MTD 110-530A User Manual

.50
ASSEMBLY
OPERATION
MAINTENANCE
PARTS LIST
IMPORTANT:
Read Safety Rules
and Instructions
PRINTED IN U.S.A.
110-530A
22"
HI-WHEEL
ROTARY
MOWER
FORM NO. 770-0207

INDEX

Safe Operation Practices Assembiy Instructions
Operation Instructions......................................................5
Adjustments......................................................................6
Lubrication........................................................................7
Maintenance................................................................... 8
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For one year from the date of original retail purchase, MTD PRODUCTS INC will either
repair or replace, at its option, free of charge, F.O.B. factory or authorized service firm, any part or parts found to be defective in material or workmanship. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by MTD PRODUCTS INC.
This warranty will not apply to any part which has become inoperative due to misuse, excessive use, accident, neglect, improper maintenance, alterations, or unless the unit has been operated and maintained in accordance with the instructions furnished. This warranty does not apply to the engine, motor, battery, battery charger or component parts thereof. Please refer to the applicable manufacturer’s warranty on these items.
This warranty will not apply where the unit has been used commercially.
Warranty service is available through your local authorized service dealer or distributor. If you do not know the dealer or distributor in your area, please write to the Customer Service Department of MTD.

LIMITED WARRANTY

3 4
Using Your Rotary Mower
Off-Season Storage...........................................................9
Exploded Parts View Repair Parts List
Parts Information
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9
14, 16, 18
15,17,19
Back Cover
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The equipment which you have just purchased does not have a spark arrester. If this equipment is used on any forest covered land, brush covered land, or grass covered unimproved land in the State of California, before using on such land, the California law requires that a spark arrester be provided, in addition, spark arrester is required by law to be in effective working order. The spark arrester must be attached to the exhaust system and comply with Section 4442 of the California Public Resources Code.
The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD.
This warrany gives you specific legal rights. You may also have other rights which vary from state to state.
WARNING TO PURCHASERS
OF INTERNAL COMBUSTION ENGINE EQUIPPED
MACHINERY OR DEVICES IN THE STATE OF CALIFORNIA
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IMPORTANT

It is suggested that this manual be read in its entirety before attempting to assemble or operate. Keep this manual in a safe place for future reference and for ordering repiacement parts.
This unit is shipped WITHOUT GASOLINE or OIL. After assembly, see operating section of this manuai for
proper fuel and amount.
Your rotary mower is a precision piece of power equipment, not a plaything. Therefore exercise extreme caution at all times.

SAFE OPERATION PRACTICES FOR WALK-BEHIND MOWERS

TRAINING
1. Read the Operating and Service Owner’s Manual carefully. Be thoroughly familiar with
the controls and the proper use of the equip ment.
2. Never allow children to operate a power
mower. Only persons well acquainted with these rules of safe operation should be allow ed to use your mower.
3. Keep the area of operation clear of all per
sons, particularly small children and pets. Stop engine when they are in the vicinity of your mower. Although the area of operation should be completely cleared of foreign ob jects, a small object may have been overlook ed and could be accidently thrown by the mower in any direction.

PREPARATION

1. Thoroughly inspect the area where the equip
ment is to be used and remove all stones, sticks, wire, bones and other foreign objects which could be picked up and thrown by the mower in any direction.
2. Do not operate equipment when barefoot or
wearing open sandals. Always wear substan tial footwear.
3. Do not wear loose fitting clothing that could
get caught on the mower.
4. Check the fuel before starting the engine. Do not fill the gasoline tank indoors, when the engine is running, or while the engine is still hot. Wipe off any spilled gasoline before start ing the engine.
5. Disengage the self-propelled mechanism or drive clutch on units so equipped before start ing the engine.
6. Never attempt to make a wheel or cutting height adjustment while the engine is run ning.
7. Mow only in daylight or in good artificial light.
8. Never operate the equipment in wet grass. Always be sure of your footing; keep a firm
hold on the handle and walk, never run.

OPERATION

1. Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous.
2. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
3. Stop the blade(s) when crossing gravel drive, walks or roads.
4. After striking a foreign object, stop the engine, remove the wire from the spark plug.
thoroughly inspect the mower for any damage, and repair the damage before restart
ing and operating the mower.
5. If the equipment should start to vibrate abnor
mally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
6. Stop the engine whenever you leave the mower, before cleaning the mower housing, and when making any repairs or inspections.
7. When cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
8. Before attempting to unctog the mower or discharge chute, stop the engine and be sure the blade(s) have stopped completely. Discon nect the spark plug wire and keep the wire away from the plug to prevent accidental start ing.
9. Do not run the engine indoors.
10. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging chute.
11. Mow across the face of slopes, never up-and­down. Exercise extreme caution when chang ing direction on slopes. Do not mow ex cessively steep slopes.
12. Always disconnect electric mowers (line operated) before cleaning, repairing or ad justing.
13. Never operate mower without proper guards, plates or other safety protective devices in place.
14. Keep washout ports and other mower-housing service openings closed when mowing.

MAINTENANCE AND STORAGE

1. Check the blade and engine mounting bolts at
frequent intervals for proper tightness.
2. Keep all nuts, bolts, and screws tight to be
sure the equipment is in safe working condi tion.
3. Never store the equipment with gasoline in the tank inside of a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
4. To reduce fire hazard, keep the engine free of grass, leaves, or excessive grease.
5. Check the grass catcher bag frequently for wear or deterioration. For safety protection replace only with new bag meeting original equipment specifications.

ASSEMBLY INSTRUCTIONS

NOTE: Follow instructions in numerical order.
7. Assemble lockout bracket
as shown.
8. Fasten lockout lever to
lockout bracket assembly with hex screw, lock washer and hex nut.
1. Assemble throttle control to handle panel.
11. Slip hand grips on the upper end of each handle. They
will slip on more easily if you first soak them in warm soapy wa ter.
9. Blade Engagement Assembly,
a. Remove blade spindle cover by
removing three screws. Move brake lever to rear posi
b.
tion so belt is slack. Insert ferrule into blade bracket
c.
assembly from the left.
d.
Screw rod into ferrule. Assemble control handle to
e.
control rod as shown.
f.
Adjust control rod. A slight pressure should be needed to operate lockout lever. Too much pressure can break lever assembly or control rod. Read
just control rod if pressure is
too great. Replace blade spindle cover.
g-
3. Assemble two upper handles. Use this bolt
only.
5. Position upper handle assembly on lower han
dle. Adjust handle supports as desired.
Fasten upper handle assembly and handle
supports to lower handle.
2. Assemble lower handle to mower. Secure throttle control wire to lower handle with
cable tie. Cut off end of tie.
4. Assemble two handle supports to mower.
12. Check ALL nuts and bolts for correct
tightness.
10. Assemble handle
panel to handle.
It may be necessary to bend the ends of the lower handle inward slightly to assure a snug fit against the
deck mounting area.

CAUTION

Please note that the chute deflector on your mower is in an upright posi tion. It is held in that position by a shipping block. This block is used for shipping purposes only. It must be removed and discarded before your mower is put into operation. See figure 1.
mmmm
KEEP HANDS and FEET AWAY
Shipping Block
To Be Removed
FIGURE 1.
OPERATION
Chute Deflector

FIGURE 2.

Keep hands and feet away from the chute area on
cutting deck. See figure 2.
NOTE
For shipping purposes your mower is set with the wheels in a low cut ting height position. For best results raise the cutting position un til it is determined which height is best for your lawn. See adjustment section.
1. Before starting engine, check lubrication sec tion.
2. Check lockout control handle for proper operation. If too great a pressure is needed to operate this control, damage can be done to the mechanism and the rod. Readjust so only slight pressure is needed to operate the blade engaging control. See assembly instructions Step 9.
3. FILL SUMP WITH OIL using a high quality detergent oil classified “For Service SC, SD, SE or MS”. Nothing should be added to the recommended oil.
A\
CAUTION
DO NOT OPERATE MOWER UNLESS GUARD OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE.
SUMMER
(Above 40° F.)
Use SAE 30
If not available,
Use SAE 10W-30
or
SAE 10W-40
DIRECTIONS; Place the engine level. Remove oil filler plug. FILL THE OIL SUMP TO POINT OF OVERFLOW. Pour slowly. Capacity pints.
Use SAE 5W-20 or SAE 5W-30
Use SAE 10W or SAE 10W-30
WINTER
(Under 40° F.)
If not available,
4. FILL FUEL TANK using clean, fresh, lead-free or leaded “regular” grade automotive gasoline. Fill tank completely!
DO NOT MIX OIL WITH GASOLINE.
TO STOP ENGINE The engine is stopped by moving the throttie con
trol lever to “STOP” position.
5. Move control handle to “OFF” position.
6. Move throttle control lever to “CHOKE” posi tion.
7. Crank engine. Move throttle control to “FAST” position as soon as engine fires. Use choke as needed to keep engine running dur ing warm up period.
8. Put blade into motion by moving blade control
handle to “ON” position.
To engage the blade with the engine run
ning. .. a. Move the throttie control lever to “FAST”
position. b. Engage the blade engagement handle
SLOWLY.
c. Adjust engine speed.
9. A brief break-in period is essential to insure
maximum engine and mower life. This con sists of running the engine at haif speed for a period of time required to use one tank of gasoline. It is also recommended to change crankcase oil after the first five hours of operation or as operating conditions dictate. Always check oil before operating the mower.
BE SURE CRANKCASE IS FULL.
10. Proper lubrication must be maintained at ail
times.
11. Appropriate clothing should be worn when cutting brush or heavy weeds. Safety shoes and safety glasses are highly recommended.

ADJUSTMENTS

CAUTION
A
Do not at any time make any adjust ment to lawn mower without first stopping engine and disconnecting spark piug wire.
CONTROL ROD ADJUSTMENT
Control rod adjustments are made as shown
under assembly instructions Step 9.
HANDLE ADJUSTMENT
Handles may be adjusted by changing the posi
tion of the lower support mounting holes. When this change is made, it may also be necessary to
check the adjustment of control rod. See Step 9 under assembly instructions.
CUTTING HEIGHT
Cutting height adjustment is made by removing and moving axle bolts to the desired positions. All axle bolts must be mounted in the same reiative
position to the deck. When wheels are mounted to
the deck, the belleville washers must be assembl
ed with the cupped side towards the deck. This is
necessary to prevent the axle bolts from loosen ing.
12. Be sure that lawn is ciear of stones, sticks, wire, or other objects which could damage
lawn mower or engine. For best results and to insure more even grass distribution, do not mow when lawn is excessively wet.
IMPORTANT
After striking a foreign object, stop the engine. Remove wire from spark plug, thoroughly inspect the mower for any damage, and repair the damage before restarting and operating the mower.
THROTTLE
if adjustment becomes necessary, the throttle control wire assembiy can be reset as follows:
1. Loosen, but do not remove, screw securing throttie control wire assembiy at engine. See figure 3.
2. Move throttle control lever on handle to
“CHOKE” position.
3. Move lever, to which control wire is fastened at engine, to full open position. Retighten screw to secure throttle control wire assembly.
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