MTD 12A-948K299 Owner’s Manual

Operator's Manual
PRO E S S I 0 N A
21" SELF=PROPELLED MOWER
Model No. 247.381091
o SAFETY
ASSEMBLY
OPERATION
MAINTENANCE
CAUTION: Before using
this product, read this
PARTS LIST
o ESPANOL, p. 37
manual and follow all safety rules and operating
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORMNO.769-06851
6/22/2011
WarrantyStatement..................................Page2
Safetyinstructions....................................Pages3-6
SlopeGuide..............................................Page7
SafetyLabels............................................Page9
Assembly..................................................Pages10-13
Operation..................................................Pages14-15
ServiceandMaintenance.........................Pages16-19
Off-SeasonStorage..................................Page20
TroubleShooting.......................................Page21
PartsList...................................................Page22-32
Espa_ol.....................................................Page37
ServiceNumbers......................................BackCover
Craftsman Professional Two Year Full Warranty
FORTWOYEARSfromthe dateof purchase,this productiswarrantedagainstanydefectsinmaterialor workmanship.Defectiveproductwill receivefreerepairorfree replacementif repairisunavailable.
Forwarranty coveragedetailsto obtain repairor replacement,visit the website: www.craftsman.com. This warranty covers ONLYdefects in material andworkmanship. Warrantycoveragedoes NOTinclude:
Expendableitemswhichcanwearout fromnormalusewithinthewarrantyperiod,suchas mowerblades,bladeadapters,belts,filters,or sparkplugs.
Productdamageresultingfromuserattemptsat productmodificationor repairorcausedbyproductaccessories.
Repairsnecessarybecauseof accidentorfailuretooperateor maintainthe productaccordingtoallsuppliedinstructions.
Preventativemaintenanceor repairsnecessarydueto improperfuelmixture,contaminatedorstalefuel.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstatetostate.
Bears Brands ManagementCorporation, Noffman Estates, IL 60179
EngineOilType: SAE30 EngineOilCapacity: 18ounces
Fuel: UnleadedGasoline SparkPlug: Champion®RC12YC
Engine: Briggs& Stratton
ModelNumber.................................................................
Serial Number.................................................................
Dateof Purchase .............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
©KCDIP,LLC 2
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingto operatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyou seethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron the partof theoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknownto theStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
* Readthisoperator'smanualcarefullyinitsentiretybefore
attemptingtoassemblethis machine.Read,understand,and followall instructionsonthe machineandinthemanualsbefore
operation.Keepthismanualinasafeplaceforfutureandregular referenceandfororderingreplacementparts
, Becompletelyfamiliarwiththe controlsandthe properuseof this
machinebeforeoperatingit.
, Thismachineis a precisionpieceofpowerequipment,not a
plaything.Therefore,exerciseextremecautionat alltimes.This machinehasbeendesignedto performonejob: to mowgrass. Donot useit foranyotherpurpose.
, Neverallowchildrenunder14yearsof agetooperatethis
machine.Children14andovershouldreadandunderstandthe instructionsandsafeoperationpracticesin thismanualandon
themachineandshouldbetrainedandsupervisedbyan adult.
, Onlyresponsibleindividualswhoarefamiliarwiththeserulesof
safeoperationshouldbe allowedtousethis machine.
, Thoroughlyinspecttheareawheretheequipmentistobe used.
Removeallstones,sticks,wire,bones,toysandotherforeign objects,whichcouldbetrippedoverorpickedupandthrownby theblade.Thrownobjectscancauseseriouspersonalinjury.
, Planyourmowingpatterntoavoiddischargeofmaterialtoward
roads,sidewalks,bystandersandthe like.Also,avoiddischarg- ingmaterialagainstawallorobstruction,whichmaycause dischargedmaterialto ricochetbacktowardtheoperator.
, Tohelpavoidbladecontactor a thrownobjectinjury,stayin
operatorzonebehindhandlesandkeepchildren,bystanders, helpersandpetsat least75feetfrommowerwhileit is inopera- tion.Stopmachineif anyoneentersarea.
Your Responsibility--Restrict theuseofthis powermachineto personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandon the machine.
SAVE THESE INSTRUCTIONS!
Alwayswear safetyglassesorsafetygogglesduringoperation andwhileperformingan adjustmentorrepairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacks and shirts.Shirtsand pantsthatcoverthearmsandlegsand
steel-toedshoesare recommended.Neveroperatethis machine inbarefeet,sandals,slipperyor light-weight(e.g.canvas)shoes.
Donot puthandsor feetnearrotatingpartsor underthecutting
deck.Contactwithbladecan amputatefingers,hands,toesand feet.
A missingordamageddischargecovercancausebladecontact or thrownobjectinjuries.
Manyinjuriesoccuras a resultofthe mowerbeingpulledoverthe footduringafallcausedby slippingortripping.Do notholdon to themowerif youarefalling:releasethehandleimmediately.
Neverpullthemowerbacktowardyouwhileyou arewalking.If youmustbackthemowerawayfroma wallor obstructionfirst
lookdownandbehindtoavoidtrippingandthenfollowthese
steps:
1. Stepbackfrommowerto fullyextendyourarmsforward.
2. Besureyouarewellbalancedwithsurefooting.
3. Pullthemowerbackslowly,no morethanhalf waytoward
you.
4. Repeatthesestepsas needed.
Donot operatethemowerwhileunderthe influenceofalcoholor drugs.
Donot engagetheself-propelledmechanismon machinesso equippedwhilestartingengine.
3
Thebladecontrolhandleisa safetydevice.Neverattemptto bypassitsoperation.Doingsomakesthesafetydeviceinopera- tiveandmayresultin personalinjurythroughcontactwiththe rotatingblade.Thebladecontrolhandlemustoperateeasily in bothdirectionsandautomaticallyreturntothe disengaged positionwhenreleased.
Neveroperatethe mowerinwetgrass.Alwaysbe sureof your footing.A slip andfallcancauseseriouspersonalinjury.Ifyou feelyou arelosingyourfooting,releasethebladecontrolhandle immediatelyandthebladewill stop rotatingwithinthreeseconds.
Mowonlyin daylightor goodartificiallight.Walk,neverrun.
Stopthebladewhencrossinggraveldrives,walksor roads.
Iftheequipmentshouldstartto vibrateabnormally,stopthe engineandcheckimmediatelyfor thecause.Vibrationis gener- allya warningoftrouble.
Shuttheengineoff andwaituntilthebladecomestoa complete stopbeforeremovingthe grasscatcheroruncloggingthechute. Thecuttingbladecontinuesto rotateforafewsecondsafterthe bladecontrolisreleased.Neverplaceanypartofthebodyinthe bladeareauntilyou aresurethe bladehasstoppedrotating.
Neveroperatemowerwithoutpropertrailshield,dischargecover, grasscatcher,bladecontrolhandleor othersafetyprotectivede- vicesin placeandworking.Neveroperatemowerwithdamaged safetydevices.Failuretodo socan resultinpersonalinjury.
Mufflerandenginebecomehotandcancausea burn.Donot touch.
Neverattempttomakea wheelorcuttingheightadjustmentwhile theengineis running.
Onlyusepartsandaccessoriesmadeforthis machineby the manufactureraslistedin the Partspagesof thisOperator's Manual.Failuretodosocan resultin personalinjury.
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then pullrapidly.Rapidretractionof startercord(kickback)willpull handandarmtowardenginefasterthanyoucanletgo.Broken bones,fractures,bruisesor sprainscould result.
Ifsituationsoccurwhicharenotcoveredinthismanual,usecare andgoodjudgement.Contact1-800-4MY-HOME®forinformation
andassistance.
SLOPE OPERATION
Slopesareamajorfactorrelatedto slipandfall accidents,whichcan resultinsevereinjury.Operationon slopesrequiresextracaution.If youfeel uneasyona slope,do notmowit. Foryoursafety,usethe SlopeGuideincludedaspartof thismanualto measureslopesbefore operatingthis machineona slopedor hillyarea. Iftheslopeisgreater than15degrees,donot mowit.
Do:
o
Mowacrossthefaced slopes;neverupanddown.Exercise
extremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,rocks,hiddenobjects,or bumpswhichcan causeyouto sliportrip.Tallgrasscanhideobstacles.
Alwaysbesureofyourfooting.A slipandfall cancauseserious personalinjury.Ifyou feelyou arelosingyourbalance,release thebladecontrolhandleimmediatelyandthe bladewillstop
rotatingwithinthree(3)seconds.
DoNot:
Donotmowneardrop-offs,ditchesorembankments,because youcouldloseyourfootingorbalance.
Donotmowslopesgreaterthan15degreesas shownon the slopeguide.
Donotmowon wetgrass.Unstablefootingcouldcauseslipping.
CHILDREN
Tragicaccidentscanoccuriftheoperatoris notalerttothe presence ofchildren.Childrenareoftenattractedto themowerandthe mowing activity.Theydonotunderstandthe dangers.Neverassumethat childrenwill remainwhereyoulastsawthem.
Keepchildrenoutofthe mowingareaandunderwatchfulcareof
a responsibleadultotherthantheoperator.
Bealertandturnmoweroffif achildentersthe area.
Beforeandwhilemovingbackwards,look behindanddownfor smallchildren.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,trees,orotherobjectsthatmayobscureyourvisionofa childwhomayrunintothe mower.
Keepchildrenawayfromhotor runningengines.Theycan suffer burnsfroma hot muffler.
Neverallowchildrenunder14yearsofagetooperatethis machine.Children14andovershouldreadand understandthe
instructionsandsafeoperationpracticesinthis manualandon themachineandbetrainedandsupervisedby an adult.
SERVICE
SafeHandlingOf Gasoline:
Toavoidpersonalinjuryorpropertydamageuseextremecare in handlinggasoline.Gasolineisextremelyflammableandthe vaporsareexplosive.Seriouspersonalinjurycanoccurwhen gasolineis spilledonyourselfor yourclothes,whichcan ignite. Washyourskinandchangeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Neverfillcontainersinsideavehicleoronatruckortrailerbed witha plasticliner.Alwaysplacecontainerson thegroundaway
fromyourvehiclebeforefilling.
Removegas-poweredequipmentfromthetruck ortrailerand
refueliton theground.Ifthisis notpossible,thenrefuelsuch equipmenton atrailerwitha portablecontainer,ratherthanfrom a gasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankor containeropeningatalltimesuntilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
4
Extinguishall cigarettes,cigars,pipesandothersources ofignition.
Neverfuelmachineindoorsbecauseflammablevaporswill accumulateinthearea.
Neverremovegascap oraddfuelwhileengineis hotor running. Allowengineto coolat leasttwo minutesbeforerefueling.
Neverover-fillfueltank.Toallowforexpansionofthefuel,donot fillabovethebottomofthe fueltankneck.
Replacegasolinecapandtightensecurely.
Ifgasolineis spilled,wipeit offtheengineandequipment.Move machinetoanotherarea.Wait5minutesbeforestartingengine.
Neverstorethemachineorfuelcontainernearanopenflame, sparkor pilotlightasona waterheater,spaceheater,furnace, clothesdryerorothergas appliances.
Toreducefirehazard,keepmachinefreeofgrass,leaves,or otherdebrisbuild-up.Cleanupoil orfuelspillageand removeany
fuel-soakeddebris. Allowmachinetocoolat least5 minutesbeforestoring.
GeneralService:
Neverrunanengineindoorsorina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingpartshavestopped.Disconnectthe spark plugwireandgroundagainstthe enginetopreventunintended starting.
Checkthebladeandenginemountingboltsatfrequentintervals forpropertightness.Also,visuallyinspectbladefordamage(e.g., bent,cracked,worn).Replacebladewiththeoriginalequipment manufacture's(O.E.M.)bladeonly,listedinthePartspagesofthis manual.Useofpartswhichdonotmeettheoriginalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
Mowerbladesare sharpandcancut. Wrapthe bladeor wear gloves,anduse extracautionwhenservicingthem.
Keepall nuts,bolts,andscrewstighttobe suretheequipmentis insafeworkingcondition.
Nevertamperwithsafetydevices.Checktheirproperoperation regularly.
Afterstrikingaforeignobject,stopthe engine,disconnectthe sparkplugwireand groundagainsttheengine.Thoroughly inspectthemowerforanydamage.Repairthedamagebefore startingandoperatingthemower.
Neverattempttomakea wheelorcuttingheightadjustmentwhile theengineisrunning.
Grasscatchercomponents,dischargecover,and trailshieldare subjectto wearanddamagewhichcouldexposemovingpartsor allowobjectstobethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthePartspages ofthismanual.Useof partswhichdo notmeettheoriginal equipmentspecificationsmayleadto improperperformanceand compromisesafety!
Donot changetheengine'sgovernorsettingor over-speedthe engine.Thegovernorcontrolsthemaximumsafeoperatingspeed ofthe engine.
Checkfuelline,tank,cap,andfittingsfrequentlyfor cracksor
leaks.Replaceifnecessary.
Donot crankenginewith sparkplugremoved.
Maintainor replacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsand regulations.Improperdisposal offluidsandmaterialscanharmtheenvironment.
Accordingto theConsumerProductsSafetyCommission(CPSC) andthe U.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasanAverageUsefulLifeof seven(7)years,or 140hoursof
operation.AttheendoftheAverageUsefulLifehavethemachine
inspectedannuallybya Searsorotherqualifiedservicedealer
toensurethatallmechanicalandsafetysystemsareworking
properlyand notwornexcessively.Failuretodosocanresultin
accidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do not modifyengineinany way. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.Doingsowillvoidtheproductwarranty.
NOTICE REGARDING EMISSIONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are certifiedto operateonregularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWC)ifsoequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearany unimprovedforest-covered, brush-coveredorgrass-coveredlandunlessthe engine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestorisused,itshouldbe maintainedineffectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveisrequired
bylaw(Section4442ofthe CaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestor(PartNo.398067)forthe mufflerisavailablethrough
yournearestSearsPartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine beforeattemptingto assembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
i
®
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher isin its proper place. If damaged, replace immediately.
DANGER -- BYSTANDERS Do not mow when children or others are around.
J
DANGER-- HAND/FOOT CUT Keep hands and feet away from rotating parts.
DANGER -- THROWN DEBRIS Remove objects that can be thrown by the blade in any direction. Wear safety glasses.
DANGER -- SLOPES Use extra caution on slopes. Do not mow slopes greater than 150.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
6
or acornerof a building...
| |
15°
Use this pageas a guide to determine slopes where you may not operatesafely.
Donotoperateyourlawnmoweronsuchslopes.Donotmowon inclineswitha slopeinexcessof 15degrees(ariseofapproximately2-1/2feetevery10feet). Operatewalk- behindmowersacrossthefaceofslopes,neverup anddownslopes.
This page left intentionallyblank.
8
®
READOPERATOR'SMANUAL. KEEPSAFETYDEVICES(BLADECONTRDL, TRAILINGSHIELD,
DISCHARGECOVER,ETC.) IN PLACEAND WORKING. IF DAMAGED,REPLACEiMMEDiATELY.
Operation Of This Equipment May Create Sparks
A Spark Arrestor May Be Required.The Operator Should Contact Local Fire Agencies For Laws Or Regulations To Fire Prevention Requirements.
That Can Start Fires Around Dry Vegetation,
9
IMPORTANT:Thisunit isshippedwithoutgasolineoroil intheengine. Becertaintoserviceenginewithgasolineandoilasinstructedinthe Operationsectionbeforestartingor runningyourmachine.
NOTE:Referenceto rightandlefthandsideofthe LawnMoweris observedfromtheoperatingposition.
OPENING CARTON
1. Cuteachcornerofthe cartonverticallyfromtopto bottom.
2. Removeall looseparts.
3. Removeloosepackingmaterial.
REMOVING UNIT FROM CARTON
1. Liftunitfromthe reartodetachit fromunderlyingcartonmaterial androllunitout ofcarton.
2. Checkcartonthoroughlyforanyotherlooseparts.
LOOSE PARTS IN CARTON
GrassCatcher
GrassCatcherAdapter
SideDischargeCover
EngineOil
f
J
Figure1
f
ASSEMBLY
Attaching The Handle
1. Removeanypackingmaterialwhichmaybebetweenupperand lowerhandles.
A. Pullupandbackon upperhandleasshownin Figure1.
Makecertainthe lowerhandleisseatedsecurelyintothe handlemountingbrackets.Donotcrimpcableswhilelifting thehandleup.
B. Tightenstarknobstosecureupperhandleto lowerhandle.
Makesurethateach carriageboltisseatedproperlyinthe handle.
2. Locatethehairpinclip ontheweldpinon eachsideof lower handle.
A. Removehairpinclipfromweldpin.Usinga pairofpliers,
inserthairpinclipintotheholeonpinclosestto thebracket. SeeFigure2. Repeaton otherside.
B. Inserta carriageboltfromthe manualbagintotheupper
holeonthehandlemountingbracket.Securewithone plastic wingnut,also includedinthemanualbag.Repeatonother sidewith remaininghardware.
NOTE:Makecertainthe drivecable isroutedaroundtheoutsideand abovethelowerhandleso itdoes notinterferewithattachingthegrass
bag.The chutedoorhasbeendesignedtomovethestarterropeoutof thewayof thebagwhenthechutedooris opened.
Figure2
10
3. Theropeguide,whichisconnectedto thesupportrod,islocated onthe rightsideof thelowerhandle.SeeFigure3 below.
A. Holdbladecontrolagainstupperhandle. B. Pullstarterropeout ofthe engine.Releasebladecontrol.
C. Slipstarterropeintoropeguide. D. Usecabletiestosecurecableto lowerhandle.
Attaching the Grass Catcher Themowerwasshippedwiththemulchingbaffleinstalledontheunit.
Forbaggingpurposes,youwillhavetoattachthegrassbagandits adapterinplaceofthe mulchingbaffle.
1. Removethreewingnutsholdingthe mulchingbafflein placeand removefromunit.
2. Replacewithgrassbagadapter,whilemakingsurethe frontlipof adaptergoesundertheedgeof thedeck.SeeFigure4.Secure withwingnutspreviouslyremoved.
3. Liftchutedooronthegrassbagadapterand slidegrassbagonto theadapter.SeeFigure5.
f
J
Figure4
Figure3
?
Figure5
11
Attaching Side Discharge Cover Followstepsbelowtoinstallthe sidedischargecover:
1. Removemulchingbaffleor grassbagadapterfromunitby disconnectingwingnuts.
2. Attachsidedischargecoverto unitand securewiththe threewing nuts.SeeFigure6.
ADJUSTMENTS
Cutting Height Thereis a cuttingheightadjustmentleverlocatedabovethe rearleft
wheel.
1. Pulltheheightadjustmentlevertowardswheel.
2. Moveleverto desiredpositionfora changeincuttingheight.See Figure7.
3. Releaselevertowardsdeck.
Drive Control
Theadjustmentwheelislocatedin the drivecontrolhandlehousing andisusedtotightenor loosenthedrivebelt.Youwillhaveto adjust thedrive controlifany ofthe followinghappens:
1. Themowerdoesnotpropelitselfwiththedrivecontrolengaged.
2. Themower'sdrivewheelshesitatewiththedrivecontrolengaged.
Ifeitherof theseconditionsoccur,rotatetheadjustmentwheel clockwisetotightenandcounter-clockwiseto loosencabletoadjust thedrive control.SeeFigure8.
f
Figure6
NOTE:Forsomepeoplethedrivecontrolmaynotbeina comfortable position.Youcanadjustthehandlepositionbytighteningtheadjust-
mentwheel.
f
Figure8
.J
Figure7
12
Cutting Height
Adjustment Lever
Recoil Startel
Gas Cap
Y
J
Oil Cap/Di!
Side Discharge
Cover
Figure9
BLADE CONTROL SIDE DISCHARGE COVER
Thebladecontrolis attachedtotheupperhandleofthemower.See Figure9. Depressand squeezeitagainsttheupperhandleto operate theunit.Releaseitto stopengineand blade.
Yourmoweris shippedasa mulcher.Todischargethegrassclippings tothe sideinstead,followtheinstructionsin theAssemblysectionto attachthe sidedischargecover.
J
Thisbladecontrolisa safetydevice.Neverattempttobypassits operations.
CUTTING HEIGHT ADJUSTMENT
LEVER
Thecuttingheightadjustmentleverislocatedabovethe left rearwheel.Toadjustthecuttingheight,referto the Assemblysection.
DRIVE CONTROL
Thedrivecontrolislocatedonthe upperhandle.Squeezethedrive controltoengagethe drivesystem.Releaseittodisengagethedrive system.
Meets ANSi Safety Standards
CraftsmanLawnMowersconformto the safetystandardoftheAmericanNationalStandardsInstitute(ANSI).
Keephandsandfeetawayfromthe chuteareaoncuttingdeck.Refer
towarninglabelonthe unit.
RECOIL STARTER
Therecoilstarteris connectedtothesupportrodandis locatedon the
rightsideofthe lowerhandle.Standbehindthe unitandpulltherecoil starterropeto startthe unit.
GAS CAP
Removethe gascap toaddfuel tothe fueltank. Useclean,fresh, regularunleadedgasolinewithaminimumof87octane.
OIL CAP/DIPSTICK
Referto theMaintenancesectionfor instructionsoncheckingtheoil.
TRAIL SHIELD
Thetrail shieldis attachedtotherearof themowerandisthereto
protecttheoperatorfromflyingdebris.Do notusethemowerunless
theshieldisfullyfunctionalandin place.
13
GAS AND OiL FILL-UP f "_
IMPORTANT:Thisunit isshippedwithoutgasolineoroil intheengine. Becertaintoserviceenginewithgasolineandoilasinstructedinthis sectionbeforestartingor runningyourmachine.
Oil (one 18 ounce bottle shipped with unit) FirstTime Use
1. Removeoil filldipstick(G). SeeFigure10.
2. Withthe moweron levelground,emptyentirecontentsofoil bottle providedintotheengineoil fill (H).
3. Replaceoil fill dipstickandtighten.
Subsequent Uses Use4-strokemotoroilthatmeetsor exceedstherequirementsfor API
servicecategorySF,SG,SH,SJ or later.AlwayschecktheAPIservice labelontheoilcontainerto be sureitincludesthelettersSF,SG,SH, SJor higher.
Outdoortemperaturesdeterminetheproperoilviscosityforthe engine. Usethechartto selectthebestviscosityfortheoutdoortemperature rangeexpected.
f "h
40 30
16so4s6 o** " 2
¸
32
14 o4
20 10
°30
A minimumof 87 octane/87AKI(91RON).
Gasolinewithupto 10%ethanol(gasohol)orupto 15%MTBE
(methyltertiarybutylether)is acceptable.
Refuelina well-ventilatedareawiththeenginestopped.Iftheengine hasbeenrunning,allowittocool first.Neverrefuelthe engineinsidea buildingwheregasolinefumesmayreachflamesor sparks.
Gasolineishighlyflammableandexplosive,andyoucanbe burnedor seriouslyinjuredwhenrefueling.Stopengineandkeep heat,sparks,and flameaway.Refuelonlyoutdoors.Wipeupspills
immediately.
Ifyourequipmentwillbe usedonan infrequentorintermittentbasis, pleaserefertothe Off SeasonStoragesectionforadditionalinforma-
tion regardingfuel deterioration.
Figure10
e
* Below40°F(4°C)theuseofSAE30 willresultinhardstarting. **Above80°F(27°C)theuseof 10W-30maycauseincreasedoil
consumption.Checkoil levelmorefrequently.
1. Checktheoil withtheenginestoppedandlevel.
2. Removetheoil fill dipstickandwipeit clean.
3. Insertandtightenthe oilfilldipstick.Removeittochecktheoil level.SeeFigure10.
4. Iftheoil levelis nearor belowthelowerlimitmarkonthe dipstick, removetheoilfilldipstick,andfillwiththe recommendedoilto the upperlimitmark(J). Donotoverfill.
5. Reinstalltheoilfilldipstick.
Gasoline
Donotuseunapprovedgasolines,suchas E85.Do notmixoil in
Igasolineor modifyengineto runonalternatefuels.Thiswilldamage _theenginecomponentsandvoid the engine warranty.
Fuelmustmeet these requirements:
Clean,fresh,unleadedgasoline.
NOTE:Fuelcandamagepaintandsometypesof plastic.Becareful notto spillfuelwhenfilling yourfueltank.
Neverusestaleorcontaminatedgasolineoroil/gasolinemixture.
Avoidgettingdirt orwaterin thefueltank.
1. Removethefuel tankcap.
2. Fillthefueltankwithfuel.Toallowforexpansionofthe fuel,do notfill abovethe bottomofthefuel tankneck.Do notoverfill.
Wipeupspilledfuelbeforestartingtheengine.
3. Installthe fueltankcapandtightenituntil itclicks.
4. Movelawnmoweratleast10feetawayfromthefuelcontainer/ sourceandsitebeforestartingtheengine.
Besurenooneotherthantheoperatorisstandingnearthelawn mowerwhilestartingengineoroperatingmower.Neverrunengine indoorsorin enclosed,poorlyventilatedareas.Engineexhaust containscarbonmonoxide,an odorlessanddeadlygas.Keephands, feet,hairand looseclothingawayfromanymovingpartsonengine
andlawnmower.
14
TO START ENGINE
1. Standingbehindthemower,squeezethe bladecontrolhandle againstupperhandle.SeeFigure11.
2. Holdingthesetwohandlestogetherfirmly,grasprecoilstarter handleandpull ropeslowlyuntil resistanceisfelt, thenpullwitha rapid,continuous,full armstroke.SeeFigure11.Keepinga firm griponthestartercordhandle,letthe roperewindslowly.Repeat untilenginecranks.Lettheroperewindeachtimeslowly.
Rapidretractionof startercord(kickback)willpullhandandarm towardenginefasterthanyoucanletgo.Brokenbones,fractures, bruisesorsprainscouldresult.
NOTE:Ifenginefloods,waita fewminutesto restart.
TO STOP ENGINE
1. Releasebladecontroltostopthe engineandblade.
Waitforthe bladeto stopcompletelybeforeperforminganyworkon themowerorto removethegrasscatcher.
USING YOUR LAWN MOWER
Besurelawnisclearofstones,sticks,wire,orotherobjectswhich coulddamagelawnmoweror engine.Suchobjectscouldbeaccidently thrownbythemowerin anydirectionandcauseseriouspersonalinjury tothe operatorandothers.
Theoperationofany lawnmowercanresultinforeignobjectsbeing thrownintothe eyes,whichcan damageyoureyesseverely.Always wearsafetyglasseswhileoperatingthemower,or whileperforming anyadjustmentsor repairsonit.
1. Oncethe engineis running,squeezethedrivecontrolagainstthe upperhandleto propelmower.Releaseittodisengagethedrive.
USING AS MULCHER
Formulchinggrass,removethegrasscatcherorthesidedischarge chutefromthemower,and reattachthemulchingbaffle.Foreffective mulching,donot cutwetgrass.If thegrasshasbeenallowedtogrow in excessoffourinches,mulchingisnot recommended.Usethegrass catcherto bagclippingsinstead.
Figure11
USING GRASS CATCHER
Youcanuse thegrasscatchertocollectclippingswhileyou are operatingthemower.
1. Attachgrasscatcherfollowinginstructionsinthe Assembly section.Grassclippingswill automaticallycollect inthebagas
yourunthe mower.
2. Operatethemowertillthegrassbagisfull.
3. Stopenginecompletelyby releasingthe bladecontrol.Makesure thattheunit hascometo a completestop.
4. Whileholdingthegrassbagbyboththerearhandleandthe lower
handle,liftthe grassbagstraightupoffthe adapter.Thechute
doorwillmovethe ropeoutof thewayof thebag.
5. Continuingtoholdthelowerhandle,raisethe rearofthe grass
bagand releasethelowerhandleovera properreceptacle.The
grassbagwillopenandthe grassclippingswilldisperse.When
replacingthe grassbag,be surethetop ofthe bagrestsonthe
wiresupportbetweenthehandles.
If youstrikea foreignobject,stoptheengine.Disconnectthe spark plugwire,thoroughlyinspectmowerforanydamage,and repair damagebeforerestartingandoperating.Extensivevibrationof mower duringoperationisan indicationofdamage.Theunit shouldbe promptlyinspectedandrepaired.
15
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumnto keeptrackof completedmaintenancetasks.To locate the nearest Sears Service Centeror to scheduleservice,simplycontactSearsat
1-800-4-MY-HOME®.
EachUse
1st5 hours
Annuallyor50hours
Annuallyor200hours Annually
BeforeStorage
Cleanmoreoftenunderdustyconditionsor whenairbornedebrisis
1. Engineoillevel
2. Looseormissinghardware
3. Unitandengine.
1. Engineoil
1. Airfilter& Pre-Cleaner
2. Controllinkages/pivotsandwheels
3. Undersideof mowerdeck
4. EngineOil
1. Airfilter& Pre-Cleaner
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Clean
2. Lubewithlightoil
3. Clean
4. Change
1. Change
1. Replace
1. Runengineuntil itstopsfromlackof fuel,oraddstabilizertoa fulltankof
freshfuelpriorto storage.
)resent.
16
Alwaysstopengine,disconnectsparkplugwire,andgroundagainst enginebeforeperformingany typeofmaintenanceon yourmachine.
GENERAL RECOMMENDATIONS
Alwaysobservesafetyruleswhenperforminganymaintenance.
Thewarrantyonthislawnmowerdoesnot coveritemsthathave beensubjectedto operatorabuseor negligence.Toreceivefull valuefromwarranty,operatormustmaintaintheequipmentas
instructedhere.
Changingofengine-governedspeedwillvoidenginewarranty.
Alladjustmentsshouldbecheckedat leastonceeachseason.
Periodicallycheckall fastenersandmakesurethesearetight.
ENGINE MAINTENANCE
Spark Plug Forgoodperformance,the sparkplugmustbeproperlygappedand
freeof deposits.Replacethesparkplugannually.
1. Disconnectthe capfromthe sparkplug,andremoveanydirtfrom thesparkplugarea.
2. Usethepropersizesparkplugwrenchto removethe sparkplug.
f
Electrode
Porcelain
Figure12
Fastener
NOTE:Replacewitha Champion®RC12YCsparkplug.
3. Checkthegapwitha wiregauge.SeeFigure12.Sparkpluggap shouldbe0.020in(0.51ram).If necessary,resetthegap.
4. installandtightenthesparkplugto therecommendedtorque(180 Ib-in[20 Nm]).
5. Attachthe sparkplugcapto thesparkplug.
Air Cleaner A dirtyaircleanerwill restrictairflowtothe carburetorandcausepoor
engineperformance,inspectthe filtereachtimetheengineisoper- ated.Youwillneedto cleanthe filtermorefrequentlyifyouoperatethe enginein verydustyareas.
Cleantheair cleanerevery50hoursofoperationoroncea season. Replacetheaircleanerannually.
Neverstartor runthe enginewiththeaircleanerassemblyor theair filterremoved.
NOTE:Do notuse pressurizedairor solventstocleanthe filter.Pres- surizedair candamagethefilterandsolventswilldissolvethefilter.
1. Removethefastenerandair cleanercover.SeeFigure13.
2. Removethepre-cleanerandfilter.
3. Toloosendebris,gentlytapthe filterona hardsurface,iffilteris excessivelydirty,replacewitha newfilter.
Cover
Air Filter
Figure13
4. Washthe pre-cleanerin liquiddetergentandwaterandallowit to thoroughlyair dry.Donot oilthe pre-cleaner.
5. Assemblethedrypre-cleanerto thefilter.
6. installthefilterandpre-cleanerintothe base.Makesurefilterfits
securelyin the base.
7. installair filtercoverand securewithfastener.Makesurethe fasteneristight.
17
Check Engine Oil Checkoillevelbeforeeachoperation.Besureoillevelismaintained.
1. Checktheoil withtheenginestoppedandlevel.
2. Removetheoil fill dipstickandwipeit clean.
3. Insertandtightendipstick.Removeittochecktheoillevel.
4. Iftheoil levelisnearor belowthelowerlimitmarkonthe dipstick, removetheoilfillercap/dipstick,andfillwiththerecommendedoil tothe upperlimitmark.Do notoverfill.
5. Reinstalltheoilfilldipstick.
Change Engine Oil
Gasolineand itsvaporsareextremelyflammableandexplosive. Fireor explosioncancausesevereburnsordeath.
Changeengineoilafterthefirstfivehoursofoperation,andeveryfifty hoursoronce a seasonthereafter.
DU Fill/Dipstick
AirFilter
J
J
Figure14
you top
emptyor fuel canleak outand resultinafire or explosion.Toempty
lWhen draintheoil fromthe oilfill thefueltankmustbe
thefuel tank,runthe engineuntilitstopsfromlackof fuel.
1. Withengineoff butstillwarm,disconnectthe sparkplugwireand keepit awayfromthesparkplug.
2. Placea suitablecontainernextto theengineto catchthe usedoil.
3. Removetheoil fill dipstickanddraintheoil intothecontainerby tippingtheenginetowardtheoil fillerneck.See Figure14.
Usedoilisa hazardouswasteproduct.Disposeofusedoil properly.
IDonotdiscardwithhouseholdwaste.Checkwithyourlocalauthori- _tiesor SearsServiceCenterfor safedisposal/recyclingfacilities.
4. Withtheengineina levelposition,filltothe upperlimitmarkon thedipstickwiththe recommendedoil.
Runningtheenginewitha lowoil levelcancauseenginedamage.
5. Reinstalltheoilfilldipsticksecurely.
Clean Engine
Dailyorbeforeeveryuse,cleangrass,chaffor accumulated debrisfromengine.Keeplinkage,spring,andcontrolsclean. Keepareaaroundandbehindmufflerfreeofanycombustible
debris.
Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbe keptcleanto reducetheriskof overheat- ingandignitionofaccumulateddebris.
Donot usewaterto cleanengineparts.Watercouldcontaminatefuel system.Usea brushor dry cloth.
tube,
Figure15
LUBRICATION
Blade Control
Lubricatepivotpointsonthebladecontrolat leastoncea seasonwith
lightoil.Thiscontrolmustoperatefreelyinbothdirections.SeeFigure
15.
Wheels
Lubricatethewheelsat leastoncea seasonwithlight oil (ormotoroil). Ifwheelsare removedforany reason,lubricatetheaxleboltandinner
surfaceof thewheelwithlightoil. SeeFigure15. Grass Catcher Adapter
Lubricatethetorsionspringand pivotpointon eachendofthe grass
catcheradapterdooratleastonce a seasonwith lightoiltoprevent
rust.SeeFigure15.
Transmission
Thetransmissionispre-lubricatedandsealedatthefactoryanddoes notrequirelubrication.
18
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