MTD 111-500 User Manual

10 CENTS
ROTARY MOWER
For one year from date of purchase, MTD Products Inc,
will replace for the original purchaser, free of charge, F.O.B. factory or authorized service firm, any part or parts found to be defective fn material or workmanship. All transportation charges on parts submitted for replacement under this war ranty must be paid by the purchaser. This warranty does not include replacement of parts which become inoperative through misuse, excessive use, accident, neglect, improper maintenance or alterations by unauthorized persons. This warranty does not include the engine, motor, battery, bat tery charger or any component parts thereof. For service on these units refer to the applicable manufacturer's warranty.
The above warranty will apply only to the original owner
and will be effective only if the warranty card has been pro
perly processed. It will not apply where the unit has been
used commercially.
Warranty service is available through your local author
ized service dealer or distributor. UNDER NO CIRCUM STANCES WILL THE RETURN OF A COMPLETE UNIT BE ACCEPTED BY THE FACTORY UNLESS PRIOR
WRITTEN PERMISSION HAS BEEN EXTENDED.
Your rotary mower is a precision piece of power equip
ment, not a plaything. Therefore exercise extreme caution
at all times.
1. Remove all sticks, stones, wire and other hazardous items from lawn before mowing. Such items are dangerous to both the mower and individuals in the vicinity of the mower.
2. Always disconnect spark plug cable during repairs or re fueling operations.
3. Always start engine from side opposite discharge chute.
4. NEVER place hands or feet under mower or near dis charge chute while engine is running.
5. Do not tilt mower at extreme angle while engine is run
ning. Cut grass on hills and banks sideways, not up and down.
6. Always stop engine when not cutting grass.
7. Do not fill gas tank while engine is running. Do not spill
gasoline on hot engine.
8. Keep children and f>fits away from area at all times during mowing operation. Never allow mower to discharge grass toward any person.
9. Do not attempt to start engine while mower is resting in high grass.
10. Check all nuts and bolts, particularly the blade bolts, for tightness. This is especially important during the initial operation period. Make this same check periodically thereafter.
11. While operating the mower, if any foreign object is struck, stop the mower and inspect for damage. Do not restart or operate the mower until all damage has been repaired.
WARNING: Should excessive vibration develop, check your blade and blade shaft immediately.
Do not operate mower with an unbalanced blade, a damaged blade or a damaged blade shaft.
MTE) PRODUCTS insrC
5389 WEST 130th ST.
P.O. BOX 2741 • CLEVELAND, OHIO 44111
FORM NO. 770-2874A
111-500
NOTE: Set screw in engine
pulley is treated with a nut and bolt sealant. Apply heat with a torch or solder gun
(400») to remove.
FORM NO. 770-2874B
PARTS LIST FOR MODEL NO. 111-500
Ref. No.
10
11
12 13
14
15 734-237 Tire-Rib Tread 14” dia. x 1-3/4” 16 734-238 17 18 738-114 19 712-123
20
21 312-8125 Blade - 21”
22 23
24
25 710-489
26 748-189 27
28
29 30
31 310-7386
32
33 34
35 738-213 Axle Bolt
Port
No.
305-7071
1
310-8846
2
305-7470 Knob +
3
310-8841 Throttle Control Bracket + 38
4
5 901-7627 Ferrule Assembly +
6
732-139
7
710-606 HexHd. Cap Sew. 1/4-20 x 1-1/2 Ig. •
8
712-107 Hex Centerlock Nut 1/4—20 thread *
9
310-9364 710-106
310-8334 Handle - Lower 45 710-116
310-9060
710-209 Sems HexHd. Cap Sew. 3/8—16x5/8 Ig. * 47 736-147 501-9184 Wheel Assembly — Rear
748-147
736-119 Spring Lockwasher 5/16 Screw **
714-365 Key - Hi Pro #HP 505 **
710-117 Hex Head Cap Screw 5/16—24 x 1 Ig. 57
736-217
736-105 736-112 350-9169 Frame Assembly
350-9069 Deck Assembly 66 736-154
710-152 Hex Head Cap Screw 3/8—24 x 1 Ig. 68
501-9392 Wheel Assembly ~ Front
305-7006 Fortiflex Bearing
Grips — Black Throttle Control — Complete
Conduit and Wire +
Handle — Upper (2 Req’d) HexHd. CapSew. 1/4—20 x 1-1/4 Ig. ♦
Handle Bracket
Wheel Assembly — Rear less Tire Flange Bearing (2 Req’d Per Wheel) Axle Bolt •— Rear Hex Nut 5/16—24 thread **
(Heat Treated) **
SpringLockwasher3/8’^ Sew. Heavy Duty**
Hex Head Cap Sew. 3/8—24 x 1-1/2 Ig. — 60
(Heat Treated) ** Blade Adapter ** Belleville Washer Belleville Washer
Washer
DESCRIPTION
R«(.
No.
36
37
39 40 41 42 43 44 712-526
46 710-473
48 49 736-921 50 51 754-116 52
53 54 736-170
55 711-250 56 756-121
58
59
61 711-240 62 63 741-107 64 65
67 711-212
Port
No.
710-191 Hex tid. Cap Sew. 3/8-24 x 1-1/4 Ig.
310-8835 305-7520 350-8809
310-7492 736-133 712-116 Elastic Stop Nut 3/8—24 thread * 901-7805
310-9925
712-922
350-8295 710-158
710-938 746-145 714-365 712-267
721-105
719-120 741-120
901-|0769
(Heat Treated) Sin-ing Lever Assembly Knob - Red Blade Reinforcement Plate Wheel Pivot Bar Flat Washer 3/8 ID *
Blade Spindle Ass’y — Complete Speed Nu't HexHd. Cap Sew. 5/16—18 x 2 Ig. *
Truss Hd. Mach. Sew. #10—24 x 1/2 Ig. *
External Lockwasher #10 Screw * Pulley — 4” dia. — 1/2” bore Spring Lockwasher — 1/2” screw * Hex Jam Nut 1/2 — 20 thread * V-Belt 42” X 1/2” * Blade Soindle Cover HexHd. Cap Sew. 5/16—24 x 1-1/4 Ig. Lockwasher — Special Spacer Pulley — Engine — 4” dia. Allen Set Sew. Cup Pt. 1/4—28 x 1/4 Ig.* Cable Clip Key-m Pro # HP 505 * A Hex Nut 5/16-18 thread * Spindle A Seal A Timktin Bearing — 3/4 Bore — lower A Spindle Housing A Timken Bearing — 11/16 Bore—upper A Flat Washer A
Sleeve A Blade Adapter Kit/less Blade
DESCRIPTION
* For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by
part number and size as shown on parts list.
+ Included in Part No. 310-8846 Control-Throttle (complete). ** Part of Blade Adapter Kit 901-10759 less A Included in Part No. 901-7805 Blade Spindle Ass’y (complete). Blade (Complete).
ASSEMBLY
Your new mower is shipped completely assembled with the exception of the handle.
1. Remove lawn mower and all parts from carton. Make certain that all loose parts and literature are removed from carton before carton is discarded.
2. Extend throttle control assembly, which is attached to rear of mower and place on floor. CAUTION: Do not bend or kink control wire.
3. (a) Snap lower handle into position on two lugs which
extend from the handle brackets mounted on the rear of the frame assembly.
(b) Assemble the two upper handle parts with cap screws
and locknuts provided in parts bag. The yellow cap screw should be used to attach throttle control assem bly to upper handle as shown in diagram. Do not tighten nuts.
(c) Attach upper handle assembly to lower handle with
cap screws and locknuts. Tighten all nuts.
(d) Secure control wire to lower handle with cable clips.
4. Check blade bolts for proper tightness.
5. See initial belt adjustment under Adjustment Section on page “D”.
OPERATION
NOTE: For shipping purposes your mower is set with the
v/heels in a low cutting height position. For best results raise the cutting position until it is determined which height is best for your lawn. See adjustments.
1. Service engine with gas and oil. See Engine Manual pack ed with lawn mower for complete instructions for the care and maintenance of engine. Read Directions Carefully.
2. When ready to start engine, place throttle control lever, on handle, in “Choke” position and start engine in accordance with instructions in Engine Manual. After
engine starts, move throttle control lever, on handle, to
desired engine speed. The engine is stopped by placing
control lever on handle in the “Stop” position.
3. Be sure that lawn is clear of stones, sticks, wire or other objects which could damage lawn mower or engine. For
best results and to insure more even grass distribution,
do not mow when lawn is excessively wet.
FORM NO. 770-2874C
ADJUSTMENTS
CAUTION: Do not at any time make any adjustment to
lawn mower without first stopping engine and discon necting spark plug wire.
CUTTING HEIGHT - An adjusting plate and thumb lever at each front wheel position provides cutting
height adjustment. Each adjusting plate has five holes.
Height of cut will be changed when the thumb lever is moved from one hole to another. Simply depress thumb lever towards wheel and move wheel and lever assembly to desired position. Cutting height will be raised as lever is moved toward front and lowered as lever is
moved toward rear. Adjustment maybe made to the rear wheels by removing
and moving wheel studs to desired position. Cutting
heights will be raised as wheel studs are moved to a
lower hole and lowered as wheel studs are moved to a
higher hole in the deck. All wheels must be positioned
in relative height of cut positions.
THROTTLE — If adjustment becomes necessary, the
control wire assembly can be reset as follows:
1. Loosen, but do not remove, screw securing throttle control wire assembly at engine.
2. Move throttle control lever on handle to “CHOKE” position.
3. Move lever, to which control wire is fastened at engine, to full choke position and retighten screw to secure throttle control wire assembly.
BELT ADJUSTMENT - After the first one-half hour of operation the slack in the belt must be taken up. After
this initial adjustment the belt will require only check
ing after every 25 hours of operation. To tighten the belt, remove the three truss head machine screws (46) and lockwashers (47) and remove the blade spindle
cover (52). Loosen the three hex nuts (60) holding the engine to the frame assembly (29) and pull the engine
back until the belt (51) has a 1/4” deflection when
depressed by hand. Tighten the hex nuts (60) and reassemble shroud.
MAINTENANCE
CUTTING BLADE - The blade may easily be removed
grinding or replacement as follows;
1. Remove bolt and lock washer holding blade and hub assembly to blade spindle.
2. Remove blade and hub assembly from blade spindle.
3. Remove two bolts, lock washers and nuts holding blade to blade hub.
When sharpening blade, follow the original angle of
grind as a guide. It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration when rotating at high speeds
and may cause damage to the mower. Upon reassembly, make certain all parts are assembled
properly and tightened securely.
DECK — The underside of mower deck should be clean­after each period of use as grass clippings, leaves, dirt and other matter will accumulate. This accumulation of
grass clippings, etc. is undesirable as it will invite corrosion and may cause an uneven discharge of grass clippings at the next cutting.
The deck may be cleaned by tilting the mower forward or on its left side and scraping clean with a suitable tool or by washing with a stream of water from a garden hose.
CAUTION: Do not direct the stream of water at a hot
engine as damage to the engine may result.
STORAGE — The following steps should be taken to prepare lawn mower for storage.
1. Clean and lubricate mower thoroughly as described in the preceding instructions.
2. Refer to Engine Manual for correct engine storage instructions.
3. Coat mower’s cutting blade with chassis grease to prevent rusting.
4. Place blocks under deck to raise tires clear of floor.
5. Store mower in a dry clean area.
LUBRICATION
IMPORTANT: Always stop engine and disconnect spark
plug wire before cleaning, lubricating or doing any kind of work on lawn mower.
WHEELS — Front wheel bearings of Fortiflex require no lubrication. Rear wheels of Lifetime graphoil bear
ings require little lubrication. A light film of oil applied to these bearings will reduce normal friction.
THROTTLE - Periodically lubricate throttle control
lever and throttle wire assembly with a few drops of light oil (S.A.E. No. 10 or 20) for ease of operation.
ENGINE — Follow Engine Manual for lubrication
instructions.
USING YOUR ROTARY MOWER
For best results do not cut wet grass because it tends to stick to underside of the mower thus preventing proper discharge of grass clippings. If wet grass must be cut reduce engine speed and walking speed to help distribute the clippings more effectively.
New grass should be treated as wet grass, otherwise a normal walking speed is about the right pace for efficient mowing.
The best mowing pattern is one that allows the clip pings to discharge towards the uncut part of the lawn. This permits recutting of the clippings to further pulverize them. When cutting high weeds, discharge towards cut portion then recut at right angles to first direction.
Lawn should be cut in the fall as long as there is growth.
FORM NO. 770-27990
PRINTED IN U.S.A.
Loading...