Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty
OF A O AL
22" Rotary Mower- Model Series 080
iMPORTANT
READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION
Warning: Thisunitisequippedwithan internalcombustionengineandshouldnotbeusedon or nearanyuniiprovedforest-covered,brush-
coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(if any).
If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderby theoperator.IntheStateofCaliforniatheaboveisrequiredbylaw
(Section4442oftheCaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.A sparkarrester
forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contactthe servicedepartment,RO.Box361131Cleveland,
Ohio44136-0019.
PRINTEDIN U.S.A
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORMNO.770-10342E
10/01/2004
This Operator's Manual is an important part of your new lawn mower, it will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Slope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Setup and Adjustment ....................................... 6
Operating Your Lawn Mower .............................. 8
Finding and Recording Model Number
BEFOREYOUSTARTASSEMBLING
YOURNEW EQUIPMENT,
please locatethe modelplate onthe equipmentand copythe
informationtothe sample modelplate providedtothe right.
Youcan locatethe model plate by standing at the operating
position and lookingdown atthe rear of the deck. This
informationwill be necessaryto usethe manufacturer'sweb
site and/or obtain assistancefrom theCustomerSupport
Departmentor an authorizedservice dealer.
Maintaining Your Lawn Mower ......................... 10
Trouble Shooting .............................................. 12
Safety Labels .................................................... 13
Parts List ........................................................... 14
Model Number
www.mtdproducts.com
Serial Number
MTD LLC
P.O= BOX 361131
CLEVELAND, OH 44136
330-220-4683
800-800-7310
Customer Support
Please do NOTreturn the unit to the retailer from which it was
purchased, without first contacting Customer Support.
Ifyou have difficulty assemblingthis product or have any
questions regardingthecontrols, operationor maintenanceof
this unit, youcan seek help from the experts.Choosefrom the
options below:
1. Visit mtdproducts.com for manyusefulsuggestions.
Click on CustomerSupport buttonand you will get the four
options reproducedin this sampleto the right. Click on the
appropriate buttonand helpis immediatelyavailable.
2. Phonea Customer Support Representative
at 1(800)800-7310.
3. The engine manufacturer isresponsibleforall engine-
relatedissueswith regardsto performance, power-rating,
specifications,warranty and service. Pleasereferto the
engine manufacturer'sOwner's/Operator's Manual,packed
separatelywithyour unit, for more information.
Click here to search our knowledge base.
Search by product, keyword, or phrase.
Login to check the status of your questions, modify
your inquiries, or update your personal profile.
Need local assistance? Click here to find authorized
service centers in your area.
Need a manual and/or parts list? Download
literature from recent model years.
2
O
o
Sightandholdthis levelwith a verticaltree...
o
>:.
(13
O3
(13
(13
O-
O
O
(--
O5
E
O
(13
(13
also
o3
(13
O-
O
o3
(13
I
E
o5
(]3
(13
(13
O-
O
O3
o
(13
-5
C5
O3
('5
O
O3
O5
(13
O
E
t"b
(13
O9
15°
WARNING: EngineExhaust,some of its constituents,andcertain vehicle compo-
nentscontain or emit chemicals knownto Stateof Californiato cause cancerand
birth defects or other reproductiveharm.
DANGER: This machinewas builtto beoperatedaccordingto the rulesfor safe operation in this
manual.As with anytypeof power equipment,carelessnessor error on the part of the operator can
result in seriousinjury.This machine iscapableof amputatinghands andfeet andthrowing objects.
Failureto observethe followingsafetyinstructionscould result in serious injury or death.
RNING
This symbol points
i out important safety
instructionswhich, if
notfollowed, could
endangerthe personal
i safetyand/or property
I ofyourselfand others.
Readand follow all
instructionsinthis man-
ualbefore attempting to
operatethis machine.
Failureto complywith
these instructionsmay
i resultin personal injury.
i When youseethis
_symbol.
HEED ITS WARNING
Your
Responsibility
Restrictthe use
i of this powermachine
i to personswho read,
understand
andfollow the warnings
and instructions
inthis manual
andon the machine.
Children
Tragicaccidentscanoccurifoperatorisnotalertto presence
ofchildren.Childrenareoftenattractedtomowerandmowing
activity.Theydonot understandthe dangers.Neverassume
thatchildrenwill remainwhereyoulastsawthem.
1. Keepchildrenoutof the mowingareaandunderwatchful
careof a responsibleadultotherthanthe operator.
2. Bealert andturn moweroff if a childentersthearea.
3. Beforeandwhilemovingbackwards,lookbehindanddown
forsmallchildren.
4. Useextremecarewhenapproachingblindcorners,
doorways,shrubs,trees,or otherobjectsthatmayobscure
yourvisionofachild whomayrunintothe mower.
5. Keepchildrenawayfromhotorrunningengines.Theycan
sufferburnsfroma hotmuffler.
6. Neverallowchildrenunder14yearsoldto operateapower
mower.Children14yearsoldandovershouldreadand
understandoperationinstructionsandsafetyrulesinthis
manualandshouldbetrainedandsupervisedbya parent.
Operation
Safe HandlingOf Gasoline:
1. Toavoidpersonalinjuryorpropertydamageuse
extremecarein handlinggasoline,Gasolineisextremely
flammableand thevaporsareexplosive,Seriouspersonal
injurycanoccurwhengasolineisspilledon yourselfor
yourclotheswhichcan ignite,
2. Washyourskin andchangeclothesimmediately,
3. Useonlyanapprovedgasolinecontainer,
4. Neverfill containersinsidea vehicleoron atruck ortrailer
bedwith a plasticliner,Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
5. Removegas-poweredequipmentfromthetruckor
trailerandrefuelit onthe ground.Ifthis is notpossible,
thenrefuelsuchequipmenton atrailerwitha portable
container,ratherthanfromagasolinedispensernozzle.
6. Keepthe nozzleincontactwith the rimof thefuel tankor
containeropeningat alltimesuntilfuelingiscomplete.Do
notusea nozzlelock-opendevice.
7. Extinguishallcigarettes,cigars, pipesandothersources
ofignition.
8. Neverfuel machineindoorsbecauseflammablevapors
willaccumulateinthe area.
9. Neverremovegas caporaddfuelwhileengineishotor
running. Allowengineto coolatleasttwo minutesbefore
refueling.
10.Neveroverfillfueltank.Filltankto nomorethanY2inch
belowbottomof filler neckto provideforfuelexpansion.
11.Replacegasolinecap andtightensecurely.
12.Ifgasolineis spilled,wipeit offthe engineandequipment.
Moveunitto anotherarea.Wait5minutesbeforestarting
engine.
13.Neverstorethe machineor fuelcontainernearanopen
flame,sparkorpilotlight asona water heater,space heater,
furnace,clothesdryeror othergasappliances.
14.Toreducefire hazard,keepmowerfreeof grass,leaves,
or otherdebrisbuild-up.Cleanupoil orfuel spillageand
removeanyfuel soakeddebris.
15.Allowa mowertocool at least5 minutesbeforestoring.
General Operation:
1. Readthis operator'smanual carefullyinitsentiretybefore
attemptingtoassemblethismachine.Read,understand,
andfollowall instructionsonthemachineandin the
manual(s) beforeoperation.Becompletelyfamiliarwith
thecontrolsandthe properuseofthis machinebefore
operatingit.Keepthis manualin asafeplaceforfuture and
regularreferenceandfororderingreplacementparts.
2. Thismachineisaprecisionpieceof powerequipment,not a
plaything.Therefore,exerciseextremecautionatalltimes.
Yourunithasbeendesignedto performonejob:to mow
grass.Do notuse itforanyotherpurpose.
3. Neverallow childrenunder 14yearsoldto operatethis
machine.Children14yearsoldand overshould readand
understandthe instructionsinthismanualandshould
betrainedand supervisedbya parent.Onlyresponsible
individualswhoarefamiliarwiththeserulesofsafe opera-
tionshouldbeallowedtousethis machine.
4. Thoroughlyinspectthe areawherethe equipmentisto
beused.Removeallstones,sticks,wire,bones,toysand
otherforeignobjectswhichcouldbetrippedoverorpicked
upandthrownby the blade.Thrownobjectscancause
seriouspersonalinjury.Planyourmowingpatternto avoid
dischargeof materialtowardroads,sidewalks,bystanders
andthe like.Also,avoiddischargingmaterialagainstawall
or obstructionwhichmaycausedischargedmaterialto
ricochetbacktowardthe operator.
5. Tohelpavoidbladecontactorathrownobjectinjury,stayin
operatorzonebehindhandlesandkeepchildren,bystand-
ers,helpersand petsatleast75feetfrom mowerwhileit is
in operation.Stopmachineif anyoneentersarea.
6. Alwayswearsafetyglassesor safetygogglesduringopera-
tionandwhile performinganadjustmentor repairto protect
youreyes.Thrownobjectswhichricochetcancauseserious
injurytothe eyes.
7. Wearsturdy,rough-soledworkshoesand close-fitting
slacksandshirts. Shirtsand pantsthatcoverthe armsand
legsandsteel-toedshoesarerecommended.Neveroperate
thismachinein barefeet,sandals,slipperyorlightweight
(e.g.canvas)shoes.
8. Do notputhandsorfeet nearrotatingpartsor undercutting
deck.Contactwithbladecanamputatehandsandfeet.
4
9. A missingor damageddischargecovercancauseblade
contactorthrownobjectinjuries.
10.Manyinjuriesoccuras a resultofthemowerbeingpulled
overthefoot duringa fall causedby slippingor tripping.
Donotholdontothe mowerif youarefalling;releasethe
handleimmediately.
11.Neverpullthe mowerbacktowardyouwhileyouare
walking.Ifyoumustbackthe mowerawayfromawallor
obstructionfirst lookdownandbehindto avoidtrippingand
thenfollowthesesteps:
a. Stepbackfrommowertofully extendyour arms.
b. Besureyouarewellbalancedwithsurefooting.
c. Pullthe mowerbackslowly,nomorethanhalfway
towardyou.
d. Repeatthesestepsasneeded.
12.Donotoperatethe mowerwhileunderthe influenceof
alcoholordrugs.
13.Donotengagethe self-propelledmechanismonunits so
equippedwhilestartingengine.
14.The bladecontrolhandleis a safetydevice.Neverattempt
to bypassitsoperation.Doingso makesthe safetydevice
inoperativeandmayresultin personalinjurythrough
contactwiththerotatingblade.The bladecontrolhandle
mustoperateeasily in bothdirectionsand automatically
returntothe disengagedpositionwhenreleased.
15.Neveroperatethe mowerinwetgrass.Alwaysbesureof
yourfooting. A slipandfall cancauseseriouspersonal
injury.If youfeel youare losingyourfooting, releasethe
bladecontrolhandleimmediatelyand the bladewillstop
rotatingwithinthreeseconds.
16.Mowonlyin daylightorgoodartificial light.Walk,neverrun.
17.Stopthe bladewhencrossinggraveldrives,walksor roads.
18.Ifthe equipmentshouldstartto vibrateabnormally,stopthe
engineandcheckimmediatelyforthe cause.Vibrationis
generallya warningof trouble.
19.Shuttheengineoff andwait untilthebladecomesto
a completestop beforeremovingthegrasscatcheror
uncloggingthe chute.Thecutting bladecontinuesto rotate
fora fewsecondsafterthe engineis shutoff. Neverplace
any partofthe bodyinthe bladearea untilyouaresurethe
bladehasstoppedrotating.
20. Neveroperatemowerwithoutpropertrail shield,discharge
cover,grasscatcher,bladecontrolhandleor othersafety
protectivedevicesin placeandworking.Neveroperate
mowerwithdamagedsafetydevices.Failuretodo so,can
resultin personalinjury.
21. Mufflerandenginebecomehotandcan causeaburn.Do
nottouch.
22.Onlyusepartsand accessoriesmadeforthis machineby
manufacturer.Failuretodo so canresultinpersonalinjury.
23. Ifsituationsoccurwhicharenotcoveredinthis manual,use
careand goodjudgment.Telephone1-800-800-7310for
CustomerSupportandthenameof yournearestdealer.
Slope Operation:
Slopesare amajorfactorrelatedto slipandfallaccidentswhich
can resultinsevereinjury.Operationonslopesrequiresextra
caution.Ifyoufeeluneasyona slope,do notmowit.Foryour
safety,usetheslopegaugeincludedaspartof this manualto
measureslopesbeforeoperatingthis unitonaslopedor hilly
area.Iftheslopeisgreaterthan 15degrees,donot mowit.
Do:
1. Mowacrossthefaceof slopes;neverupanddown.
Exerciseextremecautionwhenchangingdirectionon
slopes.
2. Watchfor holes,ruts,rocks, hiddenobjects,or bumps
whichcancauseyoutoslip ortrip.Tallgrasscan hide
obstacles.
3. Alwaysbe sureof yourfooting.Aslip andfall can cause
seriouspersonalinjury.Ifyoufeelyouare losingyour
balance,releasethe bladecontrolhandleimmediately,and
thebladewillstoprotatingwithinthree(3) seconds.
Do Not:
1. Do notmowneardrop-offs,ditchesorembankments,you
couldloseyourfootingor balance.
2. Do notmowslopesgreaterthan 15degreesasshownon
theslopegauge.
3. Do notmowonwetgrass.Unstablefootingcouldcause
slipping.
Service
1. Neverrunanengineindoorsorina poorlyventilatedarea.
Engineexhaustcontainscarbonmonoxide,anodorlessand
deadlygas.
2. Beforecleaning,repairing,orinspecting,makecertainthe
bladeandall movingpartshavestopped.Disconnectthe
sparkplugwireandgroundagainstthe engineto prevent
unintendedstarting.
3. Checkthebladeandenginemountingboltsatfrequent
intervalsfor propertightness.Also,visuallyinspectbladefor
damage(e.g.,bent,cracked,worn)Replacebladewiththe
originalequipmentmanufacture's(O.E.M.)bladeonly,listed
inthismanual."Useof partswhichdo notmeetthe original
equipmentspecificationsmayleadto improperperformance
andcompromisesafety!"
4. Mowerbladesaresharpandcancut.Wrapthebladeor wear
gloves,anduseextracautionwhenservicingthem.
5. Keepallnuts,bolts,andscrewstightto besurethe equip-
mentis insafeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheirproperopera-
tionregularly.
7. Afterstrikingaforeignobject,stopthe engine,discon-
nectthesparkplugwireandgroundagainsttheengine.
Thoroughlyinspectthemowerforanydamage.Repairthe
damagebeforestartingandoperatingthemower.
8. Neverattemptto makeawheelor cuttingheightadjustment
whiletheengineis running.
9. Grasscatchercomponents,dischargecover,andtrail
shieldaresubjecttowear anddamagewhichcouldexpose
movingpartsor allowobjectsto bethrown.Forsafety
protection,frequentlycheckcomponentsandreplaceim-
mediatelywithoriginal equipmentmanufacturer's(O.E.M.)
partsonly,listedinthis manual."Useofpartswhich do
notmeetthe originalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
10.Donotchangetheenginegovernorsettingor overspeedthe
engine.Thegovernorcontrolsthe maximumsafeoperating
speedoftheengine.
11.Maintainorreplacesafetylabels,asnecessary.
12.Observeproperdisposallawsand regulations.Improper
disposaloffluidsand materialscanharmtheenvironment.
Practices
WARNING
Thissymbol points
out importantsafety
instructionswhich, if
notfollowed,could
endangerthe personal
safety and/or property
of yourselfand others.
Readand followall
instructions inthis man-
ual before attemptingto
operatethis machine.
Failuretocomply with
these instructionsmay
result in personalinjury.
Whenyou see this
symbol.
HEED ITS WARNING
Your
Responsibility
Restrictthe use
ofthis powermachine
to personswho read,
understand
and follow thewarnings
and instructions
inthis manual
and on the machine.
5