INDEX
Safe Operation Practices........................................3
Assembly
Controls....................................................................8
Operation ................................................................9
Adjustments...........................................................10
Lubrication ...
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r
LIMITEiD WARRANTY
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For one year from the date of original retail purchase, MTD PRODUCTS INC \A/ill either
repair or replace, at its option, free of charge, F.O.B. factory or authorized service firm, any
part or parts found to be defective n material or workmanship. Transportation charges for
the movement of any power equipment unit or attachment are the responsibility of the pur
chaser. Transportation charges for any parts submitted for replacement under this warran
ty must be paid by the purchaser ur less such return is requested by MTD PRODUCTS INC.
This warranty will not apply to any part which has become inoperative due to misuse, ex
cessive use, accident, neglect, improper maintenance, alterations, or unless the unit has
been operated and maintained in accordance with the instructions furnished. This warran
ty does not apply to the engine, mo or, battery, battery chargeror component parts thereof.
Please refer to the applicable man jfacturer’s warranty on these items.
.4
Maintenance
Off-Season Storage
Illustrated Parts .................................................. .14
Repair Parts List ....................................................15
Parts Information
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Back Cover
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This warranty will not apply where the unit has been used commercially.
Warranty service is available through your local authorized service dealer or distributor. If
you do not know the dealer or distri :utor in your area, please write to the Customer Service
Department of MTD.
The return of a complete unit will rot be accepted by the factory unless prior written per
mission has been extended by MTID.
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This warranty gives you specific legal rights. You may also have other rights which vary
from state to state.
V
I WARNING j
(E)
This unit is equipped with an internal comoustion engine and should not be used on or near any unim
proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is
equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
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In the State of California the above is required by law (Section 4442 of the California Pubiic Resources
Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is
available at your nearest engine authorized service center.
To reduce the potential for any injury, comply with the following safety instructions. Failure to comply
with the instructions may result in personal injury.
SAFE OPERATION PRACTICES FOR WALK-BEHIND MOWERS
TRAINING
1. Read this owner’s manual carefully in its en
tirety before attempting to assemble or
operate this machine. Be completely familiar
with the controls and the proper use of this
machine before operating it. Keep this manual
in a safe place for future and regular reference
and for ordering replacement parts.
2. Your rotary mower is a precision piece of
power equipment, not a plaything. Therefore,
exercise extreme caution at all times.
3. Never allow children to operate a power
mower. Only persons well acquainted with
these rules of safe operation should be al
lowed to use your mower.
4. Keep the area of operation clear of all per
sons, particularly small children and pets.
Stop engine when they are in the vicinity of
your mower. Although the area of operation
should be completely cleared of foreign ob
jects, an object may have been overlooked
and could be accidently thrown by the mower
in any direction and cause serious personal
injury to the operator or any others allowed in
the area.
PREPARATION
1. Thoroughly inspect the area where the equip
ment is to be used. Remove all stones, sticks,
' wire, bones and other foreign objects which
could be picked up and thrown by the mower
in any direction and cause serious personal
injury to the operator or any others allowed in
the area.
2. Do not operate equipment when barefoot or
wearing open sandals. Always wear substan
tial footwear.
3. Do not wear loose fitting clothing that could
get caught on the mower.
4. Check the fuel before starting the engine.
Gasoline is an extremely flammable fuel. Do
not fill the gasoline tank indoors, while the
engine is running, or while the engine is still
hot. Wipe off any spilled gasoline before start
ing the engine as it may cause a fire or explo
sion.
5. Disengage the self-propelled mechanism or
drive clutch on units so equipped before start
ing the engine.
6. The blade control handle is a safety device.
Never attempt to bypass its operation. Doing
so makes the safety device inoperative and
may result in personal injury through contact
with the rotating blade. The blade control han
dle must operate easily in both directions.
7. Never attempt to make a wheel or cutting
height adjustment while the engine is run-
K ning.
8. Mow only in daylight or in good artificial light.
9. Never operate the equipment in wet grass.
Always be sure of your footing. A slip and fall
can cause serious personal injury. Keep a firm
hold on the handle and walk, never run.
OPERATION
1. Do not change the engine governor settings
or overspeed the engine. Excessive engine
speeds are dangerous.
2. Do not put hands or feet near or under rotating
parts. Keep clear of the discharge opening at
all times as the rotating blade can cause in
jury.
3. Stop the blade when crossing gravel drives,
walks or roads.
4. After striking a foreign object, stop the
engine, remove the wire from the spark plug,
and thoroughly inspect the mower for any
damage. Repair the damage before restarting
and operating the mower.
5. If the equipment should start to vibrate abnor
mally, stop the engine and check immediately
for the cause. Vibration is generally a warning
of trouble.
6. Shut the engine off and wait until the blade
comes to a complete stop before removing
the grass catcher or unclogging the chute.
The cutting blade continues to rotate for a few
seconds after the engine is shut off. Never
place any part of the body in the blade area un
til you are sure the blade has stopped rotating.
7. Before cleaning, repairing or inspecting, make
certain the blade and all moving parts have
stopped. Disconnect the spark plug wire, and
keep the wire away from the spark plug to pre
vent accidental starting.
8. Do not run the engine indoors.
9. Mow across the face of slopes, never up-and-
down. Exercise extreme caution when chang
ing direction on slopes. Do not mow ex
cessively steep slopes. Always be sure of
your footing. A slip and fall can cause serious
personal injury.
10. Always disconnect electric mowers (line
operated) before cleaning, repairing or ad
justing.
11. Never operate mower without proper guards,
plates or other safety protective devices in
place.
MAINTENANCE AND STORAGE
1. Check the blade and engine mounting bolts at
frequent intervals for proper tightness.
2. Kbep all nuts, bolts, and screws tight to be
sure the equipment is in safe working conditioln.
3. Ne^er store the equipment with gasoline in
the tank inside of a building where fumes may
reach an open flame or spark. Allow the
enjgine to cool before storing in any en
closure.
4. To reduce fire hazard, keep the engine free of
grass, leaves, or excessive grease.
5. Check the grass catcher bag frequently for
wear or deterioration. For safety protection,
replace only with new bag meeting original
3 equipment specifications.
NOTE
ASSEMBLY INSTRUCTIONS
This unit is shipped WiTHOUT GASOLiNE or OiL After assembiy, see
separate engine manuai for proper
fuei and engine oii recommenda
tions.
FIGURE 1.
V\
Shoulder Bolt
FIGURE 2.
Upper
Slotted
(G)
Rope
Guide
Boit (J)
Deck
Belleville
Washer (H)
Hex
Look
Nut (I)
Contents of hardware pack: (See figure 1)
A (2) Shouider Bolts 21/4" Long
B (2) Shoulder Bolts 2-5/8" Long
C (2) Spacers
D (8) Belleville Washers 3/8" I.D.
E (4) Hex Nuts 3/8-16 Thread
F (2) Cable Ties
G (2) Shoulder Bolts 5/16-18 Thread
—H (2) Belleville Washers 5/16" I.D.
I (4) Hex Lock Nuts 5/16-18 Thread
J (1) Rope Guide Bolt
K (1) Curved Head Carriage Bolt
L (2) Lock Washers 5/16" I.D.
M (2) Hex Nut 5/16-18 Thread
1. Remove lawn mower and loose parts from car
ton. Make certain all parts and literature have
been removed from the carton before the car
ton is discarded.
2. Extend the throttle control cable (attached to
the upper handle) and the brake cable
(attached to the engine) and place on the
floor. Be careful not to bend or kink control
cables.
3. Line up the upper slotted hole in the lower
handle with the mounting hole on deck. Place
shoulder bolt (G) through lower handle and
deck. Place belleville washer (H) on the
shoulder bolt, with the cupped side of the
washer against the deck. Secure with hex lock
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nut (I). See figure 2.
NOTE
It may be necessary to bend the
ends of the lower handle inward
slightly to obtain a tight fit against
the deck.
4. Place the upper handle in position over the
lower handle. The throttle control must be on
the right hand side of the handle. Secure the
right hand side of upper handle using the rope
guide bolt (J), lock washer (L) and hex nut (M)
—as shown in figure 3.
FIGURE 3.
NOTE
Left handed operators may assem
ble the rope guide bolt to the left
hand side of the handle for easier
starting.
5. Secure the other side of the handle with
curved head bolt (K), lock washer (L) and hex
nut (M).
6. Your mower has four height settings. Use the
same mounting hoie for all four wheels when
— assembling. See figure 4.
Hex
Nut (E)
Belleville ^
Washers (D)'Sk,
Shoulder
Bolt (A)
(2V4" Long)
Four i
Height
Settings
^Hex
,-*""^ut (E)
Belleville
y Washers (D)
^Spacer (C)
i Shoulder
i'-Bolt (B)
|f2-5/8" Long)
To Assemble the Front Wheels:
A. Place shoulder bolt (A) (2V4" Long) through
wheel.
B. Place cupped side of belleville washer (B)
towards the deck (away from wheel).
C. Place shoulder bolt through desired
mounting hole on deck. Secure with
belleville washer (D) (cupped side goes
against the deck) and hex nut (E).
To Assemble the Rear Wheels:
A. Place shoulder bolt (B) (2-5/8" Long)
—through rear wheel. See figure 5.
Place spacer (C) on shoulder bolt, next to
B.
wheel.
Place one belleville washer (D) on shoulder
c.
bolt, with the cupped side of washer
toward the deck (away from the spacer).
Secure wheel to deck with one belleville
D.
washer (D) on the inside of the deck
(cupped side against the deck) and hex nut
(E).
FIGURE 5.
FIGURE 6.
Brake
Cable
Upper Hole
on Bottom of
Housing
Slot
7. Place the end of the brake cable into the up
per hole on the bottom of the throttle control
housing, and through the slot as shown in
—figure 6. Be careful not to bend or kink the
cable.
NOTE
The control cables should be as
sembled under the lower handle.