MTD 13BL78ST099 Owner’s Manual

perator's
nual
I:RnFrSMRN°
LAWN TRACTOR
21 HP, Variation Speed
46" Deck
Model No. 247.288853
Espanol, P. 58
from previously built engines. Before you start the engine, read and
understand this Operator's Manual.
For answers to your questions about
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-06474E
this product, call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am = 7 pm CT, Mort. =Sun.
(December6,2012)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 8
Assembly ........................................................................... 9
Operation ........................................................................ 11
Service and Maintenance .............................................. 17
Off-Season Storage ........................................................ 26
Trou bleshooting .............................................................. 27
Labels ............................................................................. 28
Parts List ......................................................................... 30
Espa_ol ............................................................................ 58
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthedateofpurchase,all non-expendablepartsofthis ridingequipmentarewarrantedagainstanydefectsinmaterialor workmanship.Adefectivenon-expendablepartwill receivefreein-homerepairorreplacementif repairisunavailable.
BATTERYLIMITEDWARRANTY
FOR90 DAYSfromthe dateofpurchase,thebattery(an expendablepart)ofthis ridingequipmentiswarrantedagainstanydefectsinmaterialor workmanship.Anewbatterywillbesuppliedfreeof charge.Youareresponsibleforthelaborcostof batteryinstallation.
ADDITIONALLIMITEDWARRANTIES
inthefollowingadditionalwarranties,youare responsibleforthe laborcostof partinstallationafterthe secondyearfromthedateof purchase. FORFiVEYEARSfromthedateof purchase,theframeofthis ridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.A
newframewill be suppliedfreeof charge. FORTENYEARSfromthe dateofpurchase,thefrontaxleof thisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.
A newfrontaxlewill be suppliedfreeofcharge. FORASLONGASIT iSUSEDbytheodginalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)ofthisriding
equipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,a newcastironfrontaxlewillbesuppliedfreeofcharge.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairor replacement,call 1-800-659-5917orvisit thewebsite: www.craftsman.com inallcasesabove,ifpart repairor replacementisimpossible,theridingequipmentwillbe replacedfree ofchargewiththesameor anequivalent
model. Alloftheabovewarrantycoverageisvoidif thisridingequipmentis everusedwhileprovidingcommercialservicesorif rentedtoanotherperson.
ThiswarrantycoversONLYdefectsin materialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableparts(exceptbattery)thatcanwearout fromnormalusewithinthe warrantyperiod,includingbutnot limitedtoblades,spark plugs,air cleaners,belts,andoil filters.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,or glass.
Tireorwheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto damagecausedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,or over-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedby improper storage,failureto usethepropergradeandamountofengineoil, failuretokeepthedeckclearofflammabledebris,orfailureto maintainthe ridingequipmentaccordingto theinstructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandweard theexteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalso haveotherrightswhichvaryfromstateto state.
Sears BrandsManagement Corporation, Hoffman Estates,IL 60179
EngineOil: SAE30 Fuel: UnleadedGasoline
SparkPlug: Champion®RC12YC Engine: Briggs& Stratton
© SearsBrands,LLC 2
Model Number: Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowallinstructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyou seethis
symbol,HEEDITSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothe safeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron the partofthe operatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateof California tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingtoassembleandoperate. Keepthis manualina safeplaceforfutureand regularreference andfororderingreplacementparts.
Befamiliarwithall controlsandtheir properoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldto operatethismachine. Children14yearsoldandovershouldreadandunderstandthe operationinstructionsandsafetyrulesinthismanualandshould betrainedandsupervisedbyaparent.
Neverallowadultstooperatethis machinewithoutproper instruction.
Tohelpavoidbladecontactor a thrownobjectinjury,keep bystanders,helpers,childrenandpetsatleast75feetfromthe machinewhile itisin operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentisto be used. Removeallstones,sticks,wire,bones,toys,andotherforeign objectswhichcouldbe pickedupandthrownby the blade(s). Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatternto avoiddischargeofmaterialtoward roads,sidewalks,bystandersandthelike.Also,avoiddischarg- ingmaterialagainstawallorobstructionwhichmaycause dischargedmaterialto ricochetbacktowardthe operator.
Your Responsibility--Restricttheuse of thispowermachineto personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandon the machine.
SAVE THESE INSTRUCTIONS!
Alwayswearsafetyglassesorsafetygogglesduringoperation andwhileperformingan adjustmentorrepairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbe caughtinmovable parts.Neveroperatethismachineinbarefeetorsandals.
Beawareofthemowerandattachmentdischargedirectionand do notpointit at anyone.Donotoperatethemowerwithoutthe dischargecoverorentiregrasscatcherin its properplace.
Donot puthandsorfeetnearrotatingpartsor underthe cutting
deck.Contactwiththe blade(s)canamputatehandsandfeet. A missingordamageddischargecovercancausebladecontact
or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroads andwhilenotcuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.This
machineis notintendedforuseonanypublic roadway.
Donotoperatethemachinewhileundertheinfluenceofalcohol or drugs.
Mowonly indaylightorgoodartificiallight.
Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backupslowly. Alwayslookdownandbehindbeforeandwhilebackingtoavoida
back-overaccident.
3
Slowdownbeforeturning.Operatethemachinesmoothly.Avoid erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil theblade(s)cometoa completestopbeforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrassor debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff blade(s),setparkingbrake,stopengineandremovekeybefore dismounting.
Useextracarewhenloadingorunloadingthemachineintoa trailerortruck.Thismachineshouldnotbedrivenupor down ramp(s),becausethemachinecouldtip over,causingserious personalinjury.Themachinemustbe pushedmanuallyon ramp(s)to loador unloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donot touch.
Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,dooropeningsetc.,wherethe operatormaybestruckor pulledfromthemachine,whichcould resultinseriousinjury.
Disengageallattachmentclutchesanddepressthebrakepedal completelybeforeattemptingto startengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomorethan10".Donot attemptto mowthroughunusually tall,drygrass(e.g.,pasture)orpiles ofdryleaves.Drygrassor leavesmaycontacttheengineexhaustand/orbuilduponthe mowerdeckpresentinga potentialfirehazard.
Useonlyaccessoriesandattachmentsapprovedfor this machine bythe machinemanufacturer.Read,understandandfollowall instructionsprovidedwiththe approvedaccessoryorattachment. Fora list ofapprovedaccessoriesandattachments,call 1-800-
659-5917. Dataindicatesthatoperators,age60yearsandabove,are
involvedin a largepercentageofridingmower-relatedinjuries. Theseoperatorsshouldevaluatetheirabilityto operatetheriding mowersafelyenoughto protectthemselvesandothersfrom seriousinjury.
If situationsoccurwhicharenotcoveredinthismanual,usecare andgoodjudgment.
SLOPE OPERATION
Slopesarea majorfactorrelatedtolossof controlandtip-over accidentswhichcanresultinsevereinjuryor death.Allslopesrequire extracaution.Ifyoucannotbackuptheslopeor if youfeeluneasyon it, do notmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthis manual to measureslopesbeforeoperatingthismachineona slopedor hilly area.Iftheslopeisgreaterthan15degreesasshownonthe Slope Guide,do notoperatethis machineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddownslopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothat youwill nothaveto stopor shiftwhileon the slope.Tiresmay losetractionon slopeseventhoughthe brakesarefunctioning properly.Alwayskeepmachineingearwhengoingdownslopes totakeadvantageof enginebrakingaction.
Followthemanufacturer'srecommendationsforwheelweightsor counterweightsto improvestability.
Useextracarewithgrasscatchersor otherattachments.These
canchangethestabilityofthe machine.
Keepallmovementontheslopesslowandgradual.Donotmake suddenchangesinspeedor direction.Rapidengagementor brakingcouldcausethefrontofthe machinetolift andrapidlyflip overbackwardswhichcouldcauseseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disen- gagetheblade(s)andproceedslowlystraightdownthe slope.
DoNot:
Donotturnon slopesunlessnecessary;then,turnslowlyand graduallydownhill,ifpossible.
Donotmowneardrop-offs,ditchesorembankments.Themower couldsuddenlyturnoverifa wheelis overtheedgeof a cliff, ditch,or ifan edgecavesin.
Donottry tostabilizethemachinebyputtingyourfooton the ground.
Donotusea grasscatcheronsteepslopes.
Donotmowon wetgrass.Reducedtractioncouldcausesliding.
Donotattempttocoastdownhill.Over-speedingmaycausethe operatortolosecontrolofthe machineresultinginseriousinjury
or death.
Donottowheavypull behindattachments(e.g.loadeddumpcart, lawnroller,etc.)on slopesgreaterthan5 degrees.Whengoing downhill,theextraweighttendstopushthe tractorandmay causeyouto loosecontrol(e.g.tractormayspeedup,brakingand steeringabilityarereduced,attachmentmayjack-knifeandcause tractorto overturn).
4
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalerttothe presence ofchildren.Childrenareoftenattractedtothemachineandthe mowing activity.Theydo notunderstandthedangers.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaand inwatchfulcareof a responsibleadultotherthantheoperator.
Bealertandturnmachineoff ifachildentersthearea.
Beforeandwhilebacking,lookbehindanddownforsmall children.
Nevercarrychildren,evenwiththeblade(s)shutoff.Theymay falloffandbe seriouslyinjuredorinterferewithsafemachine operation.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,treesorotherobjectsthatmayblockyourvisionof a child whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethe cutting blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenor othersarearound. Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized operation.
Neverallowchildrenunder14yearsofagetooperatethismachine. Children14andovershouldreadandunderstandthe instructionsand
safeoperationpracticesinthismanualandon the machineandshould betrainedandsupervisedbyanadult.
TOWING
Towonlywitha machinethathasahitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor towedequipmentandtowingonslopes.
Neverallowchildrenor othersinoron towedequipment. Onslopes,theweightof thetowedequipmentmaycauselossof
tractionandlossof control. Alwaysuseextracautionwhentowingwithamachinecapableof
makingtightturns(e.g."zero-turn"ride-onmower). Makewide turnstoavoidjack-knifing.
Travelslowlyandallowextradistancetostop. Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled on yourselforyourclotheswhichcanignite.Washyourskinand changeclothesimmediately.
Useonly anapprovedgasolinecontainer.
Neverfill containersinsidea vehicleoron a truckortrailerbed
witha plasticliner.Alwaysplacecontainerson thegroundaway fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthe truck or trailerandrefueliton theground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerim ofthefueltankor containeropeningat all timesuntilfuelingiscomplete.Donot use a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors. Neverremovegascapor addfuelwhilethe engineis hotorrun-
ning.Allowengineto coolat leasttwominutesbeforerefueling. Neveroverfillfueltank. Filltanktono morethan1/2inchbelow
bottomoffillernecktoallowspaceforfuelexpansion.
Replacegasolinecap andtightensecurely.
Ifgasolineisspilled,wipeitoff the engineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Toreducefirehazards,keepmachinefreeof grass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuelspillageandremoveany fuelsoakeddebris.
Neverstorethe machineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlight as ona waterheater,spaceheater, furnace,clothesdryeror othergasappliances.
Allowa machineto coolatleastfiveminutesbeforestoring.
GeneralService
Neverrunanengineindoorsorinapoorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthe blade(s)andallmovingpartshavestopped.Disconnectthespark plugwireandgroundagainsttheenginetopreventunintended starting.
Periodicallychecktomakesurethebladescometocomplete stopwithinapproximately(5)fivesecondsafteroperatingthe bladedisengagementcontrol.Ifthebladesdonotstopwithinthe thistimeframe,yourmachineshouldbeservicedprofessionally byaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduring normaloperation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequent intervalsforpropertightness.Also,visuallyinspectblade(s) fordamage(e.g.,excessivewear,bent,cracked).Replacethe blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.) blade(s)only,listedinthismanual.Useofpartswhichdonot meettheoriginalequipmentspecificationsmayleadtoimproper performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstighttobesuretheequipmentis
insafeworkingcondition.
Nevertamperwiththesafetyinterlocksystemorothersafety devices.Checktheirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthe sparkplugwire(s)andgroundagainsttheengine.Thoroughly inspectthemachineforanydamage.Repairthedamagebefore startingandoperating.
Neverattempttomakeadjustmentsor repairstothe machine whilethe engineis running.
Grasscatchercomponentsandthedischargecoverare subject towearanddamagewhichcouldexposemovingpartsor allow objectsto bethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof partswhichdo not meettheoriginalequipmentspecificationsmay leadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed ofthe engine.
Maintainor replacesafetyandinstructionlabels,as necessary.
Observeproperdisposallawsandregulationsforgas,oil,etc.to protecttheenvironment.
Accordingtothe ConsumerProductsSafetyCommission(CPSC) andthe U.S.EnvironmentalProtectionAgency(EPA),thisproduct hasanAverageUsefulLifeofseven(7)years,or 270hours ofoperation.AttheendoftheAverageUsefulLife,buy anew machineor havethemachineinspectedannuallybya Searsor otherqualifiedservicedealerto ensurethatall mechanicaland safetysystemsareworkingproperlyandnot wornexcessively.
Failuretodosocanresultinaccidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththe governorsettingcanleadtoa runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOffRoadEquipment)are certifiedto operateonregularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWO)if so equipped.
SPARK ARRESTOR
Thismachineisequippedwithan internalcombustionengineand shouldnot beusedonor nearanyunimprovedforest-covered, brushcoveredor grass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestoris used,it shouldbemaintainedin effectiveworking orderbytheoperator.IntheStateof Californiatheaboveis required bylaw (Section4442of the CaliforniaPublicResourcesCode).Other statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemuffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
6
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthis product.Read,understand,andfollowallinstructionson themachine beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
O
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can
amputate hands and feet.
A
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
15° Slope
15° Slope
X
(OK)
'_. _ Figure1
(TOO STEEP)
Figure2
15°
dashedline
USETHISSLOPEGAUGETODETERMINE
IFA SLOPEISTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfoldalongthedashedline.
2. Locateaverticalobject onor behindtheslope (e.g.a pole,building,fence, tree,etc.)
3. Align eithersideoftheslope gaugewith the object(SeeFigure1and Figure2).
4. Adjust gaugeupor down untilthe left cornertouchesthe slope(SeeFigure1and Figure2).
5.
If thereisagap belowthegauge,theslopeis too steepfor safeoperation(SeeFigure2 above).
Slopesare a majorfactor relatedto tip-over androll-over accidents whichcan resultin severe injury or death. Do not operatemachine on slopes in excess of 15degrees.All slopesrequire extra caution. Ifyou cannotback up theslope orif you feeluneasyon it, do not mow it.
Always mowup and down theface ofslopes, never mowacrossthe faceof slopes.
IM PORTANT: Yourtractorisshippedwithmotoroilintheengine.However, youMUSTchecktheoillevelbeforeoperating.RefertotheService&Maintenance sectionforinstructionsoncheckingtheoillevel.
NOTE:Any referenceinthismanualtotheRIGHTorLEFTsideof the tractoris observedfromoperator'sseatpositionfacingforwardtowards
thefrontof tractor. Attaching the Battery Cables
CALIFORNIA PROPOSITION 65
Batteryposts,terminals,andrelatedaccessoriescontainleadand leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Whenattachingbatterycables,alwaysconnectthe POSITIVE(Red)wire to its terminalfirst, followed bythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmenthavebeenleft disconnectedfromtheterminalsat thefactory.Toconnectthe batterycables, proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery terminalismarkedNeg.(-).
1. Removetheplasticcover,ifpresent,fromthepositivebatteryterminaland attachtheredcabletothepositivebatteryterminal(+) with theboltand hexnut.SeeFigure1.
2. Removetheplasticcover,ifpresent,fromthenegativebatteryterminaland attachtheblackcabletothenegativebatteryterminal(-) withtheboltand hexnut.SeeFigure1.
f "x
Shipping BraceRemoval
Makesurethe ridingmower'sengineisoff, removethe ignition key,and
setthe parkingbrakebefore removingthe shipping brace.Refertothe
Operatonsectonfor nstructonsonhow tosetthe park ng brake.
Locatetheshippingbrace,if present,andaccompanyingwarningtagfound ontherightsideofthemower,betweenthedischargechutedeflectorand thecuttingdeck.SeeFigure2.
Figure2
Placethedecklift leverin thehighestcutting position.RefertoSettingthe
CuttingHeightintheOperationsectionofthismanual. Whilepushingthedischargechutedeflectortowardsthemachinewithyourleft
hand,removetheshippingbracewithyourrighthandbygraspingitbetweenyour thumbandindexfingerandrotatingitclockwise.
/
/
/
7-
/
/
/
/
/
f
7-
/
/-
/
\ J
Figure1
3. Positiontheredrubberbootoverthe positivebatteryterminaltohelp protectitfromcorrosion.
NOTE:Ifthe batteryisput intoserviceafterthedateshownontopofbattery, chargethe batteryasinstructedin theService& Maintenancesectionofthis manualpriortooperatingthetractor.
Theshippingbrace,usedforpackagingpurposesonly,must beremovedand discardedbeforeoperatingyourriding mower.
Themowingdeckiscapableof throwing objects. Failuretooperatethe
[riding mowerwithout the dischargechutedeflector inthe properoperating [positioncouldresult in seriouspersonalinjuryand/orproperty damage.
Attaching TheSteeringWheel
Ifthesteeringwheelforyourtractordidnotcomeattached,thehardwarefor attachingithasbeenpackedwithinthesteeringwheel,beneaththesteeringwheel cap.Carefullypryoff thesteeringwheelcapandremovethehardware.
I. Withthewheelsofthetractorpointingstraightforward,placethesteering
wheeloverthesteeringshaft.
2. Placethewasher(with thecuppedsidedown)overthesteeringwheeland
securewith thehexbolt.SeeFigure3.
9
f
Adjusting the Seat
Toadjustthepositionoftheseat,pull upandholdtheseatadjustmentlever.Slide theseatforwardorrearwardto thedesiredposition;thenreleasetheadjustment
lever.Makesureseatis lockedintopositioninaseat-stopbeforeoperatingthe
tractor.SeeFigure5.
Beforeoperatingthe tractor, makesuretheseatisengagedinaseat-stop. Engagethe parkingbrake.Standbehindthe machineandpull backonseat
untilitclicksintoplace.
\
Figure3
3.
Placethesteeringwheelcapoverthecenterofthesteeringwheelandpush downwarduntilit "clicks"intoplace.
Attaching TheSeat
NOTE: For shipping reasons, the seat is either fastened to the tractor seat's pivot bracket with a plastic tie, or mounted backward to the pivot
bracket. Ineither case, free the seat from its shipping position being careful not to bend or kink the wiring harness and follow theinstruc-
tions below to attach it.
1. Removethetwo hexscrewsandnutsfromtheseatpivotbracket.
2. Alignthefront holesoftheseatmountingbracketwith the holesintheseat pivotbracketonyourtractorandsecurewith previouslyremovedhexscrews andnuts.SeeAinFigure4.
3. Plugthewiring harnessintotheseatsafetyswitchinthebottomoftheseat, asshownin Bof Figure4.
NOTE:Thetractorwill notoperatewith thewiringharnessdisconnected.
f "x
_,, ,J
Figure5
TirePressure
Maximumtire pressureunderanycircumstancesis30 psi.Equaltire pressure shouldbe maintainedatall times.Neverexceedthemaximum inflation
)ressureshownonthe sidewallofthe tire.
r_
Therecommendedoperatingtirepressureis:
Approximately10psiforthereartires
Approximately14psiforthefronttires IMPORTANT: Refertothe tire sidewallforexacttiremanufacturer's recommendedormaximumpsi.Donot overinflate.Uneventire
pressurecouldcausethecuttingdeckto mowunevenly.
Figure4
10
F
B
A
.I
D
©
E
H
G
A ParkingBrakeLever
B Throttle/ChokeControlLever
C IgnitionSwitchModule
D Auto-drivePedal E DeckLiftLever
NOTE:Anyreferenceinthismanualto theRIGHTorLEFTsideofthe tractoris observedfromoperator'sseat positionfacingforwardtowardsthefrontoftractor.
F
Rgure6
F PTOLever(BladeEngage) G CupHolder
H ShiftLever I SeatAdjustmentLever
J BrakePedal
MeetsANSiSafetyStandards
CraftsmanTractorsconformto thesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
ParkingBrakeLever
SeatAdjustmentLever
Tosettheparkingbrake:Fullydepressthebrakepedal.Movethe parkingbrakeleverintotheparkingbrakeposition.Releasethe brakepedaltoallowtheparkingbraketoengage.
Toreleasetheparkingbrake:Depressthebrakepedalandthe parkingbrakeleverwillmoveoutoftheparkingbrakepositionon itsown.Theparkingbrakewill thenbereleased.Releasethebrake pedal.
NOTE:Theparkingbrakemustbesetiftheoperatorleavestheseat with theenginerunningortheenginewill automaticallyshutoff.
Throttle/chokeControlLever
Thethrottle/chokecontrolleverislocatedonthe leftsideofthetractor'sdashpanel.Thislever
controlsthespeedoftheengineandwhenpushed
m
m
allthewayforward,thechokecontrolalso.When setinagivenposition,thethrottle will maintaina uniformenginespeed.
IMPORTANT:Whenoperating the tractor with the cutting deck engaged, the throttle/choke control lever must always be inthe FAST (rabbit) position.
ignitionSwitch
Thekeyswitchmoduleisusedtostart andstoptheengine.Insert
mmmmmmm
SLOW
IMPORTANT:Priortooperatingthe tractor,refertoboththe"Safety InterlockSystem"and"StartingThe Engine"laterinthissectionofthis
manualfordetailedinstructions regardingtheIgnitionSwitch
Module.
Neverleavearunningmachineunattended.AlwaysdisengagePTO(Blade EngageLever),moveshift [everintoneutralposition,setparking brake, stopengineandremovekeyto preventunintendedstarting.
keyintothekeyswitchmoduleandturnclockwisetotheSTART position.Releasethe keyintothe normalmowingpositiononce enginehasstarted.Theheadlightswill beactivatedautomatkally.
Tostoptheengine,turntheignitionkeycounterclockwiseto the STOPposition.
Theseatadjustmentleverislocatedbelowthefront/left oftheseat.Thelever allowsforadjustmentof theforeandaft positionof theseat.Referto theAssembly sectionofthemanualformoredetailedinstructionsforadjustingtheseatposition.
Auto-drivepedal
Thedrivepedalislocatedontheright sideofthetractor,alongtherunningboard.
Depressthedrivepedalforwardandthetractorwi[[moveinthedirectionthatthe shiftleverisengagedin.Tocausethetractortotravelforward,whileatacomplete stop,movetheshift [everintotheForwardposition.Graduallysteponthedrive pedalandthetractorwill begintomoveforward.TomoveinReverse,follow the sameprocedureonlymovetheshift[everintothereverseposition.
Thegroundspeediscontrolledwith thedrivepedalThefurtherforwardthatthe pedalispivoted,thefasterthetractorwi[[travel.Thepedalwill returntoitsoriginal positionwhenit'snotdepressed.RefertotheOperationsectionofthis manualfor detailedinstructionsregardingthedrivepedal
IMPORTANT:Always set the parking brake when leaving thetractor unattended.
DeckLiftLever
Foundonyourtractor'srightfender,thedecklift leverisusedto changetheheightofthecuttingdeck.Touse,movethelevertothe left, thenplaceinthenotchbestsuitedforyourapplication.
PTO(Blade Engage)Lever
Foundonthetractor'srightfender,thePTO(bladeengage)lever isusedto engagepowertothecuttingdeckorother(separately available)attachments.Tooperate,movetheleveralltheway forward.Movingthe leverallthewayrearwardintothe PTOOFF positiondisengagespowertothecuttingdeck/attachment.
NOTE:ThePTO (blade engage) lever must be inthe disengaged (PTO OFF) position when starting the engine.
CupHolder
Thetractor'scupholderislocatedonthefendertotheleftof theseat.
Shift Lover
Theshiftleverislocatedon theleftside ofthefenderandhasthreepositions,
FORWARD,NEUTRALandREVERSE.The brakepedalmustbedepressedandthe
tractormustnotbeinmotionwhenthe movingshiftlever. IMPORTANT:Neverforcetheshift lever.
Doingsomayresultinseriousdamageto thetractor'stransmission.
REVEP_E
BrakePedal
Thebrakepedalislocatedontheleftsideofthelawntractor,alongtherunning board.Depressthebrakepedaltoengagethediscbrakeandbringthetractortoa completestop.
NOTE:Thepedalmustbedepressedtostarttheengine.Referto SafetyInterlock Switcheslaterin thissectionof thismanual.
12
Gasand OilFill-up
Oil
IMPORTAfl#Yourtractorisshippedwith motoroilintheengine.However,you MUSTchecktheoillevelbeforeoperating.Becarefulnottooverfill.
Forinstructionsonhowtochecktheengineoil,refertoCheckingTheEngineOilin theServiceandMaintenancesectionofthismanual.
Gasoline
Thegasolinetankislocatedunderthehood.Donotoverfill.
Useextremecarewhenhandling gasoline.Gasolineisextremelyflammable andthe vaporsareexplosive.Neverfuelmachineindoorsorwhile the
engineishotor running. Extinguishcigarettes,cigars,pipes,andother sourcesof gnt on.
NOTE:Purchasegasolineinsmallquantities.Donotusegasolineleftoverfromthe previousseason,to minimizegumdepositsinthefuelsystem.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbestresults,fill thefueltankwith onlyclean,fresh,unleadedgasolinewith apumpsticker octaneratingof 87orhigher.
Gasohol(upto10%ethylalcohol,90%unleadedgasolinebyvolume)isan approvedfuel.Othergasoline/alcoholblends,suchasE85,arenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(uptoa maximumof 15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether blendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea. Donotoverfillfueltank.Filltankto nomorethan1/2inchbelowbottomof
fillernecktoallowspaceforfuelexpansion. Neverremovegascaporaddfuelwhiletheengineishotor running.Allow
engineto coolatleasttwo minutesbeforerefueling. Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine.
ToAddGasoline
1. Turntheengineoffandletenginecoolatleast2minutesbeforeremoving thefuelcap.Thegasolinetankislocatedunderthehood.Removethefuel capbyturningitcounterclockwise.
2. Fillthefueltankwithgasoline.Useonlyclean,fresh(nomorethan30days old),unleadedgasoline.Filltanktonomorethan1/2inchbelowbottomof fillernecktoallowspaceforfuelexpansion.
3. Reinstallthefuelcap.
IMPORTAN_Donotoverfillthetank.Filltanktono morethan 1/2inchbelow bottomoffiller necktoallowspaceforfuelexpansion.See.
Figure7
Avoid Serious Injury or Death
Goupanddownslopes,notacross. Avoidsuddenturns.
Donotoperatetheunitwhereitcouldsliportip. Ifmachinestopsgoinguphill,stopbladesandbackdownhillslowly.
Donotmowwhenchildrenorothersarearound. Nevercarrychildren,evenwith bladesoff.
Lookdownandbehindbeforeandwhilebacking. Keepsafetydevices(guards,shields,andswitches)inplaceandworking. Removeobjectsthat couldbethrownbytheblades.
Knowlocationandfunctionofallcontrols. Besurebladesandenginearestoppedbeforeplacinghandsorfeet near
blades. Beforeleavingoperator'sposition,stoptractor,disengageblades,engage
parkingbrake,shutengineoff,andremovekey.
Read Operator's Manual
Safety Interlock System
Thesafetyinterlocksystemisdesignedfor safeoperationofthetractor.Ifthis systemshouldevermalfunction,do notoperatethetractor,Immediatelycontact
1-800-659-5917to havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstartingunless theparkingbrakeisengagedandthePTO(BladeEngage)leverisinthe disengaged(OFF)position.
Thesafetyinterlocksystemwill automaticallyshutofftheengineifthe operatorleavestheseatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwill automaticallyshutofftheengineifthe operatorleavesthetractor'sseatwiththe PTO(BladeEngage)leverengaged, regardlessofwhethertheparkingbrakeisengaged.
13
Theenginewill automaticallyshutoffif thePTO(BladeEngage)leveris movedintotheengaged(ON)positionwith theshift leverinReverse.
Ignition Switch
Theignitionswitchisactivatedto starttheengine.Insertkeyintotheignition switchandturnclockwiseto theSTARTposition.ReleasethekeyintotheON positiononceenginehasfired. See.
Tostoptheengine,turntheignitionkeycounterclockwiseto theOFFposition.
Neverleavearunningmachineunattended.AlwaysdisengagePTO,move shift leverinto neutralposition,setparkingbrake,stopengineand remove
keyto preventunintended starting.
f
On
Start
off
Setting the Cutting Height
1. Selecttheheightpositionof thecuttingdeckbyplacingthedecklift leverin anyofthedifferentcutting heightnotchesontherightsideofthefender.
2. Adjustthe deckwheelssothattheyarebetweenl_-inchand1/2-inchabove thegroundwhenthetractorisonasmooth,flatsurfacesuchasadriveway.
Toadjust Deck Wheels:
1. Removetheflangelocknutontheshoulderbolt securingthedeckwheel.
2. Positionthewheeltothedesiredheightaslistedabove.See.
3. Securetheshoulderboltwith theflangelocknut.
Keephandsandfeet awayfrom the dischargeopening of the cutting
deck.
NOTE:Thedeckwheelsareananti-scalpfeatureofthedeckandarenotdesigned tosupporttheweightof thecuttingdeck.RefertoLevelingintheMaintenanceand Servicesectionof thismanualformoredetailedinstructionsregardingvariousdeck adjustments.
Figure8
Engagingthe ParkingBrake
Toengagethe parkingbrake:
1. Fullydepressthe brakepedalandholdit downwith yourfoot.
2. Movethespeedcontrolleverallthewaydownandintotheparkingbrake position.
3. Releasethebrakepedalto allowtheparkingbraketoengage.
Toreleasethe parkingbrake:
1. Depressthebrakepedalandmovethespeedcontrolleveroutof theparking brakepositionandintoadesiredspeed.
J
Figure9
Starting the Engine
Donotoperatethe tractor ifthe interlocksystemismalfunctioning. This
systemwasdesignedfor your safetyandprotection.
NOTE:Referto theGasolineandOilfill-up instructionsearlierinthissection.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF)position.
3. Engagethetractor'sparkingbrake.
4. ActivatethechokecontrolbymovingthethrotNe/chokeleverallthewayupinto thechokeposition.
5. Turntheignitionkeyclockwiseto theSTARTposition.Aftertheenginestarts,
releasethekey.Itwill returntotheON(orNormalMowing)position.
14
DoNOTholdthe key inthe STARTpositionfor longerthan ten seconds at atime. Doingsomay causedamageto your engine's electric
starter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethethrottle controlin theFASTposition.
NOTE:DoNOTleavethechokecontrolonwhileoperatingthetractor.Doingsowill resultina"rich"fuelmixtureandcausetheengineto runpoorly.
Stopping the Engine
If you strike aforeign object, stop the engine, disconnectthe spark plug wire(s) and ground against the engine. Thoroughlyinspectthe machine for anydamage. Repairthe damage before restartingand operating
Ifthebladesareengaged,placethe PTO(BladeEngage)leverinthe disengaged(OFF)position.
2.
Turntheignitionkeycounterclockwiseto theSTOPposition.
3.
Removethekeyfromtheignitionswitchtopreventunintendedstarting.
DrivingTheTractor
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatofthe tractor without first placingthe PTO(Blade
Engage)leverinthe disengaged(OFF)position,depressingthe brakepedal andengaging the parkingbrake.Ifleavingthe tractor unattended,also turn the ignition keyoffand removethe key.
Alwayslookdownand behindbeforeandwhile backingupto avoidaback- overaccident.
1. Depressthebrakepedaltoreleasetheparkingbrakeandthenletthepedal up.
2. MovethethrottleleverintotheFAST(rabbit)position.
3. PlacetheshiftleverineithertheFORWARDor REVERSEposition.
IMPORTAN_DoNOTusetheshiftlevertochangethedirectionoftravelwhenthe tractorisin motion.Alwaysusethebrakepedaltobringthetractorto acomplete stopbeforeshifting.
4. Graduallybegintoapplypressureto thedrivepedal.Thefurtherdownthe pedalispushed,thefasterthetractorwilltravelinthedesireddirection basedonthepositionoftheshift lever.
5. Thelawntractorisbroughttoastopbyreleasingthedrivepedalandthen depressingthebrakepedal.
Beforeleavingthe operator'spositionfor anyreason,disengagetheblades, placethe shift leverin neutral,engagetheparking brake,shutengineoff andremovethe key.
Whenstopping the tractor for anyreasonwhile on agrasssurface, always:
I.
Placetheshiftleverinneutral,
2.
Engagetheparkingbrake,
3.
Shutengineoffand removethekey.Doingsowill minimizethepossibility ofhavingyourlawn"browned"byhotexhaustfromyourtractor'srunning engine.
15
DrivingOnSlopes
RefertotheSLOPEGAUGEintheSafetyInstructionssectionofthe manualto help determineslopeswhereyoumayoperatethistractorsafely.
Donotmowon inclineswith aslopeinexcessof 15degrees(ariseof approximately2-112feet every10feet).Thetractor couldoverturn and causeseriousinjury.
Mowupanddownslopes,NEVERacross. Exerciseextremecautionwhenchangingdirectiononslopes. Watchfor holes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain
couldoverturnthemachine.Tallgrasscanhideobstacles. Avoidturnswhendrivingonaslope.Ifa turnmustbemade,turndownthe
slope.Turningupaslopegreatlyincreasesthechanceof arollover. Avoidstoppingwhendrivingupaslope.If it isnecessarytostopwhile
drivingupaslope,startupsmoothlyandcarefullytoreducethe possibility offlippingthetractoroverbackward.
Engagingthe Blades
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeckorother (separatelyavailable)attachments.Toengagetheblades,proceedasfollows:
1. Movethethrottle/chokecontrollevertotheFAST(rabbit)position.
2. GraspthePTO(BladeEngage)leverandpivotit allthewayforwardintothe engaged(ON)position.
3. Keepthethrottleleverinthe FAST(rabbit)positionfor themostefficientuse ofthecutting deckorother(separatelyavailable)attachments.
NOTE:Theenginewillautomaticallyshutoff ifthe PTOisengagedwith theshift leverinpositionforreversetravelwiththeignitionkeyintheONposition.
Mulching
Amulchkitisavailableasanattachment.Mulchingisaprocessof recirculating grassclippingsrepeatedlybeneaththecuttingdeck.Theultra-fineclippingsare thenforcedbackintothe lawnwheretheyactasanaturalfertilizer.
Amulchkitcanbepurchasedthroughtheretaillocationinwhichyoupurchased thistractor.Formoreinformation,simplycontactSearsat 1-800-659-5917.
Mowing
Tohelpavoidbladecontactorathrown object injury, keepbystanders,
helpers,childrenandpetsat least75;feetfrom the machinewhile it isin operation.Stopmachineif anyoneentersthearea.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeckwith your tractor:
Planyour mowing pattern to avoiddischargeof materialstoward roads, sidewalks,bystandersandthe like.Also,avoiddischargingmaterial against awallor obstructionwhichmaycausedischargedmaterialto ricochetback towardthe operator.
Donotmowat highgroundspeed,especiallyiramulchkitorgrasscollector isinstalled.
Forbestresultsit isrecommendedthatthefirsttwo lapsbecutwith the dischargethrowntowardsthecenter.Afterthefirst twolaps,reversethe directiontothrowthedischargetotheoutsideforthebalanceof cutting. Thiswill giveabetterappearanceto thelawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowthandyellows quicklyindryweather.
Mowingshouldalwaysbedonewiththeengineatfullthrottle.
Underheavierconditionsit maybenecessarytogobackoverthecutareaa secondtimeto getacleancut.
DoNOTattemptto mowheavybrushandweedsandextremelytall grass. Yourtractorisdesignedtomowlawns,NOTclearbrush.
Keepthebladessharpandreplacethebladeswhenworn.Referto Cutting
Bladesin theServicesectionof thismanualforproperbladesharpening
instructions.
Headlights
ThelampsareONwheneverthetractor'sengineisrunning. Thelampsturn OFFwhentheignitionkeyismovedto theSTOPposition.
Usingthe DeckLiftLever
Toraisethecuttingdeck,movethedecklift leverto the left,then placeit inthe notchbestsuitedfor yourapplication.RefertoSettingTheCuttingHeightearlierin
thissection.
16
MAINTENANCESCHEDULE
Beforeperforminganytype ofmaintenance/service,disengageallcontrols andstopthe engine.Waituntil all movingpartshavecometoa complete stop.Disconnectsparkplugwireandgroundit againstthe enginetoprevent unintendedstarting. Alwayswearsafetyglassesduring operationorwhile performing anyadjustmentsor repairs.
BeforeEachUse 1. Engineoil level 1.
2. Mufflerareaandcontrols 2.
3. Fingerguard 3.
Inthe FirstFiveHours 1. EngineOil 1. Every10Hours I. Hood/Dashair vents I.
2. Batteryterminals 2.
3. Deckspindlesandidlerbracket 3.
Every25 hours 1. Airfilter'sprecleaner* 1.
2. Airfilter* 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings 4.
5. Frontdeckwheels 5.
Every50 hours 1. Engineoil/Oil filter 1.
2. Muffler 2.
Annually 1. Airfilter 1.
2. Airfilter'spre-cleaner 2.
3. Sparkplug 3.
4. Aircoolingsystem* 4.
5. Fuelfilter 5.
6. SteeringGears 6.
7. RearWheels 7.
BeforeStorage 1. Hood/Dashairvents 1.
2. Batteryterminals 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings
5. Frontdeckwheels
6. Deckspindlesandidlerbracket
7. Pedalpivotpoints
*Servicemorefrequentlyunderdustyconditions.
4. Lubricate
5. Lubricate
6. Lubricate
7. Lubricate
Followthe maintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumnto keeptrackofcompleted
maintenancetasks.Tolocatethe nearestParts& RepairServiceCenteror to
scheduleservice,simplycontact1-800-659-5917.
Check Clean
Clean Change
Clean Clean
Lubricate
Clean Clean
Lubricate
Lubricate Lubricate
Change/Replace Check
Replace Replace Replace
Clean
Replace
Clean
Removeandgreaseaxles
Clean Clean
Lubricate
Beforeperforminganymaintenanceorrepairs,disengagethePTO(Blade EngageLever),engagethe parkingbrake,stopthe engineandremovethe keyto preventunintendedstarting.
Ifthe enginehasbeenrecentlyrun,the engine,muffler and surrounding metalsurfaceswill behot andcancauseburnsto the skin. Exercisecaution
to avoidburns.
17
Engine Maintenance
Checkingthe EngineOil
OnlyusehighqualitydetergentoilratedwithAPIserviceclassificationSF,SG, SH,or SJ.Selecttheoil'sSAEviscositygradeaccordingto theexpectedoperating temperature.Followthechartbelow.Althoughmulti-viscosityoils(5W20,10W30, etc.)improvestartingin coldweather,theywill resultinincreasedoilconsumption whenusedabove32°I.Checkyourengineoillevelmorefrequentlyto avoidpossible enginedamagefromrunninglowonoil.
f
Colder _'_ 32°F _Warmer
Oil Viscosity Chart
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisonalevelsurface. Cleantheoilfill areaofanydebris.
1. Removethedipstickandwipewith acleancloth.
2. Insertandtightendipstick.
3. Removethedipstickandchecktheoillevel.ItshouldbeattheFullmarkon thedipstick.SeeFigure10.
4. Iflow,addoilslowlyintotheengineoilfill. Donotoverfill.Afteraddingoff, waitoneminuteandthenrechecktheoillevel.
J
ChangingEngineOil
Theengineoilshouldbechangedin thefirst 5hoursandthenevery50hoursor onceaseason.Tochangetheengineoil,proceedasfollows:
I. WithengineOFFbutstillwarm,disconnectsparkplugwireandkeepitaway
fromsparkplug.
2. Removetheoilfill cap/dlpstkkfromtheoilfill tube.SeeFigure10.
3. Turnthesteeringwheelallthewaytothe righttobetterexposethedrain plug.
4. Cliptheoildrainsleeve(packedwith thismanual)ontotheoil drainport,
seeFigure10.Routetheoppositeendofthesleeveintoanappropriateoil collectioncontainerwith acapacitygreatenoughtocollecttheusedoil.
5. Removetheoildrainplug,Theoilwill begintodrainoutof theengine.
6. Aftertheoil hasfinisheddraining,replacetheoildrainplugandtighten.Be
carefulnottoovertighten.
7. Removetheoildrainsleeveandstoreforlateruse.
8. Refilltheenginewith newmotoroiluntiltheoil levelonthedipstickreads FULL.Replacetheoilfill cap/dlpstkk.
Usedoil isa hazardouswasteproduct. Disposeofusedoil properly.Donot discardwith householdwaste.Checkwith your localauthorities oror contact 1-800-659-5917for alist of safedisposal/recyclingfacilities.
Changingthe Oil Filter
I. Draintheoilfromtheengineasdescribedabove.
2. Removetheoilfilteranddisposeofproperly.SeeFigure11.
Donotoverfill. Overfillingwith oii maycausethe engineto notstart, hard starting, orenginesmoking.If overthe FULLmark onthe dipstick,drainoil to reduceoillevelto FULLmark ondipstick.
5.
Replaceandtightendipstick.
f
Dipstick
OilDrain
Valve
Oil Drain Sleeve
Figure10
Figure11
3. Beforeyouinstallthenewo11filter,lightlylubricatetheo11filter gasket
with fresh,cleanoil.
4. Installtheoilfilter byhanduntil thegasketcontactsthe oilfilteradapter,
thentightentheo11filter 1/2to3/4turns.
5. Addoilasdescribedabove.
6. Startandruntheengine.Astheenginewarmsup,checkforoil leaks.
7. Stoptheengineandchecktheoillevel.ItshouldbeattheFULLmarkonthe
J
dipstick.
18
FuelFilter
Gasolineanditsvaporsareextremelyflammableandexplosive.Fireor explosioncancausesevereburnsordeath.
Keepgasolineawayfromsparks,openflames,pilotlights,heat,andother ignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replace if necessary.
Beforereplacingthefuelfilter,drainthefueltankaspertheinstructions below.
Donotdrainfuelwhentheengineishot.Allowtheengineadequatetimeto cool.Drainfuelintoanapprovedcontaineroutdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthetankbydisconnectingthefuelline fromthe in-linefuelfilter neartheengine.
Removethefuellinefromthe In-lineside(sidetowardsthefueltank)ofthe fuelfilter.
Replacementpartsmustbethesameandinstalledinthesamepositionas theoriginalparts.
Iffuelspills,wait untilit evaporatesbeforestartingengine. Beforereplacingthefuelfilter,drainthefueltank.Otherwise,fuelcanleak
outandcauseafireorexplosion.
To Drain the fuel:
1. Locatethefuelfilter,whichisroutedontheleft sideoftheenginebetween thefueltankandthecarburetor,andmaybeattachedtotheenginewith atie strap.Cutthetie strap,if present,thenpinchthein-lineclamponthefuelfilter withapairofpliers,slidetheclampupthefuelline.Pullthefuellinefreefrom thefilterandplacetheopenendofthelineintoanapprovedcontainertodrain
thefuel.
Tochange the fuel filter:
1. Useplierstosqueezethetabsontheotherclamp(theout-linesideofthe fuelfilter),thenslidetheclampawayfromthefuelfilter.Twistandpullthe fuellineoff ofthefuelfilter.SeeFigure12.
Clamp
Fuel Line
Air (:leaner
Theairfilter systemusesacylindricalcartridge.
1. RemovethefastenersCA)andtheairfiltercover(B).SeeFigure13.
2. Toremovethefilter (C),lift theendofthefilter andthenpullthefilter off theintake(D).
3. Toloosendebris,gentlytapthefilter onahardsurface.If thefilter is excessivelydirty, replacewith a newfilter.
4. Installthefilteronthe intake.Pushtheendofthefilter intothebaseas shown.Makesurefilterfitssecurelyin thebase.
Installairfilter coverandsecurewith fasteners.5.
f
A
Figure13
SparkPlug
1.
Cleanareaaroundthesparkplugbase.Donotsandblastsparkplug.Spark plugshouldbecleanedbyscrapingorwirebrushingandwashingwith a
commercialsolvent Removeandinspectthesparkplug.Checkgaptomakesureit issetat.030".
SeeFigure14.
f
Electrode
Tab
Figure12
2. Checkthefuellinesforcracksorleaks.Replaceifnecessary.
3. Replacethefuelfilterwithanoriginalequipmentreplacementfilter. Call 1-800-659-5917to purchasetheoriginalequipmentreplacementfilter.
4. Securethefuellineswiththeclamps.
J
Figure14
Replacethesparkplug(ChampionRC12YC)onceaseason.
19
Muffler
Temperatureof muffler andnearbyengineareasmayexceed150° F(65°C). Avoidcontactwith theseareas.
Inspectmufflerperiodically,andreplaceifnecessary.Replacementparts forthemufflermustbethesameandinstalledinthesamepositionasthe originalparts.
Clean Engine
Dallyorbeforeeveryuse,cleangrass,chafforaccumulateddebrisfrom engine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeof anycombustibledebris. Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbekeptcleantoreducethe riskofoverheatingand ignitionofaccumulateddebris.
Donotusewater to cleanengineparts.Watercouldcontaminatefuel system.Usea brushordry cloth.
IMPORTANT; Ifremovingthebatteryforanyreason,disconnecttheNEGATIVE (Black)wirefromitsterminalfirst,followedbythe POSITIVE(Red)wire.When re-installingthebattery,alwaysconnectthePOSITIVE(Red)wire toitsterminal first, followedbytheNEGATIVE(Black)wire.Becertainthat thewiresareconnected tothecorrectterminals;reversingthem couldchangethepolarityandresultin damageto yourengine'salternatingsystem.
CleaningBattery
Cleanthebatterybyremovingitfromthetractorandwashingwith abakingsoda andwatersolution.Ifnecessary,scrapethebatteryterminalswith awirebrushto removedeposits.Coatterminalsandexposedwiringwith greaseorpetroleumjelly topreventcorrosion.
Battery Failures
Somecommoncausesfor batteryfailureare:
Incorrectinitialactivation Overcharging
Freezing Undercharging
Corrodedconnections
ThesefailuresareNOTcoveredbyyourtractor'swarranty.
CarburetorAdjustment
Thecarburetoronthisengineisnotadjustable.
Lubrication
Before
lubricating,repairing, orinspecting,alwaysdisengagePTO(Blade I
EngageLever),moveshift leverintoneutral position,setparking brake,stopI
engneandremovekeytoprevent un ntendedstart rig. I
Pivot Points& Linkage
Lubricateallthepivotpointsonthedrivesystem,parkingbrakeandlift linkageat leastonceaseasonwith lightoil.
RearWheels
Therearwheelsshouldberemovedfromtheaxlesonceaseason.Lubricatethe axlesandtherimswellwith anall-purposegreasebeforere-installingthem.
Front Axles
Eachendofthetractor'sfrontpivotbarmaybeequippedwith agreasefitting. Lubricatewith agreasegunafterevery25hoursoftractoroperation.
Battery
Thebatteryissealedandismaintenance-free.Acidlevelscannotbechecked.
Alwayskeepthebatterycablesandterminalscleanandfreeofcorrosive build-up.
Aftercleaningthe batteryandterminals,applya lightcoatofpetroleumjelly orgreaseto bothterminals.
Alwayskeeptherubberbootpositionedoverthepositiveterminaltoprevent shorting.
Cleaningthe EngineAndDeck
Anyfueloroilspilledonthemachineshouldbewipedoff promptly.DoNOTallow debristoaccumulatearoundthecoolingfinsoftheengineoronanyotherpartof
themachine.
IMPORTANT: Theuseofa pressurewashertocleanyourtractorisNOT recommended.It maycausedamageto electricalcomponents,spindles,pulleys, bearingsortheengine.
DeckWashSystemTM
.I
Yourtractor'sdeckisequippedwith awaterportonitssurfaceaspartofitsDeck WashSystemTM, followtheseinstructionstoutilizethisfeature.
UsetheDeckWashSystemTM to rinsegrassclippingsfromthedeck'sundersideand preventthebuildupofcorrosivechemicals.CompletethefollowingstepsAFTER
EACHMOWING:
Drivethetractortoa level,clearspotonyourlawn,nearenoughforyour
gardenhosetoreach.
Makecertainthe tractor'sdischargechuteisdirected AWAYfrom your house, garage,parkedcars,etc.
2. Disengagethe PTO(BladeEngage),settheparkingbrakeandstopthe
engine.
3. Threadthe hosecoupler(packagedwith yourtractor'sOperator'sManual)
ontotheendofyourgardenhose.
4. Attachthehosecouplertothewaterportonthedeck'ssurface.SeeFigure
15.
5.
Turnthewateron.
6.
Whilesittingintheoperator'spositiononthetractor,starttheengineand
placethethrottle leverintheFAST(rabbit)position.
20
7.
Movethetractor'sPTO(Blade Engage) intotheONposition.
8.
Remainintheoperator'spositionwiththecuttingdeckengagedforaminimumof twominutes,allowingtheundersideofthecuttingdecktothoroughlyrinse.
Movethetractor'sPTO(Blade Engage) intotheOFFposition.
Figure15
10.
TurntheignitionkeytotheSTOPpositiontoturnthetractor'sengineoff.
11.
Turnthewateroffanddetachthehosecouplerfromthewaterportonyour deck'ssurface.
12. Repeatsteps4through11ontheoppositesideofthecuttingdeck. IMPORTANT: Aftercleaningyourdeckwith the DeckWashSystemTM, return
totheoperator'spositionandengagethePTO.Keepthecuttingdeckrunningfora minimumoftwo minutes,allowingtheundersideofthecuttingdeckto thoroughly dry.
Adjustments
Neverattempt to makeanyadjustmentswhile the engineisrunning,except wherespecifiedinthe operator'smanual.
Levelingthe De(k
NOTE:Checkthetractor'stire pressurebeforeperforminganydeckleveling adjustments.Referto Tiresin theServicesectionof thismanualformore informationregardingtirepressure.
Front ToRear
Thefrontofthecuttingdeckissupportedbyastabilizerbarthatcanbeadjustedto levelthedeckfromfrontto rear.Thefrontofthedeckshouldbebetween1A-inch
3
andY8-inchlowerthantherearofthedeck.Adjustif necessaryasfollows:
1. Withthetractorparkedona firm, levelsurface,placetheleverforliftingthe platformonthesecondto thetop notch(secondhighestposition)androtate thebladeascloseaspossibletothedischargechannelthat isparalleltothe
tractor.
2. Measurethedistancefromthefrontof thebladetiptothegroundandthe rearofthebladetip totheground.Thefirst measurementtakenshould
bebetween14"and98"lessthanthesecondmeasurement.Determine theapproximatedistancenecessaryfor properadjustmentandproceed,if
necessary,tothenextstep.
3. Locatetheflangelocknutonthefrontsideofthestabilizerbracket.See
Figure16.
Tightentheflangelocknutto raisethefrontofthedeck;
Loosentheflangelocknutto lowerthefrontofthedeck.
f__
Figure16
Sideto Side
Ifthecuttingdeckappearstobemowingunevenly,asidetosideadjustmentcanbe performed.Adjustifnecessaryasfollows:
1. Withthetractorparkedonafirm,levelsurface,placethedeckliftleverin thesecondfromthetopnotch(secondhighestposition)androtateboth bladessothattheyareperpendicularwith thetractor.
2. Measurethedistancefromtheoutsideoftheleftbladetipto theground andthedistancefromtheoutsideoftheright bladetip totheground.Both measurementstakenshouldbeequal.Ifthey'renot,proceedtothenext
step.
3. Loosen,but doNOTremove,the hexcapscrew onthe leftdeck hanger bracket.See Figure17.
4. Balancethe deckby usinga wrenchto turn the adjustment gear (found immediatelybehindthe hex capscrewjust loosened)clockwise/upor counterclockwise/down.Thedeck isproperlybalancedwhen both bladetip measurements taken earlierare equal.
21
5.
Retightenthehexcapscrewontheleft deckhangerbracketwhenproper adjustmentisachieved.
Avoidpinchinginjuries.Neverplaceyourfingersonthe idlerspringor
betweenthe beltand a pulleywhile removingthebelt.
f
Hex Cap Screw
J
Figure17
SeatAdjustment
RefertotheAssemblysectionofthismanualfor seatadjustmentinstructions.
Parking BrakeAdjustment
Neverattempt toadjustthe brakeswNle theengine isrunning. Always disengagePTO(bladeengage)lever,moveshift leverinto neutralposition, stopengineandremovekeytopreventunintendedstarting.
Ifthetractordoesnotcometoacompletestopwhenthe brakepedaliscompletely depressed,orifthetractor'srearwheelscanrollwiththeparkingbrakeapplied, thebrakeisinneedof adjustment.ContactthenearestSearsServiceCenterto have yourbrakesproperlyadjusted.
Tolocatethe nearestParts&RepairService(:enterorto scheduleservice, contact1-800-659-5917.
Cutting DeckRemoval
Toremovethe cutting deck, proceedasfollows:
1. Placethe PTO(BladeEngage)leverinthe disengaged(OFF)positionand engagethe parkingbrake.
2. Lowerthedeckbymovingthedecklift leverintothe bottomnotchonthe rightfender.
3. Removetheself-tappingscrewCA)thatsecuresthebelt-keeperrodfrom aroundthetractor'sPTOpulley,then removethebeltkeeperrod(B).See Figure18.
Note:Makeamentalnotewhatholetheotherendofthebelt-keeperrodis insertedinforreinstallationpurposes.
4. Removethebelt(C)fromaroundthetractor'sPTOpulley.SeeFigure18.
Figure18
5. Lookingatthecuttingdeckfromtheleftsideofthetractor,locatethebow- tiepinthat securesthedecksupportrodon therearleftsideofthedeck.See
Figure19.Removethebow-tiepinthatsecuresthedecksupportrod,and
carefullyremovethedecksupportfromthedeckliftarm.
6. Repeattheabovestepsonthetractor'srightside. NOTE:Thebow-tieclipsshouldbere-installedfromthetopdown.
7. Movethedecklift leverintothetopnotchontherightfendertoraisethe decklift armsupandoutoftheway.
f
Bow-TieClip
/
//
/
/
\
J
22
Figure19
8.
Removethebow-tiecotterpinsecuringthedeckstabilizerrodtothedeck. Slidethedecklift rodfromthemountingbracketon thedeckasshownin Figure20.
f
.........._Y'k _ ....................
A
i 0
Therecommended operating tire pressureis:
Approximately10psiforthereartires
Approximately14psiforthe fronttires
IM PORTANT: Refertothe tire sidewallforexacttire manufacturer's recommendedormaximumpsi, Donot overinflate.Uneventire pressurecould
causethecuttingdecktomowunevenly.
Battery
CaliforniaProposition65WARNING!Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,chemicalsknowntotheStateof
Californiatocausecancerandreproductiveharm.Washhandsafterhandling.
Ifremovingthebattery, disconnectthe NEGATIVE(Black)wire from its
terminalfirst, followed bythe POSITIVE(Red)wire.Whenre-installing the battery,alwaysconnectthe POSITIVE(Red)wire to its terminal first,
followedbythe NEGATIVE(Black)wire.
JumpStarting
Figure20
CarefullyremovethePTOcablefromtherearofthecuttingdeckby removingthebow-tiecotterpinwhichsecuresit. Removethespringfrom thedeckidlerbracket.SeeFigure20.
/
J
Neverjump start adamagedor frozen battery. Becertain the vehicles do not touch, and ignitions areoff. Donot allow cable clampsto
touch.
1. Connectpositive(+) cableto positivepost(+)of yourtractor'sdischarged battery.
2. Connecttheotherendofthecabletothe(positive+)postofthejumper battery.
3. Connectthesecondcable(negative-) to theotherpostofthejumper battery.
4. Connecttheotherendofthenegativecabletotheengineblockofthe tractor,awayfromthebattery.Attachtoanunpaintedparttoassureagood
connection.
Ifthejumperbattery isinstalled onavehicle(i.e. car,truck),doNOTstart
the vehicle'senginewhenjumpstarting yourtractor.
.5. Startthetractor(asinstructedearlierinthissectionofthismanual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables,in reverse orderofconnection.
Charging
Figure21
10.
Gentlyslidethecuttingdeck(fromtheleft side)outfromunderneaththe tractor.
Tires
Neverexceedthemaximuminflationpressureshownonthesidewallof
tire.
Batteries giveoff an explosive gaswhile charging. Chargethe battery in[
awell ventilated areaand keepawayfrom an openflame or pilot light [ asonawater heater,spaceheater, furnace, clothesdryeror other gas [
lapp antes. J
Whenchargingyourtractor'sbattery,useonlyachargerdesignedfor 12Vlead-
Iacidbatteries.Readyour batterycharger'sOwner'sManualpriortocharging [yourtractor'sbattery.Alwaysfollow itsinstructionsandheeditswarnings.
28
Ifyourtractorhasnotbeenputintouseforanextendedperiodof time,chargethe batteryasfollows:
1. Setyourbatterychargertodeliveramaxof10amperes.
2. Ifyourbatterychargerisautomatic,chargethe batteryuntilthecharger indicatesthat chargingiscomplete.Ifthechargerisnotautomatic,charge forno fewerthaneighthours.
Fuse
One20AMPfuseisinstalledin yourtractor'swiringharnesstoprotectthetractor's electricalsystemfromdamagecausedbyexcessiveamperage.
Iftheelectricalsystemdoesnotfunction,oryourtractor'senginewill notcrank, firstcheckto becertainthatthefusehasnotblown.Itcanbefoundattherearof
theunit,underneaththefenderlocatedbythebattery.
Alwaysuseafusewith the sameamperagecapacityfor replacement.
Cutting Blades
Toproperlysharpenthecuttingblades,removeequalamountsofmetal frombothendsofthebladesalongthecuttingedges,paralleltothetrailing edge,at a25°-to30°angle.Alwaysgrindeachcuttingbladeedgeequallyto
maintainproperbladebalance.SeeFigure23.
Shutthe engineoff andremoveignitionkeybeforeremoving the cutting blade(s)for sharpeningorreplacement.Protectyour handsbyusingheavy
[g oveswhengraspngthe bade.
Periodicallyinspectthebladeand/or spindleforcracksordamage,
[especiallyafter you'vestrucka foreign object. Donot operatethemachine [until damagedcomponentsarereplaced.
Toremovetheblades,proceedasfollows:
1. Removethedeckfrombeneaththetractor,(refertoCuttingDeckRemoval earlierin thissection)thengentlyflipthedeckoverto exposeitsunderside.
2. Placeablockofwoodbetweenthecenterdeckhousingbaffleandthe cuttingbladetoactasastaNIizer.SeeFigure22.
3. Removethehexflangenutthatsecuresthe bladeto thespindleassembly.
HexFlangeNut
Figure23
Ifthe cuttingedge ofthe bladehaspreviouslybeensharpened,or ifany metalseparationispresent,replacethe bladeswith newones.
Apoorlybalancedbladewill causeexcessivevibration, maycausedamageto the tractor and/orresultinpersonalinjury.
5. Testtheblade'sbalanceusingabladebalancer.Grindmetalfromthe heavysideuntilitbalancesevenly.
NOTE:Whenreplacingtheblade,besureto installthebladewiththesideofthe blademarked"Bottom" (orwitha partnumberstampedinit)facingtheground whenthemowerisintheoperatingposition.
Useatorquewrenchtotighten the bladespindlehexflangenut to between 70Ibs-ftand 90Ibs-ft.
Changingthe DeckBelt
Besureto shutthe engineoff, removeignitionkey,disconnectthe spark plugwire(s)andgroundagainstthe enginetoprevent unintendedstarting beforeremovingthe belt.
Figure22
jJ
All beltsonyourtractor aresubjectto wear andshouldbereplacedifany signsofwearare present.
IMPORTANT: TheV-beltfoundonyourtractorisspeciallydesignedto engage anddisengagesafely.Asubstitute(non-OEM)V-beltcanbedangerousbynot disengagingcompletely.Foraproperworkingmachine,useidenticalequipment beltsaslistedinthe partspagesof thisOperator'sManual.
24
Tochangeorreplacethedeckbelton yourtractor,proceedasfollows: Removethedeckasinstructedearlierinthissection.
ParkingBrakeAdjustment
I. Removethebeltcoversfromthespindlepulleysbyremovingthehexscrews
thatfastenthecoversto thedeck.SeeFigure24.
2. Itmayalsobenecessarytoloosenthehexnutontheleftdeckidlerpulleyto getthebeltoffthe pulleyandaroundthebeltguard.
3. Carefullyremovethedeckbeltfromaroundthetwospindlepulleysandthe twodeckidlerpulleys.SeeFigure24.
4. Toplacethenewbelt,beginbyroutingthebeltaroundthetwoouterspindle pulleysasshowninFigure24.
5. ThenroutethebeltaroundthetwodeckidlerpulleysasshowninFigure24.
6. Retightenthebeltkeeperrodloosenedearlier.
7. Remountthebeltguardsremovedearlier.
8. Re-installthedeck,makingsurethebeltremainsroutedaroundthepulleys asinstructed.Thecompletebeltroutingisshownin Figure24.
9. Pulltheright sideofthe belt,andplacethenarrowVsideofthebeltintothe PTOpulley.
10. Whileholdingthebeltandpulleytogether,rotatethepulleyto theleft. Continueholdingandrotatingthepulleyandbeltuntilthebeltisfully rolled intothePTOpulley.
f
Neverattempt to adjustthe brakeswhilethe engineisrunning.Always disengagePTO(BladeEngageLever),moveshift leverinto neutral position, stopengineand removekeyto preventunintendedstarting.
Ifthetractordoesnotcometoacompletestopwhentheclutch-brakepedalis completelydepressed,or ifthetractor'srearwheelscanroll withthe parkingbrake applied,thebrakeisinneedofadjustment.ContactthenearestParts&Repair ServiceCentertohaveyourbrakesserviced.
Tolocate the nearestParts& RepairServiceCenteror toscheduleservice, contact1-800-659-5917.
(:hangingthe TransmissionDrive Belt
NOTE:Several components must be removed and special tools (i.e. air/
impactwrench) in order to change the tractor's drive belt. Contact the
nearest Parts & Repair Service Center to have your transmission drive belt serviced.
Tolocatethe nearestParts&RepairServiceCenterorto scheduleservice,
contact1-800-659-5917.
This portion of the belt routes around
the PTO Pulley
He× Washer Screws
_indle Pulley
Belt (:over
\
Figure24
25
Neverstorelawn tractor with fuelintankindoorsor inpoorlyventilated areaswherefuelfumes mayreachanopenflame,spark,or pilot light ason afurnace,waterheater,clothesdryer,or gasappliance.
PreparingTheEngine
IM PORTANT: Fuelleft inthefueltankduringwarmweatherdeterioratesand
will causeseriousstartingproblems. Topreventgumdepositsfromforminginsidetheengine'scarburetorandcausing
possiblemalfunctionoftheengine,thefuelsystemmustbeeithercompletely emptied,orthegasolinemustbetreatedwithastabilizertopreventdeterioration.
I. Ifusingafuelstabilizer:
a. Readtheproductmanufacturer'sinstructionsandrecommendations. b. Addtoclean,freshgasolinethecorrectamountofstabilizerforthe
capacityofthefuelsystem.
c. Fillthefueltankwith treatedfuelandruntheenginefor2-3minutesto
getstabilizedfuelintothecarburetor.
2. Ifemptyingthefuelsystem: a. Donotdrainfuelwhentheengineishot.Allowtheengineadequate
timetocool.Drainfuelintoanapprovedcontaineroutdoors,awayfrom openflame.
b. Drainanylargevolumeoffuelfromthetankbydisconnectingthe
fuellinefromthe in-linefuelfilter neartheengine.Seethecomplete instructionsforDrainingTheFuellaterin thissection.
Gasolineisextremelyflammableand canbeexplosiveundercertain conditions. Draingasolinebeforestoring theequipment for extended
periods.Drainfuelonly into anapprovedcontaineroutdoors,awayfrom anopenflame. Allowengineto cool.Extinguishcigarettes,cigars,pipes, andothersourcesof ignition priortodrainingfuel. Storegasolineinan approvedcontainerinsafelocation.
DrainingTheFuel
1. Locatethefuelfilter,whichislocatedontheleftsideoftheengine,andmay beattachedtotheenginewith atiestrap.
2. Cutthetiestrap,if present,thenpinchthe in-lineclamponthefuelfilter with apairofpliers,slidetheclampupthefuelline.
3. Pullthefuellinefreefromthefilterandplacetheopenendof thelineinto anapprovedcontainerto drainthefuel.
PreparingThelawn tractor
Cleanandlubricatetractorthoroughlyasdescribedinthelubrication instructions.
2. Donotuseapressurewasherorgardenhoseto cleanyourunit.
3. Storemowerinadry,cleanarea.Donotstorenexttocorrosivematerials, suchasfertilizer.
c. Reconnectthefuellineandruntheengineuntilit startstofalter,then
usethechoketokeeptheenginerunninguntilall fuelinthecarburetor hasbeenexhausted.
d. Disconnectthefuellineanddrainanyremaininggasolinefromthe
system.
Gasolineisatoxicsubstance.Disposeofgasolineproperly.Contactyour localauthoritiesforapproveddisposalmethods.
3. Removethesparkplugandpourone(1)ounceofengineoil throughthespark plugholeintothecylinder.Crankthe engineseveraltimestodistributethe oil. Replacethesparkplug.
26
Enginefailstostart
1. PTO/BladeEngageleverengaged.
2. Parkingbrakenotengaged.
3. Sparkplugwire(s)disconnected.
4. Throttle/Chokecontrollevernotincorrect
4. PlaceThrottle/Chokeleverintothe FASTposition.
startingposition.
5. Chokenotactivated
6. Fueltankempty,orstalefuel.
7. Blockedfuel line.
8. Faultysparkplug(s).
9. Engineflooded.
10. BlownFuse(s)
Enginerunserratically
1. UnitrunningwithCHOKEactivated.
2. Sparkplugwire(s)loose.
3. Blockedfuel lineor stalefuel.
4. Ventingascap plugged.
4. Clearventorreplacecapifdamaged.
5. Wateror dirtin fuelsystem.
6. Dirtyair cleaner.
Engineoverheats 1. Engineoillevellow. 1.
2. Air flowrestricted. 2.
Enginehesitatesat high RPM 1. Sparkpluggaptoo close. 1. Engineidlesrough 1. Sparkplugfouled,faultyor gaptoowide. 1.
2. Dirtyair cleaner. 2.
Excessivevibration
1. Cuttingbladelooseor unbalanced.
2. Damagedorbent cuttingblade.
Mowerwillnot mulchgrass
1. Enginespeedtoolow.
2. Wetgrass.
3. Excessivelyhighgrass.
Unevencut
4. Dullblade.
1. Decknot leveledproperly.
4. Sharpenor replaceblade.
2. Dullblade.
3. Uneventire pressure.
1. Placeleverindisengaged(OFF)position.
2. Engageparkingbrake.
3. Connectwire(s)to sparkplug(s).
5. MovetheThrottle/Chokeleverintothe Choke position.
6. Filltankwithclean,fresh(lessthan30daysold)gas.
7. Replacethe fuellineandreplacefuelfilter.
8. Clean,adjustgapor replaceplug(s).
9. Crankenginewiththrottlein FASTposition.
10. ReplaceFuse(s)See"Fuse"in Serviceand Maintenancesection.
1. Deactivatethe CHOKE.
2. Connectsparkplugwire(s).
3. Replacethe fuelline;filltankwithclean,fresh gasolineandreplacefuelfilter.
5. Drainfueltank.Refillwithclean,freshgasoline.
6. Replaceair cleanerpaperelementorcleanfoam pre-cleaner,ifequipped.
Fillcrankcasewithproperamountandweightof oil. Cleangrassclippingsanddebrisfromaroundthe
engine'scoolingfinsandhousing. Removesparkplugandresetthegap.
Replacesparkplug.Setpluggap. Replaceair cleanerelementand/orcleanpre-
cleaner.
1. Tightenbladeandspindle.
2. Replaceblade.
1. Placethrottlein FAST(rabbit)position.
2. Donotmulchwhengrassiswet.
3. Mowonceat a highcuttingheight,thenmowagain atdesiredheightor makea narrowercuttingswath.
1. Performside-to-sidedeckadjustment.
2. Sharpenor replaceblade.
3. Checktirepressureinallfourtires.
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27
777X46404 777D18558
777D17036
777D15654
Ce.tersorcall1-800-366-PART(7278)ifyo.wanttilepart
i specmc tractor attachlnent_ lot yo.r Crattslnan
tractoravailableatSearsStoresandServiceCenlers. Seebelowfor otheru,i_e_al atladlmentsal_oavailahlem
Descr|_tjon Stock Ho.
BumperKit | 24011 WeightKit [ 24041
_.Weight | 24027 ,
777D15546
777X44950
777S30018
777[23592
777[22454
777D17039
777X43688
DONOT
USE E85 OR FUEL
CONTAINING MORE
THAN 10% ETHANOL
777D18559
777S33818
777D15649
777[23364
777[23754
777125080
777X45529
W Ik ILIII i I:W: IL
II MTD CONSUMER GROUPINC.
This equipnlent meets U.S. EPAEVP
regulations for 2012 model year.
[EVP Family: CMTDPRHEQRC1
X45529
777D17042
777D17043
777X46245
MTD CONSUMER GROUPINC.
Thisequipmentmeets U.S. EPAEVP regulations for 2013 model year,
L X46245
28
777D15648
777S33896
BEFOREOPERATING.
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