MTD 11A-A03P799 Owner’s Manual

Operator's Manual
CRRFr MRN
21" LAWN MOWER
Model No. 247.370000
OPERATION
MAINTENANCE
CAUTION" Before using this product, read this manual and
follow all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FormI/o 769-07571A
PARTS LIST
o ESPANOL
(October1,2012)
WarrantyStatement.............................. Page2
SafetyInstructions............................ Pages3-6
SlopeGuide..................................... Page7
Assembly.................................... Pages8-10
Operation.................................. Pages11-13
Off-SeasonStorage.............................. Page18
Troubleshooting................................ Page19
PartsList.................................... Page20-29
Espa_ol........................................ Page33
ServiceNumbers............................ BackCover
ServiceandMaintenance.................... Pages14-17
CRAFTSMANTWOYEARFULLWARRANTY
Fortwoyearsfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwillreceivefreerepair orfreereplacementifrepairisunavailable.
Forwarrantycoveragedetailstoobtainrepairorreplacement,visitthewebsite:www.craftsman.com.
ThiswarrantycoversONLYdefectsinmaterialandworkmanship.WarrantycoveragedoesNOTinclude: , Expendableitemswhichcanwearoutfromnormalusewithinthewarrantyperiod,suchasmowerblades,bladeadapters,belts,filters,orsparkplugs. , Productdamageresultingfromuserattemptsatproductmodificationorrepairorcausedbyproductaccessories.
, Repairsnecessarybecauseofaccidentorfailuretooperateormaintaintheproductaccordingtoallsuppliedinstructions. , Preventativemaintenanceorrepairsnecessaryduetoimproperfuelmixture,contaminatedorstalefuel. Thiswarrantyisvoidifthisproductiseverusedwhileprovidingcommercialservicesorifrentedtoanotherperson. Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
SearsBrandsManagementCorporation,HoffmanEstates,IL60179
Engine Oil: SAE 30 Fuel: Unleaded Gasoline
Engine: Briggs & Stratton
© Sears Brands, LLC 2
Model Number Serial Number Date of Purchase
Record the model number, serial number,
and date of purchase above.
Thissymbolpointsout importantsafetyinstructionswhich,ifnot followed,couldendangerthepersonalsafetyand/orproperty of
yourselfandothers.Readandfollow all instructions inthismanual
beforeattempting to operatethis machine.Failureto complywith these instructionsmayresultinpersonalinjury.Whenyouseethis symbol,HEED
ITSWARNING!
Thismachinewasbuilt tobeoperatedaccordingto thesafeoperation practicesinthismanual.Aswith anytype of powerequipment, carelessnessorerroronthepart ofthe operatorcanresultinseriousinjury. Thismachineiscapableof amputatingfingers, hands,toesandfeet and
throwingdebris.Failureto observethefollowing safetyinstructionscould resultinseriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someofits constituents,and certainvehiclecomponents containor emit chemicalsknowntoStateof Californiatocausecancerand
birth defectsorother reproductiveharm.
GENERAL OPERATION
Readthisoperator'smanualcarefullyinitsentiretybeforeattemptingto assemblethis machine.Read,understand,andfollowallinstructionsonthe machineandinthemanualsbeforeoperation.Keepthismanualinasafe placeforfutureandregularreferenceandfororderingreplacementparts
Becompletelyfamiliarwiththecontrolsandtheproperuseofthismachine beforeoperatingit.
Thismachineisaprecisionpieceofpowerequipment,nota plaything. Therefore,exerciseextremecautionatalltimes.Thismachinehasbeen
designedto performonejob:tomowgrass.Donotuseitforanyother purpose.
Neverallowchildrenunder14yearsof agetooperatethismachine.Children 14andovershouldreadandunderstandtheinstructionsandsafeoperation practicesinthismanualandonthemachineandshouldbetrainedand supervisedbyanadult.
Onlyresponsibleindividualswhoarefamiliarwith theserulesofsafe operationshouldbeallowedtousethis machine.
Thoroughlyinspecttheareawheretheequipmentistobeused.Removeall stones,sticks,wire,bones,toysandotherforeignobjects,whichcouldbe trippedoverorpickedupandthrownbytheblade.Thrownobjectscancause seriouspersonalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awall orobstruction,whichmaycausedischargedmaterialtoricochetback towardtheoperator.
Tohelpavoidbladecontactora thrownobjectinjury,stayinoperatorzone behindhandlesandkeepchildren,bystanders,helpersandpetsat least75 feetfrommowerwhileitisinoperation.Stopmachineifanyoneentersarea.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile performinganadjustmentor repairto protectyoureyes.Thrownobjects whichricochetcancauseseriousinjurytotheeyes.
Your Responsibility--Restrict theuseofthis powermachineto personswhoread,understandandfollow thewarningsand instructionsin
thismanualandon the machine.
SAVETHESEINSTRUCTIONS!
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts. Shirtsandpantsthatcoverthearmsandlegsandsteel-toedshoesare recommended.Neveroperatethismachineinbarefeet,sandals,slipperyor light-weight(e.g.canvas)shoes.
Donotputhandsorfeetnearrotatingpartsorunderthecuttingdeck. Contactwith bladecanamputatefingers,hands,toesandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown objectinjuries.
Manyinjuriesoccurasaresultofthemowerbeingpulledoverthefoot duringafall causedbyslippingortripping.Donotholdontothemowerif youarefalling:releasethehandleimmediately.
Neverpullthemowerbacktowardyouwhileyouarewalking.Ifyoumust backthemowerawayfromawallorobstructionfirstlookdownandbehind toavoidtrippingandthenfollowthesesteps:
a. Stepbackfrom mowertofullyextendyourarmsforward. b. Besureyouarewellbalancedwith surefooting.
c. Pullthemowerbackslowly,nomorethanhalfwaytowardyou. d. Repeatthesestepsasneeded.
Donotoperatethemowerwhileundertheinfluenceofalcoholordrugs. Donotengagetheself-propelledmechanismonmachinessoequipped
whilestartingengine. Thebladecontrolhandleisasafetydevice.Neverattempttobypassits
operation.Doingsomakesthesafetydeviceinoperativeandmayresultin personalinjurythroughcontactwith therotatingblade.Thebladecontrol handlemustoperateeasilyinbothdirectionsandautomaticallyreturnto the disengagedpositionwhenreleased.
Neveroperatethemowerinwetgrass.Alwaysbesureofyourfooting. A slipandfallcancauseseriouspersonalinjury.Ifyoufeelyouarelosingyour footing,releasethebladecontrolhandleimmediatelyandthebladewill stoprotatingwithinthreeseconds.
Mowonlyindaylightorgoodartificiallight.Walk,neverrun. Stopthebladewhencrossinggraveldrives,walksorroads.
Iftheequipmentshouldstarttovibrateabnormally,stoptheengineand checkimmediatelyforthecause.Vibrationisgenerallyawarningoftrouble.
Shuttheengineoffandwaituntilthebladecomestoacompletestopbefore removingthegrasscatcheroruncloggingthechute.Thecuttingblade
continuestorotateforafewsecondsafterthebladecontrolisreleased. Neverplaceanypartofthebodyinthebladeareauntilyouaresurethe
bladehasstoppedrotating. Neveroperatemowerwithoutpropertrailshield,dischargecover,grass
catcher,bladecontrolhandleorothersafetyprotectivedevicesinplaceand working.Neveroperatemowerwithdamagedsafetydevices.Failuretodo socanresultinpersonalinjury.
Mufflerandenginebecomehotandcancauseaburn.Donottouch. Neverattempttomakeawheelorcuttingheightadjustmentwhilethe
engineisrunning. Onlyusepartsandaccessoriesmadeforthismachinebythemanufactureras
listedinthePartspagesofthisOperator'sManual.Failuretodosocanresult inpersonalinjury.
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,thenpull rapidly.Rapidretractionofstartercord(kickback)willpullhandandarm towardenginefasterthanyoucanletgo.Brokenbones,fractures,bruisesor sprainscouldresult.
Ifsituationsoccurwhicharenotcoveredinthismanual,usecareandgood
judgement.
SLOPE OPERATION
Slopesareamajorfactorrelatedto slipandfall accidents,whichcanresultinsevere injury.Operationonslopesrequiresextracaution.Ifyoufeeluneasyonaslope,do notmowit.Foryoursafety,usetheSlopeGuideincludedaspartofthismanualto measureslopesbeforeoperatingthismachineonaslopedor hillyarea.Iftheslope isgreaterthan 15degrees,donotmowit.
Do:
Mowacrossthefaceofslopes;neverupanddown.Exerciseextremecaution whenchangingdirectiononslopes.
Watchforholes,ruts,rocks,hiddenobjects,orbumpswhichcancauseyou tosliportrip.Tallgrasscanhideobstacles.
Alwaysbesureof yourfooting.Aslipandfallcancauseseriouspersonal injury.Ifyoufeelyouarelosingyourbalance,releasethebladecontrol handleimmediatelyandthebladewill stoprotatingwithinthree(3)
seconds.
Do Not:
Donotmowneardrop-offs,ditchesorembankments,becauseyoucould loseyourfootingorbalance.
Donotmowslopesgreaterthan15degreesasshownontheslopeguide. Donotmowonwetgrass.Unstablefootingcouldcauseslipping.
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren. Childrenareoftenattractedtothemowerandthemowingactivity.Theydonot understandthedangers.Neverassumethatchildrenwillremainwhereyoulastsaw
them.
Keepchildrenoutofthemowingareaandunderwatchfulcareofa responsibleadultotherthantheoperator.
Bealertandturnmoweroff ifachildentersthearea. Beforeandwhilemovingbackwards,lookbehindanddownforsmall
children.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees,
orotherobjectsthatmayobscureyourvisionofachildwhomayrunintothe
mower.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom
ahotmuffler.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children 14andovershouldreadandunderstandtheinstructionsandsafeoperation practicesinthismanualandonthemachineandbetrainedandsupervised byanadult.
SERVICE
Safe Handling of Gasoline: Toavoidpersonalinjuryorpropertydamageuseextremecareinhandling
gasoline.Gasolineisextremely flammableandthe vaporsare explosive. Seriouspersonalinjury canoccurwhengasolineis spilledonyourselfor your clotheswhichcanignite.Washyourskinandchangeclothesimmediately.
Useonlyanapprovedgasolinecontainer. Neverfill containersinsideavehicleoronatruckortrailerbedwith a plastic
liner.Alwaysplacecontainersonthegroundawayfromyourvehiclebefore
filling.
Removegas-poweredequipmentfromthetruckortrailerandrefuelit on theground.Ifthisisnotpossible,thenrefuelsuchequipmentonatrailer with a portablecontainer,ratherthanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersources ofignition.
Neverfuelmachineindoorsbecauseflammablevaporswillaccumulatein thearea.
Neverremovegascaporaddfuelwhileengineishotorrunning.Allow enginetocoolatleasttwo minutesbeforerefueling.
Neverover-fillfueltank.Toallowforexpansionof thefuel,donotfill above thebottomofthefueltankneck.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitofftheengineandequipment.Movemachineto anotherarea.Wait5 minutesbeforestartingengine.
Neverstorethemachineorfuelcontainernearanopenflame,sparkorpilot
lightasonawaterheater,spaceheater,furnace,clothesdryerorothergas appliances.
Toreducefire hazard,keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuel-soakeddebris. Allowmachinetocoolatleast5minutesbeforestoring.
4
General Service:
Neverrunanengineindoorsorinapoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorlessanddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthebladeandall movingpartshavestopped.Disconnectthesparkplugwireandground againsttheenginetopreventunintendedstarting.
Checkthebladeandenginemountingboltsatfrequentintervalsforproper tightness.Also,visuallyinspectbladefordamage(e.g.,bent,cracked,worn). Replacebladewith theoriginalequipmentmanufacture's(O.EM.)blade only,listedinthe Partspagesofthismanual.Useof partswhichdonotmeet theoriginalequipmentspecificationsmayleadto improperperformance andcompromisesafety!
Mowerbladesaresharpandcancut.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstightto besuretheequipmentisin safe workingcondition.
Nevertamperwith safetydevices.Checktheir properoperationregularly. Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug
wireandgroundagainsttheengine.Thoroughlyinspectthemowerforany damage.Repairthedamagebeforestartingandoperatingthe mower.
Neverattempttomakeawheelorcuttingheightadjustmentwhilethe engineisrunning.
Grasscatchercomponents,dischargecover,andtrailshieldaresubjectto wearanddamagewhichcouldexposemovingpartsorallowobjectstobe thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace immediatelywithoriginalequipmentmanufacturer's(O.EM.)partsonly, listedinthePartspagesofthismanual.Useofpartswhichdonotmeetthe originalequipmentspecificationsmayleadto improperperformanceand compromisesafety!
Donotchangetheengine'sgovernorsettingorover-speedtheengine.The governorcontrolsthemaximumsafeoperatingspeedoftheengine.
Checkfuelline,tank,cap,andfittingsfrequentlyforcracksor leaks.Replace if necessary.
Donotcrankenginewith sparkplugremoved. Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulations.Improperdisposaloffluids
andmaterialscanharmtheenvironment. AccordingtotheConsumerProductsSafetyCommission(CPSC)andtheU.S.
EnvironmentalProtectionAgency(EPA),thisproducthasanAverageUseful Lifeofseven(7)years,or140hoursofoperation.AttheendoftheAverage UsefulLifehavethemachineinspectedannuallybyaSearsorotherqualified servicedealertoensurethat allmechanicalandsafetysystemsareworking properlyandnotwornexcessively.Failuretodosocanresultinaccidents, injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,do notmodifyengineinanyway.Tampering with thegovernorsettingcanleadto a runawayengineandcauseitto operateat unsafespeeds.Nevertamperwith factory setting ofengine
governor.
NOTICE REGARDING EMISSIONS
Engineswhkh arecertifiedto complywith CaliforniaandfederalEPA emissionregulationsfor SORE(SmallOff RoadEquipment)arecertified to operateonregularunleadedgasoline,andmayincludethefollowing
emissioncontrolsystems:EngineModification (EM),OxidizingCatalyst(OC), SecondaryAirInjection (SAI)andThreeWayCatalyst(TWC)ifsoequipped.
SPARK ARRESTOR
Thismachineisequippedwith aninternalcombustionengineandshould not beusedonornearanyunimprovedforest-covered,brusbcoveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwith a sparkarrestormeetingapplicablelocalor state laws(if any).
Ifasparkarrestorisused,itshouldbemaintained ineffectiveworkingorder
bythe operator.IntheStateof Californiathe aboveisrequiredby law(Section 4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhavesimilar
laws.Federallawsapply onfederallands. Asparkarrestorfor the muffler isavailablethrough your nearestSearsParts andRepairServiceCenter.
SAFETY SYMBOLS
Thispage depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before
attempting toassembleand operate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
®
imI
DANGER -- BYSTANDERS Do not mow when children or others are around.
DANGER -- HAND/FOOT CUT Keep hands and feet away from rotating parts.
DANGER-- THROWNDEBRIS Remove objects that can be thrown by the blade in any direction. Wearsafety glasses.
DANGER -- SLOPES Use extra caution on slopes. Do not mow slopes greater than 15°.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SAVETHESEINSTRUCTIONS!
6
15° Slope
15° Slope
X
(OK)
_- _. Figure1
_O._daShed._fine
USETHiSSLOPEGAUGETO DETERMINE
iFASLOPEiSTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethispageandfold alongthe dashedline.
2. Locateaverticalobjecton or behindthe slope(e.g.a pole, building,fence, tree, etc.)
3. Aligneitherside ofthe slopegaugewith theobject(SeeFigure1andFigure2).
4. Adjust gaugeup or down until theleft cornertouchestheslope(SeeFigure1andFigure2).
5.
If thereis agapbelowthe gauge,theslopeistoo steepfor safeoperation(SeeFigure2above).
(TOO STEEP)
Figure2
Slopesare a major factor relatedto tip-over and roll-overaccidentswhich can resultin severeinjury or death. Donot operate machineonslopes in excess of 15degrees.All slopes require extra caution. Always mowacrossthe face of slopes,nevermow upand down slopes.
IMPORTAN_Thisunitisshippedwithoutgasolineoroil intheengine.Becertainto serviceenginewithgasolineandoil asinstructedintheOperationsectionbefore startingorrunningyourmachine.
flOTE:ReferencetorightandlefthandsideoftheLawnMowerisobservedfromthe operatingposition.
OPENINGCARTON
1. Cuteachcornerof thecartonverticallyfromtoptobottom.
2. Removealllooseparts.
3. Removeloosepackingmaterial.
REMOVINGUNITFROMCARTON
1. Liftunitfromthereartodetachit fromunderlyingcartonmaterialandroll unitoutofcarton.
2. Checkcartonthoroughlyforanyotherlooseparts.
LooseParts In Carton
SideDischargeCover EngineOil
Assembly
Attaching TheHandle
1. Removeanypackingmaterialwhichmaybebetweenupperandlower
handles.
a. Removewingnutsandcarriageboltshandleasshownin Figure1.
Donotloosenorremoveadjacenthexheadscrews.
b. Whilestabilizingmowersoit doesn'tmove,pivotupperhandleupas
shownin Figure2.Donotcrimpcablewhileliftingthehandleup.
2.
RemoveT-boltsfromthehandlebracketsasshownin Figure3.
Figure2
,,J
Figure3
Figure1
8
3. Followthestepsbelowtocompletehandleassembly: a. Pullupwardonthehandleuntil holesinlowerhandle(shownin
Figure3deckcutaway)lineupwithholesinhandlebracket.See Figure4.
NOTE:Whenpullingupwardonhandle,makesuretonotpullhandleallthe wayout.
b. InserttheT-boltsremovedinstepearlierthroughthehandle
bracketsandlowerhandleandtightensecurelyto securethehandle inplace.SeeFigure4.
c. Reattachwingnutsandcarriageboltsremovedearlierintolower
holesof handleasshownin Figure5.
4. Theropeguideisattachedtotherightsideof theupperhandle.Loosenthe
wingknobwhichsecurestheropeguide.Referto Figure6.
a. Holdbladecontrolagainstupperhandle. b. Slowlypullstarterropehandlefromengineandslipstarterropeinto
theropeguide.SeeFigure6.
c. Tightenropeguidewingknob. d. Usecabletiesto securebladecontrolcableto lowerhandle.
Figure5
Figure4
Figure6
9
Attaching SideDischargeCover
Yourmowerisshippedasamulcher.Toconverttosidedischarge,makesuregrass catcherisoffof theunitandreardischargedoorisclosed.
I. Onthesideofthemower,lift themulchingcover.SeeFigure7.
2. Slidetwohooksofsidedischargecoverunderhingepinonmulchingcover assembly.Lowermulchingcover.Donotremovesidemulchingcoveratany time,evenwhenyouarenotmulching.
Adjustments
SideMulching
Cover
//
CuttingHeight
Thereisacuttingheightadjustmentleverlocatedabovethefrontandrearright
wheel.
1. Pulltheheightadjustmentleveroutwardtowardswheel(unitwilltendto fallwhenleverismovedoutward).SeeFigure8.
2. Movelevertodesiredpositionforachangeincuttingheight.SeeFigure8.
3. Releaselevertowardsdeck.
IMPORTANT:Allwheelsmustbeplacedinthesameposition.Forroughoruneven lawns,moveeachheightadjustmentlevertoahigherposition.Thiswillpreventyou fromcuttingthegrasstooclosetotheground.
SideDischarge
Figure7
f
10
J
Figure8
f
Recoil Starter
Control
Primer
Cutting Height Adjustment
Lever
Side Discharge
Cover
BladeControl
Thebladecontrolisattachedto theupperhandleof themower.Depressand squeezeit againsttheupperhandleto operatetheunit.Releaseittostopengine
andblade.
Thisbladecontrol isasafetydevice.Neverattempt to bypassitsoperation.
Cutting HeightAdjustmentLever
Oneadjustmentleverislocatedontherightrearwheelandoneislocatedonthe rightfrontwheel.Bothlevershaveto beatthesamepositiontoensurea uniform cut.Toadjustthecuttingheight,refertotheAssemblySection.
Mulch Plug
Themulchplugisusedformulchingpurposes.Insteadofcollectingthegrass clippingsinagrasscatcherorusingthesidedischargechute,somemowermodels havetheoptionofrecirculatingtheclippingsbacktothelawn.Thisiscalled mulching.
Cutting Height Adjustment
Lever
J
Figure9
SideDischargeCover
Yourmowerisshippedasamulcher.Todischargethegrassclippingstotheside
instead,followtheinstructionsintheAssemblysectionto attachthesidedischarge
cover.
Keephandsandfeetawayfrom thechuteareaoncutting deck.Referto warning labelonthe unit.
RecoilStarter
Therecoilstarterisattachedto therightupperhandle.Standbehindtheunitand
pulltherecoilstarterropetostarttheunit.
Primer
Theprimerislocatedinthecenteroftheairfilter.SeeFigure9inset.Theprimeris
usedtopumpgasintothecarburetorandaidinstartingtheengine.
Oilfill Cap/Dipstick
Referto theMaintenancesectionforinstructionsoncheckingtheoil.
MeetsANSISafety Standards
CraftsmanLawnMowersconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
GASANDOILFILL-UP f
IMPORTANT:Thisunitisshippedwithoutgasolineoroil intheengine.Becertainto serviceenginewithgasolineandoil asinstructedinthissectionbeforestartingor runningyourmachine.
OU(one18ouncebottleshippedwithunit)
FirstTime Use
1. Removeoilfill dipstick(G).SeeFigure10.
2. Withthemoweronlevelground,emptyentirecontentsofoil bottle providedintotheengineoilfill (H).
3. Replaceoil filldipstickandtighten.
SubsequentUses
Use4-strokemotoroilthatmeetsorexceedstherequirementsfor APIservice categorySF,SG,SH,SJorhigher.AlwayschecktheAPIservicelabelontheoil containertobesureitincludesthelettersSF,SG,SH,SJorhigher.
OutdoortemperaturesdeterminetheproperoilvBcosityfor theengine.Usethe charttoselectthebestviscosityfortheoutdoortemperaturerangeexpected.
_ 40
2o
running,allowit tocoolfirst.Neverrefueltheengineinsidea buildingwhere gasolinefumesmayreachflamesorsparks.
J
Figure10
Fuelmustmeettheserequirements:
Clean,fresh,unleadedgasoline.
Aminimumof87octane/87AKI(91RON).
Gasolinewith upto10%ethanol(gasohol)isacceptable.
Refuelinawell-ventilatedareawith theenginestopped.Iftheenginehasbeen
Z>°30
* Below40°F(4°C)theuseof SAE30willresultinhardstarting. ** Above80°F(27°C)theuseof 10W-30maycauseincreasedoilconsumption.
Checkoillevelmorefrequently.
1. Checktheoilwiththeenginestoppedandlevel.
2. Removetheoilfill dipstickandwipeit clean.
3. Insertandtightentheoilfill dipstick.Removeit tochecktheoillevel.See Figure10.
4. Iftheoillevelisnearorbelowthelowerlimitmarkonthedipstick,remove theoilfill dipstick,andfill with therecommendedoiltotheupperlimit mark(J).Donotoverfill.
5. Reinstalltheoilfill dipstick.
Gasoline
Donotuseunapprovedgasolines,suchasE85.Donotmix oil in gasoline or modifyengineto run onalternatefuels.Thiswill damagethe engine componentsandvoidthe enginewarranty.
Gasolineishighlyflammable andexplosive,andyoucanbeburnedor seriouslyinjuredwhenrefueling. Stopengineandkeepheat,sparks,and flameaway.Refuelonlyoutdoors.Wipeup spills immediately.
Ifyourequipmentwill beusedonaninfrequentorintermittentbasis,please
refertotheOffSeasonStoragesectionfor additionalinformationregardingfuel deterioration.
NOTE:Fuelcandamagepaintandsometypesofplastic.Becarefulnottospillfuel whenfillingyourfueltank.
Neverusestaleorcontaminatedgasolineoranoil/gasolinemixture.Avoidgetting dirt orwaterinthefuel tank.
1. Removethefueltankcap.
2. Fillthefueltankwith fuel.Toallowforexpansionofthefuel,donotfill abovethebottomofthefueltankneck.Donotoverfill.Wipeupspilledfuel
beforestartingtheengine.
3. Installthefueltankcapandtightenit until it clicks.
4. Movelawnmoweratleast10feetawayfromthefuelcontainer/sourceand sitebeforestartingtheengine.
12
Besurenooneother thanthe operatorisstandingnearthe lawnmower while starting engineoroperatingmower.Neverrunengineindoorsor inenclosed,poorlyventilatedareas.Engineexhaustcontainscarbon monoxide,anodorlessanddeadlygas.Keephands,feet, hairandloose clothingawayfrom anymovingpartsonengineandlawnmower.
TOSTARTENGINE
Pushtheprimerthreetimes.SeeFigure11.Donotprimetorestartawarm engine.
NOTE:Ifyoupushtheprimertoomanytimes,excessivefuelwill floodthe carburetorandtheenginewill bedifficulttostart.
2.
Standingbehindthemower,squeezethebladecontrolhandleagainstupper handle.
3.
Holdingthesetwo handlestogetherfirmly,grasprecoilstarterhandleand pullropeslowlyuntilresistanceisfelt,thenpullwitharapid,continuous,full armstroke.SeeFigure11.Keepingafirmgriponthestartercordhandle,let theroperewindslowly.Repeatuntilenginecranks.Lettheroperewindeach timeslowly.
f
Figure11
Rapidretractionof startercord(kickback)will pull handand armtoward enginefasterthanyoucanlet go.Brokenbones,fractures,bruisesor sprainscouldresult.
TOSTOPENGINE
1. Releasebladecontroltostoptheengineandblade.
Waitfor theblade to stopcompletelybefore performinganyworkonthe moweror to removethe grasscatcher.
UsingYourLawn Mower
Besurelawnisclearofstones,sticks,wire, orotherobjectswhichcoulddamage lawnmowerorengine.Suchobjectscouldbeaccidentlythrownbythemowerin anydirectionandcauseseriouspersonalinjurytotheoperatorandothers.
Theoperationof anylawnmowercanresultinforeignobjectsbeing thrown intotheeyes,whichcandamageyoureyesseverely.Always wearsafety glasseswhile operating the mower,orwhile performingany adjustmentsorrepairson it.
UsingasMulcher
Formulchinggrass,removethesidedischargechutefromthemower.Foreffective mulching,donotcutwetgrass.Ifthegrasshasbeenallowedtogrowinexcessof
fourinches,mulchingisnotrecommended.Usethegrasscatchertobagclippings
instead.
Ifyoustrikeaforeign object, stoptheengine.Disconnectthe sparkplug wire,thoroughlyinspectmowerforanydamage,andrepair damage beforerestarting andoperating.Extensivevibrationofmowerduring operationisanindicationof damage.Theunit shouldbepromptly inspectedandrepaired.
13
MAINTENANCESCHEDULE
Beforeperforminganytypeof maintenance/service,disengageallcontrols andstopthe engine.Wait until all moving parts havecometo a complete stop.Disconnectsparkplug wireand ground it againstthe engineto
preventunintendedstarting.
Followthemaintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumntokeeptrackofcompleted maintenancetasks.TolocatethenearestSearsServiceCenterorto scheduleservice,
simplycontactSearsat1-800-4-MY-HOME®.
EachUse
IstMonthor5hours
Annuallyor25hours
Annuallyor50hours
Annually
BeforeStorage
Cleanmoreoftenunderdustyconditionsorwhenairbornedebrisispresent.Replaceaircleanerifverydirty.
ff Changeoilevery25hourswhenoperatingtheengineunderheavyloadorinhightemperatures.
1. Engineoil level
2. Looseormissinghardware
3. Aircleaner
4. Unitandengine
1. Engineoil
1. Aircleanerf
2. Controllinkages/pivotsandwheels
3. Undersideofmowerdeck
1. Engineoil ff
1. Sparkplug
2. AirCleaner
1. Fuelsystem
1. Check
2. Tightenorreplace
3. Check
4. Clean
1. Change
1. Clean
2. Lubewithlightoil
3. Clean
1. Change I. Replace
2. Replace
1. Runengineuntil itstopsfromlackoffuel,or addstabilizertoafull tankoffreshfuelprior
tostorage.
14
Alwaysstopengine,disconnectsparkplugwire, andgroundagainstengine beforeperforming anytype of maintenanceonyourmachine.
GENERALRECOMMENDATIONS
Alwaysobservesafetyruleswhenperforminganymaintenance. Thewarrantyonthislawnmowerdoesnotcoveritemsthat havebeen
subjectedto operatorabuseornegligence.Toreceivefull valuefrom warranty,operatormustmaintaintheequipmentas
instructedhere. Changingof engine-governedspeedwillvoidenginewarranty.
Alladjustmentsshouldbecheckedatleastonceeachseason. Periodicallycheckallfastenersandmakesurethesearetight.
ENGINEMAINTENANCE
SparkPlug
Forgoodperformance,thesparkplugmustbeproperlygappedandfreeof deposits.Replacethesparkplugannually.
1. Disconnectthecapfromthesparkplug,andremoveanydirt fromthespark plugarea.
2. Usethe propersizesparkplugwrenchtoremovethesparkplug. NOTE:ReplacewithaChampionRC12YCsparkplug.
3. Checkthegapwitha wiregauge.SeeFigure12.Sparkpluggapshouldbe
0.020in(0.51mm).Ifnecessary,resetthegap.
4. Installandtightenthesparkplugtotherecommendedtorque(180Ib-in[20 Nm]).
5. Attachthesparkplugcaptothesparkplug.
Air Cleaner
f
Electrode
> < 0.020 in. (.51ram)
.J
Figure12
Adirtyaircleanerwillrestrictairflow to thecarburetorandcausepoorengine performance.Inspectthefilter eachtimetheengineisoperated.Youwill needto cleanthefiltermorefrequentlyif youoperatetheengineinverydustyareas.
Cleantheaircleanerevery25hoursofoperationoroncea season.Replacetheair cleanerannually.
Neverstart orrunthe enginewith the air cleanerassemblyortheair filter
removed.
NOTE:Donotusepressurizedairorsolventsto cleanthefilter. Pressurizedair can damagethefilterandsolventswilldissolvethefilter.
Theaircleanersystemusesafoamelementthatcanbewashedandreused.
1. Openthecover(B)andremovethefoamelement(C).SeeFigure13.
2. Washthefoamelementinliquiddetergentandwater.Squeezedrythefoam elementinacleancloth.
3. Saturatethefoamelementwith cleanengineoil.Toremovetheexcess engineoil,squeezethefoamelementinacleancloth.
4. Installthefoamelementandclosethecover.
Figure13
15
CheckEngineOil
Checkoil levelbeforeeachoperation.Besureoil levelismaintained.
1. Checktheoilwiththeenginestoppedandlevel.
2. Removetheoilfill dipstickandwipeit clean.
3. Insertandtightendipstick.Removeit tochecktheoillevel.
4. Iftheoillevelisnearorbelowthelowerlimit markonthedipstick,remove theoilfillercap/dipstick,andfill withtherecommendedoilto the upper
limit mark.Donotoverfill.
5. Reinstalltheoilfill dipstick.
ChangeEngineOil
Gasolineand itsvaporsare extremely flammableandexplosive.Fireor explosioncancausesevereburnsor death.
Changeengineoilafterthefirstfivehoursofoperation,andeveryfiftyhoursor onceaseasonthereafter.
Whenyoudrainthe oil from the top oilfill tube,the fuel tank must be empty orfuel canleak out andresultin afire orexplosion.Toempty the fuel tank, runthe engineuntil it stopsfrom lackoffuel.
1. Withengineoff butstill warm,disconnectthesparkplugwireandkeepit awayfromthesparkplug.
2. Placeasuitablecontainernexttotheenginetocatchtheusedoil.
3. Removetheoilfill dipstickanddraintheoilintothecontainerbytippingthe enginetowardtheoil filler neck.SeeFigure14.
f
Figure14
f
Usedoil isa hazardouswasteproduct. Disposeof usedoil properly. Donot discardwith householdwaste.Checkwithyourlocalauthoritiesor Sears ServiceCenterforsafedisposal/recyclingfacilities.
4.
Withtheenginein alevelposition,fillto the upperlimit markonthedipstick with therecommendedoil.
Runningthe enginewith alowoil levelcancauseenginedamage.
5. Reinstalltheoiifill dipsticksecurely.
CleanEngine
Dailyorbeforeeveryuse,cleangrass,chafforaccumulateddebrisfrom engine.Keeplinkage,spring,andcontrolsclean.Keepareaaroundand behindmufflerfreeof anycombustibledebris.
Keepingenginecleanallowsairmovementaroundengine. Enginepartsshouldbekeptcleantoreducethe riskofoverheatingand
ignitionofaccumulateddebris.
Donotusewater tocleanengineparts.Watercouldcontaminatefuel system.Usea brushor drycloth.
J
Figure15
LUBRICATION
BladeControl
Lubricatepivotpointsonthebladecontrolatleastonceaseasonwithlightoil.This
controlmustoperatefreelyinbothdirections.SeeFigure15.
16
CleaningDeck
Cleanundersideofthemowerdeckonceaseasontopreventbuild-upofgrass clippingsorotherdebris.Followstepsbelowforthisjob.
1. Runengineuntilitstopsfromlackoffuel. Disconnectsparkplugwire.
2. Tipmowersothatit restsonthehousing,keepingthe mufflersidedown. Referbackto Figure14.Holdmowerfirmly.
Nevertip the mowermorethan90oinanydirection anddonot leavethe mowertippedfor any length of time. Oilcandrainintothe upperpart of
the enginecausingastarting problem.
3.
Scrapeandcleantheundersideofthedeckwithasuitabletool.Donotspray with water.
IMPORTAN_Donotuseapressurewasherorgardenhosetocleanyourunit. Thesemaycausedamageto bearings,ortheengine.Theuseofwaterwill resultinshortenedlifeandreduceserviceability.
4.
Putthemowerbackonitswheelsontheground.
BladeCare
Whenremovingthe cutting bladefor sharpeningorreplacement,protect yourhandswith apairofheavyglovesoruseaheavyragto holdthe blade.
Periodicallyinspectthebladeadapterforcracks,especiallyifyoustrikeaforeign object.Replacewhennecessary.Followthestepsbelowforbladeservice.
1. Disconnectsparkplugbootfromsparkplug.Turnmoweronitssidemaking surethat theairfilter andthecarburetorarefacingup.
2. Removetheboltandthebladebellsupportwhichholdthebladeandthe bladeadaptertotheenginecrankshaft.SeeFigure16.
3. Removebladeandadapterfromthecrankshaft.
4. Removebladefromtheadapterfortestingbalance.Balancethebladeona roundshaftscrewdrivertocheck.Removemetalfromtheheavysideuntil it balancesevenly.Whensharpeningtheblade,followtheoriginalangleof grind.Grindeachcuttingedgeequallytokeepthebladebalanced.
f
_4 ......... Bolt
J
Figure16
Anunbalancedbladewill causeexcessivevibrationwhen rotatingat high speeds.Itmaycausedamageto mowerandcouldbreakcausingpersonal
injury.
5. Lubricatetheenginecrankshaftandtheinnersurfaceofthebladeadapter with light oil.Slidethebladeadapterontotheenginecrankshaft.Placethe bladeontheadaptersuchthatthesideoftheblademarked"Bottom"(or with part number)facesthegroundwhenthe mowerisin theoperating position.Makesurethatthebladeisalignedandseatedonthebladeadapter flanges.SeeFigure16inset.
6. Placebladebellsupportontheblade.Alignnotchesonthebladebell supportwith smallholesin blade.
7. Replacehexboltandtightenhexbolttotorque:450in. Ibs.min.,600in.Ibs. max.
Toensuresafeoperationofyourmower,periodicallycheckthebladeboltforcorrect torque.
17
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