MTD 111-860 User Manual

Model Nos. 111-820
I
10 CENTS
ROTARY MOWER
For one year from date of purchase MTD Products Inc., will replace for the original purchaser, free of charge, F.O.B. factory or authorized service firm, any part or parts found to be defective in material or workmanship. All transportation charges on parts submitted for replacement under this war
ranty must be paid by the purchaser. This warranty does not include replacement of parts which become inoperative through misuse, excessive use, accident, neglect, improper maintenance or alterations by unauthorized persons. This warranty does not include the engine, motor, battery, bat tery charger or any component parts thereof. For service on these units refer to the applicable manufacturer's warranty.
The above warranty will apply only to the original owner
and will be effective only if the warranty card has been pro
perly processed. It will not apply where the unit has been
used commercially.
Warranty service is available through your local author
ized service dealer or distributor. UNDER NO CIRCUM STANCES WILL THE RETURN OF A COMPLETE UNIT BE ACCEPTED BY THE FACTORY UNLESS PRIOR WRITTEN PERMISSION HAS BEEN EXTENDED.
111-860
Your rotory mower is a precision piece of power equip
ment, not a plaything. Therefore excercise extreme caution at all times.
1. Remove all sticks, stones wire and other hazardous items from lawn before mowing. Such items are dangerous to both the mower and individuals in the vicinity of the mower.
2. Always disconnect spark plug cable during repairs or re
fueling operations.
3. Always start engine from side opposite discharge chute.
4. NEVER place hands or feet under mower or near dis
charge chute while engine is running.
5. Do not tilt mower at extreme angle while engine is run
ning. Cut grass on hills and banks sideways, not up and down.
6. Always stop engine when not cutting grass.
7. Do not fill gas tank while engine is running. Do not spill
gasoline on hot engine.
8. Keep children and pets away from area at all times during
mowing operation. Never allow mower to discharge grass toward any person.
9. Do not attempt to start engine while mower is resting in
high grass.
10. Check all nuts and bolts, particularly the blade bolts, for tightness. This is especially important during the initial operation period. Make this same check periodically thereafter.
11. While operating the mower, if any foreign object is struck, stop the mower and inspect for damage. Do not restart or operate the mower until all damage has been repaired.
WARNING: Should excessive vibration develop, check your blade and crankshaft immediately. Do not operate mower with an unbalanced blade, a damaged blade or a damaged crankshaft.
MTID F»R.OOXJCTS INC • 5389 west 130»h ST. • P.O. B0X 2741 • CLEVELAND, OHIO 44111
FORM NO.770-2871A
UPPER HANDLES ORDER
CHROME 310-9364 WHITE 312-9363 -
33 32
When ordering parts give the following information:
1. Model number
2. Part number
3. Part name
4. Color of part
LOWER HANDLES ORDER:
CHROME 310-7016 19” WHITE 312-7039 19” CHROME 3 1 0.703 6 22” WHITE 312-7040 22”
NOTE: Easy Height Adjuster MAY or MAY NOT be used on your unit. Ulus.
Port
No.
No. DESCRIPTION
34
310-7492
35 310-8313
305-7520
36
712-214
37 38 710-209 39 710-362 Hex Bolt Special
738-102 Axle Bolt 310-9682
40
310-9683
40
Wheel Pivot Bar Spring Lever Assembly Red Knobs GRIPCO Locknut 3/8-24 Thread Sems Hex Head Cap Screw 3/8-16 x 5/8 Long
index Plate R. H. Index Plate L. H.

111-820

WHERE LOOP HANDLES ARE USED ORDER: CHROME 310-7585
WHITE 312-7584
BLADE ADAPTER KIT
90-10769
CHANGE OIL
Change oil after first 5 hours of op eration while-engine is worm. There after change oil every 25 hours of operation while engine is worm.
Engine may be drained through oi!
filler opening g© sure to replace
drain plug and oil filler cop.

111-860

PARTS
lllus.
No.
1 2 3 4 5 6 7
LIST FOR IV
111-820
Part No.
305-7470 310-8842 310-8841 710-606 901-7627 732-141
710-158 8 736-119 9
10 11 12
712-123
437-10765
736-105
710-489 13 710-117 14
15 19
736-217
748-189
714-365 20 736-119 22 312-7582 23 504-9392 24 25
305-7006 305-7006
738-213 26 714-507 27
28 312-7039 29
710-106
30 746-145 31 712-107 32
312-9364 312-9364
33 305-7071
901-10769 901-10769
ODELS 111-820 AND 111-860
111-860 Part No.
305-7470 310-8842 310-8841 710-606 901-7627 732-141 710-158 736-119 712-123 437-10767 736-105
71ih489 710-117 736-217
748-189
Knob Control Control Throttle (Complete) Control Bracket Assembly — Throttle t Hex Head Cap Screw 1/4-20 x 1-1/2 (jrellow) Ferrule Assembly (Complete) Conduit and Wire - Throttle
Hex Head Cap Screw 5/16—24 x 1-1/4 * Spring Lockwasher 5/16 Screw * Hex Nut 5/16-24 Thread * Deck Assembly BeUeviUe Washer 3/8 I.D. Hex Head Cap Screw 3/8—24 x 1-1/2 ig. (Heat Treated) ** Hex Head Cap Screw 5/16—24 X 1 Ig. (Heat Treated) ** Spring Lockwasher 3/8 Screw Heavy Duty **
Blade Adapter **
DESCRIPTION
741-365 Hi Pro Key #H.P. 505 **
736-119
312-7581
505-9392
Spring Lockwasher 5/16 Screw ** Blade Wheel Assembly
Fortiflex Bearing 738-213 714-507
Axle Bolt
Cotter Pin 3/32 Dia. x 3/4 Lg. *
Engine
312-7040
Handle Lower
710-106 Hex Head Cap Screw 1/4-20 x 1-1/4 Lg. * 746-145 712-107
Cable Clip Hex Centerlock Nut 1/4—20 Thread * Handle Upper (2 required)
305-7071 Grip — Black
Blade Adapter Kit (complete) Less Blade
* For faster service obtain standard nuts, bolts and washers
if these items cannot be obtained locally, order by part number and size as shown on parts list.
t Included in Part No. 310-8842 Control
Throttle
(complete.)
** Part of Blade Adapter Kit/Less Blade (901-10769.) When ordering replacement parts, be sure to specify your
mower model number, part number, description of part, and the number of parts required . . . Parts service should be handled by your nearest authorized service firm as recommended by your dealer. Request for parts and service received at the factory will be forwarded to the appropriate Central Service Distributor in your area for handling.
NOTE: This instruction manual covers various
models, and all accessories shown do not necessarily apply to your model mower.
If repairs or service isineeded on the engine, please contact your nearest authorized engine service outlet. Check the “YeUow Pages” of your telephone book under “Engines —
Gasoline.”
Find It Fast
In Thn
'Yellow Pages'
FORM NO. 770-2871C
ASSEMBLY
Your new mower is shipped completely assembled with the exception of the handle.
1. Remove lawn mower and all parts from carton. Make certain that all loose parts and literature are removed from carton before carton is discarded.
2. Extend throttle control assembly, which is attached to rear of mower and place on floor. CAUTION: Do not bend or kink control wire.
3. A. Snap lower handle into position on two lugs which
extend from either side on the rear of the deck.
B. Assemble the two upper handle parts with cap screws
and locknuts provided in parts bag. The yellow cap screw should be used to attach throttle control assembly to upper handle as shown in diagram. Do not tighten nuts.
C. Attach upper handle assembly to lower handle with
cap screws and locknuts. Tighten all nuts.
D. Secure control wire to lower handle with cable clips. E. Place the plastic control cover over the throttle
control and secure with two self-tapping screws.
4. Check blade bolts for proper tightness.
OPERATION
NOTE: For shipping purposes your mower is set with the
wheels in a low cutting height position. For best results raise the cutting position until it is determined which height is best for your lawn. See adjustments.
1. Service engine with gas and oil. See Engine Manual packed with lawn mower for complete instructions for the care and maintenance of engine. Read Directions Carefully.
2. When ready to start engine, place throttle control lever, on handle, in “START” position and start engine in accord ance with instructions in Engine Manual. After engine starts, move throttle control lever, on handle, to desired engine speed. The engine is stopped by placing control
lever on handle in the “STOP” position.
3. Be sure that lawn is clear of stones, sticks, wire or other
objects which could damage lawn mower or engine. For
best results and to insure more even grass distribution, do not mow when lawn is excessively wet.
ADJUSTMENTS
CAUTION: Do not at any time make any adjustment to lawn
mower without first stopping engine and disconnecting spark plug wire.
EASY CUTTING HEIGHT - An adjusting plate and thumb
lever at each wheel position provides cutting height adjust ment. Each adjusting plate has five holes. Height of cut will be changed when the thumb lever is moved from one hole to another. Simply depress thumb lever towards wheel and move wheel and lever assembly to desired position. Cutting height will be raised as lever is moved toward front and lowered as lever is moved toward rear. All wheels must be positioned in relative height of cut positions.
STANDARD CUTTING HEIGHT-Adjustment maybe made by
removing and movingwheel studs to desired position. Cutting heights will be raised as wheel studs are moved to a lower hole and lowered as wheel studs are moved to a higher hole
in the deck. All wheel studs must be mounted in a relative position to the deck.
THROTTLE - If adjustment becomes necessary, the throttle
control wire assembly can be reset as follows:
1. Loosen, but do not remove, screw securing throttle control wire assembly at engine.
2. Move throttle control lever on handle to “FAST” position.
3. Move lever, to which control wire is fastened at engine,
to full open position and retighten screw to secure throttle control wire assembly.
LUBRICATION
IMPORTANT: Always stop engine and disconnect spark
plug wire before cleaning, lubricating or doing any kind of
work on lawn mower.
WHEELS - Wheel bearings are of lifetime Fortiflex. They
require no lubrication.
THROTTLE - Periodically lubricate throttle control lever
and throttle wire assembly with a few drops of light oil (S.A.E. No. 10 or 20) for ease of operation.
ENGINE - Follow Engine Manual for lubrication instruction.
MAINTENANCE
CUTTING BLADE - The blade may easily be removed for
grinding or replacement as follows: '
1. Remove bolt and lock washer holding blade and hub assembly to engine crankshaft.
2. Remove blade and hub assembly from engine crankshaft.
3. Remove two bolts, lock washers and nuts holding blade to blade hub.
When sharpening blade, follow the original angle of grind as
a guide. It is extremely important that each cutting edge
receives an equal amount of grinding to prevent an unbal
anced blade. An unbalanced blade will cause excessive vibration when rotating at high speeds and may cause
damage to the mower.
Upon reassembly, make certain all parts are assembled
properly and tightened securely.
DECK - The underside of mower deck should be cleaned
after each period of use as grass clippings, leaves, dirt and other matter will accumulate. This accumulation of grass clippings, etc., is undesirable as it will invite rust and corrosion and may cause an uneven discharge of grass clippings at the next cutting.
The deck may be cleaned by tilting the mower forward or on its left side and scraping clean with a suitable tool or by washing with a stream of water from a garden hose.
CAUTION: Do not direct the stream of water at a hotengine
as damage to the engine may result.
STORAGE - The following steps should be taken to prepare
lawn mower for storage.
1. Clean and lubricate mower thoroughly as described in the
preceding instructions.
2. Refer to Engine Manual for correct engine storage instructions.
3. Coat mower’s cutting blade with chassis grease to prevent rusting.
4. Place blocks under deck to -raise tires clear of floor.
5. Store mower in a dry clean area.
USING YOUR ROTARY MOWER
For best results do not cut wet grass because it tends to stick to underside of the mower thus preventing proper dis
charge of grass clippings. If wet grass must be cut reduce
engine speed and walking speed to help distribute the clip
pings more effectively
New grass should be treated as wet grass, otherwise a nor
mal walking speed is about the right pace for efficient
mowing. The best mowing pattern is one that allows the clippings to
discharge towards the uncut part of the lawn. This permits recutting of the clippings to further pulverize them. When cutting high weeds, discharge towards cut portion then recut at right angles to first direction.
Lawn should be cut in the fall as long as there is growth.
FORM NO. 770-2410D
PRINTED IN U.S.A.
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