MTD 13AX79ST299 Owner’s Manual

perator's
I:RnFrSMRN°
LAWN TRACTOR
22 HP, Hydrostatic Drive 46" Deck
Model No. 247.288890
Espanol, P. 60
This product has a low emission engine which operates differently
understand this Operator's Manual.
For answers to your questions about
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-08542
this product, call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am = 7 pm CT, Mort. =Sun.
(November1,2012)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 8
Assembly ........................................................................... 9
Operation ........................................................................ 11
Service and Maintenance .............................................. 17
Off-Season Storage ........................................................ 27
Trou bleshooting .............................................................. 28
Labels ............................................................................. 29
Parts List ......................................................................... 30
Espafiol ............................................................................ 60
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthedateof purchase,all non-expendablepartsofthis ridingequipmentare warrantedagainstany defectsin materialor workmanship.A defectivenon-expendablepartwillreceivefreein-homerepairorreplacementif repairis unavailable.
BATTERYLIMITEDWARRANTY
FOR90 DAYSfromthe dateof purchase,thebattery(an expendablepart)ofthis ridingequipmentis warrantedagainstanydefectsinmaterialor workmanship.A newbatterywill besuppliedfreeofcharge.Youareresponsibleforthelaborcostof batteryinstallation.
ADDITIONALLIMITEDWARRANTIES
inthefollowingadditionalwarranties,youareresponsibleforthelaborcostofpartinstallationafterthe secondyearfromthedateof purchase. FORFiVEYEARSfromthedate ofpurchase,theframeofthis ridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.A
newframewill be suppfiedfreeofcharge. FORTENYEARSfromthe dateofpurchase,the frontaxleofthisridingequipmentiswarrantedagainstanydefectsin materialor workmanship.
A newfrontaxlewill be suppliedfreeof charge. FORASLONGASIT iSUSEDby theoriginalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)ofthisriding
equipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,a newcastironfrontaxlewillbesuppliedfreeofcharge.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairor replacement,carl1-800-659-5917orvisit thewebsite: www.craftsman.com inallcasesabove,if part repairor replacementisimpossible,theridingequipmentwill be replacedfreeof chargewiththesameor anequivalent
model. Allofthe abovewarrantycoverageisvoid ifthisridingequipmentiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson.
ThiswarrantycoversONLYdefectsin materialandworkmanship.Warrantycoveragedoes NOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedto blades,spark plugs,air cleaners,belts,andoil filters.
Standardmaintenanceservicing,oilchanges,ortune-ups. Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationormaintenance. Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbytowingobjectsbeyondthecapabilityofthe
ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedby improper storage,failureto usethepropergradeandamountof engineoil, failuretokeepthedeckclearofflammabledebris,orfailureto maintainthe ridingequipmentaccordingto theinstructionscontainedin theoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).ingeneral,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyou mayalso haveotherrightswhichvaryfromstatetostate.
Sears BrandsManagementCorporation, Hoffman Estates,iL60179
Model Number:
EngineOil: SAE30 Serial Number: Fuel: UnleadedGasoline Dateof Purchase:
Engine: KohlerCourageSV620-3215 Recordthe modelnumber,serialnumber,
anddateof purchaseabove,
© SearsBrands,LLC 2
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowallinstructionsin thismanual
beforeattemptingtooperatethismachine.Failureto complywith
theseinstructionsmayresultin personalinjury.Whenyou seethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothe safeopera- tionpracticesinthis manual.As withanytypeof powerequipment, carelessnessorerroron the partoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryordeath.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknownto Stateof California tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineand
in themanual(s)beforeattemptingtoassembleandoperate. Keepthis manualinasafeplaceforfutureand regularreference andfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthe machineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldtooperatethismachine. Children14yearsoldandover shouldreadandunderstandthe operationinstructionsandsafetyrulesinthismanualandshould betrainedandsupervisedbya parent.
Neverallowadultstooperatethismachinewithoutproper instruction.
Tohelpavoidbladecontactor a thrownobjectinjury,keep bystanders,helpers,childrenandpetsatleast75feetfromthe machinewhile itisin operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentisto be used. Removeallstones,sticks,wire,bones,toys,andotherforeign objectswhichcouldbe pickedupandthrownbytheblade(s). Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatternto avoiddischargeofmaterialtoward roads,sidewalks,bystandersandthe like.Also,avoiddischarg- ingmaterialagainstawallorobstructionwhichmaycause dischargedmaterialto ricochetbacktowardthe operator.
Your Responsibility--Restricttheuse ofthispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine.
SAVE THESE INSTRUCTIONS!
Alwayswearsafetyglassesorsafetygogglesduringoperation andwhileperformingan adjustmentorrepairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbe caughtin movable parts.Neveroperatethismachineinbarefeetorsandals.
Beawareofthemowerandattachmentdischargedirectionand do notpointit at anyone.Donotoperatethemowerwithoutthe dischargecoverorentiregrasscatcherinits properplace.
Donot puthandsorfeetnearrotatingpartsor underthecutting
deck.Contactwiththe blade(s)canamputatehandsandfeet. A missingordamageddischargecovercancausebladecontact
or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroads andwhilenotcuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.This
machineis notintendedforuseonanypublicroadway.
Donot operatethemachinewhileundertheinfluenceofalcohol or drugs.
Mowonlyindaylightorgoodartificiallight.
Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backup slowly. Alwayslookdownandbehindbeforeandwhilebackingto avoida
back-overaccident.
3
Slowdownbeforeturning.Operatethemachinesmoothly.Avoid erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil theblade(s)cometoa completestopbeforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrassor debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff blade(s),setparkingbrake,stopengineandremovekeybefore dismounting.
Useextracarewhenloadingorunloadingthemachineintoa trailerortruck.Thismachineshouldnotbedrivenupor down ramp(s),becausethemachinecouldtip over,causingserious personalinjury.Themachinemustbe pushedmanuallyon ramp(s)to loador unloadproperly.
Mufflerandenginebecomehotandcancausea burn.Do not touch.
Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,dooropeningsetc.,wherethe operatormaybestruckor pulledfromthemachine,whichcould resultinseriousinjury.
Disengageallattachmentclutchesanddepressthe brakepedal completelybeforeattemptingto startengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomorethan10".Donot attemptto mowthroughunusually tall,drygrass(e.g.,pasture)orpilesofdry leaves.Drygrassor leavesmaycontacttheengineexhaustand/orbuilduponthe mowerdeckpresentinga potentialfirehazard.
Useonlyaccessoriesandattachmentsapprovedfor this machine bythe machinemanufacturer.Read,understandandfollowall instructionsprovidedwiththe approvedaccessoryorattachment. Fora list ofapprovedaccessoriesandattachments,call 1-800-
659-5917. Dataindicatesthatoperators,age60yearsandabove,are
involvedin a largepercentageofridingmower-relatedinjuries. Theseoperatorsshouldevaluatetheirabilitytooperatetheriding mowersafelyenoughto protectthemselvesandothersfrom seriousinjury.
If situationsoccurwhicharenotcoveredinthismanual,usecare andgoodjudgment.
SLOPE OPERATION
Slopesarea majorfactorrelatedtolossofcontrolandtip-over accidentswhichcanresultinsevereinjuryor death.Allslopesrequire extracaution.Ifyoucannotbackuptheslopeor ifyoufeeluneasyon it, do notmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthis manual to measureslopesbeforeoperatingthismachineona slopedor hilly area.Ifthe slopeisgreaterthan15degreesasshownonthe Slope Guide,do notoperatethis machineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddownslopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orother hiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothat youwill nothaveto stopor shiftwhileon theslope.Tiresmay losetractionon slopeseventhoughthebrakesarefunctioning properly.Alwayskeepmachineingearwhen goingdownslopes totakeadvantageofenginebrakingaction.
Followthemanufacturer'srecommendationsforwheelweightsor counterweightsto improvestability.
Useextracarewithgrasscatchersorotherattachments.These
canchangethestabilityof the machine.
Keepallmovementonthe slopesslowandgradual.Donot make suddenchangesinspeedor direction.Rapidengagementor brakingcouldcausethefrontof the machinetolift andrapidlyflip overbackwardswhichcouldcauseseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disen- gagetheblade(s)andproceedslowlystraightdowntheslope.
DoNot:
Donot turnon slopesunlessnecessary;then,turnslowlyand graduallydownhill,ifpossible.
Donot mowneardrop-offs,ditchesor embankments.The mower couldsuddenlyturnoverif a wheelisovertheedgeofa cliff, ditch,or ifan edgecavesin.
Donot try tostabilizethemachinebyputtingyourfooton the ground.
Donot usea grasscatcheronsteepslopes.
Donot mowon wetgrass.Reducedtractioncouldcausesliding.
Donot attemptto coastdownhill.Over-speedingmaycausethe operatortolosecontrolof themachineresultingin seriousinjury
or death.
Donot towheavypull behindattachments(e.g.loadeddumpcart, lawnroller,etc.)on slopesgreaterthan5 degrees.Whengoing downhill,theextraweighttendsto pushthetractorandmay causeyouto loosecontrol(e.g.tractormayspeedup,brakingand steeringabilityarereduced,attachmentmayjack-knifeandcause tractorto overturn).
4
CHILDREN
Tragicaccidentscanoccurifthe operatorisnotalertto thepresence ofchildren.Childrenareoftenattractedto the machineandthemowing activity.Theydo notunderstandthedangers.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaand inwatchfulcareof a responsibleadultotherthantheoperator.
Bealertandturnmachineoffifa childentersthe area.
Beforeandwhilebacking,lookbehindanddownforsmall children.
Nevercarrychildren,evenwiththeblade(s)shutoff.Theymay falloffandbe seriouslyinjuredorinterferewithsafemachine operation.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,treesorotherobjectsthatmayblockyourvisionof a child whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethe cutting blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenorothersarearound. Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized operation.
Neverallowchildrenunder14yearsofageto operatethis machine. Children14andovershouldreadandunderstandtheinstructionsand
safeoperationpracticesinthismanualandon themachineandshould betrainedandsupervisedbyan adult.
TOWING
Towonlywitha machinethathasa hitchdesignedfortowing.Do notattachtowedequipmentexceptatthe hitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor towedequipmentandtowingonslopes.
Neverallowchildrenor othersinoron towedequipment. Onslopes,theweightof thetowedequipmentmaycauselossof
tractionandlossof control. Alwaysuseextracautionwhentowingwitha machinecapableof
makingtightturns(e.g."zero-turn"ride-onmower). Makewide turnstoavoidjack-knifing.
Travelslowlyandallowextradistancetostop. Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled on yourselforyourclotheswhichcanignite.Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Neverfill containersinsidea vehicleoron a truckortrailerbed
witha plasticliner.Alwaysplacecontainerson thegroundaway fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthe truck or trailerandrefueliton theground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankor containeropeningat all timesuntilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors. Neverremovegascapor addfuelwhiletheengineishotor run-
ning.Allowengineto coolat leasttwominutesbeforerefueling. Neveroverfillfuel tank. Filltanktono morethan1/2inchbelow
bottomoffillerneckto allowspaceforfuel expansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff the engineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Toreducefirehazards,keepmachinefreeof grass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuelspillageandremoveany fuelsoakeddebris.
Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlight asona waterheater,spaceheater, furnace,clothesdryeror othergasappliances.
Allowa machineto coolatleastfiveminutesbeforestoring.
GeneralService
Neverrunanengineindoorsorinapoorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthe blade(s)andallmovingpartshavestopped.Disconnectthespark plugwireandgroundagainsttheenginetopreventunintended starting.
Periodicallychecktomakesurethebladescometocomplete stopwithinapproximately(5)fivesecondsafteroperatingthe bladedisengagementcontrol.Ifthebladesdonotstopwithinthe thistimeframe,yourmachineshouldbeservicedprofessionally byaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduring normaloperation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequent intervalsforpropertightness.Also,visuallyinspectblade(s) fordamage(e.g.,excessivewear,bent,cracked).Replacethe blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.) blade(s)only,listedinthismanual.Useofpartswhichdonot meettheoriginalequipmentspecificationsmayleadtoimproper performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstighttobesuretheequipmentis
insafeworkingcondition.
Nevertamperwiththesafetyinterlocksystemor othersafety devices.Checktheirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthe sparkplugwire(s)andgroundagainsttheengine.Thoroughly inspectthemachineforanydamage.Repairthedamagebefore startingandoperating.
Neverattempttomakeadjustmentsor repairstothe machine whilethe engineis running.
Grasscatchercomponentsandthedischargecoverare subject towearanddamagewhichcouldexposemovingpartsor allow objectsto bethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof partswhichdo notmeettheoriginalequipmentspecificationsmay leadtoimproperperformanceandcompromisesafety!
Donot changetheenginegovernorsettingsorover-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed ofthe engine.
Maintainor replacesafetyandinstructionlabels,as necessary.
Observeproperdisposallawsandregulationsforgas,oil, etc.to protecttheenvironment.
Accordingtothe ConsumerProductsSafetyCommission(CPSC) andthe U.S.EnvironmentalProtectionAgency(EPA),thisproduct hasanAverageUsefulLifeofseven(7)years,or 270hours ofoperation.Attheendof the AverageUsefulLife,buyanew machineor havethemachineinspectedannuallybya Searsor otherqualifiedservicedealerto ensurethatallmechanicaland safetysystemsareworkingproperlyandnotwornexcessively.
Failuretodosocan resultinaccidents,injuriesor death.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryordeath,do notmodifyengineinanyway. Tamperingwiththe governorsettingcanleadtoa runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOffRoadEquipment)are certifiedto operateonregularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWO)if so equipped.
SPARK ARRESTOR
Thismachineisequippedwithan internalcombustionengineand shouldnot beusedonor nearanyunimprovedforest-covered, brushcoveredor grass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestoris used,itshouldbemaintainedin effectiveworking orderbythe operator.IntheStateof Californiatheaboveis required bylaw (Section4442of theCaliforniaPublicResourcesCode).Other statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemuffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
6
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthis product.Read,understand,andfollowallinstructionsonthemachine beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
O
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can
amputate hands and feet.
A
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
15° Slope
15° Slope
X
(OK)
'_. _ Figure1
(TOO STEEP)
Figure2
15°
dashedline
USETHISSLOPEGAUGETODETERMINE
IFA SLOPEISTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfoldalongthe dashedline.
2. Locateaverticalobject onor behindtheslope(e.g.a pole, building,fence, tree,etc.)
3. Align eithersideofthe slopegaugewith the object(SeeFigure1 and Figure2 ).
4. Adjust gaugeupor downuntil the left cornertouchestheslope (SeeFigure1andFigure2).
5.
If thereisagap belowthegauge,theslope istoo steepfor safeoperation(SeeFigure2 above).
Slopesare a majorfactor relatedtotip-over and roll-over accidents whichcan resultin severeinjury ordeath. Do not operatemachine onslopes in excess of 15degrees.All slopesrequire extra caution. Ifyou cannotbackup theslope orif you feeluneasyon it, do not mowit.
Always mowup and down theface ofslopes, never mowacrossthe face of slopes.
IM PORTANT: Yourtractorisshippedwith motoroil intheengine.However, youMUSTchecktheoillevelbeforeoperating.Referto theService& Maintenance sectionforinstructionsonCheckingTheEngineOil.
Attachingthe BatteryCables
California Proposition65
Batteryposts,terminals,andrelatedaccessoriescontainleadand leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Whenattachingbatterycables,alwaysconnectthePOSITIVE(Red) wireto its terminalfirst,followedby theNEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmay havebeenleftdisconnectedfromtheterminalsatthe factory.To connectthebatterycables,proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery terminalismarkedNeg.(-).
1. Removethe plasticcover,if present,fromthe positivebattery terminaland attachthe redcableto thepositivebatteryterminal (+)withtheboltandhexnut.SeeFigure1.
2. Removetheplasticcover,ifpresent,fromthenegativebatteryterminal andattachthe blackcableto thenegativebatteryterminal(-) withtheboltandhexnut.SeeFigure1.
ShippingBraceRemoval
Makesurethe ridingmower'sengineisoff, removetheignitionkey,
andset theparkingbrakebeforeremovingtheshippingbrace.Refer jtothe Operationsectionforinstructionsonhowto settheparking lbrake.
* Locatetheshippingbrace,if present,andaccompanyingwarning
tagfoundonthe rightsideofthemower,betweenthe discharge chutedeflectorandthe cuttingdeck.SeeFigure2.
j Attaching The SteeringWheei
Figure1
3. Positiontheredrubberbootoverthepositivebatteryterminaltohelp protectit fromcorrosion.
NOTE:Ifthebatteryisputintoserviceafterthedateshownontopofbattery, chargethebatteryasinstructedintheService&Maintenancesectionofthis manualpriortooperatingthetractor.
Figure2
Placethedecklift leverinthehighestcuttingposition.Referto
SettingtheCuttingHeightin theOperationsectionofthismanual. Whilepushingthedischargechutedeflectortowardsthemachinewith
yourlefthand,removetheshippingbracewithyourrighthandbygrasp- ingitbetweenyourthumbandindexfingerandrotatingitclockwise.
Theshippingbrace,usedfor packagingpurposesonly,mustbe
removedand discardedbeforeoperatingyourridingmower.
Themowingdeckiscapableof throwingobjects.Failureto operate the ridingmowerwithoutthedischargecoverinthe properoperating
[positioncouldresultin seriouspersonalinjuryand/orproperty [damage.
Ifthesteeringwheelforyourtractordid notcomeattached,the hardwareforattachingithasbeenpackedwithinthe steeringwheel, beneaththesteeringwheelcap.Carefullypry off thesteeringwheel capandremovethe hardware.
1. Withthe wheelsofthetractorpointingstraightforward,placethe steeringwheeloverthesteeringshaft.
2. Placethewasher(withthe cuppedsidedown)overthesteering wheeland securewiththe hexbolt.SeeFigure3.
9
f
Figure 3
3. Placethe steeringwheel capoverthe centerofthe steering wheel and push downward until it "clicks" into place.
Attaching The Seat
Iftheseatforyourtractorwasnotattachedat thefactory,refertothefollowing steps.
NOTE:Forshippingreasons,theseatmayhavenotbeenattachedatthefactory.In thiscase,freetheseatfromitsshippingpositionandproceedusingthe instructions
below:
4. Positiontheseatassemblyovertheseatmountingbracket,aligningtheholes
provided.See"A"in Figure4.
5. Installtwoshoulderboltsincludedwithyourhardwarepackandsecurewithtwo
locknuts.SeeFigure4.
6. Feedthewiringharnessthroughtheseatmountingbracketandplugintothesafety
switchonthebottomoftheseat,asin"B"of Figure4.
7. Toadjustthepositionoftheseat,pullupandholdtheseatadjustmentlever.
Slidetheseatforwardorrearwardtothedesiredposition;thenreleasethe adjustmentlever.Makesureseatislockedintopositionbeforeoperatingthe tractor.SeeFigure5.
i_ WARN ING! Beforeoperatingthetractor,makesuretheseatis
engagedin theseat-stop.Engagethe parkingbrake.Standbehind themachineandpullbackonseatuntilit clicksintoplace.
Figure4
/
Figure5
TirePressure
Maximum tire pressure under any circumstances is 30 psi. Equal
tire pressure should be maintained at all times. Neverexceed the
[max mum nfat on pressure shown on the s dewa of the t re. The recommended operating tire pressure is:
Approximately 10psi for the rear tires Approximately 14psi for the front tires
IMPORTANT: Refer to the tire sidewall for exact tire manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire pres-
sure could cause the cutting deck to mow unevenly.
10
A
l)
H
Figure6
NOTE:AnyreferenceinthismanualtotheRIGHTor LEFTsideofthetractoris observedfromoperator'sseatpositionfacingforwardtowardsthefrontoftractor.
MeetsANSiSafetyStandards
CraftsmanTractorsconformtothesafetystandardoftheAmericanNational
StandardsInstitute(ANSI).
A ParkingBrakeLever
B Throttle/ChokeControlLever C IgnitionSwitch
D DeckLift Lever E PTOLever(BladeEngage)
F CupHolder G BrakePedal
H SpeedControlLever
11
Parking Brake
Tosettheparkingbrake,fully depresstheparkingbrakepedal.Movethe parking brakeleverintotheONposition.Releasetheparkingbrakepedalto allowthe parkingbraketoengage.
Toreleasetheparkingbrake,depressthe parkingbrakepedalandmovethe parkingbrakeleveroutoftheONpositionandintotheOFFposition.
flOTE:Theparkingbrakemustbesetif theoperatorleavestheseatwiththeengine runningortheenginewill automaticallyshutoff.
Throttle/chokeControlLever
Thethrottle/chokecontrolleverislocatedontheright sideofthe tractor'sdashpanel.Thislevercontrolsthespeedoftheengineand, whenpushedallthewayforward,thechokecontrolalso.When setinagivenposition,thethrottle will maintainauniformengine speed.
IM PORTANT: Whenoperatingthetractorwiththecutting deckengaged,becertainthatthethrottle leverisalwaysinthe FAST(rabbit)position.
Ignition Switch
Theignitionswitchisactivatedtostarttheengine.Insertkey intotheignitionswitchandturnclockwiseto theSTARTposition. ReleasethekeyintotheONpositiononceenginehasfired.
Tostoptheengine,turntheignitionkeycounterclockwisetothe OFFposition.SeeFigure7.
Neverleavearunningmachineunattended.AlwaysdisengagePTO,move shift leverinto neutralposition,setparking brake,stopengineandremove keyto preventunintendedstarting.
SeatAdjustmentLever
Theseatadjustmentleverisontheleft sideoftheseat.Usethislevertoadjustthe seatforwardorrearwardtoacomfortableoperatingposition.Seethe"Service&
Maintenance"sectionlaterinthismanualorinstructions.
DeckLiftLever
Foundon yourtractor'srightfender,thedecklift leverisusedto
changetheheightof thecuttingdeck.Touse,movethelevertothe
Z
left, thenplaceinthenotchbestsuitedforyourapplication.
PTO(BladeEngage)Lever
Foundon thetractor'srightfender,thePT0(bladeengage)lever
isusedto engagepowertothecuttingdeckorother(separately
m m
o
W
available)attachments.Tooperate,movetheleveralltheway forward.Movingthe leverallthewayrearwardintothe PT0OFF positiondisengagespowertothecuttingdeck/attachment.
m
z o
NOTE-ThePT0(bladeengage)levermustbeinthedisengaged(PT0 OFF)positionwhenstartingtheengine.
CupHolder
Thetractor'scupholderislocatedonthefendertotheleftof theseat.
Neverleavearunningmachineunattended.AlwaysdisengagePTO,move shift leverinto neutralposition,set parkingbrake,stopengineandremove keyto preventunintended starting.
IM PORTANT: Priortooperatingthetractor,refertobothSafetyInterlock SwitchesandStartingTheEngineintheOperationsectionofthismanualforfurther
detailedinstructions.
Oil
Start
off
J
Figure7
SpeedControl Lever
Thespeedcontrollever,locatedon theleftrearfender,controlsthegroundspeedof thelawntractoraswellasthedirectionof travel.
Todriveforwardorinreverse,slowlymovethespeedcontrollevertothedesired"F" forwardor"R" reversespeed.
Tostop,movethespeedcontrollevertothe"N" neutralposition. Whenmowing,placethespeedcontrolleverin
the"CuttingSpeed"position,oraslowerforward speedforthe bestresults.
flote: Donotusetheparkingparkingbrakepedal tocontrolthegroundspeedofthelawntractor. Alwaysusethespeedcontrollevertoslowthe groundspeedof thelawntractor.Depressingthe parkingparkingbrakepedalwith thespeedcontrol leverengagedaspartof regularoperationwill resultinprematurewearofthedrivebelt.
IMPORTANT: Donotattemptto changethe
directionoftravelwhenthetractorisinmotion. Seriousdamagetothetractor'stransmissioncould
result.Alwaysbringthetractortoacomplete stopbeforemovingthespeedcontrolleverfrom
forwardtoreverseorviceversa.
12
ParkingBrakePedal& Lever
Theparkingparkingbrakepedalislocatedonthe leftsiderunning boardofthelawntractor.It isusedtobothsettheparkingbrake andtostopthelawntractorinsuddensituations.
Theparkingbrakeleverislocatedontheleftsideofthetractor's dashpanel.Tosettheparkingbrake,fullydepresstheparking parkingbrakepedal.Movetheparkingbrakeleveralltheway downandintotheparkingbrakepositionandthenreleasethe parkingbrakepedaltoallowthe parkingbraketoengage.
Toreleasetheparkingbrake,depressthe parkingbrakepedaland theparkingbrakeleverwillautomaticallymoveoutoftheparking brakeposition.
Inansuddensituation,fullydepressthe parkingbrakepedalto bringthetractortoastopandthenimmediatelymovethespeed controllevertothe"N" neutralposition
IMPORTANT: Donotusetheparkingparkingbrakepedalto controlthegroundspeedofthelawntractor.Doingsowillresultin prematurewearofdrivebelt.AlwaysusetheSpeedControlLever tocontrolthegroundspeedofthelawntractorandtostopthetractorundernormal
circumstances. Note:Theparkingparkingbrakepedalmustbedepressedto starttheengine.
Theparkingbrakemustalsobesetiftheoperatorleavestheseatwiththeengine runningortheenginewill automaticallyshutoff.Referto SafetyInterlockSwitches
laterinthissection.
Donotoverfillfueltank.Filltanktonomorethan 1/2inchbelowbottomof
fillernecktoallowspacefor fuelexpansion. Neverremovegascaporaddfuelwhiletheengineishotorrunning.Allow engineto coolatleasttwominutesbeforerefueling.
Ifgasolineisspilled,wipeit offtheengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine. Turntheengineoffandlet enginecoolatleast2minutesbeforeremoving
thefuelcap.Thegasolinetankisunderthehood,with thefuelfillcap locatedontheleft handsideofthetank.
2. Fillthefueltankwith gasoline.
3. Reinstallthefuelcap.
Note:STOPfilling tankoncefuelisseeninsidethefiller neck.Thisensuresthata
properexpansionvolumeiscreated,otherwisethefuelcanoverflowcreatinga hazardoussituation.DoNOTfilltothetopof thefillerneck.SeeFigure8.
/
Oil
IMPORTANT: Yourtractorisshippedwith motoroil intheengine.However, youMUSTchecktheoillevelbeforeoperating.Becarefulnottooverfill.
Forinstructionsonhowtochecktheengineoil,refertoCheckingTheEngine0il in theServiceandMaintenancesectionofthismanual.
Gasoline
Thegasolinetankislocatedunderthehood.Donotoverfill.
Useextremecarewhenhandlinggasoline.Gasolineisextremelyflammable andthe vaporsareexplosive.Neverfuelmachineindoorsorwhile the
engineishotor running.Extinguishcigarettes,cigars,pipes,andother sourcesof gnt on.
NOTE:Purchasegasolinein smallquantities.Donotusegasolineleftoverfromthe previousseason,to minimizegumdepositsinthefuelsystem.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbestresults,fill thefueltankwith onlyclean,fresh,unleadedgasolinewith apumpsticker octaneratingof 87orhigher.
Gasohol(upto 10%ethylalcohol,90%unleadedgasolinebyvolume)isan approvedfuel.Othergasoline/alcoholblends,suchasE85,arenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(upto a maximumof15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether blendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea.
J
Figure8
AvoidSeriousInjury or Death
Goupanddownslopes,notacross. Avoidsuddenturns.
Donotoperatetheunitwhereit couldsliportip. Ifmachinestopsgoinguphill,stopbladesandbackdownhillslowly.
Donotmowwhenchildrenorothersarearound. Nevercarrychildren,evenwithbladesoff.
Lookdownandbehindbeforeandwhilebacking. Keepsafetydevices(guards,shields,andswitches)inplaceandworking. Removeobjectsthat couldbethrownbytheblades.
Knowlocationandfunctionofallcontrols. Besurebladesandenginearestoppedbeforeplacinghandsorfeetnear
blades. Beforeleavingoperator'sposition,stoptractor,disengageblades,engage
parkingbrake,shutengineoff,andremovekey.
ReadOperator'sManual
13
Safety interlock System
Thesafetyinterlocksystemisdesignedforsafeoperationofthetractor.Ifthis systemshouldevermalfunction,donotoperatethetractor,immediatelycontact 1-800-4-MY-HOMEto havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstartingunless theparkingbrakeisengagedandthePTO(BladeEngage)leverisin the disengaged(OFF)position.
Thesafetyinterlocksystemwillautomaticallyshutoffthe engineif the operatorleavestheseatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwillautomaticallyshutofftheengineifthe operatorleavesthetractor'sseatwiththePTO(BladeEngage)leverengaged, regardlessofwhethertheparkingbrakeisengaged.
Engagingthe ParkingBrake
Toengage the parking brake:
1. Fullydepressthe parkingparkingbrakepedalandholdit downwith your foot.
2. Movetheparkingbrakeleverallthewaydownandintotheparkingbrake (ON)position.
3. Releasetheparkingparkingbrakepedaltoallowtheparkingbraketo engage.
Torelease the parkingbrake:
1. Depressthe parkingparkingbrakepedalandmovetheparkingbrakelever outoftheparkingbrake(ON)positionandintotheOFFposition.
Setting the CuttingHeight
1. Selecttheheightpositionofthecuttingdeckbyplacingthedecklift leverin anyof thesixdifferentcuttingheightnotchesontherightsideofthefender.
2. Adjustthedeckwheelssothattheyarebetween1g-inchand1/2-inchabove thegroundwhenthetractorisonasmooth,flat surfacesuchasadriveway.
3. Adjustthedeckwheelsbyremovingtheflangelocknutandshoulderbolt thatsecureseachwheelandmovingitintooneoftheholesthatallows thewheelsto bebetween1g-inchand1/2-inchabovethegroundwhenthe tractorisonasmooth,flat surfacesuchasadriveway.SeeFigure9.
f
Keephandsandfeetawayfromthedischargeopeningof thecuttingdeck.
NOTE:Thedeckwheelsareananti-scalpfeatureofthedeckandarenotdesigned tosupporttheweightof thecuttingdeck.RefertoLevelingintheServiceand Maintenancesectionof thismanualformoredetailedinstructionsregardingvarious deckadjustments.
Starting the Engine
Donotoperatethetractorif theinterlocksystemismalfunctioning.Thissystem
wasdesignedforyoursafetyandprotection.
NOTE:Referto theGasolineandOilfill-up instructionsearlierinthissection.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF)position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrolbymovingthethrottle/chokeleverallthewayup intothechokeposition.
5. TurntheignitionkeyclockwisetotheSTARTposition.Aftertheenginestarts, releasethekey.Itwill returntotheON(orNormalMowing)position.See Figure10.
DoNOTholdthekeyintheSTARTpositionforlongerthantensecondsatatime.
Doingsomaycausedamagetoyourengine'selectricstarter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethethrottle
controlinthe FASTposition.
NOTE:DoNOTleavethechokecontrolonwhileoperatingthetractor.Doingsowill resultina"rich"fuelmixtureandcausetheengineto runpoorly.
f
Oil
Start
off
Figure9
Figure10
14
Stopping the Engine
Ifyoustrikeaforeignobject,stoptheengine,disconnectthesparkplugwire(s) andgroundagainsttheengine.Thoroughlyinspectthemachineforanydamage. Repairthedamagebeforerestartingandoperating
1. Ifthebladesareengaged,placethe PTO(BladeEngage)leverinthe disengaged(OFF)position.
2. TurntheignitionkeycounterclockwisetotheSTOPposition.
3. Removethekeyfromtheignitionswitchto preventunintendedstarting.
DrivingTheTractor
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavetheseatofthetractorwithoutfirst placingthePTO(BladeEngage) leverinthedisengaged(OFF)position,depressingthebrakepedalandengaging theparkingbrake.If leavingthetractorunattended,alsoturntheignitionkeyoff andremovethekey.
Alwayslookdownandbehindbeforeandwhilebackingupto avoida back-over accident.
1. Movethethrottle leverintothe FAST(rabbit)position. NOTE:Alwaysoperatethetractorwiththethrottle/chokecontrolleverinthe
FAST(rabbit)positionforthemostefficientuseofthecuttingdeckorother (separatelyavailable)attachments.
2. Releasetheparkingbrakebydepressingthe parkingbrakepedal
3. Slowlymovethespeedcontrolleverindesired"F"forwardor"R" reverse position.Thefurtherforwardorrearwardthattheleverismoved,thefaster
thetractorwill travel.
Settheparkingbrakebyfullydepressingthe parkingbrakepedaland keepingit depressedwhileplacingtheparkingbrakeleverinthe ON position.Releasetheparkingbrakepedaltoallowtheparkingbraketo engage.
Beforeleavingtheoperator'spositionforanyreason,disengagetheblades,place thespeedcontrolleverinneutral,engagetheparkingbrake,shutengineoffand removethekey.
IM PORTANT: Whenstoppingthetractorforanyreasonwhileonagrass
surface,always:
1. Placethespeedcontrolleverin N(neutral),
2. Engagetheparkingbrake,
3. Shutengineoffandremovethekey. Doingsowill minimizethepossibilityof havingyourlawn"browned"byhot
exhaustfromyourtractor'srunningengine.
DrivingOnSlopes
RefertotheSLOPEGAUGEintheImportantSafeOperationPracticessectionofthe manualtohelpdetermineslopeswhereyoumayoperatethetractorsafely.
Donotmowoninclineswith aslopeinexcessof15degrees(ariseof approximately2-1/2feetevery10feet).Thetractorcouldoverturnandcause seriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Avoidturnswhendrivingonaslope.Iraturnmustbemade,turndownthe slope.Turningupaslopegreatlyincreasesthechanceofa rollover.
Avoidstoppingwhendrivingupa slope.Ifit isnecessaryto stopwhile drivingupa slope,start upsmoothlyandcarefullyto reducethepossibility offlippingthetractoroverbackward.
DoNOTattemptto changethedirectionoftravelwhenthetractorisinmotion. Alwaysbringthetractortoacompletestopbeforemovingthespeedcontrol
leverfromforwardto reverseorviceversa.Failuretodosocouldresultinserious damageto yourtractor'stransmission.
IIViPO RTA N T: First-timeoperatorsshoulduseslowerspeeds.Become completelyfamiliarwiththetractor'soperationandcontrolsbeforeoperatingthe tractorata higherspeed.
4. Tostop,movethespeedcontrollevertothe"N"neutralposition. IMPORTANT: Inasuddensituation,fullydepressthebrakepedaltobring
thetractortoastopandthenimmediatelymovethespeedcontrollevertothe"N" neutralposition.
Engagingthe Blades
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeckorother (separatelyavailable)attachments.Toengagetheblades,proceedasfollows:
1. Movethethrottle/chokecontrollevertotheFAST(rabbit)position.
2. Graspthe PTO(BladeEngage)leverandpivotitallthewayforwardintothe engaged(ON)position.
3. Keepthethrottle leverintheFAST(rabbit)positionforthemostefficientuse ofthecuttingdeckorother(separatelyavailable)attachments.
IM PORTANT: IntheReverseCautionModetheenginewillautomaticallyshut off ifthe PTOisengagedwith thespeedcontrolleverinpositionforreversetravel with theignitionkeyin theNORMALMOWINGposition.
Usingthe DeckLift Lever
Toraisethecuttingdeck,movethedeckliftlevertotheleft,thenplaceit inthe
notchbestsuitedforyourapplication.RefertoSettingTheCuttingHeightearlierin thissection.
15
Mowing
Tohelpavoidbladecontactorathrownobjectinjury,keepbystanders,helpers,
I childrenandpetsatleast75feetfromthe machinewhileitisinoperation.Stop [ machineifanyoneentersthearea.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeckwithyour tractor:
Planyourmowingpatterntoavoiddischargeofmaterialstowardroads, sidewalks,bystandersandthe like.Also,avoiddischargingmaterialagainstawall orobstructionwhichmaycausedischargedmaterialtoricochetbacktowardthe operator.
Donotmowathighgroundspeed,especiallyifamulchkitorgrasscollector isinstalled.
Forbestresultsit isrecommendedthat thefirst twolapsbecutwith the dischargethrowntowardsthecenter.Afterthefirsttwo laps,reversethe directiontothrowthedischargetotheoutsideforthe balanceofcutting. Thiswill giveabetterappearanceto thelawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowthandyellows quicklyindryweather.
Mowingshouldalwaysbedonewiththeengineatfull throttle. Underheavierconditionsit maybenecessarytogobackoverthecut areaa
secondtimeto getacleancut. DoNOTattemptto mowheavybrushandweedsandextremelytallgrass.
Yourtractorisdesignedtomowlawns,NOTclearbrush. Keepthebladessharpandreplacethebladeswhenworn.Referto Cutting
BladesintheServiceandMaintenencesectionof thismanualforproper bladesharpeninginstructions.
MovingTheTractorManually
Yourtractor'stransmissionisequippedwith a hydrostaticreliefvalveforoccasions whenit isnecessarytomovethetractormanually.Activatingthisvalveforces thefluidin thetransmissiontobypassits normalroute,allowingthe reartiresto "freewheel."Toengagethehydrostaticreliefvalve,proceedasfollows:
1. Locatethehydrostaticbypassrodintherearofthetractor.SeeFigure11.
2. Pullthehydrostaticbypassrodoutward,thendowntolockitintoplace. NOTE:Thetransmissionwill NOTengagewhenthehydrostaticbypassrodispulled
out.Returntherodtoitsnormalpositionpriorto operatingthetractor.
IM PO RTANT: Neverattemptto movethetractormanuallywithoutfirst
engagingthehydrostaticreliefvalve.Doingsowill resultinseriousdamagetothe tractor'stransmission.
Figure11
Headlights
16
ThelampsareONwheneverthetractor'sengineisrunning. ThelampsturnOFFwhentheignitionkeyismovedtotheSTOP
position.
MAINTENANCESCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageallcontrols andstoptheengine.Waituntilallmovingpartshavecometoacomplete
stop.Disconnectsparkplugwireandgrounditagainsttheenginetoprevent unintendedstarting.Alwayswearsafetyglassesduringoperationorwhile performinganyadjustmentsorrepairs.
BeforeEachUse 1. Engineoil level 1.
2. Mufflerareaandcontrols 2.
3. Fingerguard 3.
Inthe FirstFiveHours 1. EngineOil 1. Every10Hours I. Hood/Dashairvents I.
2. Batteryterminals 2.
3. Deckspindlesandidlerbracket 3.
Every25hours 1. Airfilter'sprecleaner* 1.
2. Airfilter* 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings 4.
5. Frontdeckwheels 5.
Every50hours 1. Engineoil/Oil filter 1.
2. Muffler 2.
Annually 1. Airfilter 1.
2. Airfilter'spre-cleaner 2.
3. Sparkplug 3.
4. Aircoolingsystem* 4.
5. Fuelfilter 5.
6. SteeringGears 6.
7. RearWheels 7.
BeforeStorage 1. Hood/Dashairvents 1.
2. Batteryterminals 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings
5. Frontdeckwheels
6. Deckspindlesandidlerbracket
7. Pedalpivotpoints
*Servicemorefrequentlyunderdustyconditions.
Followthe maintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumnto keeptrackofcompleted
maintenancetasks.Tolocate the nearest Parts & RepairServiceCenteror to
scheduleservice,simply contact1-800-4-MY-HOME_.
Check Clean
Clean Change
Clean Clean
Lubricate
Clean Clean
Lubricate
Lubricate Lubricate
Change/Replace Check
Replace Replace Replace
Clean
Replace
Clean
Removeandgreaseaxles
Clean Clean
Lubricate
4. Lubricate
5. Lubricate
6. Lubricate
7. Lubricate
Beforeperforminganymaintenanceorrepairs,disengagethe PTO(Blade EngageLever),engagethe parkingbrake,stopthe engineandremovethe keyto preventunintendedstarting.
Ifthe enginehasbeenrecentlyrun,the engine,muffler and surrounding metalsurfaceswill behot andcan causeburnsto the skin. Exercisecaution
to avoidburns.
17
EngineMaintenance
Checking the Engine Oil OnlyusehighqualitydetergentoilratedwithAPIserviceclassificationSF,SG,
SH,or SJ.Selecttheoil'sSAEviscositygradeaccordingto theexpectedoperating temperature.Followthechartbelow.Althoughmulti-viscosityoils(5W20,10W30, etc.)improvestartingin coldweather,theywill resultinincreasedoilconsumption whenusedabove32°I.Checkyourengineoillevelmorefrequentlyto avoidpossible enginedamagefromrunninglowonoil.
_ow-so__[___
_mm 5W-30
[°F} -200 0° 20°32 °400 500 60° 80° I00 ° {°C)-30°-20°-10 ° 0° 10o 20° 300 400
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisonalevelsurface. Cleantheoilfill areaofanydebris.
1. Removethedipstick,seeFigure12,andwipewith acleancloth.
2. Reinsertdipstickandpresscompletelydown.
3. Removethedipstickandchecktheoillevel.ItshouldbeattheFullmarkon thedipstick.
SAE 30 m
L
Changingthe EngineOiland Filter
Ifthe enginehasbeenrecentlyrun,the engine,muffler andsurrounding metalsurfaceswill behot andcancauseburnsto theskin. Exercisecaution
toavoidburns.
NOTE:Theoilfilter shouldbechangedateveryoilchangeinterval. Theengineoilshouldbechangedin thefirst5hoursandthenevery50 hoursor
onceaseason.Tochangetheengineoil,proceedasfollows:
1. Runtheengineforafew minutestoallowtheoilinthecrankcasetowarm up.Warmoilwill flow morefreelyandcarryawaymoreoftheengine
sedimentwhichmayhavesettledatthe bottomofthecrankcase.Usecareto avoidburnsfromhotoil.
2. Openthetractor'shoodandlocatetheoildrainportontheleftsideoftheengine.
3. Disconnectsparkplugwireandkeepitawayfromsparkplug.
4. Popopentheprotectivecapon theendofthe oildrainvalvetoexposethe drainport.SeeinsetofFigure13.
Dipstick
FuelFilter
// 7
//
AirCleanerCover OilDrainValve OilFilter
Figure12
4. Iflow,addoilslowlyintotheengineoilfill. Donotoverfill.Afteraddingoil, waitoneminuteandthenrechecktheoillevel.
Donotoverfill. Overfilling with oil maycausethe engineto notstart, hard starting, orenginesmoking.Ifoverthe FULLmarkonthe dipstick,drainoil to reduceoiilevelto FULLmarkondipstick.
5. Replacedipstick,pressingit completelydown.
18
Figure13
5.
Turnthesteeringwheelallthewaytotherightto betterexposethedrainplug.
6.
Pushtheoildrainhose(packedwith thismanual)ontotheoildrainport. Routetheoppositeendofthehoseinto anappropriateoil collection
containerwith atleasta2.5quartcapacityto collecttheusedoil. Theengineisequippedwith atwist-and-pulldrainport.Turntheoildrain
valveY4-turn,thenpulloutwardtobegindrainingoil.Aftertheoilhas finisheddraining,pushtheendoftheoildrainvalvebackinandturnY4-turn tosecureit backinplace.Removetheoildrainhoseandstorefor lateruse.
Re-captheendoftheoil drainvalvetokeepdebrisfromenteringthedrain port.SeeFigure13.
Replacetheoilfilter,seeFigure12,byremovinganddisposingofit properly.
Partiallyfilltheoil filterapproximately3/4of thewayfullwith clean,fresh oil. Beforeyouinstallthenewoil filter, lightly lubricatetheoil filter gasket with someoftheoilbysimplydippingyourfingerintheoilandrunningit aroundthegasket.
Installtheoilfilterbyhanduntilthegasketcontactstheoilfilteradapter, thentightentheoilfilter1/2to3/4turns.
10.
Refilltheenginewithnewmotoroiluntiltheoillevelonthedipstickreads FULL.Replacetheoilfillcap/dipstick.
Usedoilisahazardouswasteproduct.Disposeof usedoil properly.Donot
discardwith householdwaste.Checkwithyouriota[ authoritiesor orcontact 1-800-4-MY-HOMEforalistofsafedisposal/recyclingfacilities.
11. Startandruntheengine.Astheenginewarmsup,checkforoilleaks.
12. Stoptheengineandchecktheoil level.ItshouldbeattheFULLmarkonthe dipstick.
FuelFilter
Tochangethe fuel filter:
I. Usepliersto squeezethetabsontheotherclamp(theout-linesideof the
fuelfilter),thenslidetheclampawayfromthefuelfilter. Twistandpullthe fuellineoffof thefuelfilter.SeeFigure14.
f
Clamp
Fuel
Line
Tab
Gasolineanditsvaporsareextremely flammableandexplosive.Fireor explosioncancausesevereburnsordeath.
Keepgasolineawayfromsparks,openflames,pilotlights,heat,andother ignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replace if necessary.
Beforereplacingthefuelfilter, drainthefueltankaspertheinstructions below.
Donotdrainfuelwhentheengineishot.Allowtheengineadequatetimeto cool.Drainfuelintoanapprovedcontaineroutdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthetankbydisconnectingthefuelline fromthe in-linefuelfilter neartheengine.
Removethefuellinefromthe In-lineside(sidetowardsthefueltank)ofthe fuelfilter.
Replacementpartsmustbethesameandinstalledinthesamepositionas theoriginalparts.
Iffuelspills,wait until it evaporatesbeforestartingengine. Beforereplacingthefuelfilter, drainthefueltank.Otherwise,fuelcanleak
outandcauseafireorexplosion.
ToDrain the fuel:
Locatethefuelfilter,seeFigure12,whichisroutedontheleftsideofthe enginebetweenthefueltankandthecarburetor,andmaybeattachedto the enginewithatiestrap.Cutthetiestrap,if present,thenpinchthetabsonthe in-lineclamponthefuelfilterwithapairofpliers,slidetheclampupthefuel line.Pullthefuellinefreefromthefilterandplacetheopenendofthelineinto anapprovedcontainertodrainthefuel.
J
Figure14
2. Checkthe fuellinesforcracksorleaks.Replaceif necessary.
3. Replacethefuelfilter withanoriginalequipmentreplacementfilter. Call 1-800-4-MY-HOME®to purchasetheoriginalequipmentreplacementfilter.
4. Securethefuellineswith theclamps.
Iffilters, orcoversarenot installedcorrectlyseriousinjury ordeathcould resultfrom backfire.Donotattempt to startthe enginewith them removed
Donotusepressurizedair orsolventsto cleanthe aircleanercartridge.
19
Air Cleaner
NOTE:Operatingenginewith looseordamagedaircleanercomponentscouldcause prematurewearandfailure.Replaceallbentordamagedcomponents.
NOTE:Paperelementcannotbeblownoutwith compressedair. Loosenknobsandremoveaircleanercover,seeFigure15. Precleaner(ifequipped):
1. Removeprecleaner.
2. Replaceorwashprecleanerinwarmwaterwith detergent.Rinseandallow toairdry.
3. Saturateprecleanerwith newengineoil;squeezeout excessoil.
4. Reinstallprecleanerintocover,aligningholein precleanerwith uppercover knob.
PaperElement:
1. Removeelementfrombase;replaceelement.
2. Installelementwithpleatedsideoutandseatrubbersealontoedgesof base.
3. Reinstallaircleanercoverandsecurewith knobs.
Removeandinspectthesparkplug.Checkgaptomakesureit issetat.030". SeeFigure16.
Electrode Porcelain
.030 (.76 mm) gap
J
Figure16
3. Replacethesparkplug(Champion®RC12YC)onceaseason.
Muffler
Temperatureof muffler and nearbyengineareasmayexceed150°F(65°C). Avoidcontactwith theseareas.
Inspectmufflerperiodically,andreplaceif necessary.Replacementparts forthemufflermustbethesameandinstalledinthesamepositionasthe originalparts.
Figure15
SparkPlug
1. Cleanareaaroundthesparkplugbase.Donotsandblastsparkplug.Spark plugshouldbecleanedbyscrapingorwire brushingandwashingwitha
commercialsolvent
CleanEngine
Dailyorbeforeeveryuse,cleangrass,chafforaccumulateddebrisfrom
engine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofanycombustibledebris. Keepingenginecleanallowsairmovementaroundengine. Enginepartsshouldbe keptcleanto reducetheriskofoverheatingand
ignitionofaccumulateddebris.
Donotusewater to cleanengineparts. Watercouldcontaminatefuel
system.Useabrushor drycloth.
Carburetor Adjustment
Thecarburetoronthisengineisnotadjustable.
Lubrication
Beforelubricating, repairing,orinspecting,alwaysdisengagePTO(Blade EngageLever),moveshift leverinto neutralposition,setparkingbrake,stop
leng neandremovekeyto preventunntendedstart rig.
Pivot Points& Linkage
Lubricateallthepivotpointsonthedrivesystem,parkingbrakeandlift linkageat
leastonceaseasonwith light oil.
RearWheels
Therearwheelsshouldberemovedfromtheaxlesonceaseason.Lubricatethe axlesandtherimswellwith anall-purposegreasebeforere-installingthem.
20
FrontA×les
Eachendofthetractor'sfrontpivotbarmaybeequippedwith agreasefitting. Lubricatewith agreasegunafterevery25hoursoftractoroperation.
Drivethetractortoa level,clearspotonyourlawn,nearenoughforyour
gardenhosetoreach.
Battery
Thebatteryissealedandismaintenance-free.Acidlevelscannotbechecked.
Alwayskeepthebatterycablesandterminalscleanandfreeof corrosive buiN-up.
Aftercleaningthebatteryandterminals,applya lightcoatofpetroleumjelly orgreasetobothterminals.
Alwayskeeptherubberbootpositionedoverthepositiveterminaltoprevent shorting.
IMPORTANT: Ifremovingthebatteryforanyreason,disconnecttheNEGATIVE (Black)wirefromitsterminalfirst,followedbythePOSITIVE(Red)wire.When re-installingthe battery,alwaysconnectthePOSITIVE(Red)wiretoitsterminal first,followedbytheNEGATIVE(Black)wire.Becertainthatthewiresareconnected tothecorrectterminals;reversingthemcouldchangethe polarityandresultin damagetoyourengine'salternatingsystem.
CleaningBattery
Cleanthe batterybyremovingit fromthetractorandwashingwith a bakingsoda andwatersolution.If necessary,scrapethe batteryterminalswithawirebrushto removedeposits.Coatterminalsandexposedwiringwith greaseorpetroleumjelly topreventcorrosion.
Battery Failures
Somecommoncausesfor batteryfailureare:
Incorrectinitialactivation Overcharging Freezing
Undercharging Corrodedconnections
Makecertainthe tractor'sdischargechuteisdirectedAWAYfrom your house, garage,parkedcars,etc.
2. DisengagethePTO(BladeEngage),settheparkingbrakeandstopthe engine.
3. Threadthehosecoupier(packagedwithyourtractor'sOperator'sManual) ontotheendofyourgardenhose.
4. Attachthehosewithhosecouplertothewaterportonthecuttingdeck surface.SeeFigure17.
Turnthewateron.5.
6.
Whilesittingintheoperator'spositiononthetractor,starttheengineand placethethrottle leverintheFAST(rabbit)position.
7. Movethetractor'sPTO(BladeEngage)intotheONposition.
8. Remainintheoperator'spositionwith thecuttingdeckengagedfora minimumoftwominutes,allowingtheundersideofthecuttingdeckto thoroughlyrinse.
9. Movethetractor'sPTO(BladeEngage)intothe0FFposition.
10. Turntheignitionkeytothe STOPpositionto turnthetractor'sengineoff.
11. Turnthewateroffanddetachthehosecouplerfromthewaterportonyour deck'ssurface.
IMPORTANT: After cleaningyourdeckwith the DeckWashSystemTM return tothe operator'spositionandengagethe PTO.Keepthecuttingdeckrunning foraminimumoftwo minutes,allowingtheundersideofthe cutting deckto thoroughlydry.
ThesefailuresareNOTcoveredbyyourtractor'swarranty.
Cleaningthe EngineAnd Deck
Anyfueloroilspilledonthemachineshouldbewipedoffpromptly.DoNOTallow debristoaccumulatearoundthecoolingfinsoftheengineoronanyotherpartof
themachine. IM PORTANT: TheuseofapressurewashertocleanyourtractorisNOT
recommended.It maycausedamagetoelectricalcomponents,spindles,pulleys, bearingsortheengine.
DeckWashSystemTM Yourtractor'sdeckisequippedwithawaterportonitssurfaceaspartofitsDeck
WashSystemTM, followtheseinstructionstoutilizethisfeature. UsetheDeckWashSystemTM torinsegrassclippingsfromthedeck'sundersideand
preventthebuildupofcorrosivechemicals.CompletethefollowingstepsAFTER EACHMOWING:
Figure17
21
Adjustments
Neverattempt to makeanyadjustmentswhile the engineisrunning,except wherespecifiedintheoperator'smanual.
Levelingthe Deck Note:Checkthetractor'stirepressurebeforeperforminganydeckleveling
adjustments.RefertoTiresintheServicesectionofthismanualformore informationregardingtirepressure.
Front ToRear
Thefrontofthecuttingdeckissupportedbyastabilizerbarthatcanbeadjustedto levelthedeckfromfront to rear.ThefrontofthedeckshouldbebetweenIA-inch
and_8-lnchlowerthantherearofthedeck.Adjustif necessaryasfollows: I. Withthetractorparkedonafirm, levelsurface,placetheleverforlifting the
platformonthesecondtothetopnotch(secondhighestposition)androtate thebladeascloseaspossibletothedischargechannelthatisparallelto the
tractor.
2. Measurethedistancefromthefrontofthebladetip to thegroundandthe rearofthebladetiptotheground.Thefirstmeasurementtakenshould
bebetweenIA"and3/8"lessthanthesecondmeasurement.Determine theapproximatedistancenecessaryfor properadjustmentandproceed,if
necessary,to thenextstep.
3. Locatetheflangelocknutonthefrontsideofthestabilizerbracket.See Figure18.
Tightentheflangelocknuttoraisethefrontofthedeck; Loosentheflangelocknuttolowerthefrontofthedeck.
1. Withthetractorparkedonafirm,levelsurface,placethedeckliftleverin thesecondfromthetopnotch(secondhighestposition)androtateboth
bladessothattheyareperpendicularwith thetractor.
2. Measurethedistancefromtheoutsideofthe leftbladetiptotheground andthedistancefromtheoutsideoftherightbladetip totheground.Both
measurementstakenshouldbeequal.Ifthey'renot,proceedto thenext
step.
3. Loosen,butdoNOTremove,thehexcapscrewontheleft deckhanger
bracket.SeeFigure19.
4. Balancethedeckbyusingawrenchtoturntheadjustmentgear(found
immediatelybehindthehexcapscrewjust loosened)clockwise!upor
counterclockwise/down.Thedeckisproperlybalancedwhenbothbladetip
measurementstakenearlierareequal.
S. Retlghtenthe hexcapscrewonthe left deckhangerbracketwhenproper
adjustmentisachieved.
J
,.. J
Figure18
SidetoSide
Ifthecuttingdeckappearsto bemowingunevenly,asidetosideadjustmentcanbe performed.Adjustif necessaryasfollows:
He× Cap Screw
Figure19
SeatAdjustment
RefertotheAssemblysectionofthismanualforseatadjustmentinstructions.
ParkingBrakeAdjustment
Neverattempt to adjustthe brakeswhilethe engineisrunning.Always IdisengagePTO(bladeengage)lever,moveshift leverinto neutralposition, Istopengineandremovekeyto preventunintendedstarting.
Ifthetractordoesnotcometoacompletestopwhenthebrakepedaliscompletely depressed,orif thetractor'srearwheelscanroll with theparkingbrakeapplied, thebrakeis inneedof adjustment.ContactthenearestSearsServiceCenterto have yourbrakesproperlyadjusted.
Tolocatethe nearestParts& RepairServkeCenteror to scheduleservke, contact1-800-4-M¥-NOME_.
22
CuttingDecklemovai
Toremove the cutting deck, proceed as follows:
1. Placethe PTO(BladeEngage)leverinthedisengaged(OFF)positionand engagetheparkingbrake.
2. Lowerthedeckbymovingthedecklift leverintothe bottomnotchonthe rightfender.
3. Removetheself-tappingscrew(A)thatsecuresthebelt-keeperrodfrom aroundthetractor'sPTOpulley,thenremovethebeltkeeperrod(B).See Figure20.
flote: Makeamentalnotewhatholetheotherendofthebelt-keeperrodisinserted inforreinstallationpurposes.
4. Removethebelt(C)fromaroundthetractor'sPTOpulley.SeeFigure20.
Avoidpinchinginjuries.Neverplaceyourfingers onthe idlerspringor betweenthebelt anda pulleywhile removing the belt.
Bow-TieClip
w
.J
Figure21
Removethebow-tiecotterpinsecuringthedeckstabilizerrodtothedeck.
Slidethedecklift rodfromthemounlngbracketonthedeckasseenin
Figure22.
#
!
®
J
Figure20
5. Lookingatthecuttingdeckfromthe leftsideofthetractor,locatethebow- tiepinthatsecuresthedecksupportrodontherearleftsideofthedeck.See Figure21.Removethebow-tiepinthat securesthedecksupportrod,and carefullyremovethedecksupportfromthedecklift arm.
6. Repeattheabovestepsonthetractor'srightside. Note:Thebow-tieclipsshouldbere-installedfromthetopdown.
7. Movethedecklift leverintothetopnotchontherightfendertoraisethe decklift armsupandoutoftheway.
.......,,_!_........ /_*_
Zi_ 17_//;:3(7 :: CZ;iii ( :: (/) <i )<_Z'_)i::g>
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iO
0
J
Figure22
Carefullyremovethe PTOcablefromtherearofthecuttingdeckby removingthe bow-tiecotterpinwhichsecuresit. Removethespringfrom thedeckidlerbracket.SeeFigure23.
L
23
/'
/
/
PTOCable
Figure23
10. Gentlyslidethecuttingdeck(fromtheleftside)outfromunderneaththe tractor.
2. Connecttheotherendofthecabletothe(positive+) postofthejumperbattery.
3. Connectthesecondcable(negative-) totheotherpostofthejumper battery.
4. Connecttheotherendofthe negativecabletotheengineblockofthe
tractor,awayfromthebattery.Attachtoanunpaintedpartto assureagood connection.
Ifthejumperbattery isinstalled onavehicle(i.e.car,truck),do NOTstart
the vehicle'senginewhenjump startingyour tractor.
5. Startthetractor(asinstructedearlierinthissectionof thismanual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables,in reverse
orderofconnection.
Charging
Batteriesgiveoff anexplosivegaswhile charging.Chargethe battery in a
[wellventilated areaand keepawayfrom anopenflame orpilot light asona
lwater heater,spaceheater,furnace,clothesdryeror othergasappliances.
Tires
Neverexceedthe maximum inflation pressureshownonthe sidewall oftire.
Therecommendedoperating tire pressureis:
Approximately10psifor thereartires
Approximately14psiforthefronttires [M PORTANT: Refertothetiresidewallfor exacttiremanufacturer's recommendedormaximumpsi.Donotovednflate.Uneventirepressurecould
causethecuttingdeckto mowunevenly.
Battery
CaliforniaProposition65WARNING!Batteryposts,terminals,andrelated accessoriescontainleadandleadcompounds,chemicalsknowntothe Stateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
Ifremoving the battery,disconnectthe NEGATIVE(Black)wire from its terminalfirst, followedbythe POSITIVE(Bed)wire. Whenre-installing
the battery,alwaysconnectthe POSITIVE(Bed)wire to itsterminalfirst,
[fo owedbythe NEGATME(Back)w re.
JumpStarting
Whenchargingyourtractor'sbattery,useonlyachargerdesignedfor12Vlead- acidbatteries.Readyourbatterycharger'sOwner'sManualpriortocharging
tourtractor'sbattery.Alwaysfollow itsinstructionsandheeditswarnings.
Ifyourtractorhasnotbeenputintouseforanextendedperiodoftime,chargethe
batteryasfollows:
1. Setyourbatterychargerto delivera maxof 10amperes.
2. Ifyourbatterychargerisautomatic,chargethebatteryuntilthecharger indicatesthatchargingiscomplete.Ifthechargerisnotautomatic,charge
fornofewerthaneighthours.
Fuse
One20AMPfuseisinstalledinyourtractor'swiringharnessto protectthetractor's electricalsystemfromdamagecausedbyexcessiveamperage.
Iftheelectricalsystemdoesnotfunction,oryourtractor'senginewill notcrank,
first checkto becertainthat thefusehasnot blown.Itcanbefoundattherearof theunit, underneaththefenderlocatedbythe battery.
Alwaysuseafusewith thesameamperagecapacityfor replacement.
Cutting Blades
Shutthe engineoff and removeignitionkeybeforeremovingthecutting
blade(s)for sharpeningor replacement.Protectyourhandsbyusingheavy gloveswhen graspingthe blade.
Neverjumpstarta damagedorfrozen battery.Becertainthe vehiclesdo not touch,and ignitionsareoff. Donotallow cableclampsto touch.
Connectpositive(+)cabletopositivepost(+) of yourtractor'sdischarged battery.
Periodicallyinspectthe bladeand/orspindlefor cracksor damage,
especiallyafter you'vestruckaforeignobject. Donotoperatethe machine
until damagedcomponentsare replaced.
24
Toremovetheblades,proceedasfollows:
1. Removethedeckfrombeneaththetractor,(refertoCuttingDeckRemoval earlierin thissection)thengentlyflipthedeckoverto exposeitsunderside.
2. Placea blockofwoodbetweenthecenterdeckhousingbaffleandthe cuttingbladetoactasastabilizer.SeeFigure24.
3. Removethehexflangenutthatsecuresthebladetothespindleassembly.
F
HexFlangeNut
5. Testtheblade'sbalanceusinga bladebalancer.Grindmetalfromthe heavysideuntil it balancesevenly.
NOTE:Whenreplacingtheblade,besureto installthebladewith thesideofthe
blademarked"Bottom" (orwith apartnumberstampedinit)facingtheground
whenthe mowerisintheoperatingposition.
Useatorque wrenchtotighten the bladespindlehexflangenut to between
70Ibs-ftand 90Ibs-ft.
Changingthe DeckBelt
Besureto shutthe engineoff, removeignitionkey,disconnectthe spark
plugwire(s)and groundagainstthe engineto prevent unintendedstarting
_beforeremovng the bet.
All beltson yourtractor aresubjectto wear andshouldbereplacedifany signsofweararepresent.
Figure24
4.
Toproperlysharpenthecuttingblades,removeequalamountsofmetal frombothendsofthebladesalongthecuttingedges,paralleltothetrailing edge,ata25°- to 30°angle.Alwaysgrindeachcuttingbladeedgeequallyto maintainproperbladebalance.SeeFigure25.
Figure25
Ifthe cutting edgeof thebladehaspreviouslybeensharpened,or if any metalseparationispresent,replacethe bladeswith newones.
IM PORTANT: TheV-beltfoundonyourtractorisspeciallydesignedto engage anddisengagesafely.Asubstitute(non-OEM)V-beltcanbedangerousbynot disengagingcompletely.Foraproperworkingmachine,useidenticalequipment
beltsaslistedinthepartspagesofthisOperator'sManual. Tochangeorreplacethedeckbeltonyourtractor,proceedasfollows:
Removethedeckasinstructedearlierinthissection.
1. Removethebeltcoversfromthespindlepulleysbyremovingthehexscrews thatfastenthecoverstothedeck.SeeFigure26.
2. Itmayalsobenecessarytoloosenthehexnutontheleft deckidlerpulleyto getthebeltoffthe pulleyandaroundthebeltguard.
3. Carefullyremovethedeckbeltfromaroundthetwo spindlepulleysandthe twodeckidlerpulleys.SeeFigure26.
4. Toplacethenewbelt,beginbyroutingthebeltaroundthetwoouterspindle pulleysasshownin Figure26.
5. ThenroutethebeltaroundthetwodeckidlerpulleysasshowninFigure26.
6. Retightenthebeltkeeperrodloosenedearlier.
7. Remountthebeltguardsremovedearlier.
8. Re-installthedeck,makingsurethebeltremainsroutedaroundthepulleys asinstructed.ThecompletebeltroutingisshowninFigure26.
9. Pulltherightsideofthebelt,andplacethenarrowVsideofthebelt intothe
PTOpulley.
10. Whileholdingthe beltandpulleytogether,rotatethepulleytotheleft. Continueholdingandrotatingthepulleyandbeltuntil thebeltisfullyrolled intothe PTOpulley.
Apoorly balancedbladewill causeexcessivevibration, maycausedamageto thetractor and/or result inpersonalinjury.
25
ParkingBrakeAdjustment
Neverattempt toadjustthe brakeswhile theengine isrunning. AMays disengagePTO(BladeEngageLever),moveshift leverinto neutral position, stopengineandremovekeyto preventunintendedstarting.
Ifthetractordoesnotcometoacompletestopwhentheclutch-brakepedalis completelydepressed,orifthetractor'srearwheelscanrollwith theparkingbrake applied,the brakeisinneedofadjustment.ContactthenearestParts& Repair ServiceCenterto haveyourbrakesserviced.
Tolocate the nearestParts& RepairServiceCenterorto scheduleservice, contact1-800-4-MY-HOME_.
f
Hex Washer Screws
Changing the TransmissionDrive Belt
NO}E:Severalcomponentsmustbe removedandspecialtools(i.e.air/ impactwrench)inorderto changethetractor'sdrivebelt.Contactthe nearest Parts & RepairService Centerto haveyourtransmission
drivebeltserviced.
Tolocatethe nearestParts& RepairServiceCenterorto scheduleservice, contact1-800-4-MY-HOME_.
_ortion of the
belt routes around
the PTO Pulley
Figure26
Belt Cover
26
Neverstorelawn tractor with fuel intank indoorsor in poorlyventilated areaswhere fuelfumesmayreachanopenflame,spark,or pilot light ason afurnace,water heater,clothesdryer,or gasappliance.
PreparingTheEngine
IMPORTANT: Fuelleft inthefueltankduringwarmweatherdeterioratesand
will causeseriousstartingproblems. Topreventgumdepositsfromforminginsidetheengine'scarburetorandcausing
possiblemalfunctionoftheengine,thefuelsystemmustbeeithercompletely emptied,orthegasolinemustbetreatedwithastabilizertopreventdeterioration.
I. Ifusinga fuelstabilizer:
a. Readtheproductmanufacturer'sinstructionsandrecommendations. b. Addtoclean,freshgasolinethecorrectamountofstabilizerforthe
capacityofthefuelsystem.
c. Fillthefueltankwith treatedfuelandruntheenginefor 2-3minutesto
getstabilizedfuelintothecarburetor.
2. Ifemptylngthefuelsystem: a. Donotdrainfuelwhentheengineishot.Allowtheengineadequate
timetocool.Drainfuelintoanapprovedcontaineroutdoors,awayfrom openflame.
b. Drainanylargevolumeoffuelfromthetankbydisconnectingthe
fuellinefromthein-linefuelfilter neartheengine.Seethecomplete instructionsforDrainingTheFuellaterinthissection.
Gasolineisextremelyflammableand canbeexplosiveundercertain conditions. Draingasolinebeforestoring theequipmentfor extended
periods.Drainfuel onlyinto anapprovedcontaineroutdoors,awayfrom anopenflame.Allowengineto cool.Extinguishcigarettes,cigars,pipes, andother sourcesof ignitionpriorto draining fuel.Storegasolineinan approvedcontainerinsafelocation.
DrainingTheFuel
1. Locatethefuelfilter,whichislocatedonthe left sideoftheengine,andmay beattachedtotheenginewithatiestrap.
2. Cutthetiestrap,if present,thenpinchthe in-lineclamponthefuelfilter with apairofpliers,slidetheclampupthefuelline.
3. Pullthefuellinefreefromthefilterandplacetheopenendofthe lineinto anapprovedcontainertodrainthefuel.
PreparingThelawn tractor
Cleanandlubricatetractorthoroughlyasdescribedinthelubrication instructions.
2. Donotusea pressurewasherorgardenhosetocleanyourunit.
3. Storemowerin adry,cleanarea.Donotstorenexttocorrosivematerials, suchasfertilizer.
c. Reconnectthefuellineandruntheengineuntilit startstofalter,then
usethechoketokeeptheenginerunninguntilallfuelin thecarburetor hasbeenexhausted.
d. Disconnectthefuellineanddrainanyremaininggasolinefromthe
system.
Gasolineisa toxicsubstance.Disposeof gasolineproperly.Contactyour
localauthoritiesforapproveddisposalmethods.
3. Removethesparkplugandpourone(1)ounceofengineoilthroughthespark plugholeintothecylinder.Cranktheengineseveraltimestodistributethe oil. Replacethesparkplug.
27
Enginefailsto start
1. PTO/BladeEngageleverengaged.
2. Parkingbrakenotengaged.
3. Sparkplugwire(s)disconnected.
4. Throttle/Chokecontrollevernot incorrect
2. Engageparkingbrake.
3. Connectwire(s)to sparkplug(s).
4. PlaceThrottle/Chokeleverintothe FASTposition.
startingposition.
5. Chokenotactivated
6. Fueltankempty,or stalefuel.
7. BIockedfuelline.
8. Faultysparkplug(s).
9. Engineflooded.
5. MovetheThrottle/Chokeleverintothe Choke
6. Filltankwithclean,fresh(lessthan30daysold) gas.
7. Replacethefuellineandreplacefuelfilter.
8. Clean,adjustgapor replaceplug(s).
9. CrankenginewiththrottleinFASTposition.
10. BlownFuse(s)
Enginerunserratically
1. UnitrunningwithCHOKEactivated.
2. Sparkplugwire(s)loose.
3. Blockedfuellineor stalefuel.
4. Ventingascap plugged.
5. Waterordirtinfuel system.
6. Dirtyaircleaner.
2. Connectsparkplugwire(s).
3. Replacethefuelline;filltankwithclean,fresh
4. Clearventor replacecapifdamaged.
5. Drainfueltank. Refillwithclean,freshgasoline.
6. Replaceaircleanerpaperelementor cleanfoam
Engineoverheats 1. Engineoillevellow. 1.
2. Airflowrestricted. 2.
Enginehesitatesat highRPM 1. Sparkpluggaptoo close. 1. Engineidles rough 1. Sparkplugfouled,faultyor gaptoo wide. 1.
2. Dirtyaircleaner. 2.
Excessivevibration
Mowerwill notmulchgrass
Unevencut
1. Cuttingbladelooseor unbalanced.
2. Damagedor bentcuttingblade.
1. Enginespeedtoolow.
2. Wetgrass.
3. Excessivelyhighgrass.
4. Dullblade.
1. Decknotleveledproperly.
2. Dullblade.
3. Uneventirepressure.
2. Replaceblade.
2. Do notmulchwhengrassiswet.
3. Mowonce ata highcuttingheight,thenmowagain
4. Sharpenorreplaceblade.
2. Sharpenorreplaceblade.
3. Checktire pressureinallfour tires.
1. Placeleverindisengaged(OFF)position.
position.
10. ReplaceFuse(s)See"Fuse"in Serviceand Maintenancesection.
1. DeactivatetheCHOKE.
gasolineandreplacefuelfilter.
pre-cleaner,if equipped. Fillcrankcasewithproperamountandweightof oil.
Cleangrassclippingsanddebrisfromaroundthe engine'scoolingfinsandhousing.
Removesparkplugandresetthe gap. Replacesparkplug.Set pluggap.
Replaceair cleanerelementand/orcleanpre-
cleaner.
1. Tightenbladeandspindle.
1. Placethrottlein FAST(rabbit)position.
at desiredheightor makea narrowercuttingswath.
1. Performside-to-sidedeckadjustment.
NEED MOREHELP?
%£{_ls_lfim_} t}*_e_:_x/,',{'w(sran<I moze on manag<'_ly[i£eo{o_, - fo[ f_e÷!
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