MTD 11A-597F099 Owner’s Manual

Owner's Manual
CRAFTSMAN°
21" Mulching/Side-Discharge
PUSH LAWN MOWER
Model No.
247.370320
,4U6 2 0 J997
CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.
Printed in U.S.A. 770-0751M
Content Page Content Page
Warranty Information 2 Maintenance 12
Safe Operation Practices 3 Service & Adjustment 15 Slope Gauge 6 Storage 17
Assembly 7 Trouble-Shooting 19 Operation 9 Parts List 20
Two-Year Warranty on Craftsman Lawn Mower
For two years from the date of purchase, when this Craftsman lawn mower is maintained, lubricated, and tuned up according to the instructions in the owner's manual, Sears will repair, free of charge, any defects in material or
workmanship. If this lawn mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty does not cover:
1. Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.
2. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to
maintain equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN LAWN MOWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL 60179
These accessories were
available when the lawn
mower was purchased, They are also available at most
Sears retail outlets, and
service centers. Most Sears
stores can order repair parts for you when you provide the
model number of your lawn mower.
PRODUCT SPECIFICATIONS
AirFilter Spark Plug Muffler _--_ " _.,._
Wheels
Engine Oil Stabilizer Gas Can Blade
, Please record model number, serial number, and
Grass Catcher
date of purchase here for future reference, You will
Horsepower: Engine Oil
5.5 H.P. 27 oz. SAE 30 oil
find this information on the model plate located on the cutting deck of your mower.
Model Number .........................................................
Fuel Capacity: Spark Plug
1.5 quarts
J19LM Gap .030 inches
Serial Number ...........................................................
Date of Purchase ......................................................
2
This symbol points out important safety instructions which, if not followed, could endanger the per- sonal safety and/or propertyof yourselfandothers.Read and follow all instructionsin this manualbefore
attemptingto operate your lawn.mower.Failureto complywiththese instructionsmay resultin personal
injury.When yousee this symbol--heed its warning.
r Yourlawn mower was builtto be operated according to the rules for safe operation in this I ,_ nANnER- manual. As with any type of power equipment, carelessness or erroron the part ofthe operator
I_.- -- ' can result in seriousinjury.If you violate any of these rules, you may cause serious injury to lu yourself or others.
This unitis equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester iSused, it should be
maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the Califomia Public Resources
Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual.)
WARNING: The engine exhaust from this product contains chemicalsknownto the State of California to cause cancer, birthdefectsor otherreproductiveharm.
GENERAL OPERATION
Read this owner'sguide carefully in itsentirety
before attempting toassemble this machine.
Read, understand, and follow all instructions on
the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before
operating it. Keep this manual in a safe place for future and regular reference, and for ordering
replacement parts.
Your rotary mower is a precision piece of power equipment, not a plaything.Therefore, exercise
extreme caution at all times. Your unit has been designed to performone job: to mow grass. Do not
use itfor any other purpose. Never allow children under 14years old to operate a power mower. Children 14 years old and over
should only operate mower under close parental supervision. Only responsible individualswho are
familiar withthese rules of safe operationshould
be allowedto use yourmower. Keep the area ofoperationclear ofall persons,
particularlysmallchildrenand pets. Stop engine when they are inthe vicinityofyour mower to help
prevent blade contactorthrown objectinjury. Althoughthe area ofoperation should be
completelycleared of foreign objects, an object may have been overlookedand couldbe
accidentallythrownby the mower inany direction
and causeseriouspersonalinjurytothe operator
or any others allowed inthe area. Thoroughlyinspect the area where the equipment
is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could
be picked up and thrown by the mower in any
direction and cause serious personal injury to the operator or any others allowed in the area. Plan
your mowing pattern to avoid dischargeof material toward roads, sidewalks, bystanders and the like.
To help avoid a thrown object's injury, keep
children, bystanders and helpers at least 75 feet from the mower while itis in operation.
Always wear safety glasses or safety goggles during operation orwhile performing anadjustment
or repair, to protect eyes from foreign objects that
may be thrown from the machine in any direction,
Wear sturdy, rough-soled work shoes and close- fitting slacks and shirts. Shirts and pants that cover
the arms and legs and steel-toed shoes are
recommended. Do not wear loose fitting clothes or
jewelry. They can becaught inmoving parts. Never
operate a unit in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
Do not put hands orfeet near or under rotating parts. Keepclear of discharge opening at all times as the rotatingblade can cause injury.
Many injuries occur as a result of the mower being pulled over the foot during a fall. Do not hang onto the mower ifyou are falling; release the handle
immediately.
Never pull the mower toward you while you are
3
walking. If you must back the mower away from a
waltor obstruction first look down and behind, and
then follow these steps:
a. Step back from the mower to fully extend
your arms.
b. Be sure you are well balanced with sure
footing.
c. Pull the mower back slowly, no more than
half way toward you.
d. Repeat these steps as needed.
Do not operate the mower while under the
influence of alcohol or drugs.
Do not engage the self-propelled mechanism on units so equipped while starting engine.
The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes
the safety device inoperative and may result in
personal injury through contact with the rotating blade. The blade control handle must operate
easily in both directions and automatically return
to the disengaged position when released.
Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause
serious personal injury. Keep a firm hold on the handle and walk, never run. If you feel you are
losing your footing, RELEASE THE BLADE CONTROL HANDLE IMMEDIATLEY and the
blade will stop rotating within three seconds. Mow only in daylight or good artificial light.
Stop the blade when crossing gravel drives, walks or roads.
If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration isgenerally a
warning of trouble.
Shut the engine off and wait until the blade comes to acomplete stop before removing the grass catcher or unclogging the chute. The cutting
blade continues to rotate for a few seconds after the engine is shut off. Never place any part of the
body inthe blade area until you are sure the blade
has stopped rotating.
Never operate mower without proper guards,
grass catcher, plates or other safety protective
devices inplace.
Muffler and engine become hot and can cause a
burn. Do not touch.
Only use accessories approved for this machine
by the manufacturer. Read, understand, and
follow all instructions provided with the approved
accessory.
If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer for assistance.
SLOPE OPERATION
Foryour safety, usethe slope gauge included as part of
this manual to measure slopes before operating this uniton
a slopeorhilly area. Iftheslope isgreater than15 degrees as shownonthe slopegauge (page6),donotoperatethis
unitonthatareaorseriousinjurycouldresult. DO:
Mow across the face ofslopes; never up and down. Exercise extreme caution whenchanging
direction on slopes. Watch for holes, ruts, hidden objects, or bumps.
Tall grass can hide obstacles.
Always be sure ofyour footing. Aslip and fall can cause serious personal injury. If you feel you are
losing your balance release the blade control handle immediately and the blade will stop in less
than 3seconds.
ON MODELS WITH CASTER WHEELS: Lock both front wheels so they do not pivot while
mowing on the face of slopes. To turn the mower, depress the handle and raise the front wheels
slightly.
DO NOT:
Do not mow near drop-offs, ditches or embankments. The operator could lose footing or
balance. Do not mow slopes greater than 15degrees as
shown on the slope gauge. Do not mow on wet grass. Reduced footing could
cause slipping. ON MOWERS WITH CASTER WHEELS: Do Not
mow on slopes with casters unlocked since the mower has a tendency to drift down hill.
CHILDREN
Tragicaccidents canoccur fftheoperator isnot alerttothe presence of children. Children are often attracted to the
mower and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.
Be alert and turn mower off if a child enters the area.
Before and while moving backwards, look behind and down for small children or other objects.
Never allow children under age 14 to operate the mower. Children 14 years of age and above
should readand understand the operation instructions and safety rules inthis manual.
Use extreme care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision of achild or hazard.
SERVICE
Use extreme care in handling gasoline and other
fuels. They are extremely flammable and the
vapors are explosive.
Use only an approvedgasoline container.
Never removegas capor add fuel whilethe
engine isrunning.Allowengine to coolat least two minutesbefore refueling.
Replace gasolinecap securely and wipe off any
spilled gasolinebefore startingthe engine as it
may cause a fire orexplosion.
Extinguishall cigarettes,cigars,pipes and other
sourcesof ignition.
Never refuelmachineindoorsbecauseflammable vaporswill accumulatein the area.
Never storethe machineorfuel containerinside where there isan open flame or spark suchas a
gaswater heater, space heater, orfurnace. Never runan engine insidea closed area.
To reducefire hazard, keep mower free of grass, leaves, orotherdebrisbuild-up.Clean upoil or
fuel spillage.Allowmowertocoolat least5
minutesbefore storing. Beforecleaning,repairing,or inspecting,make
certainthe blade and all movingpartshave stopped.Disconnectthe spark plugwire, and
keepthe wire away from the sparkplugtoprevent accidental starting.
Check the blade and engine mountingboltsat
frequent intervalsfor propertightness.Also,
visuallyinspectblade for damage (e.g., bent, cracked orworn). Replace withblade which
meets originalequipment specificationslistedin thismanual.
Keep all nuts,bolts,and screwstight tobe sure
the equipmentisinsafe workingcondition.
Never tamper withsafety devices.Check their properoperation regularly.
After striking a foreign object, stopthe engine, removethe wire from the spark plug, and
thoroughlyinspectthe mower for anydamage. Repair the damage beforestartingand operating
the mower.
Never attemptto make a wheel or cuttingheight adjustmentwhilethe engine isrunning. Grass catchercomponentsare subjecttowear,
damage and deterioration,whichcouldexpose moving partsor allowobjectsto bethrown. For safety protection,frequently check components
and replacewithmanufacturer'srecommended
parts,when necessary.
Mower blades are sharpand can cut. Wrap the
blade(s) orwear gloves,and use extracaution when servicingthem.
Do notchangethe engine governorsetting or
overspeedthe engine. Excessiveenginespeeds
are dangerous.
YOUR RESPONSIBILITY
Restrict theuse ofthispower machineto
persons who read, understand and follow the warnings and instructions in this manual and
on the machine.
Following are representations of the safety labels on your lawn mower. Maintain safety while operating the mower. Please have the part number ready when re-
ordering safety labels.
DANGER
Part no. 777-1584
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE.
Part no. 777-5270
Part no. 777-1595C
5
_) m_ SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE Z
_" , , -._: - __Okoo_
!
Ii.q A POWER POLE
_._ : '_ A CORNER OF A BUILDING_" _ _. _. I I _ OR A FENCE POST
_li_ '- : '
; il '
,_ .
,, -
_ 6
°II::
,_ 411i,m,,/ill, iu_
u.I U.I
a. _ Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-112 feet every 10 feet).
--__- A riding mower could overturn and cause serious injury. Ifoperating a walk-behind mower on such a slope, it _ _ is extremely difficult to maintain your footing and you could slip, resulting in serious injury.
"' "' Operate RIDING mowers up and down slopes, never across the face of slopes.
€/)a.
O Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
REMOVING UNIT FROM CARTON
Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open carton.
Remove loose parts if included with unit (i.e., owner's manual, etc.). See Figure 1.
1. Remove manuel & loose parts
2. Roll unit out Figure 1
Cut along dotted lines and lay carton down flat.
Remov_ packing material.
Roll or slide unit out of carton. Check carton thoroughly for loose parts. See Figure 1.
Note: Make sure not to crimp the cables while
removing the loose parts or the entire unit from the
carton.
mower and/or front or behind the mower is observed from the operating position.
LOOSE PARTS
a. Side Discharge Chute b. Owner's Manual
c. A Bottle of Engine Oil
TOOLS REQUIRED
a. Pair of Pliers b. Funnel
DISCONNECTING SPARK PLUG
Before setting up your lawn mower, disconnect the spark plug wire from the spark plug, and
ground itagainst the engine. See Figure 2.
Attach rubber boot to a bolt on the engine to
ground.
Spark
Plug__
Wire
Rubber BootF_"
I
Plug
Figure 2
IMPORTANT: This unit is shipped without gasoline
or oil in the engine. Be certain to service engine with gasoline and oil before operating your mower.
NOTE: Reference to right or left hand side of the
ASSEMBLING HANDLE
Raise the lower handle in the direction shown in
Figure 3A, The lower handle should snap into place.
Weld Pin
Figure 3
7
Note: Make sure to route the cables inside the lower handle. Also do not crimp the cables while rifting the
handle up,
For shipping purposes, the hairpin clip isplaced in the outer hole of the weld pin on the lower handle.
Remove the hairpin clip from the outer hole of the weld pin,
Using a pair of pliers, insert the hairpin clip into the inner hole in the weld pin. Repeat on other side. See Figure 3 inset.
Raise the upper handle in the direction shown in
Figure 3B. Tighten the wing nuts which are
already on the handle.
Attach the cables to the lower handle with the
two cable ties already on the lower handle. Pull tight the cable ties and cut off the extra.
ATTACHING STARTER ROPE
The rope guide isalready attached to the right side of the upper handle of your mower. See Figure 4.
With the spark plug wire disconnected and grounded, hold the blade control handle against the
upper handle, and pull the starter ropeout of the engine.
Slip the rope through the rope guide. Tighten the
wing nut holding the rope guide to the upper handle.
mulching cover to the deck. See Figure 5A. Keep the cover in a safe place for future use. Save the wing nuts.
Ptace the side discharge chute on the deck in
place of the mulching cover so that the top flange of the discharge chute goes under the
deck. See Figure 5B.
Align the three slots on the chute with the hardware slots on the deck.
Secure with the wing nuts earlier removed.
Tighten the wing nuts.
Mulching Cover
Recoil Starter
Wing Nut
/
_Hendle
Rope Guide
Lower Handle
Figure 4
ATTACHING DISCHARGECHUTE
Your lawn mower was shipped as a mulcher.
Remove the mulching cover and attach the side discharge chute for discharging grass clippings.
Remove three plastic wing nuts holding the
Side Discharge Chute
Top
I
Align the slot
here (only two shown)
Figure 5
8
KNOW YOUR LAWN MOWER
(Refer to Figure 6.) Read thisowner's manual and safety rules before operating your lawn mower. Compare the illustrationsin Figure
6 with your lawn mower to familiarize yourself with the locationof various controls and adjustments. Save this
The operation of any lawn mower can result in foreign objects being thrown into the operator's eyes and causing severe eye damage. Always wear safety glasses while operating the
manual for future reference. mower, or while performing any adjustments or repairs on it.
Blade Control Handle
Recoil Starter
Engine
Mulching Cover
Chute
Recoil Starter
The recoil starter is attached to the handle. Stand
behind the unit and pull the recoil starter to start
the unit.
Primer The primer is used to pump gas into the carburetor.
Use itto start a cold engine, but do not use itto restart a warm engine after short shutdown.
Blade Control Handle
,_ WARNING: This control mechanism is a
safety device. Never attempt to bypass itsoperations.
Oil Fill
Caster Lock
Plug
Figure 6
The blade control handle is located on the upper
handle of the mower. The blade control handle must
be depressed in order to operate the unit. Release the blade control handle to stop the engine and blade.
Throttle Control
The throttle control is used to regulate engine speed. It
cannot be used to stop the engine.
Caster Wheels
Your mower is equipped with caster wheels in front. The casters can be locked in a straight ahead position for mowing on hills, or can be left unlocked to swivel freely on level ground.
Gas Tank
Thr_ Control
Primer
MEETS CPSC BLADE SAFETY STANDARDS
Craftsman Walk-Behind Lawn Mowers conform to the safety standardsof the American National Standards Institute
and the U.S. Consumer Product Safety Commission.
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