwo years.Ifany emission-relatedpart onyouroutdoorequipmentengineisdefective,the partwill berepairedor replacedby MTDCONSUMERGROUPINC.

OWNER'S WARRANTY RESPONSIBILITIES:

Asthe outdoorequipmentengineowner,youareresponsiblefor performanceoftherequiredmaintenancelistedinyourowner'smanual.MTDConsumerGroup Increcommendsthat youretainallreceiptscoveringmaintenanceonyouroutdoorequipmentengine,butMTDConsumerGroupInc cannotdenywarrantysolely forthe lackof receipts.

Asthe outdoorequipmentengineowner,youshouldhoweverbe awarethat MTDConsumerGroupIncmaydenyyouwarrantycoverageifyour outdoorequipment engineor aparthas faileddue toabuse,neglect,orimpropermaintenanceorunapprovedmodifications.

Youare responsiblefor presentingyouroutdoorequipmentengineto MTDConsumerGroupInc'sdistributioncenterorservicecenterassoon asthe problem exists.Thewarrantyrepairsshouldbecompletedin areasonableamountoftime, nottoexceed30 days.Ifyouhaveaquestionregardingyourwarrantycoverage, youshouldcontacttheMTDConsumerGroupIncService Departmentat 1-800-800-7310orviaemailat http://support.mtdproducts.com

GENERAL EMISSIONS WARRANTY COVERAGE:

MTDConsumerGroupIncwarrantstothe ultimatepurchaserandeachsubsequentpurchaserthat theoutdoorequipmentengineis: Designed,builtandequipped soasto conformwithall applicableregulations;andfreefromdefectsin materialsandworkmanshipthatcausethe failureof a warrantedparttobe identicalin all materialrespectstothat partas describedin MTDConsumerGroupInc'sapplicationforcertification.

Thewarrantyperiodbeginsonthedatetheoutdoorequipmentengineis deliveredtoanultimatepurchaserorfirst placedintoservice.Thewarrantyperiodistwo years.

Subjecttocertainconditionsand exclusionsasstated below,thewarrantyonemission-relatedpartsis asfollows:

1. Anywarrantedpartthat isnotscheduledfor replacementas requiredmaintenancein thewritten instructionssupplied,is warrantedforthe warrantyperiod statedabove.Ifthepart failsduringthe periodofwarrantycoverage,thepart willbe repairedor replacedbyMTDConsumerGroupIncaccordingto subsection (4)below.Anysuchpart repairedor replacedunderwarrantywillbewarrantedforthe remainderof theperiod.

2. Anywarrantedpartthat isscheduledonlyforregularinspectioninthe writteninstructionssuppliedis warrantedforthe warrantyperiodstatedabove.Anysuch partrepairedor replacedunderwarrantywill bewarrantedforthe remainingwarrantyperiod.

3. Anywarrantedpartthat isscheduledforreplacementas requiredmaintenancein thewritteninstructionssuppliediswarrantedforthe periodoftimebeforethe firstscheduledreplacementdatefor thatpart.If the partfails beforethefirst scheduledreplacement,thepart willberepairedorreplacedbyMTDConsumer GroupIncaccordingto subsection(4)below.Anysuchpartrepairedor replacedunderwarrantywill bewarrantedforthe remainderofthe periodpriortothe firstscheduledreplacementpointfor thepart.

4. Repairorreplacementofanywarrantedpart underthewarrantyprovisionshereinmustbeperformedat awarrantystationat no chargetotheowner.

5. Notwithstandingtheprovisionsherein,warrantyservicesor repairswill beprovidedatallof our distributioncentersthatarefranchisedto servicethe subject enginesor equipment.

6. Theoutdoorequipmentengineownerwill notbe chargedfor diagnosticlaborthat isdirectlyassociatedwithdiagnosisof adefective,emission-relatedwar- rantedpart, providedthatsuchdiagnosticworkis performedata warrantystation.

7. MTDConsumerGroupIncisliablefordamagesto otherengineor equipmentcomponentsproximatelycausedbya failureunderwarrantyof anywarranted part.

8. Throughouttheoff-roadengineandequipmentwarrantyperiodstatedabove,MTDConsumerGroupIncwill maintainasupplyof warrantedpartssufficientto meetthe expecteddemandforsuchparts.

9. Anyreplacementpartmaybe usedinthe performanceof anywarrantymaintenanceorrepairsand mustbeprovidedwithoutchargetothe owner.Suchusewill notreducethe warrantyobligationsof MTDConsumerGroupInc.

10.Add-onor modifiedpartsthatare notexemptedbythe AirResourcesBoardmaynot beused.Theuseof any non-exemptedadd-onor modifiedpartsby the ultimatepurchaserwillbegroundsfor disallowingawarrantyclaims.MTDConsumerGroup Incwill notbeliableto warrantfailuresofwarrantedpartscaused

bythe useof a non-exemptedadd-onormodifiedpart.

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WARRANTED PARTS:

Therepairorreplacementofanywarrantedpart otherwiseeligibleforwarrantycoveragemaybe excludedfromsuchwarrantycoverageif MTDConsumerGroup Incdemonstratesthattheoutdoorequipmentenginehasbeenabused,neglected,orimproperlymaintained,and thatsuchabuse,neglect,or impropermainte-

nancewasthe directcauseof the needfor repairorreplacementofthe part.Thatnotwithstanding,anyadjustmentof a componentthat hasafactoryinstalled, andproperlyoperating,adjustmentlimitingdeviceisstill eligibleforwarrantycoverage.Further,the coverageunderthis warrantyextendsonly to partsthat were presentonthe off-roadengineandequipmentpurchased.

Thefollowingemissionwarrantypartsarecovered(ifapplicable): (1)FuelMeteringSystem

• Cold startenrichmentsystem(softchoke)

• Carburetorand internalparts(orfuel injectionsystem)

• Fuelpump

• Fueltank

(2)Air InductionSystem

• Aircleaner

• Intakemanifold

(3) IgnitionSystem

• Sparkplug(s)

• Magnetoignitionsystem

(4) ExhaustSystem

• Catalyticconverter

• SAI(Reedvalve)

(5) MiscellaneousItemsUsedin AboveSystem

• Vacuum,temperature,position,timesensitivevalvesandswitches

• Connectorsandassemblies

(6) EvaporativeControl

• Fuelhose

• Fuelhoseclamps

• Tetheredfuelcap

• Carboncanister

• Vapor lines

GDOC-100223

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MANUFACTURER'S LiMiTED WARRANTY FOR

The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased andused in the United States and/or its territories and possessions, and by MTD Products Limited

with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD").

"MTD" warrants this product (excluding its Normal WearParts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing onthe date of original purchase and will, at its option, repair or replace,free of

charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not beensubject to misuse, abuse, commercial use, neglect, accident, improper maintenance,

alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damageresulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered bythis manual will void your warranty as to any resulting damage.

Normal WearParts arewarranted to befree from defects in material andworkmanship for a period of thirty (30) days from the date of

purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags,

wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shaveplates, auger spiral rubber andtires.

Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or

lease.Attachments include, but are not limited to items such as: grass collectors and mulch kits.

HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOFOFPURCHASE,through your local authorized service dealer. Tolocate the dealer in your area:

In the U.S.A. Checkyour Yellow Pages,or contact MTD LLC at RO. Box 361131,

Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-220- 4683 or log on to our Web site at www.mtdproducts.com.

In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800-

668-1238 or log on to our Web site atwww.mtdcanada.com. This limited warranty does not provide coverage in the following

cases: a. Theengine or component parts thereof. These items may carry a

separate manufacturer's warranty. Referto applicable manufac- turer's warranty for terms and conditions.

b. Log splitter pumps, valves, and cylinders havea separate one-

yearwarranty.

c. Routine maintenance items such as lubricants, filters, blade

sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish

dueto use or exposure.

d. Service completed by someone other than an authorized service

dealer.

e. MTD does not extend any warranty for products sold or exported

outside of the United States and/or Canada,and their respective possessions and territories, except those sold through MTD's

authorized channels of export distribution. f. Replacement parts that are not genuine MTD parts. g. Transportation charges and service calls. h. MTD does not warrant this product for commercial use.

No implied warranty, includingany implied warranty of merchantability of fitness for a particular purpose, applies after the applicable periodof express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any personor entity,

includinga dealer or retailer, with respect to any product,shall bind MTD. Duringthe period of the warranty, the exclusive remedy

is repair or replacement of the productas set forth above. The provisionsas set forth inthis warranty providethe sole and

exclusive remedy arising from the sale. MTD shall not be liable for incidental orconsequential loss or damage including, without

limitation, expenses incurred for substitute or replacement lawn careservices or for rental expenses to temporarily replace a

warranted product. Some states do not allow the exclusion or limitation of incidental

or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply

to you. In no event shall recovery of any kind begreater than the amount of

the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability

for loss, damage, or injury to you and your property and/or to others andtheir property arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a

gift. HOWSTATELAW RELATESTOTHISWARRANTY: This limited

warranty givesyou specific legal rights, and you may also have other rights which vary from state to state.

IMPORTANT:Owner must present Original Proof of Purchase to obtain warranty coverage.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683

MTD Canada Limited =KITCHENER, ON N2G 4J1; Phone 1=800=668=1238

GDOC-lO0015 REV. B