MTD 11A-439R729 Owner’s Manual

Operator's Manual
21" Rear & Side Discharge
Mulching Lawn Mower
Model Series 430
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator,
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A. FORM NO. 770-10179F
(12/8/2004)
TABLEOFCONTENTS
Content
Important Safe Operation Practices Slope Gauge Assembling Your Lawn Mower
Know Your Lawn Mower Operating Your Lawn Mower
Maintaining Your Lawn Mower
Page Content Page
3 Servicing Your Lawn Mower 13
6 Making Adjustments 14
7 Off Season Storage 15 9 Trouble Shooting 15
10 Illustrated Parts List 16 12 Espanol 21
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by standing at the operating position and looking down at the rear of the deck. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized
service dealer.
Copy the model number here:
_ff MTB LLG
k www.mtdproducts.com goo-goo-7310
P. O. BOX 361131
CLEVELAND,OH 44136
330-220-4683
Copy the serial number here:
CUSTOMERSUPPORT
Please doNOTreturntheunit totheretailer fromwhereit waspurchased,withoutfirstcontactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is
immediately available.
_RsweY you _;_ye
fookin9 for could be just
a mouse c#ck aw_y!
If you prefer to reach a Customer Support Representative, please call 1-800-800-7310.
a mouse crick aw_y!
M nual
En ine
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine
manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more information.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--HEED ITS WARNING
WARNING: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other
reproductive harm.
GeneralOperation
1. Read this operator's manual carefully in its entirety before attempting to assemble this machine. Read,
understand, and follow all instructions on the machine and in the manual(s) before operation. Be
completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. This machine is a precision piece of power equipment, not a plaything. Therefore, exercise
extreme caution at all times. Your unit has been designed to perform one job: to mow grass. Do not
use it for any other purpose.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Only responsible individuals who are familiar with these safe operation rules should use this machine.
4. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be tripped over or picked up and thrown by the blade. Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet toward operator.
5. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the handles and keep bystanders, helpers, children and pets at
least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
6. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to the eyes.
7. Wear sturdy, rough-soled work shoes and close- fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are
recommended. Never operate this machine in bare
feet, sandals, slippery or light weight (e.g. canvas) shoes.
8. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade can
amputate hands and feet.
9. A missing or damaged discharge cover can cause blade contact or thrown object injuries.
10. Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; release the handle immediately.
11. Never pull the mower back toward you while you are walking. Ifyou must back the mower away from
a wall or obstruction first look down and behind to avoid tripping and then follow these steps:
a. Step back from the mower to fully extend
your arms.
b. Be sure you are well balanced with sure
footing.
c. Pull the mower back slowly, no more than
half way toward you.
d. Repeat these steps as needed.
12. Do notoperate the mower while under the influence of alcohol or drugs.
13. Do not engage the self-propelled mechanism on
units so equipped while starting engine.
14. The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control handle must operate easily in both directions and automatically return to the disengaged position when released.
15.Neveroperatethemowerinwetgrass.Alwaysbe sureofyourfooting.Aslipandfallcancause seriouspersonalinjury.Ifyoufeelyouarelosing yourfooting,releasethebladecontrolhandle immediatelyandthebladewillstoprotatingwithin
threeseconds.
16.Mowindaylightorgoodartificiallight.Walk,never run.Stopthebladewhencrossinggraveldrives, walkwaysorroads.
17.Iftheequipmentshouldstarttovibrateabnormally, stoptheengineandcheckimmediatelyforthe cause.Vibrationisgenerallyawarningoftrouble.
18.Shuttheengineoffandwaituntilthebladecomes
toacompletestopbeforeremovingthegrass
catcheroruncloggingthechute.Thecuttingblade continuestorotateforafewsecondsafterthe
engineisshutoff.Neverplaceanypartofthebody inthebladeareauntilyouaresurethebladehas stoppedrotating.
19.Neveroperatemowerwithoutpropertrailshield, dischargecover,grasscatcher,bladecontrol handleorothersafetyprotectivedevicesinplace andworking.Neveroperatemowerwithdamaged safetydevices.Failuretodoso,canresultin personalinjury.
20.Mufflerandenginebecomehotandcancausea burn.Donottouch.
21.Onlyusepartsandaccessoriesmadeforthis machinebytheoriginalequipmentmanufacturer (O.E.M).Failuretodosocancausepersonalinjury.
22.Ifsituationsoccurwhicharenotcoveredinthis manual,usecareandgoodjudgment.Contactyour
dealerforassistance.Telephone1-800-800-7310for
thenameofyournearestdealer.
DoNot:
1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or
balance.
2. Do not mow slopes greater than 15 degrees as shown on the slope gauge.
3. Do not mow on wet grass. Unstable footing could cause slipping.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. They do not
understand the dangers. Never assume that children
will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.
2. Be alert and turn mower off ifa child enters the area.
3. Before and while moving backwards, look behind and down for small children.
4. Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of achild who may run into the
mower.
5. Keep children away from hot or running engines. They can suffer burns from a hot muffler.
6. Never allow children under 14 years old to operate a power mower. Children 14 years old and over should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
SlopeOperation
Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. Before operating this unit on a slope or hilly area, use the slope gauge on page 6 to measure slopes. If the slope is greater than 15 degrees,
do not mow it.
Do:
1.
Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
,
Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles.
,
Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the blade control handle immediately, and the blade will stop rotating
within 3 seconds.
Service
SafeHandlingofGasoline
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injurycan occur when gasoline is spilled on yourself or your clothes which can ignite.
2. Wash your skin and change clothes immediately.
3. Use only an approved gasoline container.
4. Never fill containers insidea vehicle or on a truck or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle before filling.
5. Ifpossible, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. Ifthis
isnot possible, then refuel such equipment on a
trailer with a portable container, rather than from a gasoline dispenser nozzle.
6. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
7. Extinguishallcigarettes,cigars,pipesandother sourcesofignition.
8. Neverfuelmachineindoorsbecauseflammable
vaporswillaccumulateinthearea.
9. Neverremovegascaporaddfuelwhiletheengine ishotorrunning.Allowenginetocoolatleasttwo minutesbeforerefueling.
10.Neveroverfillfueltank.Filltanktonomorethan_/2 inchbelowbottomoffillernecktoprovidespacefor
fuelexpansion.
11.Replacegasolinecapandtightensecurely.
12.Ifgasolineisspilled,wipeitofftheengineand equipment.Moveunittoanotherarea.Wait5 minutesbeforestartingtheengine.
13.Neverstorethemachineorfuelcontainerinside wherethereisanopenflame,sparkorpilotlightas
onawaterheater,spaceheater,furnace,clothes dryerorothergasappliances.
14.Toreducefirehazard,keepmowerfreeofgrass, leaves,orotherdebrisbuild-up.Cleanupoilorfuel spillageandremoveanyfuelsoakeddebris.
15.Allowamowertocoolatleast5minutesbefore storing.
GeneralService
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Check the blade and engine mounting bolts at
frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent,
cracked, worn) Replace blade with the original equipment manufacture's (O.E.M.) blade only, listed in this manual. "Use of parts which do not meet the original equipment specifications may
lead to improper performance and compromise
safety!"
4. Mower blades are sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing them.
5. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
6. Never tamper with safety devices. Check their proper operation regularly.
7. After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine. Thoroughly inspect the mower for any damage. Repair the damage before starting and operating the mower.
8. Never attempt to make a wheel or cutting height adjustment while the engine is running.
9. Grass catcher components, discharge cover, and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer's (O.E.M.) parts only,
listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise
safety!"
10. Do not change the engine governor setting or overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
11. Maintain or replace safety and instruction labels, as
necessary.
12. Observe proper disposal laws and regulations.
Improper disposal of fluids and materials can harm
the environment.
YourResponsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine.
/ WARNING
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
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15°
_ WARN ING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn
and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip,
resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
SECTION3: ASSEMBLINGYOURLAWNMOWER
RemovingUnitFromCarton
Remove staples, break glue on top flaps or cut tape at carton end and peel top flap to open carton.
Remove loose parts if included with unit.
Cut corners and lay carton down flat. Remove packing material.
Roll or slide unit out of carton. Check carton
thoroughly for loose parts.
NOTE: Make sure not to crimp cables while removing
the loose parts or the entire unit from the carton.
HardwarePack
Please identify each piece of the hardware pack as
shown here.
Wing
Nut 1/4-20 (2)
Carriage Bolt
1/4-20 (2)
ToolsRequired
Pair of Pliers
Funnel
NOTE: Reference to right or left hand side of the mower is observed from the operating position.
AssemblingHandle
For shipping purposes, the grass bag was placed on top of the unit. Remove it from the unit and set it out of the way. See Figure 1 .
Tighten the two wing nuts which are already on the handle. See Figure 2.
Tighten these wing nuts
Lower
Upper Handle
Figure 2
NOTE: Make sure to route the cables outside the lower
handle. Also do not crimp the cables while lifting the handle up.
Remove the hairpin clips from the outer hole in the
weld pins on the handle bracket assemblies. Using a pair of pliers, squeeze one leg of the lower handle against the handle bracket assemblies. Insert the
hairpin clip into the inner hole on the weld pin. Repeat on other side. See Figure 3.
After you have moved the hairpin clip, install the
carriage bolt, (carriage bolt must go to the inside of
handle) included in the hardware pack, in the upper hole on the handle mounting bracket. Secure with
one plastic wing nut, also included inthe hardware pack. See Figure 3. Repeat process on other side.
Handle
Figure I
Raise the lower handle, as shown in Figure 1 , until it snaps into place.
Raise the upper handle as shown in Figure 1 .
Carriage Bolt
Upper_ Hole
Handle Mounting
Wing
Move H_ _inClip
Figure 3
Fasten the cable to the lower handle with the two cable ties found on the lower handle. Pull the cable
ties tight and trim off the excess. See Figure 4.
Cable Tie
Poston Cable
Figure 4
AttachingStarterRope
The rope guide is attached to the right side of upper handle. Loosen the wing nut which secures the rope guide. See Figure 5.
With the spark plug wire disconnected and grounded, hold the blade control against the upper handle, and pull the starter rope out of the engine. Release the blade control. Slip the starter rope into
the rope guide. Tighten wing nut.
Insert frame into grass bag with the black plastic
side on the bottom of bag. See Figure 6.
Insertframe
%an%
Figure 6
Slip the side openings of the plastic channel on the bag over the hooks on the grass catcher frame. Secure bag to the frame by working the six plastic channels on bag over frame.
All the plastic channels attach from the outside of bag. See Figure 7.
Plastic
Channel
Grass Catcher
Slip rope into
Wing Nut
rope gu_i_B_R ,
Figure 5
AssemblingGrassCatcher
NOTE: If your mower's grass catcher has been already assembled before shipping, proceed to the next section. If itis unassembled, follow the steps below.
Figure 7
AttachingGrassCatcher
Lift the rear discharge door and place the grass catcher on the pivot rod. Let go of discharge door so that itrests on the grass catcher. See Figure 8.
Figure 8
RemovingGrassCatcher
Lift the rear discharge door on the mower, and lift the grass catcher up.
Release the rear discharge door.
ConvertingtoSide-Discharge
Your mower has been shipped as a mulcher. To convert it to a side-discharge mower, lift the mulching plug. Slide the two hooks on the side- discharge deflector under the hinge pin on the mulching plug assembly. Lower the mulching plug. See Figure 9.
Mulching Plug
Ping e
(Side
Chute Deflector
Figure 9
Do not remove the side mulching plug at any time, even when you are not mulching.
_ ARNING: Never operate the mower
without the mulching cover, the grass catcher
bag, or the discharge chute properly installed.
SECTION4: KNOWYOURLAWNMOWER
Read this owner's manual and safety rules before operating your lawn mower. Compare the illustrations in Figure
0 with your lawn mower to familiarize yourself with the location of various controls and adjustments.
Control
Mulch Plu(
BladeControl The blade control is located on the upper handle of the
mower. The blade control must be depressed in order to operate the unit. Release the blade control to stop the engine and the blade.
Figure 10
_ ARNING: The blade control is a safetydevice. Never attempt to bypass its operations.
i
Height Adjustment Lever
The blade will be rotating whenever the engine
is running.
CuttingHeightAdjustmentLever
This lever, located at each wheel, lets you adjust cutting height of the grass. Remember to put all four levers at
the same height to avoid uneven cut.
ThrottleControl
The engine is equipped witha constant speed throttle for maximum engine and cutting performance.
RecoilStarter
The recoil starter isattached to the handle. Stand behind the unit and pull the recoil starter to start engine.
Primer
The primer is used to pump gas into the carburetor. Use
it to assist in starting a cold engine, but do not use it
when restarting a warm engine after a short shutdown.
MulchingPlug
The mulching plug is used only for mulching purposes.
Instead of collecting the grass clippings in a grass
catcher, some mower models have the option of
recirculating the clippings back to the lawn. This is
called mulching.
SECTION5: OPERATINGYOURLAWNMOWER
GasandOilFill-Up
_ WARNING" Never fillfueltank indoors, or
Service the engine with gasoline and oil as
when engine is running or hot. Do not smoke when filling up the fuel tank.
instructed in the separate engine manual packed with your mower. Read instructions carefully.
BeforeStartingMower
Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug wire is fastened securely over the metal tip on the spark
plug.
StartingEngine
,_ WARNING" Be sure no one other than theoperator is standing near the lawn mower while
starting engine or operating mower. WARNING: Never run engine indoors or in
enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
Push the primer three times. Wait two seconds between each push. In temperatures below 55 ° F, prime five times. Do not prime to restart a warm engine after a short shutdown.
Standing behind the mower, depress the blade control and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope
rewind slowly. Pull rope with a rapid, continuous,
full arm stroke. Keeping a firm grip on the starter
handle, let the rope rewind slowly.
NOTE: See your engine manual packed with your un# for more detailed instructions.
StoppingEngine
Release blade control handle to stop the engine and the blade.
Disconnect spark plug wire and move away from spark plug to prevent accidental starting.
WARNING: Keep hands, feet, hair and
loose clothing away from any moving parts on engine and lawn mower.
10
OperatingYourLawnMower
Once engine has started, squeeze blade control against the upper handle to run lawn mower.
Do not operate the mower without the mulching cover, the grass catcher bag, or the discharge chute properly installed.
Be sure that the lawn isclear of stones, sticks, wire, or other objects which could damage lawn mower
or engine. Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others.
For best results, do not cut wet grass because it
tends to stick to the underside of the mower,
preventing proper discharge of grass clippings, poor mulching conditions, and could cause you to slip and fall. New grass, thick grass, or wet grass may require a narrower cut.
For a healthy lawn, always cut off one-third or less of the total length of the grass. Lawn should be
trimmed in fall as long as there is growth.
_ WARNING" If you strike a foreign object,
stop the engine. Remove spark plug wire from spark plug, thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower. Extensive vibration of the mower during operation is an indication of damage.
BaggingGrassClippings
You can use the grass catcher bag to collect clippings while you are operating the mower.
Attach the grass catcher following instructions on page 8 of this manual. Grass clippings will automatically collect in the bag as you run mower.
Operate mower till the grass bag is full.
Stop the engine completely by releasing the blade control. Make sure that the unit has come to a
complete stop.
Lift discharge door and pull grass bag up and away from the mower to dispose of the grass clippings.
UsingtheMulcher
For effective mulching, do not cut wet grass because ittends to stick to the underside of the
deck, preventing proper mulching of grass clippings. New or thick grass may require a
narrower cut. The ground speed should be adjusted to the condition of the lawn. If mowing has been delayed and the grass has been allowed to grow inexcess of 4", mulching is not
recommended. Mow using the grass bag (if so equipped) to reduce the grass height to 3-1/4"
maximum before mulching.
AdjustingCuttingHeight
Refer to height adjustments section of this manual on page 14 for instruction on how to adjust the cutting height and the handle height.
For best results in mowing, keep the cutting height position high until you have determined which cutting height is preferred.
11
SECTION6: MAINTAININGYOURLAWNMOWER
IMPORTANT:Make sure to avoid muffler and WARNING: Always stop engine and disconnect spark plug wire before performing
any maintenance or adjustments on the mower.
surrounding areas while the mower engine is hot
because temperature of these areas of the engine may
exceed 150° F.
WARNING: Never tip mower more than 90
degrees inany direction and do not leave it tipped for long. Oil can drain into the upper part of the engine causing a starting problem.
Cleaningthe LawnMower
Clean underside of the mower deck after each use to prevent any build-up of grass. If this debris
accumulates, it will cause rust and corrosion.
NOTE: We do not recommend the use of pressure
washers or garden hose to clean your unit. These may
cause damage to bearings or the engine. The use of
water will result in shortened life and reduced
serviceability.
Disconnect spark plug wire. Drain gasoline from the
mower, or place a piece of plastic under gas cap.
Tilt the mower so that the side with the air cleaner is facing up. Hold the mower firmly.
Scrape and clean the underside of the deck with a
suitable tool. Do not spray with water.
Put mower back on its wheels, remove plastic from
under gas cap, and put gas cap back on.
Lubrication(seeFigure11)
Wheels
Lubricate the wheels and bearings, if so equipped, at least once a season with light oil or engine oil. Also, if the wheels are removed for any reason,
lubricate the inner surface of the wheel with light oil.
ChuteDeflector& RearDischargeDoor
Lubricate the torsion spring and the pivot point on each end of the rear discharge door using a light oil. This will prevent rusting.
Engine
Follow the engine manual instructions and
recommended schedule for lubricating engine.
Pivot Points
Lubricate the pivot points on the discharge chute door, blade control and the cutting height adjustment lever at least once a season with light oil. The blade control must operate freely in both directions. The cutting height adjustment levers should be able to move easily.
EngineMaintenance
A list of key maintenance jobs required for good performance by the mower is given below. Follow the engine manual for detailed list and instructions.
Change engine oil as specified in the engine manual. Check oil level before starting engine every time.
Service foam filter in the air cleaner as specified in
the engine manual. Service air filter more frequently
in extremely dusty conditions.
Clean engine periodically. Remove dirt and debris with a cloth or brush.
Clean spark plug and reset the gap to.030" at least once a season or every 50 hours of operation.
Inspect muffler periodically, and replace if necessary. Damaged mufflers or spark arresters
can create a fire hazard.
Lubricate
Follow engine manual
for lubrication
Lubricate
Figure 11
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