MTD 12A-263F800 Owner’s Manual

Page 1
Safety Setup Adjustments Operation Maintenance Troubleshooting Parts Lists Warranty
A O A AL
\
\.
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21" Rotary Mower- Model Series 260
iMPORTANT
READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION
Ohio44136-0019.
ForUSCustomers: MTDLLC,P.O.BOX361131CLEVELAND,OHIO44136-0019 772C0797
PRINTEDIN U.S.A. ForCanadianCustomers:MTDProducts Ltd.,P.O.Box 1386,KITCHENER,ONTARION2G4J1 10/15/2005
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This Operator's Manual is an important part of your new equipment, it will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Table of
Slope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Set-Up & Adjustments ........................................ 6
Operation ............................................................. 8
Finding and Recording IVlodel Number
BEFOREYOU STARTASSEMBLING YOURNEW EQUIPMENT, please locatethe modelplate onthe equipmentand copy the themodel number andthe serialnumber tothe sample model
plate provided to the right. You can locatethe model plate by standing atthe operatingposition and looking downatthe rear
of the deck.
Contents
Maintenance & Off-Season Storage ................ 10
Trouble Shooting .............................................. 12
Warranty ............................................................ 13
illustrated Parts Lists ....................................... 14
Model Number Serial Number
Num6ro de module Num6ro de s_rie
XXXXXXXXXXX XXXXXXXXXXX
__ MTD LLC
USA-www.mtdproducts.com 1-800-800-7310 CAN-www.mtdcanada.com 1-800-668-1238
CLEVELAND, OH 44136
MTD PRODUCTS LIMITED
KITCHENER, ON N2G 4J1
Customer Support
Please do NOTretum the unit to the retailer from which it was purchased,
without first contacting Customer Support.
Ifyou havedifficulty assembling this productor haveany questionsregarding the controls, operationor maintenanceof thisunit,
pleasecall a CustomerSupport Representative.
For US Customers: 1-330-220-4MTD (4683)or 1-800-800-7310 For Canadian Customers: 1-800-668-1238
Pleasehaveyour unit's modelnumberand serialnumber ready when you call. See previoussection to locate this information.
Youwill beasked to enterthe serial numberinorderto processyour call.
The engine manufactureris responsiblefor all enigne-relatedissueswith regardsto performance, power-rating,specifications, warrantyand service. Please referto the enginemanufacturer'sOwner's/Operator'sManual,packedseparatelywith your unit, for more information.
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emitchemicalsknowntoStateof Californiatocausecancerandbirthdefectsor otherreproduc- WARNING:EngineExhaust,someof itsconstituents,andcertainvehiclecomponentscontainor
tiveharm.
DANGER:Thismachinewasbuiltto beoperatedaccordingtotherulesforsafeoperationinthismanual.Aswith anytypeof powerequipment,carelessnessor erroron the partoftheoperatorcanresultinseriousinjury.This machineiscapableofamputatinghandsandfeetandthrowingobjects.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
WARNING
Thissymbolpoints out importantsafety
instructionswhich,if notfollowed,could
endangerthe personal
i safetyand/or property I ofyourselfand others.
Readandfollowall instructionsinthis
manualbeforeat-
temptingto operate
i this machine.Failure I to complywith these
instructionsmayresult
i inpersonalinjury.When
youseethis symbol.
HEED iTS WARNING!
i Your Responsibility i Restrictthe use
i ofthis powermachine
to personswho read,
understand
and follow the warnings and instructions
, in this manual
I and onthe machine.
General Operation
1. Readthis operator'smanual carefully inits entiretybefore attemptingtoassemblethismachine.Read,understand,
andfollowall instructionsonthe machineandin the manual(s) beforeoperation.Becompletelyfamiliarwith
thecontrolsandthe properuseof this machinebefore operatingit.Keepthis manualin a safeplaceforfuture
andregularreferenceandfororderingreplacementparts.
2. Thismachineisa precisionpieceof powerequipment, nota plaything.Therefore,exerciseextremecautionat all times.Yourunithas beendesignedto performonejob: to mowgrass.Do notuseit for anyotherpurpose.
3. Neverallow childrenunder14yearsoldto operatethis machine.Children14yearsoldand overshouldreadand
understandthe instructionsinthis manualandshould betrainedand supervisedbya parent.Onlyresponsible
individualswhoarefamiliarwiththese rulesofsafe operationshouldbeallowedto usethismachine.
4. Thoroughlyinspectthe areawherethe equipmentisto beused.Removeall stones,sticks,wire,bones,toysand
otherforeignobjectswhichcouldbetripped overorpicked upandthrownbythe blade.Thrownobjectscancause seriouspersonalinjury.Planyourmowingpatternto avoid
dischargeof materialtowardroads,sidewalks,bystanders andthe like.Also,avoiddischargingmaterialagainsta wallorobstructionwhichmaycausedischargedmaterial toricochetbacktowardtheoperator.
5. Tohelpavoidbladecontactora thrownobjectinjury, stayinthe operatorzonebehindthe handlesand keep
children,bystanders,helpersand petsatleast75feet fromthe mowerwhileit isin operation.Stopmachineif anyoneentersthe area.
6. Alwayswearsafetyglassesor safetygogglesduring operationandwhileperforminganadjustmentor repair
toprotectyoureyes.Thrownobjectswhich ricochetcan causeseriousinjurytothe eyes.
7. Wearsturdy,rough-soledworkshoesandclose-fitting slacksandshirts. Shirtsandpantsthatcoverthe arms and legsand steel-toedshoesare recommended.Never operatethismachinein barefeet,sandals,slipperyor light
weight(e.g.canvas)shoes.
8. Do notputhandsorfeet nearrotatingpartsor underthe cuttingdeck.Contactwiththe blade canamputatehands
andfeet.
9. A missingor damageddischargecovercancause blade contactor thrownobject injuries.
10.Manyinjuriesoccuras a resultof the mowerbeingpulled overthefoot duringafall causedby slippingor tripping. Do notholdontothe mowerifyouare falling;releasethe
handleimmediately.
11.Neverpullthe mowerbacktowardyouwhileyouare walking.Ifyou mustbackthemowerawayfromawall or obstructionfirstlookdownand behindtoavoidtripping andthen followthesesteps:
a. Stepbackfromthe mowerto fullyextendyourarms. b. Be sureyouare wellbalancedwithsurefooting. c. Pullthe mowerbackslowly,no morethanhalf way
towardyou.
d. Repeatthesestepsas needed.
12.Donotoperatethemowerwhileunderthe influenceof alcoholordrugs.
13.Donotengagetheself-propelledmechanismon unitsso equippedwhilestartingengine.
14.Thebladecontrolhandleis asafetydevice.Neverattempt tobypassitsoperation.Doingso makesthe safetydevice
inoperativeandmayresult in personalinjurythrough contactwiththe rotatingblade.The bladecontrolhandle mustoperateeasily in bothdirectionsandautomatically returntothe disengagedpositionwhenreleased.
15.Neveroperatethe mowerinwet grass.Alwaysbesureof yourfooting. A slipand fall cancauseseriouspersonal
injury.If youfeelyou arelosingyourfooting,releasethe bladecontrolhandleimmediatelyand the bladewillstop rotatingwithinthreeseconds.
16.Mowonlyin daylightorin goodartificiallight.Walk,never run.Stopthebladewhencrossinggraveldrives,walksor
roads.
17.Iftheequipmentshouldstartto vibrateabnormally,stopthe engineandcheck immediatelyfor the cause.Vibrationis
generallya warningoftrouble.
18.Shutthe engineoff andwait untilthe bladecomesto acompletestopbeforeremovingthegrass catcheror uncloggingthe chute.The cuttingbladecontinuesto rotate
fora few secondsafterthe engineisshutoff. Neverplace anypartofthe bodyin the bladeareauntilyou aresurethe bladehasstoppedrotating.
19.Neveroperatemowerwithoutpropertrailshield,discharge cover,grasscatcher,bladecontrolhandleor othersafety protectivedevicesin placeandworking.Neveroperate
mowerwithdamagedsafetydevices.Failureto doso,can resultinpersonalinjury.
20.Mufflerandenginebecomehotand cancauseaburn.Do nottouch.
21.Onlyusepartsandaccessoriesmadefor thismachineby the manufacturer.Failuretodo socan resultin personal injury.
22.Ifsituationsoccurwhicharenotcoveredinthis manual,use careand goodjudgment. Call customerassistancefor the
nameofyournearestservicingdealer.
Slope Operation
Slopesare a majorfactor relatedtoslip andfallaccidentswhich canresultinsevereinjury.Operationon slopesrequiresextra
caution.Ifyoufeel uneasyona slope,do notmowit. Foryour safety,usethe slopegaugeincludedas partof this manualto measureslopesbeforeoperatingthisuniton aslopedor hilly
area.Ifthe slopeisgreaterthan15degrees,do not mowit.
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Page 5
Do:
1. Mowacrossthe faceofslopes; neverup anddown. Exerciseextremecautionwhenchangingdirectionon
slopes.
2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich can causeyouto slipor trip. Tallgrass canhideobstacles.
3. Alwaysbesureof yourfooting.A slip andfall cancause seriouspersonalinjury.If youfeelyouare losingyour
balance,releasethebladecontrolhandleimmediately,and
the bladewill stoprotatingwithin3 seconds.
Do Not: I. Donot mowneardrop-offs,ditchesorembankments,you
could loseyour footingorbalance.
2. Donot mowslopesgreaterthan 15degreesasshownon the slopegauge.
3. Donot mowon wetgrass. Unstablefootingcouldcause slipping.
Children
Tragicaccidentscanoccurifthe operatorisnot alertto the
presenceofchildren.Childrenare oftenattractedtothe mower
andthe mowingactivity.Theydo notunderstandthe dangers.
Neverassumethatchildrenwillremainwhereyou lastsaw
them.
1. Keepchildrenout ofthe mowingareaandunderthewatch- ful careof a responsibleadultotherthanthe operator.
2. Be alertandturnmoweroff if achild entersthe area.
3. Beforeand whilemovingbackwards,lookbehindanddown forsmallchildren.
4. Useextremecare whenapproachingblindcorners, doorways,shrubs,trees,or otherobjectsthatmayobscure yourvisionof a childwhomayrunintothe mower.
5. Keepchildrenawayfrom hotor runningengines.Theycan suffer burnsfroma hotmuffler.
6. Neverallowchildrenunder14 yearsoldto operatea power
mower.Children14yearsold andovershouldreadand understandthe operationinstructionsand safetyrulesin
this manualandshould betrainedand supervisedbya
parent.
Service
Safe Handling Of Gasoline:
1. To avoidpersonalinjuryorpropertydamageuseextreme care inhandlinggasoline.Gasolineis extremelyflammable
andthevaporsare explosive.Seriouspersonalinjurycan occurwhengasolineis spilledonyourselforyour clothes whichcanignite.
2. Wash yourskin andchangeclothesimmediately.
3. Useonly anapprovedgasolinecontainer.
4. Neverfill containersinsidea vehicleoron atruckor trailer bedwitha plasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
5. Removegas-poweredequipmentfromthe truck ortrailer
andrefuelit onthe ground.Ifthis is notpossible,then refuel suchequipmentonatrailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
6. Keepthe nozzleincontactwiththe rimofthefueltank or
containeropeningat alltimesuntilfuelingis complete.Do
notuseanozzlelock-opendevice.
7. Extinguishallcigarettes,cigars,pipesand othersourcesof ignition.
8. Neverfuel machineindoorsbecauseflammablevapors willaccumulateinthearea.
9. Neverremovegascap oraddfuelwhilethe engineis hotor running. Allowengineto cool atleasttwo minutes
beforerefueling.
10.Neveroverfillfueltank. Filltankto nomorethan Y2inch belowbottomoffiller neckto providefor fuelexpansion.
11.Replacegasolinecapandtightensecurely.
12.Ifgasolineis spilled,wipe itoff theengineand equipment. Moveunitto anotherarea.Wait5minutesbeforestarting theengine.
13.Neverstorethemachineorfuel containernearanopen flame,sparkor pilotlightas ona waterheater,space heater,furnace,clothesdryeror othergasappliances.
14.Toreducefire hazard,keepmowerfreeof grass,leaves, orotherdebrisbuild-up.Cleanupoil orfuelspillageand
removeanyfuel soakeddebris.
15.Allowamowertocoolat least5 minutesbeforestoring.
General Service:
1. Neverrunan engineindoorsorin a poorlyventilatedarea. Engineexhaustcontainscarbon monoxide,anodorless
anddeadlygas.
2. Beforecleaning,repairing,orinspecting,makecertainthe bladeand allmovingparts havestopped.Disconnectthe
sparkplugwireandgroundagainsttheengineto prevent unintendedstarting.
3. Checkthe bladeand enginemountingboltsat frequent intervalsfor propertightness.Also,visuallyinspectblade
fordamage(e.g.,bent,cracked,worn)Replacebladewith theoriginalequipmentmanufacture's(O.E.M.)bladeonly, listedinthismanual."Useofparts whichdo notmeetthe originalequipmentspecificationsmayleadto improper
performanceand compromisesafety!"
4. Mowerbladesaresharpandcan cut.Wrapthe bladeor weargloves,and useextracautionwhenservicingthem.
5. Keepall nuts,bolts,and screwstightto besurethe equipmentis insafeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheir proper operationregularly.
7. Afterstrikingaforeignobject,stoptheengine,discon- nectthe sparkplugwireand groundagainsttheengine. Thoroughlyinspectthemowerfor anydamage.Repairthe damagebeforestartingand operatingthemower.
8. Neverattemptto makea wheelor cuttingheightadjust- mentwhilethe engineisrunning.
9. Grasscatchercomponents,dischargecover,andtrail shieldaresubjecttowear anddamagewhichcould
exposemovingpartsor allowobjectsto bethrown.For safetyprotection,frequentlycheckcomponentsandre- placeimmediatelywithoriginalequipmentmanufacturer's
(O.E.M.)partsonly,listedin this manual."Useof parts whichdo notmeetthe originalequipmentspecifications mayleadtoimproperperformanceandcompromise safety!"
10.Donotchangetheenginegovernorsettingor overspeed theengine.The governorcontrolsthemaximumsafe
operatingspeedoftheengine.
11.Maintainorreplacesafetylabels,asnecessary.
12.Observeproperdisposallawsandregulations.Improper disposaloffluidsand materialscan harmtheenvironment.
Practices
WARNING
Thissymbolpoints outimportantsafety
instructionswhich,if notfollowed,could
endangerthe personal safetyand/orproperty
ofyourselfandothers. Readandfollowall
instructionsinthis manualbeforeat-
temptingto operate this machine.Failure
to complywith these
instructionsmayresult in personalinjury.When
youseethis symbol.
HEED ITS WARNING!
Your Responsibility
Restrictthe use ofthis power machine
to personswho read,
understand andfollow the warnings
and instructions in this manual
andon the machine.
5
Page 6
set.pand
Yourmowerisshipped with the handleinthe
higher height position. NOTE: Eachend of
the lowerhandle must be placed inthe same
relativeposition.
iMPORTANT
This unit is shipped WITHOUT GASOLINE
or OiL. After assem- bly, service engine
with gasolineand
oil as instructedin
the separate engine
manual packedwith
your unit.
_ ARNING: Disconnect and
!
ground the spark plugwire as
instructedinthe separate engine
manual.
1. Thechutedeflectoronyour mowermaybe heldinan uprightpositionbya blockforshippingpurposesonly. Thisshippingblockmustbe removedanddiscarded beforethemoweris putintooperation.SeeFigure1.
a. Pullthechutedeflectoruptowardsengine. b. Removetheblockandcarefullylowerthe chuteinto
operatingposition,keepingfingersoutofthe way.
2. Performthefollowingsequenceforhandlesetup: a. Pullupand backon theupperhandleto raisethe
handlefrompositionA intothe operatingposition B.SeeFigure2.
Figure 1
Figure 2
b. Makesurethecarriageboltis seatedproperlyin
thehandle.Tightenwingnuts(starknobs)securing upperhandletothe lowerhandle.
NOTE:Onsomemodelswingnutshavebeenreplaced
withstarknobs.Figuresshowwingnutsonly.
3. If satisfiedwith heightof handle,tightenwingnuts(star knobs)attheendsof the lowerhandleshownin Figure
3. Forconvenienceof operating,youmayadjustthe handleheightas follows:
a. Removethewing nuts(starknobs)shownin Figure
3 andremovethelowerhandle.
b. Positioneachhandlebracketstudintothetop hole
in thelowerhandle.SeeFigure3 inset.
c. Tightenthewingnuts(starknobs).
.
Insertpostoncable tiesintoholesprovidedon the lowerhandle.Pullcabletie tightandtrimexcess.See Figure4.
Figure 3 Figure 4
6
Page 7
5. RopeguideSetupas follows,seeFigure5: a. Holdthebladecontrolagainstthe upperhandle.
PositionA.
b. Slowlypullstarterropeoutof engine.PositionB. c. Slipstarterropeintotheropeguide.PositionC.
d. Tightenropeguidewingnut. PositionD.
,
Eachwheelhasa heightadjustmentleverto change thecuttingheightofthe mower.Tochangetheheight ofcut, squeezeadjusterlevertowardthewheel, movingupor downto selectedheight.SeeFigure6.
7, If yourmoweris equippedwithan optionalmulching
Figure 5
NOTE: All wheels must bein the sameheight
of cut.
Whencutting inheavy or moist grass,the rear of the lawnmowermay
beraisedhigher to allow beter discharge ofthe grass.
baffle,installit as shownin Figure7. a. Lift upandholdthe side-dischargechutedeflector
andinsertbottomlipof themulchingbaffleinside thechuteopening.
b. Pushthehooksonthe topof thebaffleuntilthey
snapoverthehingeon the dischargechute. Releasethechutedeflector.
NOTE: Whenyouwishtomowinsteadof mulch, simplyraisethechutedeflector,graspthehandleonthe mulchingbaffleandlift upwardto removethebaffle. It is notnecessarytoremovethe mulchingblade.
Figure 6
Figure 7
7
Page 8
Your Lawn
Mower
WARNING
Read,understand,
and follow all instruc- tions and warnings
on the machineand
inthis manual before
operating.
Know Your Lawn Mower
Blade Control Handle
Drive Control Handle
Recoil Starter
i
i
/
Mulching Baffle
Chute Deflector
Height Adjustment
Levers
This blade control
mechanism is a
safety device. Never attempt to bypass its
operations.
Useextreme care
when handling gasoline.Gasoline is
trernely flammable
and the vapors are explosive.Never fuel
the machine indoors
or while the engine
is hot or running.
Extinguish cigarettes,
cigars, pipes and
other so urcesof
ignition.
Figure 8
Blade Control Handle
Thebladecontrolhandleis locatedon theupperhandle ofthe mower.SeeFigure8.The bladecontrolhandle mustbedepressedinorderto operatetheunit.Release thebladecontrolhandleto stoptheengineand blade.
Drive Control Handle
Thedrivecontrolhandleislocatedonthe upperhandle. Squeezethedrivecontrolhandleagainstthe upper handletoengagedrivesystem.Releasethecontrol handletodisengagethedrive systeminorderto stop, slowdown,or backup.
Recoil Starter
Therecoilstarteris attachedtotherightupperhandle. Standbehindthe unitand pullthe recoilstarterropeto
startthe unit.
Mulching Baffle
Themulchingbaffleis usedto recirculategrassclip- pingsbackto thelawn.Attachitas instructedonpage7
ofthismanual.
Cutting Height Adjustment Levers
Oneadjustmentleveris locatedoneachwheelandis usedto adjustthecuttingheight.All fourlevershaveto beatthe samerelativepositiontoensureuniformcut.
Before Starting
1. Servicethe enginewithgasolineandoilasinstructed in theseparateenginemanual.
2. Attachsparkplugwireto sparkplug. If unitis equippedwitha rubberbootovertheendofthe spark plugwire,makecertainthemetalloopon theend of thesparkplugwire(insidethe rubberboot)is fastened securelyoverthemetaltip on thesparkplug.
3. Beforeeachuse,checkforproperdriveclutchopera- tionby performingthefollowingbeforestartingthe engine:
a. Withthe drivecontrolreleased,pushmower
forward.Itshouldmovefreely.Pullmowerback- ward.Itshouldmovewithonlya smallamountof
resistance. If itdoesnottheclutchmaynotbereleasing
completely.Donotstart theengineuntilcorrections havebeenmade.Checkthecontrolcablefor
severebend,kinksandbinding.Alsocheckfor grassbuild-uparoundthebelt.
8
Page 9
f
Using Your Lawn Mower
Besurethe lawnis clearof stones,sticks,wire,or other
objectswhichcoulddamagethe lawnmowerorthe engine.Suchobjectscouldbeaccidentlythrownbythe
mowerin anydirectionandcauseseriouspersonalinjury
tothe operatorandothers.
Figure 9
To Start Engine
1. If yourunit isequippedwitha primer,primeengineas instructedintheseparateenginemanualpackedwith yourunit.
2. Standingbehindtheunit,depressthebladecontrol handleandholditagainstthe upperhandleasshown inFigure9. 3.
3. Graspthe starterhandleas shownand pullslowly untilresistanceisfelt,then pullrapidlyto startengine 4. andavoidkickback.Returnitslowlyto theropeguide.
2.
ToStop Engine 5.
1. Releasethebladecontrolhandletostopthe engine andblade. 6.
__k WARNING: The blade continues
to rotate for a few seconds after the engine isshut off.
2. Disconnectandgroundthesparkplugwireas instructedin theseparateenginemanualto prevent accidentalstartingwhileequipmentisunattended.
2. The warrantyonthislawnmowerdoesnotcover
3. Changingofengine-governedspeedwillvoid
4. All adjustmentsshouldbecheckedatleastonceeach
5. Periodicallycheckallfastenersandmakesurethese
WARNING: if you strike a foreign object, stop the engine. Remove
wire from the spark plug, thor-
oughly inspectthe mower for any damage, and repair the damage before restarting and operating
the mower. Extensive vibration
of the mower during operation is an indication of damage. The unit should be promptly inspected and repaired.
Toengagethe drive,squeezethedrive controlhandle towardstheupperhandle.Releasethedrivecontrol toslowdownwhennegotiatinganobstacle,makinga turn,or stopping.
Forbestresultsandeffectivemulching,do notcut wet
grass.
Newgrass,thickgrass,orwet grassmayrequirea narrowercut.
Fora healthierlawn,nevercutoff morethanone-third
ofthe totallengthof thegrass. Yourlawnshouldbecut inthefall aslongasthere
isgrowth. Ifthegrasshasbeenallowedtogrowin excessof 4
inches,mulchingis notrecommended.Mowusing
thesidedischargetoreducethegrassheightto3-1/4
inchesor lessbeforemulching.
General Recommendations
1. Alwaysobservesafetyruleswhenperforming anymaintenance.
itemsthathavebeensubjectedto operatorabuse or negligence.Toreceivefullvaluefromwarranty, operatormustmaintainthelawnmoweras
instructedhere.
enginewarranty.
season.
aretight.
Operating
WARNING
The operation of any
lawn mower can result inforeign objects
being thrown into the eyes, which can
damage your eyes severely. Always wear
safety glasses while
operating the mower,
or while performing
any adjustments or repairs on it.
Besure no one other than the operator is
standing near the lawn mower while starting
engine or operating mower. Never run
engine indoorsor
in enclosed, poorly
ventilated areas. En- gine exhaust contains
carbon monoxide, an odorless and deadly
gas. Keep hands, feet,
hair and loose clothing
away from any moving parts on engine and
lawn mower.
9
Page 10
:wARN!NG
Always stopengine,
disconnectspark
plug,andground
againstenginebefore
cleaning,lubricating
or doing any kindof
maintenanceonyour
machine!
if unit istipped for
easieraccessto
bladeorbeltltip
mowerasspecified
inseparateengine manual,ifitdoesnot
specifyturnmower
on its sidemaking
sure that the air filter
and the carburetor
cuttinggrassin
sandy soil Condition
causes abrasive wear
to the bladei
Lubricate
thesepoints before
reasembly.
Figure 10
Lubrication
1. Lubricatethepivotpointsonthebladecontrolhandle atleastoncea seasonwithlightoil. Theblade controlmustoperatefreelyin bothdirections.See Figure10.
2. If yourmoweris equippedwith ballbearingwheels, lubricateat leastonce a seasonwitha light oil,all othertypes requireno lubrication.However,ifthe wheelsareremovedforany reason,lubricatethe
surfaceoftheaxle boltandthe innersurfaceofthe wheelwithlightautomotiveoil.
3. Lubricatethetorsionspringandpivotpointperiodi- callywithlightoil topreventrust.SeeFigure10.
4. Followthe accompanyingenginemanualforlubrica- tionscheduleandinstruction.
Engine
.
Refertothe separateenginemanualforengine maintenanceinstructions.
2.
Maintainengineoil asinstructedinthe separate enginemanualpackedwithyourunit. Readand followinstructionscarefully.
.
Undernormalconditionsserviceaircleaneras in- structedintheseparateengine manualpackedwith
yourunit. Cleaneveryfewhoursunderextremely dustyconditions. Poorengineperformanceand floodingusuallyindicatesthattheaircleanershould
be serviced.
4. The sparkplugshouldbecleanedandthegap resetoncea season. Sparkplugreplacementis recommendedatthe startof eachmowingseason; checkenginemanualforcorrectplugtypeandgap specifications.
NOTE:Thissparkignitionsystemmeetsall require- mentsof theCanadianInterference-CausingEquipment Regulations.
.
Cleantheengineregularlywithaclothor brush. Keepthecoolingsystem(blowerhousingarea)clean topermitproperair circulationwhichisessentialto engineperformanceandlife.Becertaintoremoveall grass,dirt andcombustibledebrisfrommufflerarea.
Deck
Theundersideofthe mowerdeckshouldbecleanedafter eachuseto preventabuildupof grassclippings,leaves,
dirtorother matter.If thisdebrisisallowedtoaccumulate, itwill inviterustandcorrosion,and maypreventproper
mulching. Thedeckmaybecleanedbytiltingthe mowerandscrap-
ingcleanwitha suitabletool (makecertainthesparkplug wireis disconnected).
Blade Care
Periodicallyinspectthebladeadapterforcracks,especial- lyif youstrikea foreignobject.Replacewhennecessary. Followthestepsbelowforbladeservice:
1. Removethebolt andthebladebellsupportwhich holdthebladeandthe bladeadapterto theengine crankshaft.SeeFigure11.
2. Removebladeandadapterfromthe crankshaft.
3. Theblademayberesharpenedby removingitand eithergrindingorfilingthecuttingedgekeepingas closetotheoriginalbevelaspossible.Donotattempt tosharpenthebladewhile itis still onthe mower.
4. it is extremely important thateachcuttingedge receivesanequalamountof grindingto preventan
unbalancedblade.
NOTE:improperbladebalancewillresultin excessive vibrationcausingeventualdamageto theengineand mower.Besuretocarefullybalancebladeaftersharpen- ing.Possibledamageresultingfrombladeunbalance conditionisnotthe responsibilityof themanufacturer.
NOTE:Alwaysremovebladefromtheadapterfortesting balance.
5. Thebladecanbetestedforbalancebybalancingit ona roundshaftscrewdriver.Removemetalfromthe
heavysideuntilit balancesevenly.
6 Beforereassemblingthebladeandthe bladeadapter
tothe unit,lubricatetheenginecrankshaftandthe innersurfaceofthebladeadapterwithlightoil.
7. Installthebladeadapteron thecrankshaftwiththe "star"awayfromtheengine.SeeFigure11.Place thebladewiththe sidemarked"bottom"(orwithpart number)facingawayfromthe adapter.Aligntheblade bellsupportoverthe bladewiththetabsin theholesof
thebladeandinsertthe hexbolt.
8. Tightenthe hexbolttothetorquelistedbelow:
Blade Mounting Torque CenterBolt450 in. lb.rain.,600 in.lb,max. Toinsuresafeoperationofyourunit,ALLnutsand bolts
mustbecheckedperiodicallyfor correcttightness.
10
Page 11
/
J
Figure 11
,J
Drive Belt RemovalAnd Replacement
1. Drainthefueltankor placeapieceof plasticbeneath thecapto preventgasolineleakage.
2. Togeteasieraccesstothe belt,just securelyplace themoweronraisedblocks.
3. Removethetransmissioncoverbyslidingoff thetwo plasticrivetswitha screwdriveroneachsideofcover. SeeFigure12.
4. Removethe belttensionspringfromthefrontheight adjustmentplateto releasethetensiononthebelt.
5. Pushthetransmissionupa littleandslidethebelt offthetransmissionpulley.Liftthemowerto access
thebeltfromtheundersideofthe mower.Slidethe beltoff the enginepulleyandaroundtheblade.See
Figure13.
6. Replacewiththe newbelt,workingaroundtheblade. Makesurethe beltis firmlyseatedontheengine pulleywhilepullingfromtheother sideandslidingit aroundthetransmissionpulley.
7. Putthemowerdownwithallfourwheelsfirmlyplaced onone level.Tightenthescrew,loosenedearlier,to securethebelttensionspringto thetransmission,
andreassemblethefrontdrivecover.
Figure 12
Figure 13
Off-Season Storage
Thefollowingstepsshouldbetakento prepareyourlawn
mowerforstorage.
1. Cleanandlubricatemowerthoroughlyasdescribedin thelubricationinstructions.
2. Wedo notrecommendtheuseof a pressurewasher or gardenhoseto cleanyourunit.
3. Refertoenginemanualforcorrectengine
storageinstructions.
4. Coatmower'scuttingbladewithchassisgreaseto
preventrusting.
5. Storemowerin adry,cleanarea. Donotstorenextto corrosivematerials,suchasfertilizer.
NOTE:Whenstoringanytypeof powerequipmentin
a poorlyventilatedor metalstorageshed,careshould
betakentorust-prooftheequipment.Usinga lightoilor silicone,coattheequipment,especiallycablesandall movingpartsofyourlawnmowerbeforestorage.
WA=.I.G
When removing the
cutting blade or belt, protect your hands
With a pair of heavy
glovesor use a heavy
rag to hold the blade,
An unbalanced blade
will cause excessive
vibrationwhen rotat'
at highspeeds:It
may cause damage
to mower, and could break causing per, sonal injuryl
We do not recommend the Used pressure
washers or garden
hose tOCleanyour
unit Thesemaycause
damage toe ectrical
components,spindles; pulleys,bearings;or
the engi!e:The use of waterwill resultin Shortened life and
reduceSerViceabilityl
11
Page 12
Shooting
Problem Cause Remedy
Enginefails tostart i BladeControlhandledisengaged. !. Engagebladecontrolhandlel
2. Spark plugwiredisconnected, connect wiretoSpaAplugl 3 Fueltankemptyor stalefuei. & Filltank Withcleanlfreshgasolinel
Enginenotprimed 4. Refertoenginemanual
&FaUitY sparkp ugl clean adjustgaP oi replacel
Bockedfue ne 61 ceaniue iinel
7. Enginef!ooding_
7: Waitafew minutesto restart,butdonot prime.
For repairs beyond
theminor adjust-
ments listed here;
contactanautho;ized
service dealer.
Enginerunserratic
Engineoverheats 1. Engineoillevel low. 1. Fillcrankcasewithproperoil.
Occasionalskip(hesitates) 1. Sparkpluggaptoo close. 1. Adjustgapto .030".Referto enginemanual. at highspeed 2. Carburetoridlemixtureadjustment 2. Referto enginemanual.
Excessivevibration 1. CuttingBladelooseor unbalanced. 1. Tightenbladeand adapter.Balanceblade
1. Sparkplugwireloose.
2. Blockedfuel lineorstale fuel.
3. Gascap vent plugged.
4. Wateror dirt infuel system.
5. Dirty aircleaner.
6. Carburetorout ofadjustment.
2. Drty airfilter 2. Refertothe enginemanualpackedwithyour
I 3. Airflow restricted. I 3. Removeblowerhousingandclean.
4. Carburetornotadjustedproperly. 4. Refertoenginemanual.
improperlyset.
1. Sparkpug fouled faulty or gaptoo 1 Resetgapto .030"orreplacesparkplug. wide. Referto enginemanual.
2. Carburetorimproperlyadjusted. 2. Refertoenginemanual.
3. Dirtyair cleaner. _3. Referto enginemanual.
2. Bent cuttingblade. 2. Replaceblade.
1. Connectandtightenspark plugwire.
2. Cleanfuel line;fill tankwithclean,fresh gasoline.
3. Clearvent.
4. Drainfuel tankand carburetor.Refillwithfresh fuel.
5. Refertoenginemanual.
6. Refertoenginemanual.
unit.
!
i i/_II!IIIIi iil iiii!iiii !iii! i_i!
i_i i i ii i i i
Mowerw notmuch 1 Wetgrass 1. Do notmowwhengrassis wet grass waituntillaterto cut.
2. Excessivehighgrass. 2. Mowonceata high cuttingheight,then mow againat desiredheightormakea narrower
I I cuttngpath. " 3. Dull blade. 3. Sharpenorreplace blade.
Unevencut 1. Wheelsnot positionedcorrectly. 1. Raceall fourwheelsin same heightposition.
2. Dullblade. 2. Sharpenor replaceblade.
WheelswII notpropel 1. Beltnot installedproperly. 1. Checkingbeltfor properpulleyinstallationand
I ' movement
2. Debriscloggingdriveoperation. 2. Cleanout debris.
Page 13
MANUFACTURER'S LiMiTED WARRANTY FOR
Thelimitedwarrantysetforthbelowis givenby MTDLLCwithrespecttonew merchandisepurchasedandusedin theUnitedStatesand/orits territories and possessions,and by MTDProductsLimitedwithrespecttonewmerchandisepurchasedandusedin Canadaand/oritsterritoriesandpossessions (eitherentity respectively,"MTD").
MTDwarrantsthis product(excludingitsnormalwearpartsasdescribedbelow)againstdefectsinmaterialandworkmanshipfora periodoftwo(2) yearscommencingonthe dateof originalpurchaseandwill,at its option,repairor replace,freeofcharge,anypartfoundtobedefectivein materials or workmanship.Thislimitedwarrantyshallonlyapplyifthis producthasbeenoperatedandmaintainedinaccordancewiththe Operator'sManual furnishedwiththeproduct,andhasnotbeensubjectto misuse,abuse,commercialuse,neglect,accident,impropermaintenance,alteration,vandalism, theft,fire,water,ordamagebecauseofother perilornaturaldisaster.Damageresultingfromtheinstallationoruseofany part,accessoryorattachment notapprovedbyMTDforusewiththeproduct(s)coveredbythis manualwillvoidyourwarrantyasto anyresultingdamage.
Normalwearpartsarewarrantedtobefreefromdefectsin materialandworkmanshipfor a periodofthirty(30) daysfromthe dateofpurchase.Normal wearpartsinclude,but arenotlimitedto itemssuchas:batteries,belts,blades,bladeadapters,grassbags,riderdeckwheels,seats,snowthrowerskid shoes,frictionwheels,shaveplates,augerspiralrubberandtires. HOWTOOBTAINSERVICE:Warrantyserviceisavailable,WITHPROOFOFPURCHASE,throughyourlocalauthorizedservicedealer.Tolocatethe dealerinyourarea;
In the U.S.A.: CheckyourYellowPages,orcontactMTDLLCatRO.Box361131,Cleveland,Ohio44136-0019,orcall 1-800-800-7310or
1-330-220-4683or logon to ourWebsiteatwww.mtdproducts.com. In Canada: ContactMTDProductsLimited,Kitchener,ON N2G4J1,orcall 1-800-668-1238or logon toourWebsiteatwww.mtdcanada.com.
Thislimitedwarrantydoesnotprovidecoverageinthefollowingcases: a. The engineorcomponentpartsthereof.Theseitemsmaycarrya separatemanufacturer'swarranty.Referto applicablemanufacturer'swarrantyfor
termsandconditions.
b. Logsplitterpumps,valves,andcylindershaveaseparateone-yearwarranty. c. Routinemaintenanceitemssuchas lubricants,filters,bladesharpening,tune-ups,brakeadjustments,clutchadjustments,deckadjustments,and
normaldeteriorationoftheexteriorfinishdue to useorexposure. d. Servicecompletedbysomeoneotherthananauthorizedservicedealer. e. MTDdoesnotextendanywarrantyforproductssoldor exportedoutsideof theUnitedStatesand/orCanada,andtheirrespectivepossessionsand
territories,exceptthosesoldthroughMTD'sauthorizedchannelsofexportdistribution. f. ReplacementpartsthatarenotgenuineMTDparts.
g. Transportationchargesandservicecalls. h. If Productsare usedcommercially.(MTDmayseparatelyofferLimitedCommercialWarrantiesoncertainselectproducts.Askyourdealeror retailer
fordetailsor contactMTDServiceformore information.) No impliedwarranty, includinganyimpliedwarrantyof merchantability of fitness for a particular purpose,appliesafter the applicable period
of expresswritten warranty above asto the partsas identified.Noother expresswarranty,whetherwritten or oral, exceptas mentioned above, givenby any personor entity,includingadealer or retailer, withrespect to any product,shallbindMTD.Duringthe period of the warranty, the exclusive remedyisrepairorreplacementof the productassetforth above.
Theprovisions as setforth inthis warrantyprovidethe soleand exclusive remedy arising from thesale. MTDshallnot be liablefor incidental or consequential lossor damage including,without limitation,expensesincurredfor substituteor replacementlawncareservicesor for rentalexpensesto temporarily replacea warranted product.
Somejurisdictionsdonotallowthe exclusionorlimitationof incidentalorconsequentialdamages,or limitationson howlonganimpliedwarrantylasts, sothe aboveexclusionsor limitationsmaynot applytoyou.
Innoeventshall recoveryof anykind begreaterthantheamountofthepurchasepriceof theproductsold.Alterationof safetyfeatures of the productshall void thiswarranty. Youassumetheriskandliabilityfor loss,damage,orinjuryto youandyourpropertyand/orto othersandtheir propertyarisingout ofthe misuseorinabilitytouse theproduct.
Thislimitedwarrantyshallnotextendto anyoneotherthantheoriginalpurchaseror to thepersonforwhomitwaspurchasedasa gift. NOWLOCALLAWSRELATETOTHIS WARRANTY:Thislimitedwarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightsthatvary
in differentjurisdictions.
iMPORTANT:OwnermustpresentOriginalProofof Purchasetoobtainwarrantycoverage.
MTDLLC,P.O.BOX361131CLEVELAND,OHiO44136-0019;Phone:1-600-600-7310,1-330-220-4683
MTDProducts Ltd., P.O.BOX1386,KITCHENER,ONN2G4J1; Phone: 1-800-668-1238
13
Page 14
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Page 15
REF NO,
N° DE REF
I
PART NO.
N° DE
PIECE
747-1214 747-1161A 746-1114 746-04274 749-1092A 710-1205 720-0279
732-1026 687-02139
710-1174 736-0451 720-0284 749-04037 725-0157
17098 731-04019 710-0599 682-3064 736-0741 712-04065
682-3065 887-02046 710-0654A 754-04100 782-0585A 728-0199 750-04407 716-0198 618-04375 750-04406A
731-0073 748-04016A 742-0742A 736-0524B 710-1044 782-0584 741-0710 710-0216 720-0426 748-0455
731-04643 715-0221 717-1762 717-1761 732-04049 634-0190 747-0710 732-1014 731-1034B 736-0270
17032A 741-0751
687-02051 687-02140 687-02141 887-02094 738-1173 716-0865 734-1987 731-04045 748-0390 731-1035B
720-04072
DESCRIPTION
Drive Control Handle Blade Control Handle
Blade Control Cable 50.56" Lg. Drive Control Cable
Upper Handle Rope Guide Bolt
Knob - ERS Guide 1/4-20 Spring Lever
Pivot Arm Assembly Carriage Bolt 5/16-18 x 2.0
Saddle Washer .320 ID x .93 OD x .06
Wing Nut
Lower Handle Cable Tie
Hinge Clip
Trail Shield
Hex Wash S-Tapp Scr 1/4-20 x .50 Handle Bracket Ass'y RH Cupped Washer .760 ID x 1.25 OD x .041 Flanged Lock Nut 3/8-16 Handle Bracket Ass'y LH Deck Ass'y Hex Wash HD Tap Scr 3/8-16 x .88
V-Belt Forward Height Adjustment plate - LH
Plastic Rivet Sleeve Spacer .550 ID x 2.22 OD
Retainer Ring
Transmission Assembly Complete
Sleeve Spacer .550 ID x 8.51 OD
Transmission Cover
Blade Adapter Mulching Blade 22" Bell Blade Support Hex Bolt 3/8-24 x 1.5" Lg. (Grade 8) Forward Height Adjustment plate - RH Sleeve Brg..502 x .627 x 1.0 Hex Cap Screw 3/8-16 x .75
Knob Bearing Support
Dust Wheel Cover Pin
Spur Gear 14T RH Spur Gear 14T LH Ext. Spring .47 OD x2.50 Wheel Ass'y Comp. 8 x 1.8 Spoke Bar Hinge Pin
Torsion Spring
',Side Discharge Assembly
Cupped Washer .25 ID x .88 OD X .062 Chute Adapter Height Adjuster Bearing Lever Ass'y Spring Lever Assembly (LH) Spring Lever Assembly (RH) Pivot Arm Assembly
Shoulder Screw 3/8-16 Snap Ring
Wheel Ass'y Comp. 8 x 1.8 Snap Mulching Plug
Bearing Spacer Chute Deflector
Knob - Star 5/16-18
DESCRIPTION
Poignee de commande d'embrayage de I'entrafnment Poignee de commande de la lame C&ble de commande de la lame 50,56 po de Ig. C&ble de commande d'embrayage de I'entrainement Guidon superieur Boulon de guidage de cordon
Bouton - 1/4-20 Levier de ressort Bras de pivot
Boulon ordinaire 5/16-18 x 2.0 Rondelle selle 0,320 DI x 0,93 DE x 0,06
€:crou & oreilles Guidon inf@ieur
Attache c&ble Attache
Abattant de protection arriere Vis autotaraudeuse & rondelle hex. 1/4-20 x 0,50
Support-droite Rondelle creuse 0,760 x 1,25 x 0,041
Ecrou de blocage 3/8-16 Support de montage du guidon CG
Plateau de coupe Vis autotaraudee 3/8-16 x 0,88 Courroie trapezoidale Plaque de reglage avant - CG Rivet en plastique Entretoise 0,550 DI x 2,22 DE Bague
Transmission Entretoise 0,550 DI x 8,51 DE
Couvercle de la transmission Adaptateur de la lame
Lame dechiqueteuse 22 po Support Vis & t_te hex. 3/8-24 x 1,50 po de Ig (Qual. 8) Plaque de reglage avant - CD Roulement 0,502 x 0,627 x 1,0 Vis & chapeau & six pans de 3/8-16 x 0,75
Bouton Support
Couvercle Goupille
Engrenage 14 dents droite Engrenage 14 dents gauche Ressort d'extension 0,47 x 2,50 Ensemble de roue complet 8 x 1,80
Axe fixe Ressort de torsion Deflecteur lat@ale
Rondelle creuse 0,25 DI x 0,88 DE x 0,062 Adaptateur de la deflecteur
Roulement Levier
Levier de ressort (CG) Levier de ressort (CD) Bras de pivot Vis & epaulement 3/8-16
Joint Ensemble de roue complet 8 x 1,80 Deflecteur de dechiquetage
Entretoise Deflecteur Bouton - etoile 5/16-18
12A-263
10.25.05
d6tach es
Forparts and/or accessories refer to
customersupport on page 2.
Adressez-vous au ,_Serviceapr_s-vente_,
&la page 2 pour ce qui
concerneles pi_ces
et/ou accessoires.
15
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