Safety • Setup • Adjustments • Operation • Maintenance • Troubleshooting • Parts Lists • Warranty
A O A AL
22" Rotary Mower- Model Series 080
iMPORTANT
READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION
Warning: Thisunitis equippedwithaninternalcombustionengineandshouldnot beusedon or nearanyunimprovedforest-covered,brush-
coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwithasparkarrestermeetingapplicablelocalor statelaws(if any).
If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderby theoperator.IntheStateofCaliforniatheaboveisrequiredbylaw
(Section4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.A sparkarrester
forthe mufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO.Box361131Cleveland,
Ohio44136-0019.
ForUSCustomers: MTDLLC,P.O.BOX361131CLEVELAND,OHIO44136-0019 772C0794
PRINTEDIN U.S.A. ForCanadianCustomers:MTDProducts Ltd.,P.O.Box 1386,KITCHENER,ONTARION2G4J1 10/15/2005
This Operator's Manual is an important part of your new equipment, it will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Table of
Slope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Set-Up & Adjustments ........................................ 6
Operation ............................................................. 8
Finding and Recording IVlodel Number
BEFOREYOU STARTASSEMBLING
YOURNEW EQUIPMENT,
please locatethe modelplate onthe equipmentand copy the
themodel number andthe serialnumber tothe sample model
plate provided to the right. You can locatethe model plate by
standing atthe operatingposition and looking downatthe rear
of the deck.
Contents
Maintenance & Off-Season Storage ................ 10
Trouble Shooting .............................................. 12
Warranty ............................................................ 13
illustrated Parts Lists ....................................... 14
Model Number Serial Number
Num6ro de module Num6ro de s_rie
XXXXXXXXXXX XXXXXXXXXXX
__ MTD LLC
USA-www.mtdproducts.com 1-800-800-7310
CAN-www.mtdcanada.com 1-800-668-1238
CLEVELAND, OH 44136
MTD PRODUCTS LIMITED
KITCHENER, ON N2G 4J1
Customer Support
Please do NOTretum the unit to the retailer from which it was purchased,
without first contacting Customer Support.
Ifyou havedifficulty assembling this productor haveany questionsregarding the controls, operationor maintenanceof thisunit,
pleasecall a CustomerSupport Representative.
For US Customers: 1-330-220-4MTD (4683)or 1-800-800-7310
For Canadian Customers: 1-800-668-1238
Pleasehaveyour unit's modelnumberand serialnumber ready when you call. See previoussection to locate this information.
Youwill beasked to enterthe serial numberinorderto processyour call.
The engine manufactureris responsiblefor all enigne-relatedissueswith regardsto performance, power-rating,specifications,
warrantyand service. Please referto the enginemanufacturer'sOwner's/Operator'sManual,packedseparatelywith your unit,
for more information.
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WARNING:EngineExhaust,someof itsconstituents,andcertainvehiclecomponentscontainor
tiveharm.
DANGER:Thismachinewasbuiltto beoperatedaccordingtotherulesforsafeoperationinthismanual.Aswith
anytypeof powerequipment,carelessnessor erroron the partoftheoperatorcanresultinseriousinjury.This
machineiscapableofamputatinghandsandfeetandthrowingobjects.Failuretoobservethefollowingsafety
instructionscouldresultin seriousinjuryor death.
WARNING
Thissymbolpoints
out importantsafety
instructionswhich,if
notfollowed,could
endangerthe personal
i safetyand/or property
I ofyourselfand others.
Readandfollowall
instructionsinthis
manualbeforeat-
temptingto operate
i this machine.Failure
I to complywith these
instructionsmayresult
i inpersonalinjury.When
youseethis symbol.
HEED iTS WARNING!
i Your Responsibility
i Restrictthe use
i ofthis powermachine
to personswho read,
understand
and follow the warnings
and instructions
, in this manual
I and onthe machine.
General Operation
1. Readthis operator'smanual carefully inits entiretybefore
attemptingtoassemblethismachine.Read,understand,
andfollowall instructionsonthe machineandin the
manual(s) beforeoperation.Becompletelyfamiliarwith
thecontrolsandthe properuseof this machinebefore
operatingit.Keepthis manualin a safeplaceforfuture
andregularreferenceandfororderingreplacementparts.
2. Thismachineisa precisionpieceof powerequipment,
nota plaything.Therefore,exerciseextremecautionat all
times.Yourunithas beendesignedto performonejob: to
mowgrass.Do notuseit for anyotherpurpose.
3. Neverallow childrenunder14yearsoldto operatethis
machine.Children14yearsoldand overshouldreadand
understandthe instructionsinthis manualandshould
betrainedand supervisedbya parent.Onlyresponsible
individualswhoarefamiliarwiththese rulesofsafe
operationshouldbeallowedto usethismachine.
4. Thoroughlyinspectthe areawherethe equipmentisto
beused.Removeall stones,sticks,wire,bones,toysand
otherforeignobjectswhichcouldbetripped overorpicked
upandthrownbythe blade.Thrownobjectscancause
seriouspersonalinjury.Planyourmowingpatternto avoid
dischargeof materialtowardroads,sidewalks,bystanders
andthe like.Also,avoiddischargingmaterialagainsta
wallorobstructionwhichmaycausedischargedmaterial
toricochetbacktowardtheoperator.
5. Tohelpavoidbladecontactora thrownobjectinjury,
stayinthe operatorzonebehindthe handlesand keep
children,bystanders,helpersand petsatleast75feet
fromthe mowerwhileit isin operation.Stopmachineif
anyoneentersthe area.
6. Alwayswearsafetyglassesor safetygogglesduring
operationandwhileperforminganadjustmentor repair
toprotectyoureyes.Thrownobjectswhich ricochetcan
causeseriousinjurytothe eyes.
7. Wearsturdy,rough-soledworkshoesandclose-fitting
slacksandshirts. Shirtsandpantsthatcoverthe arms
and legsand steel-toedshoesare recommended.Never
operatethismachinein barefeet,sandals,slipperyor light
weight(e.g.canvas)shoes.
8. Do notputhandsorfeet nearrotatingpartsor underthe
cuttingdeck.Contactwiththe blade canamputatehands
andfeet.
9. A missingor damageddischargecovercancause blade
contactor thrownobject injuries.
10.Manyinjuriesoccuras a resultof the mowerbeingpulled
overthefoot duringafall causedby slippingor tripping.
Do notholdontothe mowerifyouare falling;releasethe
handleimmediately.
11.Neverpullthe mowerbacktowardyouwhileyouare
walking.Ifyou mustbackthemowerawayfromawall or
obstructionfirstlookdownand behindtoavoidtripping
andthen followthesesteps:
a. Stepbackfromthe mowerto fullyextendyourarms.
b. Be sureyouare wellbalancedwithsurefooting.
c. Pullthe mowerbackslowly,no morethanhalf way
towardyou.
d. Repeatthesestepsas needed.
12.Donotoperatethemowerwhileunderthe influenceof
alcoholordrugs.
13.Donotengagetheself-propelledmechanismon unitsso
equippedwhilestartingengine.
14.Thebladecontrolhandleis asafetydevice.Neverattempt
tobypassitsoperation.Doingso makesthe safetydevice
inoperativeandmayresult in personalinjurythrough
contactwiththe rotatingblade.The bladecontrolhandle
mustoperateeasily in bothdirectionsandautomatically
returntothe disengagedpositionwhenreleased.
15.Neveroperatethe mowerinwet grass.Alwaysbesureof
yourfooting. A slipand fall cancauseseriouspersonal
injury.If youfeelyou arelosingyourfooting,releasethe
bladecontrolhandleimmediatelyand the bladewillstop
rotatingwithinthreeseconds.
16.Mowonlyin daylightorin goodartificiallight.Walk,never
run.Stopthebladewhencrossinggraveldrives,walksor
roads.
17.Iftheequipmentshouldstartto vibrateabnormally,stopthe
engineandcheck immediatelyfor the cause.Vibrationis
generallya warningoftrouble.
18.Shutthe engineoff andwait untilthe bladecomesto
acompletestopbeforeremovingthegrass catcheror
uncloggingthe chute.The cuttingbladecontinuesto rotate
fora few secondsafterthe engineisshutoff. Neverplace
anypartofthe bodyin the bladeareauntilyou aresurethe
bladehasstoppedrotating.
19.Neveroperatemowerwithoutpropertrailshield,discharge
cover,grasscatcher,bladecontrolhandleor othersafety
protectivedevicesin placeandworking.Neveroperate
mowerwithdamagedsafetydevices.Failureto doso,can
resultinpersonalinjury.
20.Mufflerandenginebecomehotand cancauseaburn.Do
nottouch.
21.Onlyusepartsandaccessoriesmadefor thismachineby
the manufacturer.Failuretodo socan resultin personal
injury.
22.Ifsituationsoccurwhicharenotcoveredinthis manual,use
careand goodjudgment. Call customerassistancefor the
nameofyournearestservicingdealer.
Slope Operation
Slopesare a majorfactor relatedtoslip andfallaccidentswhich
canresultinsevereinjury.Operationon slopesrequiresextra
caution.Ifyoufeel uneasyona slope,do notmowit. Foryour
safety,usethe slopegaugeincludedas partof this manualto
measureslopesbeforeoperatingthisuniton aslopedor hilly
area.Ifthe slopeisgreaterthan15degrees,do not mowit.
4
Do:
1. Mowacrossthe faceofslopes; neverup anddown.
Exerciseextremecautionwhenchangingdirectionon
slopes.
2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich
can causeyouto slipor trip. Tallgrass canhideobstacles.
3. Alwaysbesureof yourfooting.A slip andfall cancause
seriouspersonalinjury.If youfeelyouare losingyour
balance,releasethebladecontrolhandleimmediately,and
the bladewill stoprotatingwithin3 seconds.
Do Not:
I. Donot mowneardrop-offs,ditchesorembankments,you
could loseyour footingorbalance.
2. Donot mowslopesgreaterthan 15degreesasshownon
the slopegauge.
3. Donot mowon wetgrass. Unstablefootingcouldcause
slipping.
Children
Tragicaccidentscanoccurifthe operatorisnot alertto the
presenceofchildren.Childrenare oftenattractedtothe mower
andthe mowingactivity.Theydo notunderstandthe dangers.
Neverassumethatchildrenwillremainwhereyou lastsaw
them.
1. Keepchildrenout ofthe mowingareaandunderthewatch-
ful careof a responsibleadultotherthanthe operator.
2. Be alertandturnmoweroff if achild entersthe area.
3. Beforeand whilemovingbackwards,lookbehindanddown
forsmallchildren.
4. Useextremecare whenapproachingblindcorners,
doorways,shrubs,trees,or otherobjectsthatmayobscure
yourvisionof a childwhomayrunintothe mower.
5. Keepchildrenawayfrom hotor runningengines.Theycan
suffer burnsfroma hotmuffler.
6. Neverallowchildrenunder14 yearsoldto operatea power
mower.Children14yearsold andovershouldreadand
understandthe operationinstructionsand safetyrulesin
this manualandshould betrainedand supervisedbya
parent.
Service
Safe Handling Of Gasoline:
1. To avoidpersonalinjuryorpropertydamageuseextreme
care inhandlinggasoline.Gasolineis extremelyflammable
andthevaporsare explosive.Seriouspersonalinjurycan
occurwhengasolineis spilledonyourselforyour clothes
whichcanignite.
2. Wash yourskin andchangeclothesimmediately.
3. Useonly anapprovedgasolinecontainer.
4. Neverfill containersinsidea vehicleoron atruckor trailer
bedwitha plasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
5. Removegas-poweredequipmentfromthe truck ortrailer
andrefuelit onthe ground.Ifthis is notpossible,then refuel
suchequipmentonatrailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
6. Keepthe nozzleincontactwiththe rimofthefueltank or
containeropeningat alltimesuntilfuelingis complete.Do
notuseanozzlelock-opendevice.
7. Extinguishallcigarettes,cigars,pipesand othersourcesof
ignition.
8. Neverfuel machineindoorsbecauseflammablevapors
willaccumulateinthearea.
9. Neverremovegascap oraddfuelwhilethe engineis
hotor running. Allowengineto cool atleasttwo minutes
beforerefueling.
10.Neveroverfillfueltank. Filltankto nomorethan Y2inch
belowbottomoffiller neckto providefor fuelexpansion.
11.Replacegasolinecapandtightensecurely.
12.Ifgasolineis spilled,wipe itoff theengineand equipment.
Moveunitto anotherarea.Wait5minutesbeforestarting
theengine.
13.Neverstorethemachineorfuel containernearanopen
flame,sparkor pilotlightas ona waterheater,space
heater,furnace,clothesdryeror othergasappliances.
14.Toreducefire hazard,keepmowerfreeof grass,leaves,
orotherdebrisbuild-up.Cleanupoil orfuelspillageand
removeanyfuel soakeddebris.
15.Allowamowertocoolat least5 minutesbeforestoring.
General Service:
1. Neverrunan engineindoorsorin a poorlyventilatedarea.
Engineexhaustcontainscarbon monoxide,anodorless
anddeadlygas.
2. Beforecleaning,repairing,orinspecting,makecertainthe
bladeand allmovingparts havestopped.Disconnectthe
sparkplugwireandgroundagainsttheengineto prevent
unintendedstarting.
3. Checkthe bladeand enginemountingboltsat frequent
intervalsfor propertightness.Also,visuallyinspectblade
fordamage(e.g.,bent,cracked,worn)Replacebladewith
theoriginalequipmentmanufacture's(O.E.M.)bladeonly,
listedinthismanual."Useofparts whichdo notmeetthe
originalequipmentspecificationsmayleadto improper
performanceand compromisesafety!"
4. Mowerbladesaresharpandcan cut.Wrapthe bladeor
weargloves,and useextracautionwhenservicingthem.
5. Keepall nuts,bolts,and screwstightto besurethe
equipmentis insafeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheir proper
operationregularly.
7. Afterstrikingaforeignobject,stoptheengine,discon-
nectthe sparkplugwireand groundagainsttheengine.
Thoroughlyinspectthemowerfor anydamage.Repairthe
damagebeforestartingand operatingthemower.
8. Neverattemptto makea wheelor cuttingheightadjust-
mentwhilethe engineisrunning.
9. Grasscatchercomponents,dischargecover,andtrail
shieldaresubjecttowear anddamagewhichcould
exposemovingpartsor allowobjectsto bethrown.For
safetyprotection,frequentlycheckcomponentsandre-
placeimmediatelywithoriginalequipmentmanufacturer's
(O.E.M.)partsonly,listedin this manual."Useof parts
whichdo notmeetthe originalequipmentspecifications
mayleadtoimproperperformanceandcompromise
safety!"
10.Donotchangetheenginegovernorsettingor overspeed
theengine.The governorcontrolsthemaximumsafe
operatingspeedoftheengine.
11.Maintainorreplacesafetylabels,asnecessary.
12.Observeproperdisposallawsandregulations.Improper
disposaloffluidsand materialscan harmtheenvironment.
Practices
WARNING
Thissymbolpoints
outimportantsafety
instructionswhich,if
notfollowed,could
endangerthe personal
safetyand/orproperty
ofyourselfandothers.
Readandfollowall
instructionsinthis
manualbeforeat-
temptingto operate
this machine.Failure
to complywith these
instructionsmayresult
in personalinjury.When
youseethis symbol.
HEED ITS WARNING!
Your Responsibility
Restrictthe use
ofthis power machine
to personswho read,
understand
andfollow the warnings
and instructions
in this manual
andon the machine.
5